A palletizing integrated machine
By designing a palletizing integrated machine combining the tunnel car and the main body of the integrated machine, using upper and lower double-layer conveyors and the same power to unload and palletize, the problem of disorderly entry into the liquid strip bag packaging product sterilization process is solved, and stable and energy-saving vehicle transport and palletizing are achieved, reducing equipment costs and floor space.
Patent Information
- Application Number
- CN202310048893.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-01
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2043-02-01
AI Technical Summary
In the prior art, there are hidden dangers such as extrusion, deformation, and breaking of bags caused by disorderly entry into the brackets during the sterilization process of liquid strip bag packaging products, and there is a lack of unified power to palletize and unload the carrier. The equipment occupies a large space, the secondary finishing strength of the rear lane is high, the R&D cost is high, and the front and rear lanes are not smooth.
A palletizing integrated machine is designed, combining the tunnel car and the integrated machine body, and adopting upper and lower double-layer conveyors to realize the unloading and palletizing functions of the vehicle through the same power. It is equipped with cylinders, photoelectric detection and clamping devices to realize unloading and palletizing in three-dimensional space, reduce equipment land and energy consumption, and optimize process planning.
It realizes stable unloading and palletizing of vehicles, reduces equipment land and energy consumption, reduces the intensity and R&D costs of secondary finishing at the rear, improves the continuity and stability of the entire line, ensures controllable transportation process and good compatibility.
Smart Images

Figure CN116081328B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of palletizing equipment, and specifically to a palletizing integrated machine. Background Art
[0002] At present, the sterilization of domestic liquid strip bag packaging products is basically carried out by randomly placing them on trays, then loading them into a sterilization cart, transporting them to a sterilization cabinet for sterilization, and after sterilization, sorting them into an orderly manner for boxing. Later, in order to cooperate with the research and development of carriers, they are loaded into the vehicle in an orderly manner for sterilization. However, the following problems are encountered in the actual working process:
[0003] ① How to reduce the intensity of secondary sorting in the subsequent process and the R & D cost of equipment?
[0004] ② How to reduce the potential hazards such as extrusion, deformation, and package breakage of strip bags during the process of sorting from disorder to order?
[0005] ③ How to simultaneously have the functions of palletizing and depalletizing carriers?
[0006] ④ How to simultaneously achieve docking with the front and rear processes?
[0007] ⑤ How should the equipment cooperate to realize the functions of loading and unloading strip bags into and out of the carrier? Summary of the Invention
[0008] In view of the deficiencies of the prior art, the present invention provides a palletizing integrated machine to solve the above problems.
[0009] To achieve the above objectives, the present invention is realized through the following technical solutions.
[0010] A palletizing integrated machine includes a roadway vehicle, an integrated machine main body, and a pallet group. One side of the integrated machine main body is adapted to the roadway vehicle, and the pallet group can be transported and operated by the roadway vehicle and the integrated machine main body.
[0011] The integrated machine main body includes an integrated machine frame, a carrier blocking cylinder, a palletizing high-level photoelectric sensor, a full-carrier blocking cylinder, a palletizing clamping device, a depalletizing station carrier presence / absence detection device, a lifting power device, a depalletizing low-level photoelectric sensor, an upper-layer discharging mechanism, an upper-layer conveyor, a separation mechanism, and a lower-layer conveyor.
[0012] Preferably, the vehicle blocking cylinder is arranged on the upper conveyor, the palletizing high-level photoelectric sensor is arranged above the integrated machine frame, the full-vehicle blocking cylinder is arranged at the middle position of the upper discharge mechanism, the palletizing clamping devices are arranged on the upper and lower sides of the upper conveyor. The palletizing clamping devices are composed of clamping cylinders and clamping plates, and can clamp the pallet group. There are two sets of detection devices for the presence or absence of the unloading station vehicle, which are respectively arranged on one side of the upper conveyor and the lower conveyor. The lifting power equipment is arranged at the bottom of the integrated machine frame, the unloading low-level photoelectric sensor is arranged on the integrated machine frame, the upper discharge mechanism is arranged on the upper conveyor, the separation mechanism is arranged on the lower conveyor, and both the upper conveyor and the lower conveyor are arranged on the integrated machine frame. The functions of unloading and palletizing the vehicle are realized simultaneously in the three-dimensional space, saving the floor space of the equipment. The palletizing and unloading functions of the equipment are realized by the same power, with a simple, stable and reliable structure. At the same time, it also saves energy consumption, reduces the intensity of secondary sorting in the later process and the equipment R & D cost. The equipment is equipped with upper and lower double conveyors according to the processes of palletizing and unloading. Through the vehicle buffer on the double conveyors, it is possible to perform palletizing or unloading functions in the later process while the front-end strip packages are loaded into the vehicle. The process planning is more reasonable, the whole line has better continuity and higher stability, realizing the entire transfer and palletizing functions of the pallet group after the strip bags are loaded into the vehicle. The transfer process is short and controllable. Due to the short process, the compatibility with the vehicle itself is better, and the whole equipment is stable and reliable.
[0013] Preferably, the lifting power equipment includes a servo motor, a lifting connecting rod and a crank. The servo motor is connected to the crank through a belt pulley drive. The crank is connected to the power lifting connecting rod, and there are four groups on the lifting power equipment. A power unloading lifting plate is arranged on the power lifting connecting rod.
[0014] Preferably, the upper discharge mechanism includes an upper receiving rod, an upper discharge motor, an upper discharge crank, an upper discharge connecting rod, an upper discharge origin detection photoelectric sensor and an upper discharge plate. A chute is arranged on the upper receiving rod. The upper discharge plate is connected to the upper receiving rod in a sliding block manner. The upper discharge motor is arranged on the upper discharge plate, and its output end is connected to the upper discharge crank. The upper discharge crank is connected to the upper discharge connecting rod.
[0015] Preferably, the separation mechanism includes a first separation cylinder, a second separation cylinder, a first-stage lifting station, a first separation detection photoelectric sensor, a second separation detection photoelectric sensor and a first-stage lifting photoelectric sensor. The first separation cylinder and the second separation cylinder are arranged opposite to each other to realize the separation of the pallet. The first-stage lifting station is arranged on one side of the separation mechanism. The first separation detection photoelectric sensor and the second separation detection photoelectric sensor are respectively arranged on one side of the lower conveyor facing the pallet in the separation mechanism. The first-stage lifting photoelectric sensor is arranged on one side of the lower conveyor facing the first-stage lifting photoelectric sensor.
[0016] Preferably, a first-stage lifting mechanism is provided at the first-stage lifting station. The first-stage lifting mechanism includes a lifting plate, a lifting crank, a lifting guide rod, a lifting fixing plate, and a lifting connecting rod. The lifting guide rod passes through the lifting fixing plate and is connected to the lifting plate. The lifting connecting rod is respectively connected to the lifting crank and the lifting plate. A first-stage lifting motor is provided on one side of the lifting crank. The lifting fixing plate is fixed on the lower conveyor belt.
[0017] Preferably, a second-stage lifting device and a horizontal material receiving device are further provided between the upper conveyor and the lower conveyor. The second-stage lifting device includes a second-stage lifting motor, second-stage lifting blocks, and a second-stage lifting chain. The second-stage lifting chain is connected to the second-stage lifting motor, and the second-stage lifting blocks are correspondingly arranged on both sides, which can drive the pallet to move between the upper discharging mechanism and the horizontal material receiving device. The horizontal material receiving device includes a horizontal crank, a horizontal connecting rod, and a horizontal material receiving rod. The two ends of the horizontal connecting rod are respectively connected to the horizontal crank and the horizontal material receiving rod. The horizontal crank is driven by a horizontal motor. The horizontal crank is connected to the horizontal motor and is driven by the horizontal motor. The horizontal material receiving rod can slide in a limited manner on the horizontal material receiving device.
[0018] Preferably, a carrier detection photoelectric is further provided on the upper conveyor.
[0019] Preferably, the roadway vehicle includes a lifting frame, a lifting power mechanism, a horizontal moving power mechanism, and a telescopic fork. The lifting frame is arranged on the lifting power mechanism, and the lifting frame can move vertically up and down in the lifting power mechanism. The lifting power mechanism is connected to the horizontal moving power mechanism, and the lifting power mechanism can move horizontally on the horizontal moving power mechanism. The telescopic fork is telescopically arranged on the lifting frame.
[0020] Preferably, the stack group is composed of a plurality of pallets.
[0021] Compared with the prior art, the present invention discloses a palletizing integrated machine, including a roadway vehicle, a machine body, and a stack group, which work together in combination.
[0022] 1. The functions of unloading and palletizing the carrier are simultaneously realized in the three-dimensional space, saving the floor space of the equipment.
[0023] 2. The palletizing and unloading functions of the equipment are realized by the same power, with a simple, stable and reliable structure. At the same time, it also saves energy consumption, reduces the intensity of subsequent secondary sorting and the equipment R & D cost.
[0024] 3. The equipment is equipped with upper and lower double-layer conveyors according to the processes of palletizing and unloading. Through the carrier caching on the double-layer conveyors, it can realize the function of palletizing or unloading in the back while the front strip packages are loaded into the carrier. The process planning is more reasonable, the whole line has better continuity and higher stability.
[0025] 4. After the strip bags are loaded into the carrier, the entire transfer and stacking functions of the stack group are realized. The transfer process is short and controllable. Due to the short process, the compatibility with the carrier itself is good, and the entire equipment is stable and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Schematic structural diagram of the palletizing integrated machine of the present invention;
[0027] Figure 2 Front view of the structure of the palletizing integrated machine of the present invention;
[0028] Figure 3 Front view of the structure of the single-layer stack group of the present invention;
[0029] Figure 4 Schematic structural diagram of the single-layer stack group of the present invention;
[0030] Figure 5 Schematic structural diagram of the combined arrangement of the stack groups of the present invention;
[0031] Figure 6 Schematic structural diagram of the combined arrangement of the stack groups of the present invention;
[0032] Figure 7 Schematic structural diagram of the roadway vehicle of the present invention;
[0033] Figure 8 Schematic structural diagram of the main body of the integrated machine and the roadway vehicle of the present invention;
[0034] Figure 9 Schematic structural diagram of the lifting power equipment of the present invention;
[0035] Figure 10 Schematic structural diagram of the loading and unloading pallet station on the main body of the integrated machine of the present invention;
[0036] Figure 11 Schematic structural diagram of the loading and unloading pallet station on the main body of the integrated machine of the present invention;
[0037] Figure 12 Schematic structural diagram of the separation mechanism of the present invention;
[0038] Figure 13 Schematic structural diagram of the original position of the first-stage lifting mechanism of the present invention;
[0039] Figure 14 Schematic structural diagram of the receiving station or discharging station of the first-stage lifting mechanism of the present invention;
[0040] Figure 15 Schematic structural diagram of the first-stage lifting mechanism and the front-end equipment or rear-end equipment of the present invention;
[0041] Figure 16 This is a schematic structural diagram of a lifting mechanism and a horizontal material receiving device of the present invention;
[0042] Figure 17 This is a schematic structural diagram of the horizontal material receiving device of the present invention;
[0043] Figure 18 This is a schematic structural diagram of the horizontal material receiving device, the second-stage lifting device, and the upper-layer discharging mechanism of the present invention;
[0044] Figure 19 This is a schematic structural diagram of the second-stage lifting device, the upper-layer discharging mechanism, and the upper-layer conveyor of the present invention;
[0045] Figure 20 This is a schematic structural diagram of the upper-layer discharging mechanism of the present invention;
[0046] Figure 21 This is a schematic structural diagram of the upper-layer discharging mechanism and the lower-layer conveyor of the present invention;
[0047] Figure 22 This is a schematic structural diagram of the lifting direction of the second-stage lifting device of the present invention. Detailed implementation manners
[0048] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0049] A palletizing all-in-one machine includes a roadway vehicle 010, an all-in-one machine main body 020, and a pallet group 030. One side of the all-in-one machine main body 020 is adapted to the roadway vehicle 010, and the pallet group 030 can be transported and operated by the roadway vehicle 010 and the all-in-one machine main body 020.
[0050] The integrated machine main body 020 includes an integrated machine frame 0200, a carrier blocking cylinder 0201, a palletizing high-level photoelectric sensor 0202, a full-carrier blocking cylinder 0203, a palletizing clamping device 0204, a loading and unloading station carrier presence / absence detection device 0205, a lifting power device 0206, a loading and unloading low-level photoelectric sensor 0207, an upper layer discharging mechanism 0208, an upper layer conveyor 0209, a separation mechanism 0210, and a lower layer conveyor 0211. The carrier blocking cylinder 0201 is arranged on the upper layer conveyor 0209. The palletizing high-level photoelectric sensor 0202 is arranged above the integrated machine frame 0200. The full-carrier blocking cylinder 0203 is arranged at the middle position of the upper layer discharging mechanism 0208. The palletizing clamping device 0204 is arranged on the upper and lower sides of the upper layer conveyor 0209. The palletizing clamping device 0204 is composed of a clamping cylinder and a clamping plate, and can clamp the stack group 030. The loading and unloading station carrier presence / absence detection device 0205 has two groups and is respectively arranged on one side of the upper layer conveyor 0209 and the lower layer conveyor 0211. The lifting power device 0206 is arranged at the bottom of the integrated machine frame 0200. The loading and unloading low-level photoelectric sensor 0207 is arranged on the integrated machine frame 0200. The upper layer discharging mechanism 0208 is arranged on the upper layer conveyor 0209. The separation mechanism 0210 is arranged on the lower layer conveyor 0211. Both the upper layer conveyor 0209 and the lower layer conveyor 0211 are arranged on the integrated machine frame 0200.
[0051] The lifting power device 0206 includes a servo motor 02061, a power lifting connecting rod 02062, and a crank 02063. The servo motor 02061 is connected to the crank 02063 through belt drive. The crank 02063 is connected to the power lifting connecting rod 02062, and there are four groups arranged on the lifting power device 0206. A power unloading and lifting plate 02064 is arranged on the power lifting connecting rod 02062.
[0052] The upper layer discharging mechanism 0208 includes an upper layer receiving rod 02081, an upper layer discharging motor 02082, an upper layer discharging crank 02083, an upper layer discharging connecting rod 02084, an upper layer discharging origin detection photoelectric sensor 02085, and an upper layer discharging plate 02086. A chute is arranged on the upper layer receiving rod 02081. The upper layer discharging plate 02086 is connected to the upper layer receiving rod 02081 in a sliding block manner. The upper layer discharging motor 02082 is arranged on the upper layer discharging plate 02086, and the output end is connected to the upper layer discharging crank 02083. The upper layer discharging crank 02083 is connected to the upper layer discharging connecting rod 02084.
[0053] The separation mechanism 0210 includes a first separation cylinder 02101, a second separation cylinder 02102, a first-stage lifting station 02103, a first separation detection photoelectric sensor 02104, a second separation detection photoelectric sensor 02105, and a first-stage lifting photoelectric sensor 02106. The first separation cylinder 02101 and the second separation cylinder 02102 are arranged opposite to each other to achieve the separation of the pallet. The first-stage lifting station 02103 is arranged on one side of the separation mechanism 0210. The first separation detection photoelectric sensor 02104 and the second separation detection photoelectric sensor 02105 are respectively arranged on the side of the lower conveyor 0211 facing the pallet in the separation mechanism 0210. The first-stage lifting photoelectric sensor 02106 is arranged on the side of the lower conveyor 0211 facing the first-stage lifting photoelectric sensor 02106.
[0054] A first-stage lifting mechanism 021031 is provided on the first-stage lifting station 02103. The first-stage lifting mechanism 021031 includes a lifting plate 0210310, a lifting crank 020311, a lifting guide rod 020312, a lifting fixing plate 020313, and a lifting connecting rod 0210314. The lifting guide rod 020312 passes through the lifting fixing plate 020313 and is connected to the lifting plate 0210310. The lifting connecting rod 0210314 is respectively connected to the lifting crank 020311 and the lifting plate 0210310. A first-stage lifting motor is provided on one side of the lifting crank 020311. The lifting fixing plate 020313 is fixed on the lower conveyor.
[0055] A second-stage lifting device 0212 and a horizontal material receiving device 0213 are further provided between the upper conveyor 0209 and the lower conveyor 0211. The second-stage lifting device 0212 includes a second-stage lifting motor 02121, second-stage lifting blocks 02122, and a second-stage lifting chain 02123. The second-stage lifting chain 02123 is connected to the second-stage lifting motor 02121, and the second-stage lifting blocks 02122 are arranged correspondingly on both sides, which can drive the pallet to move between the upper discharge mechanism 0208 and the horizontal material receiving device 0213. The horizontal material receiving device 0213 includes a horizontal crank 02131, a horizontal connecting rod 02132, and a horizontal material receiving rod 02133. The two ends of the horizontal connecting rod 02132 are respectively connected to the horizontal crank 02131 and the horizontal material receiving rod 02133. The horizontal crank 02131 is driven by a horizontal motor. The horizontal crank 02131 is connected to the horizontal motor and is driven by the horizontal motor. The horizontal material receiving rod 02133 can slide in a limited way on the horizontal material receiving device 0213.
[0056] A carrier detection photoelectric sensor 02091 is further provided on the upper conveyor 0209.
[0057] The roadway vehicle 010 includes a lifting frame 0100, a lifting power mechanism 0101, a horizontal movement power mechanism 0102, and a telescopic forklift 0103. The lifting frame 0100 is arranged on the lifting power mechanism 0101, and the lifting frame 0100 can move vertically up and down in the lifting power mechanism 0101. The lifting power mechanism 0101 is connected to the horizontal movement power mechanism 0102, and the lifting power mechanism 0101 can move horizontally on the horizontal movement power mechanism 0102. The telescopic forklift 0103 is telescopically arranged on the lifting frame 0100.
[0058] The stack group 030 is composed of a number of pallets (also called carriers).
[0059] It mainly includes the following steps:
[0060] (1) The roadway vehicle 010 uses the telescopic forklift 0103 to send the stack group 030 arranged in N*N groups in the lifting frame 0100 (as Figure 6 shown) into the unloading station in the main body 020 of the integrated machine (as Figure 2 shown). At the same time, through the lifting power mechanism 0101 of the roadway vehicle 010, the telescopic forklift 0103 and the stack group 030 are lowered until the stack group 030 is placed on the unloading clamping device. When the unloading low-level photoelectric sensor 0207 receives a signal, at this time, the telescopic forklift 0103 and the stack group 030 are disengaged, and the roadway vehicle 010 synchronously retracts the telescopic forklift 0103 to the origin to wait for the next instruction. Thus, the process of the roadway vehicle 010 transporting the stack group 030 arranged in N*N groups once is completed (as Figure 8 shown);
[0061] (2) When the unloading low-level photoelectric sensor 0207 of the main body 020 of the integrated machine detects a signal, and at the same time, the telescopic forklift 0103 of the roadway vehicle 010 is at the origin position, at this time, the main body 020 of the integrated machine executes the unloading process. The lifting power equipment 0206 of the main body 020 of the integrated machine (as Figure 9 shown) works, the servo motor 02061 drives the crank 02063 to rotate, and through the power lifting connecting rod 02062, the unloading lifting plate 0210310 is lifted, and the stack group 030 is lifted by about 5 - 10 mm. At this time, the unloading clamping device is opened (as Figure 11 shown), the servo motor 02061 continues to work, the power lifting connecting rod 02062 is lowered by about the height of one layer of the stack group 030, the unloading clamping device is closed, and the second-to-last layer of the stack group 030 below is clamped. Subsequently, the servo motor 02061 returns to the origin, and at the same time it drives the power unloading lifting plate 02064 and the single-layer stack group 030 to descend onto the lower conveyor 0211. Thus, the entire single-layer unloading work is completed (the stacking action is the reverse process of the unloading action). If the unloading low-level photoelectric sensor 0207 detects no signal after completion, it indicates that the unloading has been completed, and the operation of step (1) needs to be repeated;
[0062] (3) The second separation cylinder 02102 is in the extended state by default (as shown in Figure 12 ), and is used to block the stack group 030 on the lower conveyor 0211. If there is no signal from the first-stage lifting photoelectric sensor 02106, while the first-stage lifting mechanism 021031 is at the original position (as shown in Figure 13 ), and when the first separation detection photoelectric sensor 02104 has a signal and the second separation detection photoelectric sensor 02105 has a signal, the first separation cylinder 02101 extends to block the current stack group 030 and subsequent stack groups 030, etc. At the same time, the second separation cylinder 02102 retracts to release the current stack group 030. Until there is a signal from the first-stage lifting photoelectric sensor 02106, the second separation cylinder 02102 extends, and at the same time the first separation cylinder 02101 retracts. Thus, the single-time stack group 030 separation process is completed;
[0063] (4) Continuing from the above step (3), the first-stage lifting mechanism 021031 lifts the stack group 030 to the feeding or discharging position (as shown in Figure 14 ). At this time, the subsequent equipment or the previous equipment uses a scraper or pusher to scrape the strip bags out of the stack group 030 main body, or push them into the stack group 030 main body (as shown in Figure 15 ). At the same time, the horizontal material receiving device 0213 extends (as shown in Figure 17 ). After the subsequent equipment finishes scraping the material or the previous equipment finishes pushing the material, the first-stage lifting mechanism 021031 returns to the origin. Since the horizontal material receiving rod 02133 is below the lifting plate 0210310 (as shown in Figure 16 ), the gap left on the lifting plate 0210310 just avoids the horizontal material receiving rod 02133. Therefore, after the first-stage lifting mechanism 021031 returns to the origin, the stack group 030 will remain on the horizontal material receiving rod 02133. Subsequently, the horizontal material receiving rod 02133 retracts, waiting for the next instruction;
[0064] (5) After the horizontal material receiving device 0213 retracts, the second-stage lifting device 0212 operates. The second-stage lifting chain 02123 drives the lifting blocks on both sides to lift upward. During the rising process of the lifting blocks, they contact the stack group 030 and drive the stack group 030 to lift upward. When the lower surface of the stack group 030 is 110 mm higher than the upper material receiving rod 02081, the lifting stops. At the same time, the upper discharging mechanism 0208 operates (as shown in Figure 20 ). When the upper material receiving rod 02081 runs forward to directly below the stack group 030, it stops operating. At this time, the second-stage lifting device 0212 moves downward. After exactly placing the stack group 030 on the upper material receiving rod 02081, the second-stage lifting device 0212 is exactly at the original position. Subsequently, the upper discharging mechanism 0208 continues to operate until it pushes the stack group 030 to behind the upper conveyor 0209 (as shown in Figure 19 ), and then reciprocates back to the origin;
[0065] (6) As the stack group 030 is lifted and pushed from the lower conveyor 0211 to the upper conveyor 0209 one by one, the full-load carrier blocking cylinder 0203 is in the default extended state. When there is a signal from the 4-piece carrier detection photoelectric sensor 02091 and the palletizing lifting plate 0210310 is in place, at this time, the 4-piece carrier blocking cylinder 0201 extends to block the 5th carrier, and simultaneously the full-load carrier blocking cylinder 0203 retracts, sending carriers 1-4 to the palletizing station. When the presence / absence detection sensors for carriers 1-4 at the palletizing station both detect signals, the full-load carrier blocking cylinder 0203 extends again, and simultaneously the 4-piece carrier blocking cylinder 0201 retracts. This above-mentioned action is repeated. When the presence / absence detection devices at the palletizing station all detect signals, the full-load carrier blocking cylinder 0203 extends, indicating that the single-layer stack group 030 at the palletizing station is full, then the palletizing process is carried out. The palletizing process and the unstacking process in step (1) share the lifting mechanism, so the actions are similar and will not be elaborated here. When there is a signal at the high palletizing level, the lifting mechanism of the aisle vehicle 010 operates, and in cooperation with the telescopic fork 0103, the stacked N*N stack group 030 is taken into the lifting frame 0100 and then moved into the sterilization vehicle later.
[0066] Example 2
[0067] Based on the above, with other distinguishing features remaining unchanged, the palletizing and unstacking operations of the carriers can also adopt different powers.
[0068] Example 3
[0069] Based on the above, with other distinguishing features remaining unchanged, the small carrier can also be replaced with a large carrier to achieve the palletizing and unstacking functions, and the shape is not subject to special restrictions.
[0070] It should be noted that the terms used here are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used here, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0071] It should be noted that the terms "first", "second", etc. in the description, claims, and above-mentioned drawings of the present application are used to distinguish similar objects and do not necessarily need to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present application described here can be implemented in an order other than those illustrated or described here.
[0072] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A palletizing integrated machine, characterized in that: It includes a roadway vehicle (010), an integrated machine main body (020), and a stack group (030). One side of the integrated machine main body (020) is adapted to the roadway vehicle (010), and the stack group (030) can be transported and operated by the roadway vehicle (010) and the integrated machine main body (020). The integrated machine main body (020) includes an integrated machine frame (0200), a carrier blocking cylinder (0201), a palletizing high-level photoelectric sensor (0202), a full-carrier blocking cylinder (0203), a palletizing clamping device (0204), a detection device for the presence or absence of a carrier at the unstacking station (0205), a lifting power device (0206), a palletizing low-level photoelectric sensor (0207), an upper-layer discharging mechanism (0208), an upper-layer conveyor (0209), a separation mechanism (0210), and a lower-layer conveyor (0211). On one side of the separation mechanism (0210), there is a first-stage lifting station (02103). A first-stage lifting mechanism (021031) is provided on the first-stage lifting station (02103). The first-stage lifting mechanism (021031) includes a lifting plate (0210310), a lifting crank (020311), a lifting guide rod (020312), a lifting fixing plate (020313), and a lifting connecting rod (0210314). The lifting guide rod (020312) passes through the lifting fixing plate (020313) and is connected to the lifting plate (0210310). The lifting connecting rod (0210314) is respectively connected to the lifting crank (020311) and the lifting plate (0210310). A first-stage lifting motor is provided on one side of the lifting crank (020311), and the lifting fixing plate (020313) is fixed on the lower-layer conveyor belt. Between the upper-layer conveyor (0209) and the lower-layer conveyor (0211), there are also a second-stage lifting device (0212) and a horizontal material receiving device (0213). The second-stage lifting device (0212) includes a second-stage lifting motor (02121), second-stage lifting blocks (02122), and a second-stage lifting chain (02123). The second-stage lifting chain (02123) is connected to the second-stage lifting motor (02121), and the second-stage lifting blocks (02122) are correspondingly arranged on both sides, which can drive the pallet to move between the upper-layer discharging mechanism (0208) and the horizontal material receiving device (0213). The horizontal material receiving device (0213) includes a horizontal crank (02131), a horizontal connecting rod (02132), and a horizontal material receiving rod (02133). The two ends of the horizontal connecting rod (02132) are respectively connected to the horizontal crank (02131) and the horizontal material receiving rod (02133). The horizontal crank (02131) is driven by a horizontal motor. The horizontal crank (02131) is connected to the horizontal motor and is driven by the horizontal motor. The horizontal material receiving rod (02133) can slide in a limited manner on the horizontal material receiving device (0213).
2. The palletizing integrated machine according to claim 1, characterized in that: The vehicle blocking cylinder (0201) is arranged on the upper conveyor (0209), the palletizing high-level photoelectric sensor (0202) is arranged above the integrated machine frame (0200), the full vehicle blocking cylinder (0203) is arranged at the middle position of the upper discharging mechanism (0208), the palletizing clamping device (0204) is arranged on both the upper and lower sides of the upper conveyor (0209), and the palletizing clamping device (0204) is composed of a clamping cylinder and a clamping plate, which can clamp the stack group (030). There are two groups of the presence / absence detection devices (0205) for the unstacking station vehicle, which are respectively arranged on one side of the upper conveyor (0209) and the lower conveyor (0211). The lifting power equipment (0206) is arranged at the bottom of the integrated machine frame (0200), the unstacking low-level photoelectric sensor (0207) is arranged on the integrated machine frame (0200), the upper discharging mechanism (0208) is arranged on the upper conveyor (0209), the separation mechanism (0210) is arranged on the lower conveyor (0211), and both the upper conveyor (0209) and the lower conveyor (0211) are arranged on the integrated machine frame (0200).
3. The palletizing integrated machine according to claim 1, wherein: The lifting power equipment (0206) includes a servo motor (02061), a power lifting connecting rod (02062), and a crank (02063). The servo motor (02061) is connected to the crank (02063) through belt drive, and the crank (02063) is connected to the power lifting connecting rod (02062). There are four groups arranged on the lifting power equipment (0206), and a power unstacking lifting plate (02064) is arranged on the power lifting connecting rod (02062).
4. The palletizing integrated machine according to claim 1, wherein: The upper discharging mechanism (0208) includes an upper material receiving rod (02081), an upper discharging motor (02082), an upper discharging crank (02083), an upper discharging connecting rod (02084), an upper discharging origin detection photoelectric sensor (02085), and an upper discharging plate (02086). A chute is arranged on the upper material receiving rod (02081), and the upper discharging plate (02086) is connected to the upper material receiving rod (02081) in a sliding block manner. The upper discharging motor (02082) is arranged on the upper discharging plate (02086), and the output end is connected to the upper discharging crank (02083). The upper discharging crank (02083) is connected to the upper discharging connecting rod (02084).
5. The palletizing integrated machine according to claim 1, characterized in that: The separation mechanism (0210) includes a first separation cylinder (02101), a second separation cylinder (02102), a first separation detection photoelectric sensor (02104), a second separation detection photoelectric sensor (02105), and a first-stage lifting photoelectric sensor (02106). The first separation cylinder (02101) and the second separation cylinder (02102) are arranged opposite to each other to realize the separation of the pallet. The first separation detection photoelectric sensor (02104) and the second separation detection photoelectric sensor (02105) are respectively arranged on one side of the lower conveyor (0211) facing the pallet in the separation mechanism (0210), and the first-stage lifting photoelectric sensor (02106) is arranged on one side of the lower conveyor (0211) facing the first-stage lifting photoelectric sensor (02106).
6. The palletizing integrated machine according to claim 2, wherein: A carrier detection photoelectric sensor (02091) is also provided on the upper conveyor (0209).
7. The palletizing integrated machine according to claim 1, wherein: The aisle vehicle (010) includes a lifting frame (0100), a lifting power mechanism (0101), a horizontal movement power mechanism (0102), and a telescopic fork (0103). The lifting frame (0100) is arranged on the lifting power mechanism (0101), and the lifting frame (0100) can move vertically up and down in the lifting power mechanism (0101). The lifting power mechanism (0101) is connected to the horizontal movement power mechanism (0102), and the lifting power mechanism (0101) can move horizontally on the horizontal movement power mechanism (0102). The telescopic fork (0103) is telescopically arranged on the lifting frame (0100).
8. The palletizing integrated machine according to claim 1, wherein: The stack group (030) is composed of several pallets.
Citation Information
Patent Citations
Full-automatic ingredient conveying process device for circuit board
CN110626813A
Automatic loading and unloading system
CN113895688A
Rapid and automatic bowl discharging machine
CN203806618U