Device and Operating Method for OAL to Implement Rotation Function

By designing the device to achieve rotation function of OAL, the position of the transition connection channel is automatically adjusted using the electric hoist and the rotation shaft, which solves the problem that existing equipment is difficult to quickly switch production lines and safety hazards, and achieves efficient and safe production line switching.

CN116083711BActive Publication Date: 2025-06-24GUANGZHOU JFE STEEL PLATE
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Patent Information

Application Number
CN202310157774.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-23
Publication Date
2025-06-24
Estimated Expiration
2043-02-23

AI Technical Summary

Technical Problem

It is difficult for existing steel plate production equipment to quickly switch the steel plate structure production line, and the disassembly and assembly and lifting of transition connection channels pose safety risks and low efficiency problems.

Method used

A device for OAL to realize the rotation function is designed. Through the combination of electric hoist and transition connection channel, the rotation shaft and telescopic rod are used to realize automatic rotation adjustment of transition connection channel to reduce manual intervention.

Benefits of technology

It realizes rapid switching of steel plate production lines, reduces labor intensity and safety hazards, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses a device and an operation method for realizing the rotation function by OAL, including a bottom plate, a cold-rolled product channel, and an adjustment component. It is characterized in that: a furnace grate and a zinc pot are arranged on the bottom plate, the bottom end of the furnace grate abuts against the top end of the zinc pot, a galvanized product channel is arranged above the zinc pot, a cold-rolled product channel is arranged on one side of the galvanized product channel, and the adjustment component includes an electric hoist and a transition connection channel; the output end of the electric hoist is connected to the transition connection channel through a traction rope, a transfer channel is arranged at one end of the cold-rolled product channel close to the galvanized product channel, and one end of the transition connection channel is rotationally connected to the cold-rolled product channel through a rotating shaft. The present invention adjusts and rotates the position of the transition connection channel by installing an adjustment component and an electric hoist. The transition connection channel rotates around the rotating shaft to the required position through the electric hoist or its own weight, realizing the rapid and safe switching of the product channel.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel plate production equipment, specifically a device for realizing the rotation function of OAL. Background Art

[0002] OAL, that is, the transition connection channel, is mainly used for the passage of steel plate transfer. The designed production capacity of the continuous annealing unit is 960,000 tons of ordinary cold-rolled products per year. At present, the actual production load has been at a low level for a long time, and the equipment has been stopped for a long time, resulting in serious waste. However, the market demand for hot-dip galvanized products is very large. At the same time, the equipment and technological processes before and after the continuous annealing unit and the galvanizing unit are basically the same. The continuous annealing unit has been transformed into a dual-purpose production line that can produce both ordinary cold-rolled products and galvanized products. When switching to the production of cold-rolled products, it must pass through a transition connection channel as a transition. When producing galvanized products, this channel must be removed and moved away. Otherwise, it will occupy the space of the galvanized product production channel. When switching back to the production of cold-rolled products, this transition connection channel must be installed again. The transition connection channel is large in volume and heavy in weight. The disassembly, hoisting space is limited, and it is also a high-altitude operation. The hidden safety hazards of disassembly and hoisting are large, the time-consuming is long, and the operation efficiency is low, which affects the switching time. Therefore, it is necessary to study a structure that can automatically rotate and adjust the position of the transition connection channel, so as to facilitate two different construction processes for steel plates.

[0003] The defects of the existing steel plate production equipment are as follows:

[0004] 1. The patent document CN211866222U discloses a pipe coil-to-coil continuous annealing unit, "including an unwinding device for passively unwinding the coil stock and inputting protective gas into the pipe cavity of the coil stock; a decoiling and straightening device for actively uncoiling the coil stock and straightening the pipe after uncoiling; an annealing device for annealing the pipe; an inlet pinch device for pinching and feeding the pipe into the annealing device; an outlet pinch device for pinching and feeding the pipe out of the annealing device; and a winding device for winding the annealed pipe; the unwinding device, the decoiling and straightening device, the inlet pinch device, the annealing device, the outlet pinch device, and the winding device are arranged in sequence. The annealing unit for pipes can effectively reduce the length of the equipment, save the equipment occupation space and site cost, and facilitate the equipment layout; it can have multiple annealing channels, and can perform single-channel annealing treatment or multi-channel annealing treatment according to actual working requirements, which is convenient and flexible to use, and the pipes in each annealing channel do not interfere with each other", however, the above-mentioned disclosed pipe coil-to-coil continuous annealing unit in the patent document mainly considers performing single-channel annealing treatment or multi-channel annealing treatment according to actual working requirements, and does not consider the problem of quickly switching the steel plate structure production line. Therefore, it is necessary to study a structure that can adjust the transition connection channel, so as to facilitate the quick switching of the steel plate production line;

[0005] 2. Patent document CN207628885U discloses a stainless steel cold-rolled sheet continuous production system, "at least including a black coil pickling unit, a stainless steel white coil rolling unit, and an annealing pickling unit, wherein the black coil pickling unit, the stainless steel white coil rolling unit, and the annealing pickling unit are sequentially connected together to form a continuous unit; no intermediate annealing section is provided between the black coil pickling unit and the stainless steel white coil rolling unit. The black coil pickling is connected with the stainless steel white coil rolling, annealing pickling and other processes to form a continuous unit, and 2B / 2D products are directly produced, black coil annealing, intermediate annealing, and the transportation of steel coils between processes are omitted, the yield rate is improved, and the factory construction land and engineering investment are saved to a great extent." However, the stainless steel cold-rolled sheet continuous production system in the above-mentioned public document mainly considers the improvement of the yield rate, and does not consider the problem of checking the position of the transition connection channel. Therefore, it is necessary to study a structure that can detect the position of the transition connection channel, thereby preventing the transition connection channel from being completely moved to the connection point and affecting the transportation of the steel plate. Summary of the invention

[0006] The object of the present invention is to provide a device for implementing the rotation function of OAL, so as to solve the technical problem that it is inconvenient to adjust the transition connection channel package proposed in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an OAL device for realizing the rotation function comprises a bottom plate, a cold-rolled product channel, and an adjusting component, a grate and a zinc pot are arranged on the bottom plate, the bottom end of the grate abuts against the top end of the zinc pot, a galvanized product channel is arranged above the zinc pot, a cold-rolled product channel is arranged on one side of the galvanized product channel, and the adjusting component comprises an electric hoist and a transition connection channel;

[0008] The output end of the electric hoist is connected to the transition connection channel through a traction rope, a transmission channel is arranged at one end of the cold-rolled product channel close to the galvanized product channel, and one end of the transition connection channel is rotatably connected to the cold-rolled product channel through a rotating shaft.

[0009] Preferably, a YG device steering roller and a switching channel steering roller are provided in the zinc pot, the YG device steering roller and the switching channel steering roller are coaxially arranged, a plurality of electromagnetic induction heaters are respectively arranged at intervals on the inner walls on both sides of the galvanized product channel, and the YG device steering roller, the switching channel steering roller and the galvanized product channel are eccentrically arranged.

[0010] Preferably, a support rod is hinged at the top of the bottom plate, the top of the support rod is connected to the grate, a hook is provided on the outer wall of one side of the transition connection channel, and the traction rope is connected to the hook.

[0011] Preferably, the transition connection channel includes a first telescopic rod and an extension slot. An installation slot is provided on the inner wall of the extension slot. A micro conveyor belt is provided on the inner wall of the installation slot. A micro motor is installed on the inner wall of the extension slot and the micro motor is connected to the micro conveyor belt through belt drive. A pressing block is provided at the bottom of the transition connection channel. Multiple groups of connecting frames are provided at the bottom of the conveying channel. A second telescopic rod is provided on the inner wall of the connecting frame. A limiting block is fixedly installed at one end of the second telescopic rod.

[0012] Preferably, a detection component is provided on the inner wall of the conveying channel. The detection component includes a guiding ring and a sliding rod. One end of the sliding rod penetrates through the inside of the guiding ring. A sliding block is fixedly installed at one end of the sliding rod. A power supply component is provided at the other end of the sliding rod. A first spring is fixedly provided on the outer wall of the guiding ring. One end of the sliding rod penetrates through the inside of the first spring. A conductive column is provided on the outer wall of the power supply component. An installation frame is provided on the inner wall of the detection component. A conductor is provided on the inner wall of the installation frame. A warning light is provided at the top of the conveying channel.

[0013] Preferably, the first telescopic rod is inlaid and installed inside the transition connection channel. One end of the first telescopic rod is connected to the outer wall of the extension slot. The installation slot is rectangular and inlaid and installed inside the extension slot. The outer wall of the detection component is rectangular. The outer wall of the sliding block fits with the inner wall of the detection component. The conductor is cylindrical in shape. The conductor is electrically connected to the warning light.

[0014] Preferably, a sealing box is provided on the inner wall of the zinc pot. Multiple groups of third telescopic rods are provided on the inner wall of the sealing box. A square frame is fixedly installed at the top end of the third telescopic rod. Multiple groups of rotating rollers are provided on the inner wall of the square frame. Rotating wheels are installed at both ends of the rotating roller. The rotating wheels are connected through belt drive. A driving motor is provided on the inner wall of the square frame. The output end of the driving motor is fixedly connected to one end of one of the rotating rollers.

[0015] Preferably, multiple groups of sealing shells are sequentially provided at the bottom of the square frame. A micro motor is installed on the inner wall of the sealing shell. A fan blade is installed at the output end of the micro motor.

[0016] The operation method of the device for realizing the rotation function of OAL is applicable to the device for realizing the rotation function of OAL described in any one of the above, and includes:

[0017] S1. When galvanized products need to be produced, the steel plate comes down from the grate and falls into the zinc pot for galvanizing. The steel plate is turned vertically upward through the turning roller of the YG device and sent to the galvanized product channel through the electromagnetic induction heater;

[0018] S2. When producing cold-rolled products, the steel plate comes down from the furnace grate. The electric hoist lowers the transition connection channel through the towing rope. The transition connection channel rotates counterclockwise around the rotation axis to the channel connection position by its own weight. The first telescopic rod pushes the extension slot out of the transition connection channel. The steel plate enters the cold-rolled product channel through the transition connection channel and the transfer channel, realizing the production of cold-rolled products.

[0019] S3. When the production of cold-rolled products is completed and galvanized products are to be produced again, the electric hoist pulls up the transition connection channel through the towing rope. The transition connection channel rotates clockwise to the folding and fixing position, realizing the production of galvanized products.

[0020] Preferably, in step S2, the following steps are further included:

[0021] S21. When using the transition connection channel to produce cold-rolled products, make the second telescopic rod work to drive the limit block to move. After the limit block moves to the outer wall of the pressure block, the position of the transition connection channel can be limited through the pressure block, thereby improving the stability of the transition connection channel.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. The present invention adjusts and rotates the position of the transition connection channel through the installation of an adjustment component and an electric hoist for adjusting the steel plate production line. When producing cold-rolled products, the steel plate comes down from the furnace grate. Make the electric hoist work to no longer limit the transition connection channel through the towing rope. The transition connection channel rotates counterclockwise around the rotation axis to the channel connection position by its own weight. Make the first telescopic rod work to push the extension slot out of the inside of the transition connection channel. Switch the channel turning roller to make the steel plate move into the inside of the extension slot. The micro motor works to make the micro conveyor belt move to convey the steel plate. The steel plate enters the inside of the cold-rolled product channel through the transfer channel for production, realizing the production of cold-rolled products. Through this operation, a fast, efficient, convenient and safe switching function is realized, enabling the steel plate to be processed to enter different processing production lines for processing without disassembling the transition connection channel, reducing the labor intensity.

[0024] 2. The present invention can adjust the position of the transition connection channel by installing a detection component. When producing cold-rolled products, to prevent the position of the transition connection channel from not rotating and moving to the connection point, after the transition connection channel moves to the connection point, the pressing block pushes the sliding block to move. When the sliding block moves, it pushes the power supply component to move through the sliding rod. The movement of the power supply component makes the conductive column move into the interior of the conductor. The current inside the power supply component flows through the conductor and into the interior of the warning light, causing the warning light to light up. The first spring pushes the sliding block to reset, and then the conductive column can be reset. After the transition connection channel does not move to the connection point, the conductive column will not enter the interior of the conductor. Therefore, it can be judged whether the transition connection channel has moved to the connection point through the warning light, which is convenient for the transition connection channel to convey the steel plate.

[0025] 3. The present invention can stir the zinc liquid inside the zinc pot by installing a square frame and fan blades. When the cleaned steel plate moves into the interior of the zinc pot for galvanizing, after the steel plate is galvanized, the fourth telescopic rod works to push the square frame to move. The square frame makes the galvanized steel plate move out of the interior of the zinc liquid through the rotating roller. The output end of the driving motor rotates to drive the rotating roller to rotate. When the rotating roller rotates, the galvanized steel plate moves into the interior of the electromagnetic induction heater for heat processing. When the square frame moves, the output end of the micro motor rotates to drive the fan blades to rotate. The rotation of the fan blades stirs the zinc liquid, which can prevent the generation of sediment in the zinc liquid. At the same time, stirring the zinc liquid can prevent the occurrence of uneven zinc liquid temperature. After the fan blades are completely separated from the zinc liquid, the rotation of the fan blades generates wind power, which can remove the zinc liquid adsorbed on the outer wall of the square frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the present invention;

[0027] Figure 2 is a schematic structural diagram of the prior art of the present invention (I);

[0028] Figure 3 is a schematic structural diagram of the prior art of the present invention (II);

[0029] Figure 4 is a schematic structural diagram of the adjustment component of the present invention;

[0030] Figure 5 is a schematic structural diagram of the extension groove of the present invention;

[0031] Figure 6 is a schematic structural diagram of the micro conveyor belt of the present invention;

[0032] Figure 7 is a schematic structural diagram of the detection component of the present invention;

[0033] Figure 8Schematic diagram of the sealed box structure of the present invention;

[0034] Figure 9 Schematic diagram of the square frame structure of the present invention;

[0035] Figure 10 Flow chart of the operation of the present invention;

[0036] Figure 11 Overall view of the cleaning device of the present invention;

[0037] Figure 12 Schematic diagram of the structure of the cleaning device of the present invention;

[0038] Figure 13 Schematic diagram of the structure of the maintenance device of the present invention;

[0039] Figure 14 Enlarged view of part A of the maintenance device of the present invention;

[0040] Figure 15 Enlarged view of part B of the maintenance device of the present invention;

[0041] In the figure: 1. furnace grate; 2. YG device turning roller; 3. zinc pot; 4. electromagnetic induction heater; 5. transition connection channel; 6. switching channel turning roller; 7. cold-rolled product channel; 8. electric hoist; 9. rotating shaft; 10. bottom plate; 11. towing rope; 12. galvanized product channel; 13. conveying channel; 14. support rod; 15. hook; 16. first telescopic rod; 17. extension groove; 18. installation groove; 19. micro conveyor belt; 20. micro motor; 21. connecting frame; 22. second telescopic rod; 23. limit block; 24. pressing block; 25. detection component; 26. guide ring; 27. sliding rod; 28. first spring; 29. sliding block; 30. power supply component; 31. conductive column; 32. mounting bracket; 33. conductor; 34. fan blade; 35. sealed box; 36. third telescopic rod; 37. square frame; 38. rotating roller; 39. runner; 40. drive motor; 41. sealed housing; 42. micro motor; 43. drive motor; 44. transmission box; 45. rack; 46. first gear; 47. electric cylinder; 48. opening; 49. electric push rod; 50. chute body; 51. first crank; 52. first slider; 53. first connecting rod; 54. guide rod; 55. limit plate; 56. second slider; 57. second connecting rod; 58. moving rod; 59. guide groove; 60. groove; 61. third slider; 62. wind plate; 63. rotating rod; 64. second gear; 65. electric motor; 66. second crank; 67. first swing rod; 68. third connecting rod; 69. fixed rod; 70. first rotating shaft; 71. second rotating shaft; 72. second swing rod; 73. sector plate; 74. cavity; 75. telescopic rod; 76. fixing plate; 77. second spring; 78. Y-shaped plate; 79. blocking rod; 80. third swing rod; 81. liquid storage cavity; 82. infusion tube; 83. nozzle; 84. drive pump; 85. fourth connecting rod; 86. third gear; 87. sweeping brush; 88. brush. Specific embodiments

[0042] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0043] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "back end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Please refer to Figure 1-3 and Figure 10 For the embodiment provided by the present invention: the device for realizing the rotation function of OAL includes a bottom plate 10, a cold-rolled product channel 7, and an adjustment component. A grate 1 and a zinc pot 3 are arranged on the bottom plate 10. The grate 1 facilitates the movement of the steel plate, and the zinc pot 3 is used for galvanizing the finished product. OAL is the transition connection channel 5. A galvanized product channel 12 is arranged above the zinc pot 3. A cold-rolled product channel 7 is arranged on one side of the galvanized product channel 12. An electromagnetic induction heater 4 is arranged on the inner wall of the galvanized product channel 12. The electromagnetic induction heater 4 can heat-treat the galvanized product. The YG device turning roll 2 and the switching channel turning roll 6 are used to cooperate with the zinc pot 3 to adjust the moving direction of the steel plate. The support rod 14 is used to support the grate 1 to prevent the grate 1 from shaking when conveying the steel plate. The first telescopic rod 16 is embedded and installed inside the transition connection channel 5, and one end of the first telescopic rod 16 is fixedly connected to the outer wall of the extension slot 17. The rotating shaft 9 rotatably connects the transition connection channel 5 and the transmission channel 13. The installation slot 18 is rectangular and embedded and installed inside the extension slot 17. The outer wall of the detection component 25 is rectangular, and the outer wall of the sliding block 29 fits with the inner wall of the detection component 25. The shape of the conductor 33 is cylindrical, and the conductor 33 is electrically connected to the warning light.

[0046] Please refer to Figure 1-6, The adjustment component includes an electric hoist 8 and a transition connection channel 5. A traction rope 11 is provided at the output end of the electric hoist 8. The transition connection channel 5 includes a first telescopic rod 16 and an extension slot 17. A rotating shaft 9 is provided at one end of the transition connection channel 5. One end of the cold-rolled product channel 7 is equipped with a transfer channel 13. The adjustment component is installed at one end of the transfer channel 13. An installation slot 18 is provided on the inner wall of the extension slot 17. A micro conveyor belt 19 is provided on the inner wall of the installation slot 18. A micro motor 20 is installed on the inner wall of the extension slot 17 and the micro motor 20 is connected to the micro conveyor belt 19 through belt drive. A hook 15 is provided on the outer wall of one side of the transition connection channel 5, and one end of the traction rope 11 is fixedly connected to the hook 15. A pressing block 24 is provided at the bottom of the transition connection channel 5. Multiple connecting frames 21 are provided at the bottom of the transfer channel 13. A second telescopic rod 22 is provided on the inner wall of the connecting frame 21. A limiting block 23 is fixedly installed at one end of the second telescopic rod 22. When producing cold-rolled products, the steel plate comes down from the grate 1. The electric hoist 8 works and no longer limits the transition connection channel 5 through the traction rope 11. The transition connection channel 5 rotates around the rotating shaft 9 by its own weight. The transition connection channel 5 rotates counterclockwise to the channel connection position, causing the first telescopic rod 16 to work and push the extension slot 17 out of the interior of the transition connection channel 5. The channel switching roller 6 is switched to move the steel plate into the interior of the extension slot 17. The micro motor 20 works to move the micro conveyor belt 19 to convey the steel plate. The steel plate enters the interior of the cold-rolled product channel 7 through the transfer channel 13 for production, realizing the production of cold-rolled products. Through this design and operation, a fast, efficient, convenient and safe switching function is achieved.

[0047] Please refer to Figure 7, a detection component 25 is provided on the inner wall of the transfer channel 13. The detection component 25 includes a guide ring 26 and a sliding rod 27. One end of the sliding rod 27 penetrates through the inside of the guide ring 26. A sliding block 29 is fixedly installed at one end of the sliding rod 27. A power supply component 30 is provided at the other end of the sliding rod 27. A first spring 28 is fixedly provided on the outer wall of the guide ring 26. One end of the sliding rod 27 penetrates through the inside of the first spring 28. A conductive column 31 is provided on the outer wall of the power supply component 30. An installation frame 32 is provided on the inner wall of the detection component 25. A conductor 33 is provided on the inner wall of the installation frame 32. A warning light is provided at the top of the transfer channel 13. When producing cold-rolled products, to prevent the position of the transition connection channel 5 from not rotating and moving to the connection point, after the transition connection channel 5 moves to the connection point, the pressing block 24 will push the sliding block 29 to move. When the sliding block 29 moves, it will push the power supply component 30 to move through the sliding rod 27. When the power supply component 30 moves, the conductive column 31 will move into the inside of the conductor 33. The current inside the power supply component 30 will flow through the conductor 33 and into the inside of the warning light, causing the warning light to light up. The first spring 28 will push the sliding block 29 to reset, and then the conductive column 31 can be reset. After the transition connection channel 5 does not move to the connection point, the conductive column 31 will not enter the inside of the conductor 33. Then, it can be judged whether the transition connection channel 5 has moved to the connection point through the warning light, which is convenient for the transition connection channel 5 to convey the steel plate.

[0048] Please refer to Figure 8 and Figure 9 , a sealing box 35 is provided on the inner wall of the zinc pot 5. Multiple groups of third telescopic rods 36 are provided on the inner wall of the sealing box 35. A square frame 37 is fixedly installed at the top of the third telescopic rods 36. Multiple groups of rotating rollers 38 are provided on the inner wall of the square frame 37. Rotating wheels 39 are installed at both ends of the rotating rollers 38, and the rotating wheels 39 are connected by a belt drive. A driving motor 40 is provided on the inner wall of the square frame 37, and the output end of the driving motor 40 is fixedly connected to one end of one group of rotating rollers 38. Multiple groups of sealing shells 41 are sequentially provided at the bottom of the square frame 37. A micro motor 42 is installed on the inner wall of the sealing shell 41. A fan blade 34 is installed at the output end of the micro motor 42. When the cleaned steel plate moves into the zinc pot 5 for galvanizing, after the steel plate is galvanized, the third telescopic rods 36 are operated to push the square frame 37 to move. The square frame 37 moves the galvanized steel plate out of the zinc liquid through the rotating rollers 38. The output end of the driving motor 40 rotates to drive the rotating rollers 38 to rotate. When the rotating rollers 38 rotate, the galvanized steel plate moves into the electromagnetic induction heater 4 for hot processing. When the square frame 37 moves, the output end of the micro motor 42 rotates to drive the fan blade 34 to rotate. The fan blade 34 rotates to stir the zinc liquid, which can prevent the zinc liquid from producing precipitates. At the same time, after the fan blade 34 is completely separated from the zinc liquid, the fan blade 34 rotates to generate wind power, and the wind power can remove the zinc liquid adsorbed on the outer wall of the square frame 37.

[0049] The operation method of the device for realizing the rotation function by OAL, which is applicable to the device for realizing the rotation function by OAL described in any one of the above, includes:

[0050] S1. When galvanized products need to be produced, the steel plate comes down from the grate 1, falls into the zinc pot 3 for galvanizing, and is turned vertically upward by the turning roller 2 of the YG device, and then goes to the galvanized product channel through the electromagnetic induction heater 4;

[0051] S2. When cold-rolled products are produced, the steel plate comes down from the grate 1, and the electric hoist 8 lowers the transition connection channel 5 through the traction rope 11. The transition connection channel 5 rotates counterclockwise around the rotation shaft 9 to the channel connection position by its own weight. The first telescopic rod 16 pushes the extension slot 17 to extend out of the transition connection channel 5, and the steel plate enters the cold-rolled product channel 7 through the transition connection channel 5 and the transfer channel 13 to realize the production of cold-rolled products;

[0052] S3. When the production of cold-rolled products is completed and galvanized products need to be produced again, the electric hoist 8 pulls up the transition connection channel 5 through the traction rope 11, and the transition connection channel 5 rotates clockwise to the folding and fixing position to realize the production of galvanized products.

[0053] In step S2, the following steps are further included:

[0054] S21. When using the transition connection channel 5 to produce cold-rolled products, the second telescopic rod 22 works to drive the limit block 23 to move. After the limit block 23 moves to the outer wall of the pressure block 24, the position of the transition connection channel 5 can be limited through the pressure block 24, thereby improving the stability of the transition connection channel 5.

[0055] Working principle: First, when producing products, when producing galvanized products, the steel plate comes down from the furnace grate 1 and falls into the zinc pot 3 for galvanizing. After galvanizing, the steel plate is turned vertically upward by the turning roller 2 of the YG device through the zinc pot 3, and then goes to the galvanized product channel through the electromagnetic induction heater 4. When producing cold-rolled products, the steel plate comes down from the furnace grate 1, and the electric hoist 8 works to no longer limit the transition connection channel 5 through the traction rope 11. The transition connection channel 5 rotates counterclockwise around the rotating shaft 9 to the channel connection position by its own weight, so that the first telescopic rod 16 works to push the extension groove 17 to move out of the inside of the transition connection channel 5. The steel plate is turned obliquely upward to the transition connection channel 5 through the switching channel turning roller 6. The micro motor 20 works to move the micro conveyor belt 19 to convey the steel plate. The steel plate enters the inside of the cold-rolled product channel 7 through the conveying channel 13 for production, realizing the production of cold-rolled products. Through this design and operation, a fast, efficient, convenient and safe switching function is realized. When producing cold-rolled products, in order to prevent the position of the transition connection channel 5 from rotating and moving to the connection point, after the transition connection channel 5 moves to the connection point, the pressing block 24 will push the sliding block 29 to move. When the sliding block 29 moves, it will push the power supply component 30 to move through the sliding rod 27. The movement of the power supply component 30 makes the conductive column 31 move into the inside of the conductor 33. The current inside the power supply component 30 flows through the conductor 33 and into the inside of the warning light, making the warning light light up. The first spring 28 pushes the sliding block 29 to reset, and then the conductive column 31 can be reset. After the transition connection channel 5 does not move to the connection point, the conductive column 31 will not enter the inside of the conductor 33. Then, it can be judged whether the transition connection channel 5 has moved to the connection point through the warning light, which is convenient for the transition connection channel 5 to convey the steel plate. When the galvanizing of the steel plate is completed, the third telescopic rod 36 works to push the square frame 37 to move. The square frame 37 moves the galvanized steel plate out of the inside of the zinc liquid through the rotating roller 38. The output end of the drive motor 40 rotates to drive the rotating roller 38 to rotate. When the rotating roller 38 rotates, the galvanized steel plate moves into the inside of the electromagnetic induction heater 4 for heat treatment. When the square frame 37 moves, the output end of the micro motor 42 rotates to drive the fan blade 34 to rotate. The fan blade 34 rotates to stir the zinc liquid, which can prevent the generation of zinc liquid precipitates. At the same time, after the fan blade 34 is completely separated from the zinc liquid, the fan blade 34 rotates to generate wind, and the wind can remove the zinc liquid adsorbed on the outer wall of the square frame 37.

[0056] Please refer to Figure 11 and Figure 12 In the galvanized product channel 12, a cleaning device is provided. The cleaning device includes a drive motor 43, a transmission box 44, a rack 45, and a first gear 46.

[0057] On the inner wall at the top of the galvanized product channel 12, there is a vertical electric cylinder 47. The piston rod of the electric cylinder 47 is arranged downward with a transmission box 44. The transmission box 44 is located at one end of the galvanized product channel 12 close to the zinc pot 3. An opening 48 is provided on the side wall of the transmission box 44 away from the zinc pot 3. An electric push rod 49 is provided on the inner wall of the transmission box 44 away from the opening 48. One end of the electric push rod 49 close to the opening 48 is provided with a driving motor 43. A chute body 50 is provided on the side wall of the driving motor 43 away from the electric push rod 49. The output shaft of the driving motor 43 faces upward and is connected to one end of a first crank 51. The other end of the first crank 51 is rotatably connected to a first slider 52. A first connecting rod 53 is provided on the outer wall of one side of the driving motor 43. One end of a guide rod 54 is connected to the end of the first connecting rod 53 away from the driving motor 43. The other end of the guide rod 54 is inclined towards the free end of the chute body 50 and is connected to a limiting plate 55. A third slider 61 is slidably arranged on the guide rod 54;

[0058] A second slider 56 is slidably arranged in the chute body 50. One end of the second slider 56 close to the driving motor 43 is provided with a second connecting rod 57. The end of the second connecting rod 57 away from the second slider 56 is connected to the middle of a moving rod 58. A guiding groove 59 extending along the axial direction is provided on the moving rod 58. The first slider 52 can reciprocate in the guiding groove 59. A groove 60 is provided on the second slider 56. A rack 45 is arranged in the groove 60. One end of the rack 45 extends out of the groove 60 and is connected to the third slider 61. The other end of the rack 45 extends out of the groove 60 and is provided with a wind plate 62. The rack 45 can reciprocate in the groove 60. A rotating rod 63 is arranged above the second slider 56. One end of the rotating rod 63 passes through the axis of a first gear 46 and is connected to the first gear 46. The first gear 46 meshes with the rack 45. The other end of the rotating rod 63 passes through the axis of a second gear 64 and is connected to the middle of a fourth connecting rod 85. The rotating rod 63 is rotatably connected to the second gear 64. Both ends of the fourth connecting rod 85 pass through the axis of a third gear 86 and are connected to a sweeping brush 87. The fourth connecting rod 85 is connected to the third gear 86. The third gear 86 meshes with the second gear 64. Both ends of the rotating rod 63 are respectively rotatably connected to the top of the second slider 56 on the same side. The second gear 64 is fixed to the second slider 56.

[0059] The working principle and beneficial effects of the above technical solution are as follows: When the electromagnetic induction heater 4 heats the galvanized product, the zinc liquid that absorbs heat and evaporates adheres to the surface of the electromagnetic induction heater 4. Start the electric cylinder 47, drive the transmission box 44 to move downward to the middle of the galvanized product channel 12. Start the electric push rod 49, and extend the electric cylinder 47 and the chute body 50 through the opening 48 out of the transmission box 44. The size of the opening 48 is larger than the distance between the two electromagnetic induction heaters 4. Start the drive motor 43, drive the first crank 51 to rotate, drive the first slider 52 to rotate, so that the first slider 52 reciprocates in the guide groove 59, so that the moving rod 58 reciprocates intermittently in a straight line along the chute body 50, drive the second slider 56 to reciprocate intermittently on the chute body 50, drive the rack 45 to reciprocate intermittently in a straight line along the chute body 50, drive the third slider 61 to reciprocate intermittently on the guide rod 54, so that the rack 45 reciprocates intermittently in the groove 60. Through the gear meshing transmission between the rack 45 and the first gear 46, drive the first gear 46 to rotate intermittently forward and backward, drive the rotating rod 63 to rotate intermittently forward and backward, drive the fourth connecting rod 85 to rotate intermittently forward and backward, drive the third gear 86 and the sweeping brush 87 to rotate intermittently around the rotating rod 63 forward and backward. Through the gear meshing transmission between the third gear 86 and the second gear 64, drive the third gear 86 and the sweeping brush 87 to rotate intermittently forward and backward by themselves. Through the compound superposition of the motion, the sweeping brush 87 rotates intermittently forward and backward by itself, rotates intermittently around the rotating rod 63 forward and backward, and reciprocates intermittently in a straight line along the chute body 50. The sweeping brush 87 performs intermittent scanning cleaning on the two-sided electromagnetic induction heaters 4, can comprehensively clean multiple electromagnetic induction heaters 4, has a large cleaning range and good cleaning effect. The sweeping brush 87 intermittently contacts the electromagnetic induction heater 4, reduces the influence on the electromagnetic induction heater 4, and improves the service life of the electromagnetic induction heater 4; the rack 45 drives the air plate 62 to reciprocate intermittently along the groove 60 and reciprocate intermittently in a straight line along the chute body 50. The air plate 62 stirs the air flow and blows away the zinc ash swept by the sweeping brush 87, preventing the zinc ash from re-accumulating on the surface of the electromagnetic induction heater 4, thereby further improving the cleaning quality.

[0060] Please refer to Figure 13 、 Figure 14 and Figure 15 As shown in, there is a maintenance device installed in the electric hoist 8. The maintenance device includes: a motor 65, a second crank 66, a first swing rod 67, and a third connecting rod 68.

[0061] On one inner wall of the electric hoist 8, there is a motor 65. The output shaft of the motor 65 is connected to one end of the second crank 66. On one side of the motor 65, there is a vertical fixed rod 69. The top end of the fixed rod 69 is connected to the inner wall at the top of the electric hoist 8. The bottom end of the fixed rod 69 is rotatably connected to a first rotating shaft 70. The first rotating shaft 70 is parallel to the output shaft of the motor 65. One end of the first rotating shaft 70 passes through the fixed rod 69 and is connected to one end of the first swing rod 67. One end of the third connecting rod 68 is rotatably connected to the other end of the second crank 66. The other end of the third connecting rod 68 is rotatably connected to the other end of the first swing rod 67. The other end of the first rotating shaft 70 is rotatably connected to a vertical second rotating shaft 71. The top end of the second rotating shaft 71 passes through the first rotating shaft 70 and is rotatably connected to one end of the second swing rod 72. A sector plate 73 is provided at the bottom end of the second rotating shaft 71;

[0062] A cavity 74 is provided inside the second swing rod 72. One end of a telescopic rod 75 extends into the cavity 74 and is connected to a fixing plate 76. A second spring 77 is sleeved on the telescopic rod 75. One end of the second spring 77 is connected to the fixing plate 76, and the other end of the second spring 77 is connected to the inner wall of the cavity 74. The other end of the first rotating shaft 70 is a Y-shaped plate 78 parallel to the second swing rod 72. Stop rods 79 are respectively provided on both side frames of the Y-shaped plate 78. The center of the Y-shaped plate 78 is rotatably connected to a third swing rod 80. The end of the third swing rod 80 far from the second rotating shaft 71 is rotatably connected to the other end of the telescopic rod 75. A liquid storage cavity 81 is provided inside the sector plate 73. A plurality of liquid infusion tubes 82 are spaced apart at the bottom end of the sector plate 73. The top ends of the liquid infusion tubes 82 communicate with the liquid storage cavity 81. The bottom ends of the liquid infusion tubes 82 communicate with spray nozzles 83. A driving pump 84 is provided on the liquid infusion tubes 82. A brush 88 is provided at the bottom end of the sector plate 73.

[0063] The working principle and beneficial effects of the above technical solution are as follows: After the electric hoist 8 is used up, start the driving pump 84. The driving pump 84 pumps the lubricating fluid in the liquid storage cavity 81 through the liquid delivery pipe 82 to the nozzle 83 for spraying, so as to lubricate and maintain the traction rope 11 in the electric hoist 8, reduce the damage of the traction rope 11 during use, and improve the service life of the electric hoist 8; start the motor 65 to drive the second crank 66 to rotate, drive the third connecting rod 68 to reciprocate up and down and back and forth at the same time, drive the first swing rod 67 to swing intermittently up and down, drive the first rotating shaft 70 to rotate intermittently forward and backward, drive the second rotating shaft 71 to rotate intermittently around the first rotating shaft 70 forward and backward, drive the Y-shaped plate 78 and the third swing rod 80 to rotate intermittently forward and backward. The rotation of the Y-shaped plate 78 drives the third swing rod 80 to swing intermittently around the center of the Y-shaped plate 78, drives the telescopic rod 75 and the second swing rod 72 to swing intermittently around the second rotating shaft 71, so that the telescopic rod 75 reciprocates intermittently in the cavity 74, so that the second spring 77 is stretched and compressed intermittently. The stop rod 79 is used to limit the swing range of the third swing rod 80. The second swing rod 72 drives the second rotating shaft 71 and the sector plate 73 to swing intermittently. Through the compound superposition of movements, the sector plate 73 rotates forward and backward around the first rotating shaft 70 and swings intermittently around the second rotating shaft 71 at the same time. The movement of the sector plate 73 increases the spraying range of the liquid, so that the surface of the traction rope 11 in the electric hoist 8 is covered by the liquid, improving the liquid lubrication and maintenance effect; the nozzle 83 sprays part of the liquid on the surface of the brush 88, and the brush 88 follows the movement of the sector plate 73 to brush the liquid on the surface of the traction rope 11, so that the inside of the traction rope 11 is fully lubricated by the liquid, improving the lubrication and maintenance effect on the traction rope 11 and the service life of the traction rope 11; the sector plate 73 stirs the air flow to blow and cool the inside of the electric hoist 8, improving the heat dissipation efficiency of the electric hoist 8, and at the same time further increasing the spraying range of the liquid.

[0064] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. The device for realizing the rotation function by OAL, comprising a bottom plate (10), a cold-rolled product channel (7), and an adjusting component, characterized in that: A furnace grate (1) and a zinc pot (3) are arranged on a bottom plate (10). The bottom end of the furnace grate (1) abuts against the top end of the zinc pot (3). A galvanized product channel (12) is arranged above the zinc pot (3). A cold-rolled product channel (7) is arranged on one side of the galvanized product channel (12). The adjusting assembly includes an electric hoist (8) and a transition connection channel (5). The output end of the electric hoist (8) is connected to the transition connection channel (5) through a traction rope (11). A transfer channel (13) is arranged at one end of the cold-rolled product channel (7) close to the galvanized product channel (12). One end of the transition connection channel (5) is rotatably connected to the cold-rolled product channel (7) through a rotating shaft (9). The transition connection channel (5) includes a first telescopic rod (16) and an extension groove (17). An installation groove (18) is arranged on the inner wall of the extension groove (17). A micro conveyor belt (19) is arranged on the inner wall of the installation groove (18). A micro motor (20) is installed on the inner wall of the extension groove (17), and the micro motor (20) is connected to the micro conveyor belt (19) through belt drive. A pressing block (24) is arranged at the bottom of the transition connection channel (5). A plurality of connecting frames (21) are arranged at the bottom of the transfer channel (13). A second telescopic rod (22) is arranged on the inner wall of the connecting frame (21). A limiting block (23) is fixedly installed at one end of the second telescopic rod (22).

2. The device for realizing the rotation function of OAL according to claim 1, characterized in that: A YG device turning roll (2) and a switching channel turning roll (6) are arranged in the zinc pot (3). The YG device turning roll (2) and the switching channel turning roll (6) are coaxially arranged. A plurality of electromagnetic induction heaters (4) are respectively arranged at intervals on the inner walls on both sides of the galvanized product channel (12). The YG device turning roll (2), the switching channel turning roll (6) and the galvanized product channel (12) are eccentrically arranged.

3. The device for realizing the rotation function of OAL according to claim 1, a support rod (14) is hinged to the top end of the bottom plate (10). The top end of the support rod (14) is connected to the furnace grate (1). A hook (15) is arranged on the outer wall of one side of the transition connection channel (5). The traction rope (11) is connected to the hook (15).

4. The device for realizing the rotation function of OAL according to claim 3, wherein: A detection assembly (25) is arranged on the inner wall of the transfer channel (13). The detection assembly (25) includes a guide ring (26) and a sliding rod (27). One end of the sliding rod (27) penetrates through the inside of the guide ring (26). A sliding block (29) is fixedly installed at one end of the sliding rod (27). A power supply assembly (30) is arranged at the other end of the sliding rod (27). A first spring (28) is fixedly arranged on the outer wall of the guide ring (26). One end of the sliding rod (27) penetrates through the inside of the first spring (28). A conductive column (31) is arranged on the outer wall of the power supply assembly (30). An installation frame (32) is arranged on the inner wall of the detection assembly (25). A conductor (33) is arranged on the inner wall of the installation frame (32). A warning light is arranged at the top of the transfer channel (13).

5. The device for realizing the rotation function by OAL according to any one of claims 1-4, characterized in that: The first telescopic rod (16) is embedded and installed inside the transition connection channel (5), and one end of the first telescopic rod (16) is connected to the outer wall of the extension slot (17). The installation slot (18) is rectangular and embedded and installed inside the extension slot (17). The outer wall of the detection component (25) is rectangular, and the outer wall of the sliding block (29) fits with the inner wall of the detection component (25). The conductor (33) is cylindrical in shape, and the conductor (33) is electrically connected to the warning light.

6. The device for realizing the rotation function of OAL according to claim 1, wherein: On the inner wall of the zinc pot (3), there is a sealed box (35). Inside the inner wall of the sealed box (35), there are multiple groups of third telescopic rods (36). At the top of the third telescopic rods (36), there is a square frame (37) fixedly installed. Inside the inner wall of the square frame (37), there are multiple groups of rotating rollers (38). At both ends of the rotating rollers (38), there are runners (39) installed, and the runners (39) are connected by belt drive. Inside the inner wall of the square frame (37), there is a driving motor (40), and the output end of the driving motor (40) is fixedly connected to one end of one of the rotating rollers (38).

7. The device for realizing the rotation function of OAL according to claim 6, wherein: At the bottom of the square frame (37), there are multiple groups of sealed shells (41) arranged in sequence. Inside the inner wall of the sealed shells (41), there is a micro motor (42) installed, and at the output end of the micro motor (42), there is a fan blade (34) installed.

8. The operation method of the device for realizing the rotation function by OAL, which is applicable to the device for realizing the rotation function by OAL according to any one of claims 1-7, is characterized in that, Including: S1. When galvanized products need to be produced, the steel plate comes down from the furnace grate (1) and falls into the zinc pot (3) for galvanizing. The steel plate is turned vertically upward through the turning roller (2) of the YG device and goes to the galvanized product channel through the electromagnetic induction heater (4). S2. When cold-rolled products are produced, the steel plate comes down from the furnace grate (1). The electric hoist (8) lowers the transition connection channel (5) through the towing rope (11). The transition connection channel (5) rotates counterclockwise around the rotating shaft (9) to the channel connection position by its own weight. The first telescopic rod (16) pushes the extension slot (17) to extend out of the transition connection channel (5). The steel plate enters the cold-rolled product channel (7) through the transition connection channel (5) and the transfer channel (13), realizing the production of cold-rolled products. S3. When cold-rolled products are produced and then galvanized products need to be produced again, the electric hoist (8) pulls up the transition connection channel (5) through the towing rope (11). The transition connection channel (5) rotates clockwise to the folded and fixed position, realizing the production of galvanized products.

9. The operating method of the device for realizing the rotation function by OAL according to claim 8, characterized in that, In step S2, the following steps are further included: S21. When using the transition connection channel (5) to produce cold-rolled products, make the second telescopic rod (22) work to drive the limit block (23) to move. After the limit block (23) moves to the outer wall of the pressure block (24), the position of the transition connection channel (5) is limited through the pressure block (24), thereby improving the stability of the transition connection channel (5).

Citation Information

Patent Citations

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