A kind of ALC board insulation structure
By adopting a combined design of insulation board, connector, bearing board and mortar layer in the ALC plate insulation structure, the problem of insulation board falling off is solved, and the structural stability and production quality are improved.
Patent Information
- Application Number
- CN202310037451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2043-01-10
AI Technical Summary
During the production process, the energy-saving ALC sheet with good thermal insulation performance on the market causes the insulation board to fall off by punching the connector, affecting the production quality.
The combined structure of insulation board, connector, bearing board and ALC board is adopted. Through the design of the connecting groove, connector and mortar layer, the stable connection between the insulation board and the ALC board is ensured, forming a casting groove and casting a mortar layer.
It improves the stability of the overall structure, prevents the insulation board from falling off, and improves the production quality of components after forming.
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Figure CN116084623B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermal insulation structures, and in particular relates to an ALC board thermal insulation structure. Background Art
[0002] ALC is the abbreviation of autoclaved lightweight concrete. ALC board is widely used in the field of modern construction. ALC board is often used in various scenarios due to its advantages of light bulk density, high node strength, bending resistance and crack resistance. In order to respond to the requirements of modern green construction, ALC board has become a green and environmentally friendly building material due to its industrialized and standardized production advantages, non-radioactive and no harmful gas emission.
[0003] During the production process of energy-saving ALC boards with good thermal insulation performance on the market, the ALC boards and thermal insulation boards are directly connected by driving the connecting parts, which affects the thermal insulation effect of the entire board and causes the thermal insulation board to fall off, affecting the production quality of the ALC board after processing. Summary of the invention
[0004] The purpose of the present invention is to propose an ALC board insulation structure to solve the problem that during the production process of energy-saving ALC boards with good thermal insulation performance on the market, the ALC boards and the thermal insulation boards are directly connected through connecting parts, which affects the thermal insulation effect of the entire board and causes the thermal insulation board to fall off, affecting the production quality of the ALC board after processing.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an ALC board insulation structure, comprising an insulation board, a connecting piece, a bearing plate and an ALC board, the insulation board is provided with a connecting groove, the bottom of the connector is connected in the connecting groove, and the top extends to the outside of the insulation board, the connecting piece is connected to both sides of the insulation board, the bearing plate is connected to the connecting piece, a casting trough is formed between the bearing plate and the insulation board, a mortar layer is provided in the casting trough, and the ALC board is connected to the mortar layer.
[0006] As a further description of the above technical solution:
[0007] The connecting groove is in an inverted T shape, the connecting body is in an inverted T shape, and the bottom of the connecting body is clamped in the connecting groove.
[0008] As a further description of the above technical solution:
[0009] The carrying plate is provided with a connecting block, the connecting member is provided with a fixing groove, and the connecting block is connected in the fixing groove.
[0010] As a further description of the above technical solution:
[0011] The connecting piece is L-shaped and is adhered to the insulation board.
[0012] As a further description of the above technical solution:
[0013] The cross section of the bearing plate is a right-angle trapezoid.
[0014] As a further description of the above technical solution:
[0015] Both sides of the ALC board are inclined inwards, and the outer walls on both sides of the ALC board match the inner wall of the bearing board.
[0016] The present invention also provides a construction method of an ALC board insulation structure, comprising the following steps:
[0017] S1: placing the right-side carrying plate against the shaping plate, applying glue on the connecting block so that the connecting block is pasted in the connecting groove on the right-side connecting piece, connecting the insulation board between the two connecting pieces, and applying glue on the connecting block on the left-side carrying plate so that it is pasted on the left-side connecting piece;
[0018] S2: abutting the abutting plate on the shaping plate against the outer side wall of the bearing plate and fixing it with a latch;
[0019] S3: clamping a plurality of the connectors into the connecting grooves, pouring mortar into the casting grooves to form the mortar layer, connecting the positioning grooves at the bottom of the ALC board to the top of the connectors, and attaching the bottom of the ALC board to the mortar layer;
[0020] S4: After waiting for the molding, the latch is taken out, and the molded ALC insulation board is taken out.
[0021] As a further description of the above technical solution:
[0022] The shaping plate is provided with a sliding groove and a plug-in groove, a sliding block is provided at the bottom of the abutment plate, the sliding block is slidably connected in the sliding groove, a connecting chain is provided on the abutment plate, the latch is connected to the connecting chain, and the latch is plugged in the plug-in groove.
[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0024] 1. In the present invention, an insulation board, a connecting piece, a bearing board and an ALC board are provided, the bearing board on the right side is abutted against the shaping board, glue is applied on the connecting block so that the connecting block is pasted in the connecting groove on the connecting piece on the right side, the insulation board is connected between the two connecting pieces, glue is applied on the connecting block on the bearing board on the left side so that it is pasted on the connecting piece on the left side, the abutting plate on the shaping board is abutted against the outer wall of the bearing board and fixed with a latch, a plurality of the connecting bodies are clamped in the connecting groove, mortar is poured in the casting groove to form the mortar layer, the positioning groove at the bottom of the ALC board is connected to the top of the connecting body, the bottom of the ALC board is pasted on the mortar layer, and after waiting for molding, the latch is taken out and the molded ALC insulation board is taken out.
[0025] 2. In the present invention, a pouring trough is provided between the insulation board and the load-bearing board, and a mortar layer is poured between the insulation board and the ALC board. This structure greatly improves the stability of the overall structure, prevents the insulation board from falling off, and greatly improves the production quality of the formed components. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 It is a structural schematic diagram of a construction and manufacturing method of an ALC board insulation structure.
[0028] Figure 2 This is an exploded view of an ALC board insulation structure.
[0029] Legend:
[0030] 1-insulation board; 2-connector; 3-bearing board; 4-ALC board; 5-connecting groove; 6-connector; 7-casting groove; 8-mortar layer; 9-connecting block; 10-fixing groove; 11-forming plate; 12-latch pin; 13-sliding groove; 14-plug-in groove; 15-sliding block; 16-connecting chain; 17-abutment plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0035] In the description of the embodiments of the present invention, it should be noted that the terms "upper", "inner", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] See also Figure 1-2The present invention provides a technical solution: an ALC board insulation structure, comprising an insulation board 1, a connecting piece 2, a bearing plate 3 and an ALC board 4, the insulation board 1 is provided with a connecting groove 5, the bottom of a connector 6 is connected to the connecting groove 5, and the top extends to the outside of the insulation board 1, the connecting piece 2 is connected to both sides of the insulation board 1, the bearing plate 3 is connected to the connecting piece 2, a casting groove 7 is formed between the bearing plate 3 and the insulation board 1, a mortar layer 8 is provided in the casting groove 7, and the ALC board 4 is connected to the mortar layer 8.
[0038] The connecting groove 5 is in an inverted T-shape, the connecting body 6 is in an inverted T-shape, and the bottom of the connecting body 6 is snap-fitted into the connecting groove 5 .
[0039] The carrying plate 3 is provided with a connecting block 9 , the connecting member 2 is provided with a fixing groove 10 , and the connecting block 9 is connected in the fixing groove 10 .
[0040] The connecting piece 2 is L-shaped and is adhered to the insulation board 1 .
[0041] The cross section of the bearing plate 3 is a right-angled trapezoid.
[0042] Both sides of the ALC plate 4 are inclined inwards, and the outer walls of both sides of the ALC plate 4 match the inner wall of the bearing plate 3 .
[0043] The present invention also provides a construction method of an ALC board insulation structure, comprising the following steps:
[0044] S1: The right-side carrying plate 3 is abutted against the shaping plate 11, glue is applied to the connecting block 9 so that the connecting block 9 is pasted in the connecting groove 5 on the right-side connecting piece 2, the insulation board 1 is connected between the two connecting pieces 2, and glue is applied to the connecting block 9 on the left-side carrying plate 3 so that it is pasted on the left-side connecting piece 2;
[0045] S2: abutting the abutting plate 17 on the shaping plate 11 against the outer side wall of the bearing plate 3 and fixing it with the latch 12;
[0046] S3: clamping a plurality of the connectors 6 into the connecting grooves 5, pouring mortar into the casting grooves 7 to form the mortar layer 8, connecting the positioning grooves at the bottom of the ALC board 4 to the top of the connectors 6, and attaching the bottom of the ALC board 4 to the mortar layer 8;
[0047] S4: After waiting for the molding, the latch 12 is taken out, and the molded ALC insulation board is taken out.
[0048] The shaping plate 11 is provided with a sliding groove 13 and a plug-in groove 14 , a sliding block 15 is provided at the bottom of the abutment plate 17 , the sliding block 15 is slidably connected in the sliding groove 13 , a connecting chain 16 is provided on the abutment plate 17 , the latch 12 is connected to the connecting chain 16 , and the latch 12 is plugged in the plug-in groove 14 .
[0049] Working principle: by setting the insulation board, connecting parts, bearing plate and ALC board, the bearing plate on the right side is abutted against the shaping plate, glue is applied on the connecting block so that the connecting block is pasted in the connecting groove on the connecting part on the right side, the insulation board is connected between the two connecting parts, glue is applied on the connecting block on the bearing plate on the left side so that it is pasted on the connecting part on the left side, the abutting plate on the shaping board is abutted against the outer wall of the bearing plate and fixed with a latch, several connecting bodies are clamped in the connecting groove, mortar is poured in the casting groove to form the mortar layer, the positioning groove at the bottom of the ALC board is connected to the top of the connecting body, the bottom of the ALC board is attached to the mortar layer, after waiting for forming, the latch is taken out and the formed ALC insulation board is taken out.
[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An ALC board insulation structure, characterized in that: The invention comprises an insulation board (1), a connecting piece (2), a bearing plate (3) and an ALC board (4), wherein the insulation board (1) is provided with a connecting groove (5), the bottom of a connecting body (6) is connected to the connecting groove (5) and the top extends to the outside of the insulation board (1), the connecting piece (2) is connected to both sides of the insulation board (1), the bearing plate (3) is connected to the connecting piece (2), a casting groove (7) is formed between the bearing plate (3) and the insulation board (1), a mortar layer (8) is provided in the casting groove (7), and the ALC board (4) is connected to the mortar layer (8); the connecting piece (2) is L-shaped and is adhered to the insulation board (1); the cross section of the bearing plate (3) is a right-angled trapezoid; both sides of the ALC board (4) are inclined inwards, and the outer walls of both sides of the ALC board (4) match the inner wall of the bearing plate (3).
2. The ALC board insulation structure according to claim 1, characterized in that: The connecting groove (5) is in an inverted T-shape, the connecting body (6) is in an inverted T-shape, and the bottom of the connecting body (6) is clamped in the connecting groove (5).
3. The ALC board insulation structure according to claim 2, characterized in that: A connecting block (9) is provided on the bearing plate (3), a fixing groove (10) is provided on the connecting member (2), and the connecting block (9) is connected in the fixing groove (10).
4. The construction method of an ALC board insulation structure according to claim 3, characterized in that: The following steps are involved: S1: placing the right-side carrying plate (3) against the shaping plate (11), applying glue on the connecting block (9) so that the connecting block (9) is adhered to the fixing groove (10) on the right-side connecting member (2), connecting the insulation board (1) between the two connecting members (2), applying glue on the connecting block (9) on the left-side carrying plate (3) so that it is adhered to the left-side connecting member (2); S2: abutting the abutting plate (17) on the shaping plate (11) against the outer side wall of the bearing plate (3) and fixing it with a latch (12); S3: clamping a plurality of the connectors (6) into the connecting grooves (5), pouring mortar into the casting grooves (7) to form the mortar layer (8), connecting the positioning grooves at the bottom of the ALC board (4) to the top of the connectors (6), and attaching the bottom of the ALC board (4) to the mortar layer (8); S4: After waiting for the molding, the latch (12) is taken out, and the molded ALC insulation board is taken out.
5. The construction method of an ALC board insulation structure according to claim 4, characterized in that: The shaping plate (11) is provided with a sliding groove (13) and a plug-in groove (14); a sliding block (15) is provided at the bottom of the abutment plate (17); the sliding block (15) is slidably connected in the sliding groove (13); a connecting chain (16) is provided on the abutment plate (17); the latch (12) is connected to the connecting chain (16); and the latch (12) is plugged in the plug-in groove (14).
Citation Information
Patent Citations
Fabricated non-bearing reinforced concrete-aerated concrete composite wallboard
CN107415044A