An automatic spraying wastewater treatment equipment
By designing automatic treatment equipment for spraying wastewater, using defoaming mechanism, bubble isolation mechanism and dosing mechanism to treat bubbles and agents in spraying wastewater, combined with stirring, suspension and precipitation treatment of residue-liquid separation mechanism, the problem of bubble film in spraying wastewater affecting the reaction of agents is solved, and efficient waste liquid treatment and residue-liquid separation are achieved.
Patent Information
- Application Number
- CN202211724294.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2042-12-30
AI Technical Summary
In the spray wastewater generated during the spraying treatment process, the water-based paint wastewater will produce a large number of bubbles, forming a bubble film, resulting in the inability to directly add the agent to the water, affecting the reaction of the agent and the separation of the residue.
An automatic treatment equipment for spraying wastewater is designed, including a first water tank and a second water tank. A defoaming mechanism, a bubble isolation mechanism and a dosing mechanism are provided on the first water tank, and a slag-liquid separation mechanism is provided on the second water tank. The bubble isolation mechanism gathers bubbles to the defoaming mechanism through the partition plate and the sliding device, and the defoaming mechanism performs bubble breakage treatment; the dosing mechanism accurately controls the dosage amount of the agent through multiple dosing hoppers and servo motors; the residue-liquid separation mechanism realizes the full reaction between wastewater and agent and the separation of substances through stirring, suspending the slag discharge and precipitation slag discharge components.
It effectively avoids the formation of bubble film, ensures that the agent can be directly added to water, and improves the reaction efficiency of the agent; by accurately controlling the dosage of the agent and sufficient stirring reaction, the residue separation effect is improved, and the waste liquid defoaming, drug addition and residue separation are achieved.
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Figure CN116102095B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wastewater treatment, and particularly to an automatic spraying wastewater treatment device. Background Art
[0002] Spraying wastewater is a kind of wastewater generated during the painting process. In the spraying wastewater circulation system, a large number of bubbles are produced in the water-based paint wastewater, forming a bubble film on the water surface. As a result, during the dosing process, the medicament cannot be directly added to the water and will all fall onto the bubble film, affecting the reaction of the medicament, causing the waste liquid and the medicament not to react completely, and affecting the subsequent separation of slag and liquid. Summary of the Invention
[0003] To solve the above problems, an embodiment of this application provides an automatic spraying wastewater treatment device, which is provided with a first water tank and a second water tank. The first water tank and the second water tank are connected by a pipeline. The first water tank is provided with an antifoaming mechanism, a bubble isolation mechanism, and a dosing mechanism. The second water tank is provided with a slag-liquid separation mechanism. The bubble isolation mechanism includes a partition plate arranged on the first water tank. Both ends of the partition plate are provided with sliding devices, and the sliding devices can drive the partition plate to reciprocate.
[0004] In one embodiment, the sliding device is an isolation slider. The isolation slider is connected to an isolation screw rod, and the isolation screw rod is connected to a screw rod motor. An isolation lifting cylinder is further arranged on the isolation slider, and the piston rod of the isolation lifting cylinder is connected to the partition plate.
[0005] In one embodiment, the dosing mechanism is provided with a dosing hopper. A delivery pipe is arranged at the bottom of the dosing hopper. The tail end of the delivery pipe is located above the first water tank. A delivery screw is arranged inside the delivery pipe, and the delivery screw is connected to a servo motor.
[0006] In one embodiment, the slag-liquid separation mechanism includes a stirring part arranged inside the second water tank; a suspended slag discharge part arranged above the second water tank; and a sediment slag discharge part arranged at the bottom of the second water tank.
[0007] In one embodiment, the stirring part is provided with a stirring shaft. Stirring blades are fixedly arranged on the stirring shaft. The stirring blades are in an "L" shape, and adjacent stirring blades are arranged at a predetermined distance and angle. One end of the stirring shaft is connected to a stirring motor.
[0008] In one embodiment, a rotating shaft is provided in the suspended slag discharging part. The rotating shaft includes a first rotating shaft, a second rotating shaft, and a third rotating shaft. The first rotating shaft and the second rotating shaft are in the same horizontal plane, the third rotating shaft is higher than the second rotating shaft, and gears are provided at both ends of the first rotating shaft, the second rotating shaft, and the third rotating shaft. A slag cleaning chain is provided on the gears, and a scraper is detachably installed between the two slag cleaning chains. A slag collecting plate is provided below the second rotating shaft and the third rotating shaft. One end of the slag collecting plate close to the third rotating shaft is higher than the end close to the second rotating shaft. The inclination angle formed by the slag collecting plate is the same as the included angle of the plane formed by the third rotating shaft and the second rotating shaft. A slag discharging drive motor is further provided in the suspended slag discharging part, and the slag discharging drive motor is connected to the first rotating shaft through a drive chain.
[0009] The beneficial effects of the present invention are as follows:
[0010] This application provides an automatic spraying wastewater treatment device, which is provided with a first water tank and a second water tank. An antifoaming mechanism, a bubble isolation mechanism, and a medicine adding mechanism are provided on the first water tank, and a slag-liquid separation mechanism is provided on the second water tank. The bubble isolation mechanism includes a partition plate provided on the first water tank. Sliding devices are provided at both ends of the partition plate, and the sliding devices drive the partition plate to reciprocate, gathering the bubbles on the liquid surface in the first water tank to the antifoaming mechanism. The antifoaming mechanism defoams and breaks the bubbles on the liquid surface, effectively avoiding the formation of a bubble film due to a large number of bubbles on the liquid surface, which may cause the medicine not to be directly added to the water during medicine addition and affect the reaction of the medicine. By providing a plurality of medicine adding hoppers, different medicines can be added to the first water tank simultaneously. A conveying pipe, a conveying screw, and a servo motor are respectively provided at the bottom of each medicine adding hopper to accurately control the dosage of different medicines. By providing a stirring part, the wastewater in the second water tank reacts fully with the medicine. The suspended slag discharging part collects and separates the suspended matters on the water surface, and the sediment discharging part collects and separates the sediments under the water. The slag-liquid separation effect is good. This device realizes the whole set of processes of waste liquid defoaming, medicine addition, and slag-liquid separation, with high automation integration degree, simple structure, and convenient operation. Description of the Drawings
[0011] Figure 1 It is a structural schematic diagram of the present invention;
[0012] Figure 2 It is Figure 1 a partial enlarged view of part A of
[0013] Figure 3 It is Figure 1 a partial enlarged view of part B of
[0014] Figure 4 It is Figure 1 a partial enlarged view of part C of
[0015] Figure 5 Side view of the chemical dosing mechanism;
[0016] Figure 6 Side view of the slag-liquid separation mechanism;
[0017] Figure 7 Schematic structural diagram of the slag-liquid separation mechanism;
[0018] Figure 8 Schematic structural diagram of the stirring part;
[0019] Figure 9 For Figure 7 Local enlarged view at position D of
[0020] Explanation of symbols in the figure:
[0021] 1. First water tank;
[0022] 2. Second water tank;
[0023] 3. Defoaming mechanism; 31. Support frame; 32. Defoamer;
[0024] 4. Bubble isolation mechanism; 41. Partition board; 42. Isolation slider; 43. Isolation lead screw; 44. Lead screw motor; 45. Isolation lifting cylinder;
[0025] 5. Chemical dosing mechanism; 51. Chemical dosing hopper; 52. Delivery pipe; 53. Delivery screw; 54. Servo motor;
[0026] 6. Slag-liquid separation mechanism;
[0027] 61. Stirring part; 611. Stirring shaft; 612. Stirring blades; 613. Stirring motor;
[0028] 62. Suspended slag discharge part; 621. Rotating shaft; 6211. First rotating shaft; 6212. Second rotating shaft; 6213. Third rotating shaft; 622. Gear; 623. Slag cleaning chain; 624. Scraper; 625. Slag collection plate; 626. Slag discharge drive motor; 627. Drive chain;
[0029] 63. Precipitation slag discharge part. Detailed implementation manners
[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application clearer and more understandable, the following further elaborates on this application in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not used to limit this application.
[0031] Such as Figure 1 、 2, as shown in FIGS. 3, an automatic spraying wastewater treatment device is provided with a first water tank 1 and a second water tank 2. The first water tank 1 and the second water tank 2 are connected by a pipeline. An antifoaming mechanism 3, a bubble isolation mechanism 4, and a chemical dosing mechanism 5 are arranged on the first water tank 1. A slag-liquid separation mechanism 6 is arranged in the second water tank 2. The bubble isolation mechanism 4 aggregates the bubbles in the first water tank to the antifoaming mechanism 3, and the antifoaming mechanism 3 performs defoaming treatment. The chemical dosing mechanism 5 adds chemicals to the first water tank 1. The wastewater after chemical addition is transferred to the second water tank 2 through the pipeline by pumping for slag-liquid separation. The automatic spraying wastewater treatment device is also provided with a controller, and the controller controls each mechanism to execute according to a predetermined action.
[0032] As Figure 1 , 2 shown, the antifoaming mechanism 3 includes a support frame 31 arranged on the body of the first water tank 1, and an antifoamer 32 is fixedly arranged on the support frame 31. The antifoamer 32 performs defoaming treatment on the bubbles in the first water tank 1.
[0033] As Figure 1 , 3 shown, the bubble isolation mechanism 4 includes a partition plate 41 arranged on the first water tank 1, and isolation sliders 42 are respectively arranged at both ends of the partition plate 41; the bubble isolation mechanism 4 further includes isolation lead screws 43 arranged on both sides of the first water tank 1. The isolation lead screws 43 are connected to a lead screw motor 44. The lead screw motor 44 can drive the isolation lead screws 43 to rotate so as to drive the isolation sliders 42 to reciprocate. An isolation lifting cylinder 45 is also arranged on the isolation slider 42. The piston rod of the isolation lifting cylinder 45 is connected to the partition plate 41, and the isolation lifting cylinder 45 can drive the partition plate 41 to rise or fall.
[0034] In the initial state, the piston rod of the isolation lifting cylinder 45 rises, and the lead screw motor 44 drives the isolation lead screws 43 to rotate, moving the partition plate 41 to the side away from the antifoaming mechanism 3. When the partition plate 41 approaches the side of the first water tank 1 where the lead screw motor 44 is located, the piston rod of the isolation lifting cylinder 45 descends, and the partition plate 41 is inserted into the water. The rotation of the isolation lead screws 43 drives the partition plate 41 to move towards the side of the antifoaming mechanism 3, so as to concentrate all the foam in the first water tank 1 under the antifoamer 32 for convenient defoaming.
[0035] As Figure 1 , 4As shown in FIGS. 5, the chemical dosing mechanism 5 is provided with a chemical dosing hopper 51. The chemical dosing hopper 51 has a conical structure. A delivery pipe 52 is provided at the bottom of the chemical dosing hopper 51. The delivery pipe 52 is horizontally arranged. The tail of the delivery pipe 52 is located above the first water tank 1. The delivery pipe 52 is communicated with the chemical dosing hopper 51. A delivery screw 53 is arranged in the delivery pipe 52. The delivery screw 53 is connected to a servo motor 54. The servo motor 54 can drive the delivery screw 53 to rotate so as to realize putting the chemical agent into the first water tank 1 through the delivery pipe 52. In this embodiment, a plurality of chemical dosing hoppers 51 are arranged side by side, and different chemical agents can be added into the first water tank 1 at the same time. A delivery pipe 52, a delivery screw 53 and a servo motor 54 are respectively and correspondingly arranged at the bottom of each chemical dosing hopper 51. Each servo motor 53 is connected to a controller. By controlling the rotation speed of the servo motor 54 through the controller, the dosage of the chemical agent can be accurately controlled, and the corresponding servo motor 53 can be selectively started or stopped according to different added chemical agents.
[0036] As Figure 1 、 6 、7, the slag-liquid separation mechanism 6 is arranged on the second water tank 2. The slag-liquid separation mechanism 6 includes a stirring part 61 arranged inside the second water tank 2; a suspended slag discharge part 62 arranged on the upper part of the second water tank; a precipitation slag discharge part 63 arranged at the bottom of the second water tank. The stirring part 61 stirs the chemical agent added to the wastewater to make the wastewater and the chemical agent react fully. The suspended slag discharge part 62 extracts and separates the suspended matters on the water surface. The precipitation slag discharge part 63 extracts and separates the precipitates under the water.
[0037] As Figure 8 shown, the stirring part 61 includes a stirring shaft 611 arranged in the second water tank 2. Stirring blades 612 are fixedly arranged on the stirring shaft 611. The stirring blades 612 are in an "L" shape. The adjacent stirring blades 612 are arranged at a predetermined distance and angle. One end of the stirring shaft 611 is connected to a stirring motor 613. The stirring motor 613 drives the stirring shaft 611 to rotate to stir and react the waste liquid in the second water tank 2.
[0038] As Figure 1 、 6, as shown in Figures 7, 8, and 9, the suspension slag discharge part 62 is provided with a rotating shaft 621. The rotating shaft includes a first rotating shaft 6211, a second rotating shaft 6212, and a third rotating shaft 6213. The first rotating shaft 6211 and the second rotating shaft 6212 are in the same horizontal plane, and the third rotating shaft 6213 is higher than the second rotating shaft 6212. Both ends of the first rotating shaft 6211, the second rotating shaft 6212, and the third rotating shaft 6213 are provided with gears 622. A slag cleaning chain 623 is arranged on the gear 622. A scraper 624 is detachably installed between the two slag cleaning chains 623. A slag collection plate 625 is arranged below the second rotating shaft 6212 and the third rotating shaft 6213. One end of the slag collection plate 625 close to the third rotating shaft 6213 is higher than the end close to the second rotating shaft 6212. The inclination angle formed by the slag collection plate 625 is the same as the plane angle formed by the third rotating shaft 6213 and the second rotating shaft 6212. The suspension slag discharge part 62 is further provided with a slag discharge driving motor 626. The slag discharge driving motor 626 is connected to the first rotating shaft 6211 through a driving chain 627 and drives the first rotating shaft 6211 to rotate.
[0039] One side of the slag collection plate 625 close to the second rotating shaft 6212 is always under the water surface. The scraper 624 continuously gathers the suspended substances on the water surface onto the slag collection plate 625, which is convenient for collecting the suspended substances and has a good collection effect.
[0040] The precipitation slag discharge part 63 has the same structure as the suspension slag discharge part 62. The chain drives the scraper to collect the sediment that sinks to the bottom of the first water tank, and the sediment is discharged through the pipeline at the bottom of the second water tank 2.
[0041] An automatic spraying wastewater treatment device provided by the present application gathers the bubbles on the liquid surface in the first water tank 1 to the defoaming mechanism 3 through the bubble isolation mechanism 4. The defoaming mechanism 3 defoams and breaks the bubbles on the liquid surface, which can effectively avoid the formation of a bubble film due to a large number of bubbles on the liquid surface, resulting in the inability to directly add the medicament to the water during dosing and affecting the reaction of the medicament. By setting a plurality of dosing hoppers 51, different medicaments can be added to the first water tank 1 at the same time. A delivery pipe 52, a delivery screw 53, and a servo motor 54 are respectively arranged at the bottom of each dosing hopper 51 to accurately control the dosing amount of different medicaments. By setting the stirring part 61, the wastewater in the second water tank 2 reacts fully with the medicament. The suspension slag discharge part 62 collects and separates the suspended substances on the water surface, and the precipitation slag discharge part 63 collects and separates the sediment under the water. The slag-liquid separation effect is good. This device realizes the whole set of processes of waste liquid defoaming, dosing, and slag-liquid separation, with a high degree of automation and integration. The invention has a simple structure, convenient operation, sufficient reaction, and good separation effect.
[0042] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
[0043] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "install", "connect", and "couple" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection; it can also be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
Claims
1. An automatic spraying wastewater treatment device is provided with a first water tank and a second water tank, and the first water tank and the second water tank are connected by a pipeline. It is characterized in that, An antifoaming mechanism, a bubble isolation mechanism, and a chemical dosing mechanism are provided on the first water tank. A slag-liquid separation mechanism is provided on the second water tank. The bubble isolation mechanism includes a partition plate provided on the first water tank. Sliding devices are provided at both ends of the partition plate, and the sliding devices can drive the partition plate to reciprocate. The sliding devices are isolation sliders, and the isolation sliders are connected to an isolation lead screw, and the isolation lead screw is connected to a lead screw motor. An isolation lifting cylinder is further provided on the isolation slider, and a piston rod of the isolation lifting cylinder is connected to the partition plate. The slag-liquid separation mechanism includes a stirring part provided inside the second water tank; a suspended slag discharging part provided at the upper part of the second water tank; and a sedimentation slag discharging part provided at the bottom of the second water tank.
2. The automatic spraying wastewater treatment device according to claim 1, characterized in that, The chemical dosing mechanism is provided with a chemical dosing hopper. A conveying pipe is provided at the bottom of the chemical dosing hopper. The tail end of the conveying pipe is located above the first water tank. A conveying screw is provided inside the conveying pipe, and the conveying screw is connected to a servo motor.
3. The automatic spraying wastewater treatment device according to claim 1, characterized in that, The stirring part is provided with a stirring shaft. Stirring blades are fixedly provided on the stirring shaft. The stirring blades are in an "L" shape, and adjacent stirring blades are arranged at a predetermined distance and angle. One end of the stirring shaft is connected to a stirring motor.
4. The automatic spraying wastewater treatment device according to claim 1, characterized in that, The suspended slag discharging part is provided with a rotating shaft. The rotating shaft includes a first rotating shaft, a second rotating shaft, and a third rotating shaft. The first rotating shaft and the second rotating shaft are in the same horizontal plane, and the third rotating shaft is higher than the second rotating shaft. Gears are provided at both ends of the first rotating shaft, the second rotating shaft, and the third rotating shaft. A slag cleaning chain is provided on the gears. A scraper is detachably installed between the two slag cleaning chains. A slag receiving plate is provided below the second rotating shaft and the third rotating shaft. One end of the slag receiving plate close to the third rotating shaft is higher than the end close to the second rotating shaft. The inclination angle formed by the slag receiving plate is the same as the included angle of the plane formed by the third rotating shaft and the second rotating shaft. The suspended slag discharging part is further provided with a slag discharging drive motor, and the slag discharging drive motor is connected to the first rotating shaft through a drive chain.
Citation Information
Patent Citations
Automatic treatment equipment for spraying wastewater
CN219507671U
Cited By
Color-coated sheet wastewater treatment device and treatment method
CN120736592A