An adaptive clamp, electrode clamping mechanism and power feeding vehicle

By introducing adaptive clamps and clamping devices into the electrode clamping mechanism of the Atchison graphitization furnace, the problems of electrode skewing and breakage during clamping were solved, achieving stable electrode clamping and extending service life.

CN116105499BActive Publication Date: 2026-07-03HUNAN HUAXIA TEBIAN CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUNAN HUAXIA TEBIAN CO LTD
Filing Date
2023-03-16
Publication Date
2026-07-03

AI Technical Summary

Technical Problem

In the Atchison graphitization furnace, the electrode clamping mechanism is prone to electrode misalignment and breakage, resulting in a short service life.

Method used

An adaptive clamp and electrode clamping mechanism are adopted. By setting an adaptive device on the clamp body, the clamp body can generate a corresponding deflection according to the deflection of the electrode, thereby stabilizing the clamping of the electrode and avoiding breakage.

Benefits of technology

It improves the service life of the electrodes, ensures stable and reliable clamping, and reduces the risk of electrode breakage.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides an adaptive clamp, an electrode clamping mechanism, and a power supply vehicle, relating to the field of graphite electrode clamping technology. The adaptive clamp includes a clamp body and an adaptive device configured on the clamp body to control the clamp body to generate the same deflection as the graphite electrode. By setting the adaptive device on the clamp body, the adaptive device can control the clamp body to follow the electrode deflection and generate the same deflection, so that the clamp body is always in contact with the electrode, the electrode is clamped stably and reliably, the electrode is not easy to break, and the service life is long.
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Description

Technical Field

[0001] This invention relates to the field of graphite electrode clamping technology, and more particularly to an adaptive clamp, an electrode clamping mechanism, and a power transmission vehicle. Background Technology

[0002] In the Atchison graphitization furnace apparatus, two power supply cars continuously move to supply power to different Atchison graphitization furnace groups. Referring to CN115200364A, firstly, the first power supply car moves precisely along the track to a specific furnace position within the Atchison graphitization furnace group requiring power. Then, the busbar connecting mechanism on the first power supply car clamps the two sides of the first busbar, and simultaneously, the electrode clamping mechanism on the first power supply car clamps the two sides of the furnace head electrode. Similarly, the second power supply car moves precisely along the track to the symmetrical end of a specific furnace position within the Atchison graphitization furnace group requiring power. Then, the busbar clamping mechanism on the second power supply car clamps the two sides of the second busbar, and simultaneously, the electrode clamping mechanism on the second power supply car clamps the two sides of the furnace tail electrode.

[0003] However, when the electrode clamping mechanism clamps the furnace head electrode or furnace tail electrode, the furnace head electrode or furnace tail electrode may be deflected in various directions. During the clamping process, the furnace head electrode or furnace tail electrode is prone to breakage, resulting in a short service life of the electrode.

[0004] In view of this, a new technical solution is needed to solve the above-mentioned technical problems. Summary of the Invention

[0005] The purpose of this invention is to provide an adaptive clamp, an electrode clamping mechanism, and a power supply vehicle, which makes the electrodes less prone to breakage and have a long service life.

[0006] To achieve the above objectives, the present invention employs the following technical means:

[0007] A first aspect of the present invention discloses an adaptive clamp, comprising:

[0008] Clamp; and

[0009] An adaptive device is configured on a clamp to control the clamp to produce the same deflection as the graphite electrode.

[0010] Optionally, the adaptive device includes a first adaptive component, which includes a first clamping plate, a first clamping arm, a second clamping plate, and a second clamping arm. The first clamping plate is hinged to the first clamping arm, and the second clamping plate is hinged to the second clamping arm.

[0011] Optionally, the adaptive device includes a second adaptive component, which includes a first clamping arm, a second clamping arm, and a driving member. One end of the driving member is hinged to the first clamping arm, and the other end of the driving member is hinged to the second clamping arm.

[0012] Optionally, the second adaptive component further includes a first transmission rod, one end of which is hinged to the first clamping arm, and the other end of which is hinged to the second clamping arm.

[0013] Optionally, the first clamping arm includes: a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a first column, and a second column. The first connecting rod is connected to the second connecting rod, and the third connecting rod is connected to the fourth connecting rod. The first end of the first column is connected to both the first connecting rod and the second connecting rod, and the second end of the first column is connected to both the third connecting rod and the fourth connecting rod. The first end of the second column is connected to the second connecting rod, and the second end is connected to the fourth connecting rod.

[0014] Optionally, the second adaptive component further includes: a second transmission rod, which is disposed below the first transmission rod, one end of the second transmission rod being hinged to the first clamping arm, and the other end of the first transmission rod being hinged to the second clamping arm.

[0015] Optionally, the second clamping arm includes: a fifth link, a sixth link, a seventh link, an eighth link, a third column, and a fourth column. The fifth link is connected to the sixth link, the seventh link is connected to the eighth link, the first end of the second column is connected to the fifth link and the sixth link respectively, and the second end of the second column is connected to the seventh link and the eighth link respectively. The first end of the fourth column is connected to the sixth link, and the second end is connected to the eighth link.

[0016] Optionally, the driving component has collars at both ends, and the two collars are respectively sleeved on the second column and the fourth column.

[0017] A second aspect of the present invention discloses an electrode clamping mechanism, comprising:

[0018] Any of the above adaptive fixtures; and

[0019] A support column, on which the adaptive clamp is mounted.

[0020] A third aspect of the present invention discloses a power transmission vehicle, comprising: any of the aforementioned adaptive clamps.

[0021] Compared with existing technologies, the present invention brings the following technical effects:

[0022] The adaptive clamp of the present invention, by setting an adaptive device on the clamp body, can control the clamp body to follow the electrode tilt and generate the same tilt, so that the clamp body is always in contact with the electrode, the electrode is held stably and reliably, the electrode is not easy to break, and the service life is long. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 A schematic diagram of the trolley is shown;

[0025] Figure 2 A schematic diagram of the electrode clamping mechanism at one angle is shown;

[0026] Figure 3 A schematic diagram of the adaptive clamp at one of its angles is shown;

[0027] Figure 4 A schematic diagram of the adaptive clamp from another angle is shown;

[0028] Figure 5 A schematic diagram of the adaptive clamp from another angle is shown;

[0029] Figure 6 A schematic diagram of the adaptive clamp is shown from another angle.

[0030] Explanation of key component symbols:

[0031] 100 - Transmission vehicle; 10 - Vehicle body; 20 - Frame; 30 - Electrode clamping mechanism; 40 - Busbar clamping mechanism; 50 - Conductive cable;

[0032] 31-Adaptive clamp; 311-First clamping plate; 312-Second clamping plate; 313-First clamping arm; 3131-First link; 3132-Second link; 3133-Third link; 3134-Fourth link; 3135-First column; 3136-Second column; 314-Second clamping arm; 3141-Fifth link; 3142-Sixth link; 3143-Seventh link; 3144-Eighth link; 3145-Third column; 3146-Fourth column; 315-First transmission rod; 316-Second transmission rod; 317-Driver component;

[0033] 32-Support column; 321-Column body; 322-First support part; 323-Second support part. Detailed Implementation

[0034] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0036] Example 1

[0037] Please see Figure 1 This embodiment discloses a power supply vehicle 100 for supplying power to the Atchison graphitization furnace. The power supply vehicle 100 includes: a vehicle body 10, a frame 20, an electrode clamping mechanism 30, a busbar clamping mechanism 40, and a conductive cable 50. The frame 20 is mounted on the vehicle body 10, the electrode clamping mechanism 30 is mounted on the vehicle body 10, and the busbar clamping mechanism 40 is mounted on the frame 20. The electrode clamping mechanism 30 and the busbar clamping mechanism 40 are electrically connected through the conductive cable 50.

[0038] Among them, the electrode clamping mechanism 30 is used to clamp the graphite electrode on the side of the Atchison graphitization furnace, and the busbar clamping mechanism 40 is used to clamp the aluminum ingot on the top of the Atchison graphitization furnace.

[0039] For ease of understanding, the power supply vehicle 100 can be regarded as a movable switch. When an Atchison graphitization furnace needs to be powered, the power supply vehicle 100 moves to the front or rear of the Atchison graphitization furnace, the electrode clamping mechanism 30 clamps the graphite electrode of the Atchison graphitization furnace, and the busbar clamping mechanism 40 clamps the aluminum ingot of the Atchison graphitization furnace, thus realizing the power supply of the Atchison graphitization furnace.

[0040] Example 2

[0041] Please refer to Figure 2 This embodiment discloses an electrode clamping mechanism 30, used on the trolley 100 of Embodiment 1. The electrode clamping mechanism 30 includes:

[0042] Adaptive clamp 31; and

[0043] The support column 32 and the adaptive clamp 31 are mounted on the support column 32.

[0044] The device includes three support columns 32, spaced apart along the length of the frame; each support column 32 is equipped with three adaptive clamps 31, which are distributed along the length of the support column 32. This electrode clamping mechanism 30 is suitable for an Atchison graphitization furnace with three rows of graphite electrodes, each row containing three electrodes.

[0045] Of course, the applicant can also freely configure the number of support columns 32 and the number of adaptive clamps 31 on each support column 32 according to the implementation and usage requirements.

[0046] When the graphite electrode is not inserted, the opening direction of the adaptive fixture 31 is in the same direction, that is, towards the Atchison graphitization furnace.

[0047] In one specific embodiment, the support column 32 includes a column body 321, a first support portion 322 and a second support portion 323, with the first support portion 322 and the second support portion 323 arranged along the length direction of the column body 321.

[0048] Please see Figure 2 and Figure 3 The adaptive clamp 31 is provided with a first transmission rod 315 and a second transmission rod 316. The first transmission rod 315 is provided on the first support part 322, and the second transmission rod 316 is provided on the second support part 323.

[0049] By providing a first support portion 322 and a second support portion 323, the adaptive clamp 31 is mounted on the support column 32.

[0050] The first transmission rod 315 is fixedly connected to the first support part 322, and the second transmission rod 316 is fixedly connected to the second support part 323.

[0051] In other embodiments, the first transmission rod 315 may also be configured to be slidably connected to the first support portion 322, and the second transmission rod 316 may be configured to be slidably connected to the second support portion 323. This allows the adaptive clamp 31 to move relative to the support column 32 to accommodate changes in the position of the graphite electrode.

[0052] Specifically, a dovetail groove (not shown in the figure) is formed on the second support 323 along the opening direction of the adaptive clamp 31. The adaptive clamp 31 is provided with a second transmission rod 316, which is located in the dovetail groove. As the slider slides in the dovetail groove, the adaptive clamp 31 can move closer to or further away from the column 321 to cope with scenarios where the graphite electrode does not extend sufficiently into the adaptive clamp 31 or extends too deeply.

[0053] Example 3

[0054] Please see Figures 3 to 6This embodiment discloses an adaptive fixture 31, comprising:

[0055] Clamp; and

[0056] An adaptive device is configured on the clamp to control the clamp to produce the same deflection as the graphite electrode.

[0057] By setting an adaptive device on the clamp, the adaptive device can control the clamp to follow the electrode tilt and produce the same tilt, so that the clamp is always in contact with the electrode, the electrode is held stably and reliably, the electrode is not easy to break, and the service life is long.

[0058] Specifically, the adaptive device includes a first adaptive component and a second adaptive component.

[0059] In other embodiments, the adaptive device may consist of only a first adaptive component and a second adaptive component.

[0060] This embodiment takes a combination that simultaneously has a first adaptive component and a second adaptive component as an example.

[0061] Please see Figure 3 In one specific embodiment, the first adaptive component includes a first clamping plate 311, a first clamping arm 313, a second clamping plate 312 and a second clamping arm 314, wherein the first clamping plate 311 is hinged to the first clamping arm 313, and the second clamping plate 312 is hinged to the second clamping arm 314.

[0062] The intersection of the first clamping plate 311 and the first clamping arm 313 forms the first hinge point and the second hinge point, which together form the first pivot. The first clamping plate 311 rotates around the first pivot. The intersection of the second clamping plate 312 and the second clamping arm 314 forms the third hinge point and the fourth hinge point, which together form the second pivot. The first clamping plate 311 rotates around the second pivot.

[0063] The graphite electrode is a square prism 321, with one end of the square prism 321 inserted into the opening of the adaptive clamp 31.

[0064] When the graphite electrode is inserted into the opening of the adaptive clamp 31 at an angle in the front-back direction, the first clamp 311 flips along the first axis and the second clamp 312 flips along the second axis, so that the first clamp 311 and the second clamp 312 are always firmly attached to both sides of the graphite electrode, and the clamping is stable and reliable.

[0065] The front-back direction of the graphite electrode refers to the opening direction of the adaptive fixture 31.

[0066] Please continue reading. Figure 3For example, when the graphite electrode is tilted counterclockwise in the front-back direction, the first clamping plate 311 rotates counterclockwise about the first pivot, and the second clamping plate 312 rotates counterclockwise about the second pivot. Conversely, when the graphite electrode is tilted clockwise in the front-back direction, the first clamping plate 311 rotates clockwise about the first pivot, and the second clamping plate 312 rotates clockwise about the second pivot.

[0067] The degree of deflection of the first clamping plate 311 and the second clamping plate 312 is the same as the degree of deflection of the graphite electrode. For example, if the graphite electrode is deflected by 10°, the first clamping plate 311 and the second clamping plate 312 will also be rotated by 10°.

[0068] Please see Figure 4 In one specific embodiment, the second adaptive component includes: a first clamping arm 313, a second clamping arm 314, and a drive member 317, one end of the drive member 317 being hinged to the first clamping arm 313, and the other end of the drive member 317 being hinged to the second clamping arm 314.

[0069] Specifically, the driving member 317 has two collars 3171 and 3172 at both ends. One collar 3171 is fitted onto the second post 3136 of the first clamping arm 313, and the other collar 3172 is fitted onto the fourth post 3146 of the second clamping arm 314. That is, one end of the driving member 317 can rotate about the third post 3145, and the other end can rotate about the fourth post 3146. The second post 3136 and the fourth post 3146 will be described below.

[0070] For example, the drive unit 317 is a cylinder, a hydraulic cylinder, or a linear motor.

[0071] Specifically, when the output shaft of the drive member 317 extends, the first clamping arm 313 rotates clockwise relative to the drive member 317, thereby causing the first clamping plate 311 to move away from the second clamping plate 312. Conversely, when the output shaft of the drive member 317 shortens, the first clamping arm 313 moves counterclockwise relative to the drive member 317, thereby causing the first clamping plate 311 to move closer to the second clamping plate 312.

[0072] In one specific embodiment, the second adaptive component includes: a first clamping arm 313, a second clamping arm 314, and a first transmission rod 315, one end of the first transmission rod 315 being hinged to the first clamping arm 313, and the other end of the first transmission rod 315 being hinged to the second clamping arm 314.

[0073] When the first clamping arm 313 is driven by the drive member 317 to swing, the second clamping arm 314 swings in the same direction as the first clamping arm 313.

[0074] Please see Figure 3For example, under the driving action of the driving member 317, the first clamping arm 313 rotates counterclockwise relative to the driving member 317, and drives the second clamping arm 314 to rotate counterclockwise relative to the driving member 317 through the first transmission rod 315. Moreover, the first clamping arm 313 and the second clamping arm 314 rotate by the same amount.

[0075] Based on the first transmission rod 315, the second adaptive component further includes a second transmission rod 316, which is located below the first transmission rod 315. One end of the second transmission rod 316 is hinged to the first clamping arm 313, and the other end of the first transmission rod 315 is hinged to the second clamping arm 314.

[0076] Compared to simply setting the first transmission rod 315, setting both the first transmission rod 315 and the second transmission rod 316 makes the power transmission from the first clamping arm 313 to the second clamping arm 314 more even.

[0077] Please see Figure 5 In one specific embodiment, the first clamping arm 313 includes: a first connecting rod 3131, a second connecting rod 3132, a third connecting rod 3133, a fourth connecting rod 3134, a first column 3135, and a second column 3136. The first connecting rod 3131 is connected to the second connecting rod 3132, and the third connecting rod 3133 is connected to the fourth connecting rod 3134. The first end of the first column 3135 is connected to the first connecting rod 3131 and the second connecting rod 3132, and the second end of the first column 3135 is connected to the third connecting rod 3133 and the fourth connecting rod 3134, respectively. The first end of the second column 3136 is connected to the second connecting rod 3132, and the second end is connected to the fourth connecting rod 3134.

[0078] It should be noted that, in combination Figure 5 The first end of the first column 3135 is the upper end, and the second end is the lower end. The first end of the second column 3136 is the upper end, and the second end is the lower end.

[0079] The first clamping arm 313 is configured as a first link 3131, a second link 3132, a third link 3133, a fourth link 3134, a first column 3135, and a second column 3136. That is, the first clamping arm 313 is composed of multiple links and columns, which can save materials and reduce manufacturing costs.

[0080] Please see Figure 6In one specific embodiment, the second clamping arm 314 includes: a fifth link 3141, a sixth link 3142, a seventh link 3143, an eighth link 3144, a third column 3145, and a fourth column 3146. The fifth link 3141 is connected to the sixth link 3142, the seventh link 3143 is connected to the eighth link 3144, the first end of the third column 3145 is connected to the fifth link 3141 and the sixth link 3142 respectively, and the second end of the fourth column 3146 is connected to the seventh link 3143 and the eighth link 3144 respectively.

[0081] It should be noted that, in combination Figure 6 The first end of the third column 3145 is the upper end, and the second end is the lower end. The first end of the fourth column 3146 is the upper end, and the second end is the lower end.

[0082] The second clamping arm 314 is configured as a fifth link 3141, a sixth link 3142, a seventh link 3143, an eighth link 3144, a third column 3145, and a fourth column 3146. That is, the second clamping arm 314 is composed of multiple links and columns, which can save materials and reduce manufacturing costs.

[0083] In one specific embodiment, one end of the first transmission rod 315 is hinged to the first column 3135, and the other end is hinged to the third column 3145.

[0084] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom still fall within the scope of protection of this invention.

Claims

1. An adaptive clamp, characterized in that, include: clip body; and An adaptive device configured on a clamp body, which controls the clamp body to produce the same deflection as the graphite electrode. The adaptive device includes a first adaptive component, which includes a first clamping plate, a first clamping arm, a second clamping plate, and a second clamping arm. The first clamping plate is hinged to the first clamping arm, and the second clamping plate is hinged to the second clamping arm. The intersection of the first clamping plate and the first clamping arm is the first hinge point and the second hinge point. The first hinge point and the second hinge point form the first pivot, and the first clamping plate rotates around the first pivot as the central axis. The intersection of the second clamping plate and the second clamping arm is the third hinge point and the fourth hinge point. The third hinge point and the fourth hinge point form the second pivot, and the first clamping plate rotates around the second pivot as the central axis. The graphite electrode is a square cylinder, with one end of the cylinder inserted into the opening of the adaptive fixture.

2. The adaptive clamp of claim 1, wherein, The adaptive device includes a second adaptive component, which includes a first clamping arm, a second clamping arm, and a driving member. One end of the driving member is hinged to the first clamping arm, and the other end of the driving member is hinged to the second clamping arm.

3. The adaptive clamp of claim 2, wherein, The second adaptive component further includes a first transmission rod, one end of which is hinged to the first clamping arm, and the other end of which is hinged to the second clamping arm.

4. The adaptive clamp of claim 2, wherein, The first clamping arm includes: a first connecting rod, a second connecting rod, a third connecting rod, a fourth connecting rod, a first column, and a second column. The first connecting rod is connected to the second connecting rod, and the third connecting rod is connected to the fourth connecting rod. The first end of the first column is connected to both the first connecting rod and the second connecting rod, and the second end of the first column is connected to both the third connecting rod and the fourth connecting rod. The first end of the second column is connected to the second connecting rod, and the second end is connected to the fourth connecting rod.

5. The adaptive fixture according to claim 3, characterized in that, The second adaptive component further includes: a second transmission rod, which is located below the first transmission rod, one end of the second transmission rod is hinged to the first clamping arm, and the other end of the first transmission rod is hinged to the second clamping arm.

6. The adaptive clamp according to claim 4, characterized in that, The second clamping arm includes: a fifth link, a sixth link, a seventh link, an eighth link, a third column, and a fourth column. The fifth link is connected to the sixth link, and the seventh link is connected to the eighth link. The first end of the second column is connected to the fifth link and the sixth link, and the second end of the second column is connected to the seventh link and the eighth link, respectively. The first end of the fourth column is connected to the sixth link, and the second end is connected to the eighth link.

7. The adaptive clamp according to claim 6, characterized in that, The driving component has collars at both ends, and the two collars are respectively sleeved on the second column and the fourth column.

8. An electrode clamping mechanism, characterized in that, include: The adaptive clamp according to any one of claims 1 to 7; and A support column, on which the adaptive clamp is mounted.

9. A power transmission vehicle, characterized in that, include: The adaptive clamp according to any one of claims 1 to 7.