A pipe butt joint gun
By designing a pipe joint spraying machine, automated sealing of pipe joints was achieved, solving the problems of low efficiency and high labor intensity of manual plastering. It is applicable to pipes of different diameters and improves construction efficiency and sealing performance.
Patent Information
- Application Number
- CN202211098295.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-09-08
AI Technical Summary
In existing technologies, it is difficult to guarantee the sealing of pipe joints, manual plastering is inefficient and labor-intensive, and it is difficult to construct inside small-diameter pipes, which affects construction quality and worker health.
Design a pipe joint shotcrete machine, including a joint shotcrete device, a grout supply device and a control device. It realizes automated grouting and plastering through remote control. Combined with height and radius adjustment, it is suitable for pipes of different diameters and has the characteristics of high automation and high construction efficiency.
It achieves automated sealing of pipe joints, improves construction efficiency, reduces labor intensity, expands the applicability of the device, and ensures the smooth progress and sealing of the grouting process.
Smart Images

Figure CN116116622B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of construction equipment, in particular to a pipe butt joint spraying machine. BACKGROUND
[0002] With the development of modern cities in China and the progress of technology, the water pipes of large sewage treatment projects are all adopted by pipe jacking, and the specifications will be larger and larger, and the number will be more and more. At present, there is no detailed and clear detection method and technical standard for large pipe jacking in the existing norms and standards in China. The sealing performance of pipe jacking interface is an important indicator to measure the quality of pipe jacking construction. Therefore, how to seal the pipe butt joint during pipe butt jointing to connect two adjacent pipes and prevent the sealing effect of the pipe joint from becoming a technical problem to be solved in the field.
[0003] At present, in the process of pipe butt jointing, manual plastering is generally used at the butt joint to realize the plastering of the pipe butt joint, thereby ensuring the sealing of the joint. However, this method has the following problems in use:
[0004] (1) During manual plastering, plastering tools are used one by one, so the plastering efficiency is low. In the plastering process of some large-diameter pipes, the construction personnel need to use instruments to complete the plastering of the pipe top wall, resulting in lower construction efficiency.
[0005] (2) During manual plastering, workers need to work in the pipe for a long time. In some pipes with a height less than the worker's height, long-term work in the pipe can easily cause the worker's lumbar muscle strain, which is not conducive to the worker's health.
[0006] (3) In the plastering construction process of some small-diameter pipes, workers cannot enter the pipe, so the construction process in the pipe is difficult, and it is difficult to complete the plastering process in the pipe.
[0007] Therefore, it is urgent to design a device that can automatically spray and plaster the inner wall of the pipe to solve the above problems in the prior art. SUMMARY
[0008] In view of the above problems, the present application aims to provide a pipe butt joint spraying machine. The spraying machine is provided with a butt joint spraying device, a slurry supply device and a control device. When in use, the spraying machine can inject slurry into the joint of the pipe under remote control, avoid manual injection, effectively improve work efficiency, and realize self-compaction during injection. The spraying machine has the characteristics of high automation, simple and reliable structure, high construction efficiency and easy use.
[0009] To achieve the above purpose, the technical solution adopted by the present application is as follows:
[0010] A pipeline butt joint spraying machine comprises a butt joint spraying device, a slurry supply device and a control device;
[0011] The butt joint spraying device comprises a first transport trolley, a lifting platform and a spraying mechanism arranged on the lifting platform, the first trolley is controlled by the control device, the lifting platform is arranged on the first transport trolley by a height adjusting mechanism, and the spraying mechanism is rotatably arranged on the lifting platform by a first mounting support;
[0012] The slurry supply device is arranged at the front end of the butt joint spraying device and comprises a second transport trolley and a slurry supply mechanism, the second transport trolley is controlled by the control device, the slurry supply mechanism is arranged on the second transport trolley, a spraying pipe is arranged on the slurry supply mechanism, and the other end of the spraying pipe is connected with the spraying mechanism by a grouting pipe connector;
[0013] The spraying mechanism comprises a driving motor, a rotary connecting seat and a grouting pipe connector, the driving motor is connected with the first mounting support, the rotary connecting seat is mounted on the transmission shaft of the driving motor, radius adjusting assemblies are symmetrically arranged on the rotary connecting seat, spraying telescopic assemblies are arranged outside the radius adjusting assemblies, a troweling assembly is arranged at the outer end of one side of the spraying telescopic assembly, a guiding assembly is arranged at the outer end of the other side of the spraying telescopic assembly, a grouting assembly is further fixedly arranged on the troweling assembly, the other end of the rotary connecting seat is connected with the grouting pipe connector, and the other end of the grouting pipe connector is connected with the spraying pipe by a rotary joint.
[0014] Preferably, the height adjusting mechanism comprises a plurality of adjusting rods, a connecting column, a first adjusting cylinder and a first damping spring, the adjusting rods are arranged in cross by hinged members, the adjusting rod arranged at the upper end of the height adjusting mechanism is connected with the lifting platform, the end of the adjusting rod arranged at one side of the lower end of the height adjusting mechanism is connected with a hinged support arranged on the first transport trolley, the end of the adjusting rod arranged at the other side is connected with the connecting column, the first adjusting cylinder is rotatably mounted on the middle part of the connecting column by a mounting member, the piston rod of the first adjusting cylinder is connected with a flange connector through an adjusting groove arranged on the first transport trolley, the flange connector is connected with an adjusting block through a connecting rod, the adjusting block is mounted on the bottom of the first transport trolley by a hinged base, a platform lifting pedal is mounted at the other end of the adjusting block, and the first damping spring is sleeved on the piston rod of the first adjusting cylinder.
[0015] Preferably, the slurry supply mechanism comprises a stirring barrel and a spraying machine, the spraying machine is arranged in the stirring barrel and connected with the spraying pipe through the side wall of the stirring barrel, a stirring assembly is further arranged in the stirring barrel, the stirring assembly comprises a stirring motor, a transmission shaft and stirring blades, the transmission shaft is mounted on the transmission end of the stirring motor, and the stirring blades are arranged on the transmission shaft.
[0016] Preferably, the radius adjusting assembly is a second adjusting cylinder, the second adjusting cylinder is installed on the rotating connecting seat through a first limiting plate and a limiting column, and the bottom of the second adjusting cylinder is fixedly connected with the rotating connecting seat; the first limiting plate is arranged at the top of the cylinder body of the second adjusting cylinder, and the limiting column is symmetrically arranged at the two sides of the cylinder body of the second adjusting cylinder and penetrates through the first limiting plate and is fixedly connected with the first limiting plate; the piston rod of the second adjusting cylinder penetrates through the first limiting plate and is fixedly connected with a second limiting plate, the mortar telescopic assembly is fixedly installed on the second limiting plate, and two telescopic cores are symmetrically arranged on the second limiting plate; the lower end of the telescopic core is inserted into the center hole of the limiting column and is telescopically arranged along the center hole of the limiting column during the adjusting process.
[0017] Preferably, the mortar telescopic assembly is arranged outside the second limiting plate and comprises a telescopic sleeve, a telescopic rod and a second mounting base; the telescopic sleeve is symmetrically installed on the second limiting plate, and a telescopic cavity is arranged in the telescopic sleeve and cooperates with the telescopic rod; the second mounting base is installed at the upper end of the telescopic rod, and a limiting disc is arranged at the lower end of the telescopic rod and cooperates with the telescopic cavity; and a second reset spring is further arranged on the telescopic rod in the telescopic cavity.
[0018] Preferably, the grouting assembly comprises a grouting pipe and a grouting nozzle, the grouting nozzle is connected with the grouting pipe and is fixed on the telescopic rod, and the other end of the grouting pipe is connected with the grouting outlet of the grouting pipe connector.
[0019] Preferably, the plastering assembly is arranged on the upper side of the second mounting base and comprises a compaction roller and a mortar scraping plate; the compaction roller is rollingly arranged at the upper end of a roller mounting rod, the roller mounting rod is movably installed in the telescopic sleeve on the upper side of the second mounting base, clamping blocks are arranged at the two sides of the roller mounting rod, the clamping blocks cooperate with clamping grooves arranged on the telescopic sleeve, and the lower end of the roller mounting rod is connected with the second mounting base through a third reset spring; the mortar scraping plate is installed on the second mounting base through a hinged support arranged on the upper side of the second mounting base, a fourth spring is arranged on the second mounting base and connected with the mortar scraping plate, scraping strips are symmetrically arranged on the mortar scraping plate, the two symmetrically arranged mortar scraping plates are arranged in a trapezoidal shape, and a telescopic opening is arranged on the mortar scraping plate and cooperates with the compaction roller.
[0020] Preferably, the guide assembly comprises positioning wheel mounting and positioning wheel, the positioning wheel mounting is L-shaped plate symmetrically arranged on both sides of the second mounting base, and mounting bearing is arranged on the positioning wheel mounting, the positioning wheel is mounted between the two positioning wheel mountings through connecting shaft and mounting bearing, and horizontal sliding ball is further mounted on the positioning wheel mounting, the horizontal sliding ball is mounted on the positioning wheel mounting through ball fixing piece, and is in close contact with the inner wall of the pipeline.
[0021] Preferably, the rotary joint comprises a rotating connecting sleeve and a joint body, one end of the rotary joint is connected with the grouting pipe, and the other end of the rotary joint is provided with a wedge-shaped clamping block, the wedge-shaped clamping block is matched with a wedge-shaped connecting groove arranged on the grouting pipe connector, the rotating connecting sleeve is movably sleeved on the joint body, and an inner thread is arranged on the connecting section of the rotating connecting sleeve and is screwed with the grouting pipe connector; two threaded connecting sections with opposite directions are arranged on the other connecting end of the grouting pipe connector, the threaded connecting section arranged at the distal end is screwed with the rotating connecting seat, the other threaded connecting section is screwed with the threaded locking piece, and the extension section of the threaded locking piece is clamped into the clamping groove at the connecting position of the rotating connecting seat.
[0022] Preferably, a circle of balls is embedded in the waist clamping block position of the joint body, and the balls are matched with the limiting clamping block arranged on the rotating connecting sleeve.
[0023] The beneficial effects of the present application are: the present application discloses a pipeline butt joint seam grouting machine, compared with the prior art, the improvement of the present application is that:
[0024] (1) the present application designs a pipeline butt joint seam grouting machine, which comprises a butt joint seam grouting device, a slurry supply device and a control device, which are matched with each other, and the control device is used for control in use, the slurry supply device is used for mortar supply, and the butt joint seam grouting device is used for mortar grouting and troweling, which is fully automatic control, and can effectively avoid the defects of low efficiency and high labor intensity of manual operation;
[0025] (2) through the setting of the height adjusting mechanism, the height of the lifting platform can be adjusted according to the needs in use, so that it is suitable for grouting in pipelines with different diameters, and the application range of the device can be effectively expanded; at the same time, combined with the use of the radius adjusting assembly, it can be suitable for grouting in pipelines with different diameters;
[0026] (3) through the setting of the grouting mechanism, the grouting mechanism can effectively stir the mortar to be used in use, so as to prevent the slurry from solidifying, ensure the smooth progress of grouting process and ensure the quality of mortar, and then ensure the sealing of grouting mortar joint and avoid water leakage;
[0027] (4) through the setting of the spouting telescopic assembly, in use, the telescopic action of the second reset spring makes the device applicable to the internal joint grouting and plastering process in irregular pipe, increases the application range of the device;
[0028] (5) through the setting of the grouting assembly, grout scraping plate and guiding assembly, the grouting, grout scraping and grout compaction operations at the pipe butt joint gap can be automatically realized, which can effectively improve the work efficiency in use, realizes self-compaction during grouting process, has the advantages of high automation degree, simple and reliable structure, high construction efficiency and convenient use. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a structural schematic view of the pipe butt joint grouting machine.
[0030] Figure 2 It is a side view of the pipe butt joint grouting machine.
[0031] Figure 3 It is a structural schematic view of the height adjusting mechanism.
[0032] Figure 4 It is a sectional view of the grout supply mechanism.
[0033] Figure 5 It is a structural schematic view of the grouting mechanism.
[0034] Figure 6 It is a front view of the plastering assembly.
[0035] Figure 7 It is an exploded view of the plastering assembly.
[0036] Figure 8 It is a structural schematic view of the guiding assembly.
[0037] Figure 9 It is a connecting structure view of the self-grouting pipe and grouting pipe connecting piece.
[0038] Figure 10 It is a sectional view of the connecting piece of the grouting pipe connecting piece.
[0039] The components are as follows: 1. First transport trolley, 2. Lifting platform, 3. Platform lifting pedal, 4. Height adjustment mechanism, 5. Push handle, 6. Generator, 7. Second transport trolley, 8. Drive motor, 81. Mixing tank, 82. Shotcrete machine, 83. Mixing motor, 84. Drive shaft, 85. Mixing blade, 9. Shotcrete pipe, 10. Rotary joint, 11. Air pressure control box, 12. Air pipe, 13. Air inlet, 14. Grouting pipe connector, 15. Grouting pipe, 16. Grouting nozzle, 17. Grout scraper, 18. Second adjusting cylinder, 19. Air pipe branch pipe, 20. Positioning wheel mounting component, 21. Positioning wheel, 22. Telescopic sleeve, 23. Compacting roller, 24. Mounting support, 25. Rotary connecting seat, 26. Piston rod, 27. Limiting column, 28. 29. Telescopic core, 30. Second return spring, 31. Telescopic rod, 32. Limiting plate, 33. Mounting base, 34. Telescopic sleeve, 35. Slot, 36. Fourth spring, 37. Third return spring, 38. Roller mounting rod, 39. Locking block, 40. Scraper strip, 41. Telescopic opening, 42. First limiting plate, 43. Second limiting plate, 44. Adjusting rod, 45. Connecting column, 46. First adjusting cylinder, 47. First shock-absorbing spring, 48. Adjusting block, 49. Flange connector, 50. Connecting rod, 51. Hinge base, 52. Ball bearing fixing piece, 53. Horizontal sliding ball, 54. Mounting bearing, 55. Threaded locking piece, 56. Rotating connecting sleeve, 57. Ball, 58. Connector body, 59. Wedge-shaped locking block, 58. Wedge-shaped connecting groove. Detailed Implementation
[0040] To enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0041] Example 1: Refer to Appendix Figures 1-10 The pipe joint shotcrete machine shown includes a joint shotcrete device, a grout supply device, and a control device that are used in conjunction with each other.
[0042] The joint spraying device is used to grout and plaster the pipe joint inside the pipe. It includes a first transport trolley 1, a lifting platform 2, and a spraying mechanism set on the lifting platform 2. The first trolley 1 is remotely driven by a control device. The lifting platform 2 is installed on the first transport trolley 1 through a height adjustment mechanism 4. The spraying mechanism is rotatably installed on the lifting platform 2 through a first mounting support 24. It is used to spray and plaster the pipe joint.
[0043] The slurry supply device is arranged at the front end of the butt joint gunning device, and is used for supplying slurry to the butt joint gunning device, and comprises a second transport trolley 7 and a slurry supply mechanism, the second transport trolley 7 is remotely driven by a control device, the slurry supply mechanism is arranged on the second transport trolley 7, and a gunning pipe 9 is arranged on the slurry supply mechanism, one end of the gunning pipe 9 is connected with the slurry supply mechanism through a grouting pipe connecting piece 14, and the other end of the gunning pipe 9 is used for continuously supplying the slurry required for grouting to the slurry supply mechanism in use.
[0044] The control device is a remote controller, which is used for controlling the actions of the butt joint gunning device and the slurry supply device.
[0045] Preferably, in order to adjust the height of the lifting platform 2 according to the needs in the process of pipeline plastering, so that the device is suitable for grouting in pipelines with different diameters, the height adjusting mechanism 4 comprises a plurality of adjusting rods 41, a connecting column 42, a first adjusting cylinder 43 and a first damping spring 44, the adjusting rods 41 are arranged in a cross shape and are connected in a relative rotation mode through hinged members, one end of the adjusting rod 41 arranged at the upper end of the height adjusting mechanism 4 is connected with a hinged support arranged at the bottom of the lifting platform 2, one end of the adjusting rod 41 arranged at the lower end of the height adjusting mechanism 4 is connected with a hinged support arranged on the first transport trolley 1 in a hinged mode, and the other end of the adjusting rod 41 is connected with the connecting column 42 in a rotation mode, the first adjusting cylinder 43 is rotatably arranged on the middle part of the connecting column 42 through a mounting member, the piston rod of the first adjusting cylinder 43 is connected with a flange connecting piece 46 through a adjusting groove arranged on the first transport trolley 1, the flange connecting piece 46 is connected with an adjusting block 45 through a connecting rod 47, the adjusting block 45 is arranged on the bottom of the first transport trolley 1 through a hinged base 48, and a platform lifting pedal 3 is arranged at the other end of the adjusting block 45, and the first damping spring 44 is sleeved on the piston rod of the first adjusting cylinder 43, in use, the worker continuously steps on the platform lifting pedal 3 to adjust the length of the piston rod of the first adjusting cylinder 43, and then adjusts the position of the connecting column 42, so as to adjust the height of the lifting platform 2, and the working center of the grouting mechanism is adjusted to coincide with the center of the pipeline, so that the device is suitable for grouting in pipelines with different diameters.
[0046] Preferably, in use, the worker can hold and push the first transport trolley 1 to move forward, and a push handle 5 is arranged at the rear end of the first transport trolley 1, and the device is pushed to move forward along the pipeline through the push handle 5 in use.
[0047] Preferably, for the convenience of mortar feeding, the mortar feeding mechanism comprises a stirring barrel 81 and a mortar spraying machine 82, the mortar spraying machine 82 is arranged in the stirring barrel 81 and is connected with the mortar spraying pipe 9 through the side wall of the stirring barrel 81, in use, the mortar in the stirring barrel 81 is continuously sucked into the mortar spraying pipe 9 by the mortar spraying machine 82, and the grouting assembly is used for grouting on the pipeline joint; at the same time, in order to prevent the mortar from solidifying, a stirring assembly is further arranged in the stirring barrel 81, the stirring assembly comprises a stirring motor 83, a transmission shaft 84 and stirring blades 85, the transmission shaft 84 is installed on the transmission end of the stirring motor 83, and the stirring blades 85 are arranged on the transmission shaft 84, in use, the stirring motor 83 drives the stirring blades 85 to stir the mortar in the stirring barrel 81, thereby preventing the mortar in the stirring barrel 81 from solidifying during the process of mortar plastering.
[0048] Preferably, for the convenience of real-time monitoring of the construction condition in front of the pipeline and the mortar plastering condition at the pipeline joint during use, a camera is further arranged on the second transport trolley 7, which is used for real-time monitoring of the construction condition in front of the pipeline and the mortar plastering condition at the pipeline joint, so as to facilitate the construction personnel to make judgments in time during the construction process.
[0049] Preferably, for the convenience of the pipeline joint mortar spraying equipment entering into the pipeline autonomously under the control of the control device during use, realizing the purposes of autonomous turning and adjusting the advancing direction and the like, universal wheels are arranged on the lower sides of the first transport trolley 1 and the second transport trolley 7.
[0050] Preferably, the control device is a control PC end of the equipment, and adjusting knobs, adjusting discs and a screen and the like components are arranged on the control device, in use, the control device can be used to issue control commands to the joint mortar spraying device and the mortar feeding device through the adjusting knobs, and the advancing directions of the first transport trolley 1 and the second transport trolley 7 can be adjusted through the adjusting discs, so that the first transport trolley 1 and the second transport trolley 7 can be aligned with the center of the pipeline during the advancing process.
[0051] Preferably, the first transport trolley 1 is further provided with a generator 6, which is used for providing power supply for the whole device, and a counterweight is arranged on the generator 6, so as to prevent the lifting platform from overturning during use.
[0052] Preferably, the second transport trolley 7 is further provided with an air pressure control box 11, the air pressure control box 11 controls the actions of the grouting assembly and the radius adjusting assembly through the air pipe 12 and the air pipe branch.
[0053] In the embodiment 2, different from the embodiment 1, the shotcreting mechanism comprises a driving motor 8, a rotating connecting seat 25 and a shotcreting pipe connecting piece 14. The driving motor 8 is fixedly connected with a first mounting support 24 which is mounted on the top end of the vertical plate of the lifting platform 2. The rotating connecting seat 25 is fixedly mounted on the extension of the driving shaft of the driving motor 8. In use, the rotating connecting seat 25 is rotated by the driving of the driving motor 8. A radius adjusting assembly is symmetrically mounted on the rotating connecting seat 25. A shotcreting telescopic assembly is mounted on the outer side of the radius adjusting assembly. A troweling assembly is mounted on the outer end of one side of the shotcreting telescopic assembly. A guiding assembly is mounted on the outer end of the other side of the shotcreting telescopic assembly. A shotcreting assembly is fixedly mounted on the troweling assembly. The other end of the rotating connecting seat 25 is connected with the shotcreting pipe connecting piece 14. The other end of the shotcreting pipe connecting piece 14 is connected with the shotcreting pipe 9 through a rotary joint 10 which is arranged at the end of the shotcreting pipe 9.
[0054] Preferably, in order to adjust the working radius of the whole shotcreting mechanism after installation to realize the shotcreting and troweling of the pipe joint in the pipe of different diameters, the radius adjusting assembly is a second adjusting cylinder 18 which is mounted on the rotating connecting seat 25 through a first limiting plate 39 and a limiting column 27. The bottom of the second adjusting cylinder 18 is fixedly connected with the rotating connecting seat 25. The limiting column 27 is symmetrically arranged on the two sides of the cylinder body of the second adjusting cylinder 18. The first limiting plate 39 is arranged on the top of the cylinder body of the second adjusting cylinder 18 to fix the cylinder body. The limiting column 27 penetrates through the first limiting plate 39 and is fixedly connected with the first limiting plate 39. In order to adjust the length, the piston rod 26 of the second adjusting cylinder 18 penetrates through the first limiting plate 39 and is fixedly connected with a second limiting plate 40. That is, when the piston rod 26 is extended or retracted, the second limiting plate 40 is moved. The shotcreting telescopic assembly is fixedly mounted on the second limiting plate 40. In use, the working radius of the whole shotcreting mechanism is adjusted by adjusting the extension and retraction of the piston rod 26 to realize the shotcreting and troweling of the pipe joint in the pipe of different diameters. Meanwhile, in order to ensure that the extension and retraction of the piston rod 26 is completely linear, two extension and retraction cores 28 are symmetrically arranged on the second limiting plate 40. The lower end of the extension and retraction core 28 is inserted into the center hole of the limiting column 27 and can be extended and retracted along the center hole of the limiting column 27 during the adjusting process.
[0055] Preferably, in order to realize the grouting and plastering of the inner joint of the irregular pipeline during the gunning process, the gunning telescopic assembly is arranged outside the second limiting plate 40, which comprises the telescopic sleeve 22, the telescopic rod 30 and the second mounting base 32. The telescopic sleeve 22 is symmetrically arranged on the second limiting plate 40, and the telescopic cavity is arranged in the telescopic sleeve 22 and cooperates with the telescopic rod 30. The second mounting base 32 is arranged on the upper end of the telescopic rod 30, and the limiting disc 31 is arranged on the lower end of the telescopic rod 30 and cooperates with the telescopic cavity. Meanwhile, the second reset spring 29 is arranged on the telescopic rod 30. In use, the second reset spring is used to reset the second mounting base 32, so that the telescopic effect is realized, thereby realizing the grouting and plastering of the inner joint of the irregular pipeline.
[0056] Preferably, in order to facilitate grouting, the grouting assembly comprises the grouting pipe 15 and the grouting nozzle 16. The grouting nozzle 16 is connected with the end of the grouting pipe 15 and is fixed on the telescopic rod 30, which is used for grouting the pipeline joint in use. The other end of the grouting pipe 15 is connected with the grouting outlet of the grouting pipe connector 14, which is used for pumping the slurry from the grouting pipe 9 to the grouting nozzle 16 for grouting.
[0057] Preferably, in order to scrape and compact the grout after grouting and the grout initially injected into the pipeline joint, the plastering assembly is arranged on the upper side of the second mounting base 32, which comprises the compacting roller 23 and the grout scraper 17.
[0058] The compacting roller 23 is rollingly arranged on the upper end of the roller mounting rod 36, which is movably arranged in the telescopic sleeve 33 on the upper side of the second mounting base 32. The clamping blocks 361 are arranged on the both sides of the roller mounting rod 36, which cooperates with the clamping grooves 331 arranged on the telescopic sleeve 33. The lower end of the roller mounting rod 36 is connected with the second mounting base 32 through the third reset spring 35. In use, the third reset spring 35 is used to reduce the vibration of the compacting roller 23 during the process of compacting the grout in the pipeline joint, thereby realizing the preliminary compaction of the grout in the pipeline joint.
[0059] The grout scraper 17 is arranged on the second mounting base 32 through the hinged support arranged on the upper side of the second mounting base 32. The fourth spring 34 is arranged on the second mounting base 32 and is connected with the grout scraper 17. In use, the fourth spring 34 is used to make the grout scraper 17 always contact with the inner wall of the pipeline on both sides of the pipeline joint. The grout is scraped by the grout scraping strip 37 arranged on the grout scraper 17, so that the grout can enter into the pipeline joint and be compacted.
[0060] Preferably, in order to guide the mortar, the two symmetrical mortar scrapers 17 are arranged in a trapezoidal shape, facilitating the scraping of mortar into the pipe joint; and a telescopic opening 38 is arranged on the mortar scraper 17 and cooperates with the compaction roller 23.
[0061] In the embodiment 3, different from the above embodiments, in order to facilitate the sliding into the pipe joint during the mortar plastering process, the positioning assembly plays a role in removing the residues in the pipe joint before the mortar spraying, guiding the overall mortar process during the mortar spraying process, and compacting the sprayed mortar; the positioning assembly comprises a positioning wheel mounting member 20 and a positioning wheel 21. The positioning wheel mounting member 20 is an L-shaped plate symmetrically arranged on both sides of the second mounting base 32, and a mounting bearing 51 is arranged on the positioning wheel mounting member 20. The positioning wheel 21 is mounted between two adjacent positioning wheel mounting members 20 through a connecting shaft and the mounting bearing 51. In order to avoid rigid contact with the inner wall of the pipe and reduce the resistance during the mortar plastering process, a horizontal sliding ball 50 is also mounted on the positioning wheel mounting member 20. The horizontal sliding ball 50 is mounted on the positioning wheel mounting member 20 through a ball fixing member 49 and contacts the inner wall of the pipe. In use, the positioning wheel 21 is clamped in the pipe joint, and the horizontal sliding balls 50 on both sides are tightly pressed against the inner wall of the pipe. In use, the positioning wheel 21 and the horizontal sliding ball 50 are driven to move by the driving of the driving motor 8.
[0062] In the embodiment 4, different from the above embodiments, the quick connection between the rotary joint 10, the mortar pipe connecting member 14, and the rotary connecting seat 25 is facilitated.
[0063] The rotary joint 10 comprises a rotary connecting sleeve 53 and a joint body 55. One end of the rotary joint 10 is fixedly connected with the mortar spraying pipe 9, and the other end of the rotary joint 10 is provided with a wedge-shaped clamping block 56. The wedge-shaped clamping block 56 cooperates with a wedge-shaped connecting groove 57 arranged on the mortar pipe connecting member 14, i.e., the wedge-shaped clamping block 56 is inserted into the wedge-shaped connecting groove 57 during installation. The rotary connecting sleeve 53 is movably sleeved on the joint body 55, and an inner thread is arranged on the connecting section of the rotary connecting sleeve 53 and is screwed with the mortar pipe connecting member 14, i.e., in use, the joint body 55 is connected with the mortar pipe connecting member 14 by using the rotary connecting sleeve 53, so that the wedge-shaped clamping block 56 is inserted into the wedge-shaped connecting groove 57, ensuring the passage of the mortar slurry.
[0064] The other connecting end of the grouting pipe connecting piece 14 is provided with two thread connecting sections in opposite directions, the thread connecting section at the distal end is screwed with the rotating connecting seat 25, the other thread connecting section is screwed with the thread locking piece 52, and the extension section of the thread locking piece 52 is clamped into the clamping groove at the connecting position of the rotating connecting seat 25 to limit the rotating connecting seat 25 and ensure the connecting effect, so as to prevent the connecting relationship between the grouting pipe connecting piece 14 and the rotating connecting seat 25 from loosening during the grouting process.
[0065] Preferably, to reduce the friction between the rotating connecting sleeve 53 and the joint body 55 during the rotation of the grouting pipe connecting piece 14, a circle of balls 54 is embedded at the waist clamping position of the joint body 55, and the balls 54 are used in cooperation with the limiting clamping table provided on the rotating connecting sleeve 53 to ensure that the rotating connecting sleeve 53 can rotate with the grouting pipe connecting piece 14 and the joint body 55 remains not rotating during the rotation of the grouting pipe connecting piece 14.
[0066] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A pipe butt joint gun, characterized in that: The joint sealing injection device, the slurry supply device and the control device are included. The joint sealing injection device includes a first transport trolley, a lifting platform and an injection mechanism arranged on the lifting platform. The slurry supply device is arranged at the front end of the joint sealing injection device and includes a second transport trolley and a slurry supply mechanism. The injection mechanism includes a driving motor, a rotating connecting seat and a grouting pipe connecting piece. The radius adjusting assembly is a second adjusting air cylinder. The grouting pipe connecting piece is connected with the injection pipe through a rotary joint. The grouting assembly includes a grouting pipe and a grouting nozzle. The grouting nozzle is connected with the grouting pipe and fixed on the extension rod. The other end of the grouting pipe is connected with the grouting pipe connecting piece. The troweling assembly is arranged on the upper side of the second mounting base, comprising a compaction roller and a mortar scraping plate; the compaction roller is arranged on the upper end of a roller mounting rod, the roller mounting rod is movably arranged in the telescopic sleeve on the upper side of the second mounting base, and clamping blocks are arranged on both sides of the roller mounting rod, the clamping blocks are used in cooperation with the clamping grooves arranged on the telescopic sleeve, and the lower end of the roller mounting rod is connected with the second mounting base through a third return spring; the mortar scraping plate is arranged on the second mounting base through the hinged support arranged on the upper side of the second mounting base, a fourth spring is arranged on the second mounting base and connected with the mortar scraping plate, scraping strips are symmetrically arranged on the mortar scraping plate, the two symmetrically arranged mortar scraping plates are arranged in a trapezoidal shape, and telescopic openings are arranged on the mortar scraping plate and used in cooperation with the compaction roller. The guiding assembly comprises positioning wheel mounting members and positioning wheels, the positioning wheel mounting members are L-shaped plates symmetrically arranged on both sides of the second mounting base, mounting bearings are arranged on the positioning wheel mounting members, and the positioning wheels are arranged between the two positioning wheel mounting members through connecting shafts and the mounting bearings; horizontal sliding balls are also arranged on the positioning wheel mounting members, the horizontal sliding balls are arranged on the positioning wheel mounting members through ball fixing members and are in close contact with the inner wall of the pipeline.
2. A pipe butt joint gun as claimed in claim 1, characterized in that: The height adjusting mechanism comprises a plurality of adjusting rods, a connecting column, a first adjusting cylinder and a first damping spring, the adjusting rods are arranged in a cross shape through hinged members, the adjusting rod arranged on the upper end of the height adjusting mechanism is connected with the lifting platform, the end of the adjusting rod arranged on one side of the lower end of the height adjusting mechanism is connected with the hinged support arranged on the first conveying trolley, the end of the adjusting rod on the other side is connected with the connecting column, the first adjusting cylinder is rotatably arranged in the middle of the connecting column through a mounting member, the piston rod of the first adjusting cylinder is connected with the flange connecting member through the adjusting groove arranged on the first conveying trolley, the flange connecting member is connected with the adjusting block through a connecting rod, the adjusting block is arranged on the bottom of the first conveying trolley through a hinged base, a platform lifting pedal is arranged on the other end of the adjusting block, and the first damping spring is sleeved on the piston rod of the first adjusting cylinder.
3. A pipe butt joint gun as claimed in claim 1, characterized in that: The mortar supply mechanism comprises a stirring barrel and a mortar spraying machine, the mortar spraying machine is arranged in the stirring barrel and connected with the mortar spraying pipe through the side wall of the stirring barrel; a stirring assembly is also arranged in the stirring barrel, the stirring assembly comprises a stirring motor, a transmission shaft and stirring blades, the transmission shaft is arranged on the transmission end of the stirring motor, and the stirring blades are arranged on the transmission shaft.
4. A pipe butt joint gun as claimed in claim 1, characterized in that: The rotary joint comprises a rotary connecting sleeve and a joint body, one end of the rotary joint is connected with a grouting pipe, and the other end of the rotary joint is provided with a wedge-shaped clamping block which is used in cooperation with a wedge-shaped connecting groove arranged on a grouting pipe connecting piece, the rotary connecting sleeve is movably sleeved on the joint body, and an inner thread is arranged on a connecting section of the rotary connecting sleeve and is screwed with the grouting pipe connecting piece; two thread connecting sections with opposite directions are arranged on the other connecting end of the grouting pipe connecting piece, the thread connecting section arranged at the distal end is screwed with the rotary connecting seat, the other thread connecting section is screwed with a thread locking piece, and the extension section of the thread locking piece is clamped into the clamping groove at the connecting position of the rotary connecting seat.
5. A pipe butt joint gun as claimed in claim 4, characterised in that: A circle of balls is embedded in the waist clamping block position of the joint body, and the balls are used in cooperation with the limiting clamping block arranged on the rotary connecting sleeve.
Citation Information
Patent Citations
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