Automatic scrap iron processing system and milling machine

Abstract

The application discloses an automatic iron chip processing system and a milling machine, and relates to the technical field of automatic equipment, wherein the automatic iron chip processing system comprises a pretreatment assembly, a blocking device, a chip sweeping assembly and an iron chip processing assembly; the blocking device is arranged on one side of a milling cutter and is used for breaking the iron chips generated by the milling cutter; the chip sweeping assembly is used for sweeping the iron chips on a machine table; the iron chip processing assembly comprises a conveying assembly and a compression device, and the conveying assembly is used for conveying the iron chips to the compression device, and the compression device is used for compressing the iron chips. The blocking device arranged on one side of the milling cutter can break the iron chips generated during the operation of the milling cutter, effectively avoids the situation that the long strip-shaped iron chips become wound iron chips or are even wound on the milling cutter, and is beneficial to the normal operation of the milling cutter. Meanwhile, the chip sweeping assembly can sweep the broken iron chips into the conveying assembly, the iron chips are conveyed into the compression device under the action of the conveying assembly, the compression device regularly compresses the conveyed iron chips, and the space occupied by the iron chips is effectively reduced.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to an iron chip automatic processing system and a milling machine. BACKGROUND

[0002] When the milling machine is working, the long strip iron chips will become entangled iron chips and small iron slag, which will be accumulated on the milling machine or splashed out of the milling machine. At present, the iron chips are mainly collected and processed uniformly after being removed by manual, which is low in efficiency and often causes the milling machine to stop working due to the untimely removal of iron chips or the accumulation of iron chips. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides an iron chip automatic processing system, which can effectively prevent the iron chips from being entangled on the milling cutter and remove the iron chips generated by the milling machine.

[0004] The present application also provides a milling machine with the above iron chip automatic processing system.

[0005] According to an embodiment of the present application, the iron chip automatic processing system comprises a pretreatment assembly, a sweeping assembly and an iron chip processing assembly. The pretreatment assembly comprises a blocking device and a blowing device, the blocking device is arranged on one side of the milling cutter and is used to break the iron chips generated by the milling cutter, and the blowing device is arranged on one side of the milling cutter. The sweeping assembly is used to sweep the iron chips falling on the machine table of the milling machine. The iron chip processing assembly comprises a conveying assembly and a compression device, the conveying assembly is used to convey the iron chips to the compression device, and the compression device is used to compress the iron chips.

[0006] Further, the blocking device comprises a blocking rod arranged on one side of the milling cutter, and the blocking rod is used to block the iron chips at the milling cutter.

[0007] Further, the blowing device comprises a blowing body and a driving part, the driving part is used to drive the blowing body to swing up and down, and the blowing device is used to blow the iron chips into the sweeping range of the sweeping assembly.

[0008] Further, the sweeping assembly comprises a guide rail, a moving mechanism and a sweeping plate, the guide rail is arranged across the machine table, the moving mechanism is installed on the guide rail and can move along the guide rail, and the sweeping plate is connected with the moving mechanism.

[0009] Further, the sweeping assembly further comprises a second driving part connected with the moving mechanism, the sweeping plate is connected with the output end of the second driving part, and the second driving part is used to drive the sweeping plate to move along the length direction of the sweeping plate.

[0010] Further, a fly-away prevention assembly is included, which comprises a baffle and a first driving member, the baffle is arranged at one side of the milling cutter, and the milling cutter is located between the baffle and the scrap sweeping assembly, and the first driving member is used to drive the baffle to rise and fall.

[0011] Further, the baffle is provided with a visual window.

[0012] Further, the compression device has a compression cavity, and the compression device comprises a compression mechanism arranged in the compression cavity, and the compression mechanism is used to compress the iron scraps in the compression cavity.

[0013] Further, the compression device further comprises a sensor arranged in the compression cavity, and the sensor is used to detect the volume of the iron scraps in the compression cavity.

[0014] The milling machine of another aspect of the present application comprises the iron scrap automatic processing system as described above.

[0015] The iron scrap automatic processing system has at least the following beneficial effects: the baffle arranged at one side of the milling cutter can break the long strip-shaped iron scraps generated during the operation of the milling cutter, effectively avoiding the situation that the long strip-shaped iron scraps become entangled iron scraps or even are entangled on the milling cutter, and is beneficial to the normal operation of the milling cutter; the air blowing device arranged at one side of the milling cutter can blow the iron scraps broken by the baffle to the sweeping range of the scrap sweeping assembly, so as to facilitate the scrap sweeping assembly to sweep the iron scraps. At the same time, the scrap sweeping assembly can sweep the broken iron scraps to the conveying assembly, the iron scraps are conveyed to the compression device under the action of the conveying assembly, and then the compression device compresses the conveyed iron scraps, effectively reducing the space occupied by the iron scraps.

[0016] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in conjunction with the drawings and embodiments, in which:

[0018] Figure 1 FIG. 1 is a structural schematic view of an iron scrap automatic processing system according to an embodiment of the present application;

[0019] Figure 2 FIG. 2 is a structural schematic view of the iron scrap automatic processing system according to the embodiment of the present application from another perspective;

[0020] Figure 3 FIG. 3 is a structural schematic view of the iron scrap automatic processing system according to the embodiment of the present application from another perspective;

[0021] Figure 4Fig. 1 is a top view of an automatic scrap iron processing system according to an embodiment of the present application;

[0022] Figure 5a Fig. 2 is a schematic view of a blowing device according to an embodiment of the present application;

[0023] Figure 5b Fig. 3 is another schematic view of the blowing device according to an embodiment of the present application;

[0024] Figure 6 Fig. 4 is a schematic view of a scrap iron sweeping assembly according to an embodiment of the present application;

[0025] Figure 7 Fig. 5 is another schematic view of the scrap iron sweeping assembly according to an embodiment of the present application;

[0026] Figure 8 Fig. 6 is a schematic view of a compression device according to an embodiment of the present application.

[0027] Reference signs:

[0028] 1, milling cutter; 2, machine table;

[0029] 100, preprocessing assembly; 110, blocking device; 120, blowing device; 121, blowing body; 122, driving part; 123, sliding rod; 124, rotating shaft; 125, movable block;

[0030] 200, scrap iron sweeping assembly; 210, guide rail; 220, moving mechanism; 230, sweeping plate; 240, second driving part;

[0031] 300, scrap iron processing assembly; 310, conveying assembly; 320, compression device; 321, compression cavity; 322, first hydraulic mechanism; 323, second hydraulic mechanism; 324, third hydraulic mechanism;

[0032] 410, baffle. DETAILED DESCRIPTION

[0033] Embodiments of the present application are described in detail below with reference to the accompanying drawings. The embodiments described below are examples for explaining the present application and should not be construed as limiting the present application.

[0034] In the description of the present application, it needs to be understood that the orientation description, such as the orientation or position relationship indicated by the upper, lower, front, rear, left, right and the like, is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0035] In the description of the present application, if the meaning of several is more than one, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of indicated technical features.

[0036] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting and the like should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0037] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] Referring to Figures 1 to 4 As shown in the drawings, the present application discloses an automatic scrap iron processing system, which comprises a pretreatment assembly 100, a scrap iron sweeping assembly 200 and a scrap iron processing assembly 300.

[0039] As Figure 1 and Figure 2As shown, the pre-processing assembly 100 includes a blocking device 110 and a blowing device 120. The blocking device 110 is arranged on one side of the milling cutter 1 and is used to break the iron filings generated by the milling cutter 1. The blowing device 120 is arranged on one side of the milling cutter 1 to blow the iron filings broken by the blocking device 110 to the sweeping range of the sweeping assembly 200, so as to facilitate the sweeping assembly 200 to sweep the iron filings. When the milling cutter 1 is working, the generated iron filings will contact and be broken after accumulating a certain length by the blocking device 110 arranged on one side of the milling cutter 1, so that the length of the iron filings can be controlled within a certain range, effectively avoiding the situation that the iron filings grow unlimitedly and wind around the milling cutter 1. The arrangement of the blowing device 120 can blow the iron filings to a position away from the working range of the milling cutter, which is also beneficial to the iron filings falling within the sweeping range of the sweeping assembly 200, thereby facilitating the sweeping assembly 200 to sweep the iron filings.

[0040] As shown in Figure 2 and Figure 3 , the sweeping assembly 200 is used to sweep the iron filings falling on the milling machine table 2. After the iron filings are broken by the blocking device 110, they will fall on the surface of the machine table 2 below the milling cutter 1. At this time, the sweeping assembly 200 can sweep the iron filings on the surface of the machine table 2, and finally transfer the iron filings to the iron filings processing assembly 300 for processing.

[0041] As shown in Figure 3 and Figure 4 , the iron filings processing assembly 300 includes a conveying assembly 310 and a compression device 320. The conveying assembly 310 is used to convey the iron filings to the compression device 320, and the compression device 320 is used to compress the iron filings. When the iron filings are transferred into the compression device 320, the compression device 320 can compress the iron filings, which can effectively reduce the occupied space of the iron filings.

[0042] In the foregoing automatic iron filings processing system, the blocking device 110 arranged on one side of the milling cutter 1 can break the long strip-shaped iron filings generated during the operation of the milling cutter 1, effectively avoiding the situation that the long strip-shaped iron filings become entangled and even wind around the milling cutter 1, which is beneficial to the normal operation of the milling cutter 1. At the same time, the sweeping assembly 200 can sweep the broken iron filings into the conveying assembly 310. The iron filings are conveyed into the compression device 320 under the action of the conveying assembly 310, and the compression device 320 regularly compresses the conveyed iron filings, effectively reducing the occupied space of the iron filings.

[0043] In some embodiments of the present application, as shown in Figure 1 , the blocking device 110 includes a blocking rod arranged on one side of the milling cutter 1, which is used to block the iron filings at the milling cutter 1. The number of blocking rods can be one or more. When the number of blocking rods is more than one, the blocking rods are evenly spaced around the milling cutter 1. Arranging multiple blocking rods on one side of the milling cutter 1 can break the generated iron filings in time to avoid the iron filings winding around the milling cutter 1.

[0044] In some embodiments of the present application, as shown in Figure 1 and Figure 2 , the blowing device 120 comprises a blowing body 121 and a driving component 122, the driving component 122 can drive the blowing body 121 to swing up and down. Specifically, the blowing direction of the blowing device 120 is consistent with the sweeping direction of the sweeping assembly 200, that is, the blowing direction of the blowing device 120 is from the side far away from the conveying assembly 310 to the side close to the conveying assembly 310, so as to make the iron filings broken by the blocking device 110 fall to a position closer to the conveying assembly 310, thereby facilitating the sweeping assembly 200 to sweep away the iron filings.

[0045] Specifically, in the present embodiment, the blowing device 120 can swing up and down, which is beneficial to blow the iron filings to a position far away from the milling cutter 1, and at the same time, the blowing device 120 can make the iron filings fall as much as possible within the sweeping range of the sweeping assembly 200, so as to facilitate the sweeping assembly 200 to sweep away the iron filings. Specifically, as shown in Figure 5a and Figure 5b , the blowing device 120 comprises a blowing body 121, a driving component 122, a sliding rod 123, a rotating shaft 124 and a movable block 125, the blowing body 121 is provided with a sliding groove, the sliding rod 123 is arranged in the sliding groove, one end of the sliding rod 123 is fixedly connected with the movable block 125, the rotating shaft 124 is also fixedly connected with the movable block 125, the driving component 122 drives the rotating shaft 124 to rotate, so as to drive the movable block 125 to rotate around the rotating shaft 124, thereby driving the sliding rod 123 and the blowing body 121 to move, and further realizing the adjustment of the up-down inclination angle of the blowing body 121.

[0046] In some embodiments of the present application, as shown in Figure 3 , Figures 6 to 7 , the sweeping assembly 200 comprises a guide rail 210, a moving mechanism 220 and a sweeping plate 230, the guide rail 210 is arranged across the machine table 2, the moving mechanism 220 is installed on the guide rail 210 and can move along the guide rail 210, and the sweeping plate 230 is connected with the moving mechanism 220. Specifically, the guide rail 210 is arranged across the machine table 2, that is, the moving mechanism 220 can drive the sweeping plate 230 to move across the entire machine table 2, which is beneficial to increase the sweeping area of the sweeping plate 230. The length direction of the sweeping plate 230 is at a certain angle with the extension direction of the guide rail 210. In the present embodiment, the length direction of the sweeping plate 230 is perpendicular to the extension direction of the guide rail 210, so that the sweeping plate 230 has a larger sweeping area, while the length of the sweeping plate 230 can be effectively shortened, and the volume of the sweeping plate 230 can be effectively reduced, which is beneficial to reduce the blocking effect of the sweeping plate 230 on the iron filings blown by the blowing device 120, thereby effectively reducing the pressure of the sweeping plate 230 to send out the iron filings.

[0047] In some embodiments of the present application, as shown inFigure 6 and Figure 7 As shown, the chip removal assembly 200 also includes a second drive member 240, which is connected to the moving mechanism 220. The chip removal plate 230 is connected to the output end of the second drive member 240. The second drive member 240 is used to drive the chip removal plate 230 to move along the length direction of the chip removal plate 230. When the chip removal plate 230 is in a non-working state, the second drive member 240 drives the chip removal plate 230 to move away from the milling cutter 1, effectively preventing the iron chips blown by the air blowing device 120 from accumulating at the position of the chip removal plate 230. When the chip removal plate 230 is in a working state, the second drive member 240 drives the chip removal plate 230 to move closer to the milling cutter 1, so as to sweep the iron chips blown by the air blowing device 120 to one side of the conveying assembly 310.

[0048] In some embodiments of this application, the chip removal plate 230 is configured as a folding structure to further reduce the volume of the chip removal plate 230 when it is not in operation, thereby effectively reducing the impact of the chip removal plate 230 on iron filings.

[0049] In some embodiments of this application, such as Figures 1 to 4 As shown, the automatic metal scrap handling system also includes an anti-splash component, which includes a baffle 410 and a first driving member. The baffle 410 is disposed on one side of the milling cutter 1, and the milling cutter 1 is located between the baffle 410 and the chip sweeping component 200. The first driving member is used to drive the baffle 410 to rise and fall. The baffle 410 spans across the machine base 2, which helps to confine the metal scrap blown by the air blowing device 120 within the area enclosed by the baffle 410, facilitating the removal of the metal scrap by the chip sweeping component 200. It should be understood that a corresponding baffle 410 can also be installed on the side of the machine base 2 away from the metal scrap handling component 300 as needed, so that the metal scrap can fall within the area enclosed by the baffle 410. In practical applications, the first driving member can specifically be a cylinder, with the output end of the cylinder fixedly connected to the baffle 410. When it is necessary to remove metal scrap from the machine base 2, the cylinder is used to drive the baffle 410 to rise, facilitating the removal of the metal scrap by the chip sweeping component 200.

[0050] In some embodiments of this application, the baffle 410 is provided with a visualization window to facilitate workers' observation of the iron filings removal process. In practical applications, the baffle 410 at the visualization window is selected as a baffle made of transparent materials such as glass or acrylic sheet to achieve visualization.

[0051] In some embodiments of this application, such as Figure 8As shown, the compression device 320 has a compression chamber 321 and includes a compression mechanism disposed within the compression chamber 321. The compression mechanism is used to compress the iron filings within the compression chamber 321. When the chip sweeping assembly 200 sweeps the iron filings to the conveying assembly 310, the conveying assembly 310 conveys the iron filings to the compression chamber 321 of the compression device 320. Then, the compression mechanism within the compression device 320 compresses the iron filings to reduce the space occupied by the iron filings.

[0052] Specifically, in this embodiment, such as Figure 8 As shown, the compression mechanism includes a first hydraulic mechanism 322, a second hydraulic mechanism 323, and a third hydraulic mechanism 324. The first hydraulic mechanism 322 includes a first hydraulic plate disposed at the top of the compression chamber 321, capable of compressing the iron filings downwards. The second hydraulic mechanism 323 includes a second hydraulic plate disposed on one side of the feed inlet. The third hydraulic mechanism 324 includes a third hydraulic plate disposed on one side of the feed inlet. When the iron filings are conveyed into the compression chamber 321, the first hydraulic mechanism 322, the second hydraulic mechanism 323, and the third hydraulic mechanism 324 respectively operate to compress the iron filings.

[0053] In some embodiments of this application, the compression device 320 further includes a sensor disposed in the compression chamber 321. The sensor is used to detect the volume of iron filings in the compression chamber 321, so as to facilitate the operator to understand the status of iron filings in the compression chamber 321.

[0054] Another embodiment of this application discloses a milling machine that includes the automatic chip handling system described above, which has all the technical effects of the aforementioned automatic chip handling system, and will not be repeated here.

[0055] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application. Furthermore, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

Claims

1. An automatic iron filings processing system, characterized in that, include: The pretreatment component (100) includes a blocking device (110) and an air blowing device (120). The blocking device (110) is disposed on one side of the milling cutter (1) and is used to break the iron filings generated by the milling cutter (1). The air blowing device (120) is disposed on one side of the milling cutter (1). The blocking device and the air blowing device are distributed on both sides of the milling cutter along the radial direction of the milling cutter, and the blocking device is disposed on the air outlet side of the air blowing device. The chip removal assembly (200) is used to remove the iron chips that fall onto the milling machine table (2). The chip removal assembly can move in a direction parallel to the air outlet of the air blowing device, and the chip removal assembly can also move in a direction perpendicular to the air outlet of the air blowing device. The metal scrap handling assembly (300) includes a conveying assembly (310) and a compression device (320). The conveying assembly (310) is used to convey the metal scrap to the compression device (320), and the compression device (320) is used to compress the metal scrap. The blocking device (110) includes a stop bar, which is disposed on one side of the milling cutter (1). The stop bar is used to block the metal scrap generated at the milling cutter (1), and the stop bar is arranged parallel to the rotation axis of the milling cutter.

2. The automatic iron filings processing system according to claim 1, characterized in that, The blowing device (120) includes a blowing body (121) and a driving component (122). The driving component (122) is used to drive the blowing body (121) to swing up and down. The blowing device (120) is used to blow the iron filings into the sweeping range of the chip sweeping assembly (200).

3. The automatic iron filings processing system according to claim 1, characterized in that, The chip removal assembly (200) includes a guide rail (210), a moving mechanism (220), and a chip removal plate (230). The guide rail (210) is arranged across the machine base (2). The moving mechanism (220) is mounted on the guide rail (210) and can move along the guide rail (210). The chip removal plate (230) is connected to the moving mechanism (220).

4. The automatic iron filings processing system according to claim 3, characterized in that, The chip removal assembly (200) further includes a second drive member (240), which is connected to the moving mechanism (220). The chip removal plate (230) is connected to the output end of the second drive member (240), and the second drive member (240) is used to drive the chip removal plate (230) to move along the length direction of the chip removal plate (230).

5. The automatic iron filings processing system according to claim 1, characterized in that, It also includes a splash guard assembly, which includes a baffle (410) and a first drive member. The baffle (410) is disposed on one side of the milling cutter (1), and the milling cutter (1) is located between the baffle (410) and the chip removal assembly (200). The first drive member is used to drive the baffle (410) to rise and fall.

6. The automatic iron filings processing system according to claim 5, characterized in that, The baffle (410) is provided with a visualization window.

7. The automatic iron filings processing system according to claim 1, characterized in that, The compression device (320) has a compression chamber (321) and includes a compression mechanism disposed in the compression chamber (321). The compression mechanism is used to compress the iron filings in the compression chamber (321).

8. The automatic iron filings processing system according to claim 7, characterized in that, The compression device (320) also includes a sensor disposed in the compression chamber (321), the sensor being used to detect the volume of iron filings in the compression chamber (321).

9. A milling machine, characterized in that, Including the automatic scrap handling system as described in any one of claims 1 to 8.

Images