A dump truck with double top and side tipping

By combining hydraulic cylinders and pneumatic or electric cylinders in the design of the dump truck, a double-top rear-tipping and side-tipping function is achieved, which solves the problems of tipping efficiency and safety of existing dump trucks in different environments, realizes flexible tipping without manual operation, and improves the applicability and practicality of the vehicle.

CN116118597BActive Publication Date: 2025-11-28ANHUI JIANGHUAI AUTOMOBILE GRP CORP LTD
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Patent Information

Application Number
CN202211370746.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-03
Publication Date
2025-11-28
Estimated Expiration
2042-11-03

AI Technical Summary

Technical Problem

Existing dump trucks have low efficiency when used in open areas for rear-tipping, and when used in basements for side-tipping, manual adjustment is required, posing safety risks, and the tipping mode cannot be flexibly switched.

Method used

Design a dump truck with double-top rear tipping and side tipping. The tipping system combines hydraulic cylinders and pneumatic or electric cylinders. Through the design of hydraulic cylinder guide channels and separate oil ports, it can realize the functions of single-cylinder side tipping and double-cylinder rear tipping, avoiding manual adjustment and reducing safety risks.

Benefits of technology

It improves the efficiency and safety of dump trucks in different environments, realizes a flexible tipping mode without manual operation, and enhances the applicability and practicality of the vehicle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a dump truck with double-tipping and side-tipping functions, which comprises a body support beam, a plurality of hydraulic cylinders and a plurality of hydraulic cylinder supports arranged on the body support beam, four rotating shafts arranged around each hydraulic cylinder, a rotating shaft hole formed in the inner side of each hydraulic cylinder support, and a pneumatic or electric cylinder arranged on the side of each hydraulic cylinder support away from the hydraulic cylinder and capable of pushing the hydraulic cylinder support to reciprocate on a support track, wherein the movable ball pin at the top of each hydraulic cylinder is connected with a box bottom plate through a pin shaft and a fixing frame, and the end of the pin shaft towards the outer side of the body is provided with a pin shaft support. The application solves the problems of insufficient application scenarios of the double-tipping dump truck and the need for manual adjustment of the side-tipping support. Meanwhile, the application of two cylinders simultaneously realizes the functions of single-cylinder side tipping and double-cylinder rear tipping.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobiles, in particular to a self-dumping truck with double top rear dumping and side dumping. BACKGROUND

[0002] The self-dumping truck is a special vehicle that uses the engine power to drive the hydraulic lifting mechanism to tilt the vehicle compartment to a certain angle to unload the goods, and relies on the self-weight of the vehicle compartment to reset.

[0003] The conventional self-dumping truck currently adopts the rear dumping structure, but the front end of the cargo box will be sharply increased in height when the rear dumping structure is used (the height of the front portal is generally increased by 1442mm after the cargo box is turned over by 45°), which cannot be lifted in the basement or other low environments. The cargo box height changes less after the cargo box is lifted by side dumping, which is suitable for the basement and side dumping scenarios (the height of the front portal is higher than the cab by 175mm after the cargo box is turned over by 45°, and a lower portal frame can be used to ensure that the cargo box is turned over without exceeding the height of the cab), but the overall risk of side dumping is greatly increased, the lifting road surface needs to be flat and without angle, and the left and right turning hinges need to be adjusted to determine whether the left side or the right side is turned over. Both of the two turning forms have certain limitations and advantages. The present application designs a single cylinder self-dumping truck with rear dumping and side dumping functions by using a gas cylinder and an electric cylinder. The rear dumping is used in open areas to improve the lifting efficiency, the side dumping is used in basements to avoid manual unloading, the left side and right side of the side dumping are turned over without manual operation by using the gas cylinder and the electric cylinder, the lifting efficiency is improved, the personnel is avoided to get off the vehicle to adjust, and the applicability and practicality of the vehicle are greatly improved. SUMMARY

[0004] The present application solves the technical problem of providing a self-dumping truck with double top rear dumping and side dumping, which overcomes the above-mentioned defects of the prior art, uses rear dumping in open areas to improve the lifting efficiency, uses side dumping in basements to avoid manual unloading, uses a gas cylinder and an electric cylinder to turn over the left side and the right side of the side dumping without manual operation, improves the lifting efficiency, avoids personnel to get off the vehicle to adjust, and greatly improves the applicability and practicality of the vehicle.

[0005] The technical problem solved by the present application is solved by the following technical scheme:

[0006] The utility model provides a kind of double top rear flip with side flip dump truck, including car body support crossbeam, multiple hydraulic cylinders and multiple hydraulic cylinder supports are arranged on the car body support crossbeam, four rotating shafts are arranged around each hydraulic cylinder, one rotating shaft hole is opened in the inner side of each hydraulic cylinder support, the rotating shaft is detachably connected with the rotating shaft hole one by one, pneumatic or electric cylinder is arranged on the side of each hydraulic cylinder support away from the hydraulic cylinder, the pneumatic or electric cylinder can reciprocate on support rail and push the hydraulic cylinder support, the movable ball pin on the top of each hydraulic cylinder is connected with container bottom plate by pin shaft and fixed frame, and the end of pin shaft towards the outside of car body is provided with pin shaft support.

[0007] Preferably, in the above technical solution, a guide channel is arranged below the right side of the right hydraulic cylinder support, and a guide channel is also arranged below the left side of the left hydraulic cylinder support, to ensure that the lower side of the hydraulic cylinder rotates to the right when the container flips to the left, and does not deflect forward and backward when the lower side of the hydraulic cylinder rotates to the left when the container flips to the right.

[0008] Preferably, in the above technical solution, the rotating shaft hole is provided with a chamfer structure near the opening edge on the side of the hydraulic cylinder, so that the rotating shaft can be inserted and removed.

[0009] Preferably, in the above technical solution, limiting devices are arranged on both sides of the hydraulic cylinder support to limit the movement thereof.

[0010] Preferably, in the above technical solution, a separate inlet and outlet is arranged on the hydraulic cylinder.

[0011] Preferably, in the above technical solution, the double top rear flip with side flip dump truck further comprises a side flip support and a rear flip support, the side flip support is arranged on both sides of the car body longitudinal beam, and the rear flip support is arranged at the tail of the car.

[0012] Preferably, in the above technical solution, the number of hydraulic cylinders is two, and the two hydraulic cylinders are arranged side by side on the car body support crossbeam and perpendicular to the car body longitudinal beam.

[0013] Preferably, in the above technical solution, the number of hydraulic cylinder supports is eight, and each hydraulic cylinder corresponds to four hydraulic cylinder supports.

[0014] Preferably, in the above technical solution, the four rotating shafts on each hydraulic cylinder are equally angular, and the included angle between adjacent two rotating shafts is 90°.

[0015] A method for using a double top rear flip with side flip dump truck, comprising:

[0016] When rear turning is needed, the hydraulic cylinder supports on both sides of the hydraulic cylinder are in place, the front and rear hydraulic cylinder supports move forward and backward (the front direction is the front of the vehicle, and the rear direction is the rear of the vehicle), and are not in contact with the hydraulic cylinder; the rear turning support at the tail is in a working state under the action of a pneumatic or electric cylinder; the four side turning supports on both sides of the vehicle body longitudinal beam are in a failure state, and the cargo box is turned over at the rear; or

[0017] When side turning is needed, the hydraulic cylinder supports on both sides of the hydraulic cylinder move left and right, are not in contact with the hydraulic cylinder, and the front and rear hydraulic cylinder supports are in place (the front direction is the front of the vehicle, and the rear direction is the rear of the vehicle); the rear turning support at the tail is in a failure state, and according to the need, the side turning supports on the left and right sides and the upper pin shaft on the same side of the hydraulic cylinder are in a working state, and the other side is in a failure state, and cannot be in a working state at the same time, specifically: when left side turning is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the right side hydraulic cylinder, the left side hydraulic cylinder is not supplied with oil, and the left side hydraulic cylinder upper pin shaft is in a failure state and does not move with the hydraulic cylinder; when right side turning is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the left side hydraulic cylinder, the right side hydraulic cylinder is not supplied with oil, and the right side hydraulic cylinder upper pin shaft is in a failure state and does not move with the hydraulic cylinder, so as to ensure that the center of gravity does not deviate too much when the cargo box is turned over, thereby reducing the risk of vehicle turning over.

[0018] The above technical scheme of the present application has the following beneficial effects:

[0019] The double-top rear turning and side turning self-unloading vehicle of the present application solves the problem of insufficient application scenarios of rear turning or side turning of the double-top self-unloading vehicle, and solves the problem of manual adjustment of the side turning support. Meanwhile, the two cylinders simultaneously have the functions of single-cylinder side turning and double-cylinder rear turning, the side turning, rear turning and hydraulic cylinder upper support pin shaft are controlled by a pneumatic or electric cylinder, the hydraulic cylinder guide channel is used to prevent side turning, the hydraulic cylinder four-way support has a separate oil port, the oil port is designed separately, and the four supports are relatively thin, so that the weight and cost change little. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.

[0021] Figure 1A It is a front view of the hydraulic cylinder.

[0022] Figure 1B It is a side view of the hydraulic cylinder.

[0023] Figure 2 It is a deflection schematic view of the hydraulic cylinder top ball pin structure when side turning.

[0024] Figure 3A It is a schematic view of the four supports of the hydraulic cylinder being in a supporting state at the same time.

[0025] Figure 3B Another perspective view of the four supports of the hydraulic cylinder in the supporting state.

[0026] Figure 4A An overall layout view.

[0027] Figure 4B Another perspective view of the overall layout.

[0028] Figure 5A A connection view of the hydraulic cylinder and the support in the rear overturning state (the front and rear hydraulic cylinder supports are separated).

[0029] Figure 5B Another perspective connection view of the hydraulic cylinder and the support in the rear overturning state (the front and rear hydraulic cylinder supports are separated).

[0030] Figure 6A A connection view of the hydraulic cylinder and the support in the side overturning state (a side overturning view, the left and right hydraulic cylinder supports are separated).

[0031] Figure 6B Another perspective connection view of the hydraulic cylinder and the support in the side overturning state (a side overturning view, the left and right hydraulic cylinder supports are separated).

[0032] Figure 7 A side overturning support view.

[0033] Figure 8 A left side overturning view.

[0034] Figure 9A A rear overturning view.

[0035] Figure 9B Another perspective view of the rear overturning.

[0036] Wherein: 1 - vehicle body support beam, 2 - hydraulic cylinder, 21 - rotating shaft, 3 - hydraulic cylinder support, 31 - rotating shaft hole, 4 - pneumatic or electric cylinder, 5 - support rail, 6 - pin shaft, 7 - cargo box bottom plate, 8 - side overturning support, 9 - rear overturning support, 10 - movable ball pin, 11 - vehicle body longitudinal beam, 12 - guide channel, 13 - pin shaft support. DETAILED DESCRIPTION

[0037] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. Note that the relative arrangement, numerical expressions, and numerical values of the components and steps set forth in these embodiments are not limiting to the scope of the present application unless otherwise specifically stated.

[0038] As Figure 1A , Figure 1B and Figure 2As shown, the self-unloading truck of the present application still uses a set of lifting hydraulic system, but the hydraulic cylinder 2 is changed from two supports to four supports, and the hydraulic cylinder 2 has separate inlet and outlet ports, instead of increasing the oil port at one side support in the traditional design. The traditional design has a thicker support due to the reserved oil port, and has higher weight and cost. The oil port of the hydraulic cylinder is designed separately in the present application, and the four supports are relatively thin, so that the weight and cost change little. In order to meet the rollover, the structure of the top of the hydraulic cylinder is a movable ball pin 10, which allows the pin shaft support hole to deflect to the left and right sides by a certain angle. When the rear is turned over, there is no deflection angle, and when the side is turned over, it can be deflected.

[0039] As shown, Figures 3A-9B , the hydraulic cylinder 2 is vertically placed under the action of gravity for resetting and has two sets of support systems - the rear rollover support on the left and right sides and the side rollover support on the front and rear sides (i.e. 4 hydraulic cylinder supports 3). The two sides have tracks (support tracks 5) and limiting devices (not shown) to ensure normal movement while limiting the travel of the hydraulic cylinder support 3 from the base, while always ensuring that at least one set of support system is working. The pneumatic cargo electric cylinder 4 pushes the center of mass of the turnover support to ensure that there is no jamming during the pushing process, and if necessary, increase the lubricating grease in the running track, and the support on the side of the inlet and outlet hydraulic cylinder has a chamfer (not shown) to facilitate the inlet and outlet of the hydraulic cylinder.

[0040] At the same time, a guide channel is arranged on the right side of the lower right side of the hydraulic cylinder support, and a guide channel is arranged on the left side of the lower left side of the hydraulic cylinder support, which is composed of wear-resistant nylon material, and is used to ensure that the lower side of the hydraulic cylinder rotates to the right when the cargo box is turned to the left, and the lower side of the hydraulic cylinder rotates to the left when the cargo box is turned to the right, so that the hydraulic cylinder does not sway forward and backward, and the risk of deflection of the hydraulic cylinder during single-cylinder lifting is eliminated.

[0041] In order to meet the rollover and rear rollover at the same time, there is a gap between the turnover support and the turnover plate to ensure that the tail of the cargo box is turned over when the cargo box is turned over, and the turnover plate does not interfere with the side turnover support when the cargo box is turned over.

[0042] The double-top rear rollover with side rollover self-unloading truck of the present application is used as follows:

[0043] The double-top rear rollover with side rollover self-unloading truck is in a non-use state as shown in Figures 3A-4B , the left and right shafts 21 are connected with the shaft holes 31, and the front and rear shafts 21 are connected with the shaft holes 31.

[0044] When the rear is turned over (as shown in Figure 5A , Figure 5B , Figure 8When the side tipping is needed (as shown in Figure 7 , ,

[0045] , Figure 6A , Figure 6B , Figure 9A and Figure 9B ), the left and right rear tipping supports move left and right, and are not in contact with the hydraulic cylinders (the left and right rotating shafts 21 are disconnected from the rotating shaft holes 31), and also ensure no interference when lifting, and the front and rear side tipping supports are in place (the front and rear rotating shafts 21 are connected to the rotating shaft holes 31); the tail box rear tipping support 9 is in an inactive state, and according to the needs, the left and right side tipping supports and the upper pin shafts of the hydraulic cylinders on the same side are in a working state on one side and in an inactive state on the other side, and cannot be in a working state at the same time: when the left side tipping is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the right hydraulic cylinder, the left hydraulic cylinder is not supplied with oil, and the left hydraulic cylinder upper pin shaft is in an inactive state and does not move with the hydraulic cylinder; when the right side tipping is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the left hydraulic cylinder, the right hydraulic cylinder is not supplied with oil, and the right hydraulic cylinder upper pin shaft is in an inactive state and does not move with the hydraulic cylinder, which ensures that the center of gravity does not deviate excessively when the box is tipped, thereby reducing the risk of vehicle tipping.

[0046] Although the present application has been disclosed with the above-mentioned embodiments, it is not intended to limit the present application, and any person skilled in the art can make various selections and modifications without departing from the spirit and scope of the present application, and therefore the protection scope of the present application is defined by the claims and their equivalent forms.

Claims

1. A dual-tipping, roll-over dump truck characterized by, The system includes a body support beam (1), on which multiple hydraulic cylinders (2) and multiple hydraulic cylinder supports (3) are mounted. Each hydraulic cylinder (2) has four rotating shafts (21) around its perimeter. Each hydraulic cylinder support (3) has a rotating shaft hole (31) on its inner side. The rotating shafts (21) correspond one-to-one with the rotating shaft holes (31) and are detachably connected. Each hydraulic cylinder support (3) has a pneumatic or electric cylinder (4) on the side away from the hydraulic cylinder (2). The pneumatic or electric cylinder (4) can push the hydraulic cylinder support (3) to support the body. The hydraulic cylinder (2) moves back and forth on the track (5). The movable ball pin (10) at the top of each hydraulic cylinder (2) is connected to the cargo box bottom plate (7) through the pin shaft (6) and the fixing frame. The pin shaft (6) is provided with a pin shaft support (13) at the end facing the outside of the vehicle body. There are two hydraulic cylinders (2). The two hydraulic cylinders (2) are arranged side by side on the vehicle body support beam (1) and are perpendicular to the vehicle body longitudinal beam (11). Each hydraulic cylinder (2) corresponds to four hydraulic cylinder supports (3). Limiting devices for limiting the movement of the hydraulic cylinder supports (3) are provided on both sides. A guide channel (12) is provided on the right side below the hydraulic cylinder support (3) located on the right side, and a guide channel (12) is also provided on the left side below the hydraulic cylinder support (3) located on the left side, to ensure that the lower side of the hydraulic cylinder rotates to the right when the cargo box is tilted to the left and does not deflect forward or backward when the lower side of the hydraulic cylinder rotates to the left when the cargo box is tilted to the right.

2. The dual-ramp roll-over dump truck of claim 1, wherein, The opening edge of the shaft hole (31) near the hydraulic cylinder (2) is provided with a chamfer structure to facilitate the entry and exit of the shaft (21).

3. The dual-ramp roll-over dump truck of claim 1, wherein, The hydraulic cylinder (2) is equipped with separate inlet and outlet ports.

4. The dual-ramp roll-over dump truck of claim 1, wherein, The double-top rear-tilt dump truck also includes a side-tilt support (8) and a rear-tilt support (9). The side-tilt support (8) is located on both sides of the longitudinal beam (11) of the vehicle body, and the rear-tilt support (9) is located at the rear of the vehicle.

5. The dual-ramp roll-over dump truck of claim 1, wherein, The four rotating shafts (21) on the hydraulic cylinder (2) are at equal angles, and the included angle between two adjacent rotating shafts (21) is 90°.

6. The method of using a dual-ramp roll-over side-tip dump truck of any of claims 1-5, wherein, include: When it is necessary to flip over, the hydraulic cylinder supports (3) on the left and right sides of the hydraulic cylinder (2) are in place, and the hydraulic cylinder supports (3) on the front and rear sides move back and forth without contacting the hydraulic cylinder (2); the rear flip support (9) at the rear is in working condition under the action of pneumatic or electric cylinder; the four side flip supports (8) on both sides of the longitudinal beam of the vehicle body are in a state of failure, and the cargo box flips over. or When the side turning is needed, the hydraulic cylinder supports (3) on the left and right sides of the hydraulic cylinder (2) move left and right without contacting the hydraulic cylinder (2), and the front and rear hydraulic cylinder supports (3) are in place; the rear turning support (9) at the tail is in a disabled state, and according to the need, the left and right side turning supports (8) and the upper pin shaft (6) on the same side of the hydraulic cylinder are in a working state on one side and in a disabled state on the other side, and cannot be in a working state at the same time. Specifically, when the left side turning is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the right side hydraulic cylinder, the left side hydraulic cylinder is not supplied with oil, and the left side hydraulic cylinder upper pin shaft is in a disabled state and does not move with the hydraulic cylinder; when the right side turning is needed, the lifting control system controls the hydraulic oil to input hydraulic oil to the left side hydraulic cylinder, the right side hydraulic cylinder is not supplied with oil, and the right side hydraulic cylinder upper pin shaft is in a disabled state and does not move with the hydraulic cylinder, so as to ensure that the center of gravity does not deviate excessively when the cargo box is side turned, thereby reducing the risk of vehicle side turning.

Citation Information

Patent Citations

  • Lifting mechanism for overturn unloading of carriage

    CN104842848A

  • Dump Bed Connection Apparatus And Vehicles Including Same

    US20100066152A1