Hemming device for automobile roof

By designing an automated hemming device and using structures such as lifting motors and electromagnets to achieve mechanized glue coating and cutting, the problems of low efficiency and low precision in manual hemming are solved, and efficient and uniform glue coating and hemming effects are achieved, which can adapt to curved ceilings and meet the needs of mass production.

CN116140133BActive Publication Date: 2025-09-30WUHU CHANGPENG AUTO PARTS
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Patent Information

Application Number
CN202211478619.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-17
Publication Date
2025-09-30
Estimated Expiration
2042-11-17

AI Technical Summary

Technical Problem

In the existing technology, automobile roof edging mainly relies on manual operation, which is inefficient and low-precision. In addition, the machine has uneven glue application when processing curved ceilings, making it difficult to ensure product quality and unable to meet the needs of mass production.

Method used

A hemming device is designed, which includes a lifting motor, a sliding plate, a coating box and a pressure sensor. Through mechanized adhesive coating, the coating head is kept in close contact with the ceiling by using an electromagnet and a torsion bar structure. The distance between the push blocks is automatically adjusted to adapt to roof protrusions of different sizes. The electromagnetic cutter is used to cut and coat the hemming material.

Benefits of technology

The automated hemming of automobile roofs is realized, with high adhesive uniformity, good hemming effect, and adaptability to different curved surface shapes, thus improving production efficiency and product quality and reducing labor costs.

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    Figure CN116140133B_ABST
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Abstract

The lifting mechanism is a kind of key which is set up in the state that the lifting power is set up, and the lifting power is set up on the lifting platform, and the lifting power is set up on the lifting platform.
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Description

Technical Field

[0001] The invention relates to the technical field of roof edging, in particular to an edging device for a car roof. Background Art

[0002] Hemming refers to the process of folding the four edges of an object back along the edge line and gluing them to the object. In the production process of automobile roofs, the roofs need to be hemmed to beautify them.

[0003] Currently, most car roof hemming is done manually. This processing method is inefficient, has low precision, is difficult to guarantee quality, has high production costs, and is difficult to meet large-scale production needs. In addition, there are certain problems with the current machine for spraying glue on curved roofs, resulting in uneven glue, thereby reducing product quality. Summary of the Invention

[0004] The object of the present invention is to provide a edging device for a car roof, so as to overcome the above-mentioned defects in the prior art.

[0005] The lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection, and the lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection. The lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection. The lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection. The lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection. The lifting mechanism is a pair of fixed wheels that are connected to the lifting platform by a threaded connection. The left and right ends are dynamically connected to an active screw, and each of the active screws is threadedly connected to a driven screw plate on the outer periphery of the two driven screw plates, and the lower end surfaces of the two driven screw plates are rotatably connected to torsion bars evenly distributed front and back, and the lower end of each torsion bar is fixed with a guide box, and a torsion spring is connected between the guide box and the torsion bar, and each guide box has a sliding groove, and each sliding groove is provided with a fixedly connected electromagnet and a slidingly connected connecting block, and a return spring is connected between the connecting block and the corresponding sliding groove, and a coating box is fixed at the mutually distant ends of the two adjacent connecting blocks on the left and right, and each coating box is fixed with a uniformly distributed coating head.

[0006] The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0007] Furthermore, a transport motor is fixedly provided on the right end surface of the bottom plate located on the left side, and the right end of the transport motor is connected to an active rod, and two left-right symmetrical driving gears are fixedly provided on the outer periphery of the active rod, and two left-right symmetrical driven racks are fixedly provided on the lower end surface of the sliding plate, and the two driven racks are respectively engaged with the corresponding driving gears, and the two fixed blocks are slidably connected to the ends close to each other with positioning sliders, a balancing spring is connected between the positioning slider and the fixed block, and an electromagnet is provided in the fixed block.

[0008] Furthermore, an electromagnetic cavity is provided in the die cutting box, and a slidable electromagnetic cutter is provided on the electromagnetic cavity, and the electromagnetic cutter abuts against the hemming material.

[0009] Furthermore, a glue box is fixedly provided at the upper end of the lifting plate, and glue tubes are provided at both left and right ends of the glue box. The glue tubes are separated from each other and extend downward to be connected with the coating boxes on the left and right sides.

[0010] Furthermore, two adjacent coating boxes on the left and right are each provided with a pressure sensor at the ends away from each other, and the pressure sensor is located at the lower end of the coating head.

[0011] The beneficial effects of the present invention are: it can apply glue to the ceiling with curved left and right ends, mechanically apply glue, and have high glue uniformity. At the same time, the coating box can rotate through the torsion rod to increase the fitting area between the coating head and the ceiling, improve the glue coating effect, and automatically control the distance between the push blocks to perform edging work on roof protrusions of different sizes. It can perform edging on the roof protrusions, has a high degree of automation, and has a good edging effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1It is a partial main structural schematic diagram of the present invention;

[0013] Figure 2 The present invention Figure 1 Schematic diagram of AA in the middle;

[0014] Figure 3 It is a partial structural schematic diagram of the present invention;

[0015] Figure 4 This invention Figure 1 A partial enlarged schematic diagram of the driven screw plate in the middle;

[0016] Figure 5 This invention Figure 3 A partial enlarged schematic diagram of the middle cutting die box;

[0017] Figure 6 This invention Figure 3 A partial enlarged schematic diagram of the middle telescopic cylinder;

[0018] In the picture:

[0019] 1. Pressure sensor; 2. Torsion spring; 3. Torsion bar; 4. Main lifting rod; 5. Side lifting rod; 6. Fixed frame; 7. Edge material; 8. Electromagnetic cutter; 9. Electromagnetic chamber; 10. Bottom plate; 11. Sliding plate; 12. Lifting motor; 13. Lifting screw; 14. Fixed block; 15. Positioning slider; 16. Lifting plate; 17. Glue box; 18. Power motor; 19. Active screw; 20. Driven screw plate; 21. Ceiling; 22. Guide box; 23. Electromagnet; 24. Sliding groove; 25. Connecting block; 26. Return spring; 27. Adhesive tube; 28. Coating box; 29. ​​Coating head; 30. Roof protrusion; 31. Transport motor; 32. Driving gear; 33. Driving rod; 34. Driven rack; 35. Die cutting box; 36. Lifting platform; 37. Rotating rod; 38. Telescopic cylinder; 39. Push block; 40. Buffer pad; 41. Guide slide cavity; 42. Telescopic rod; 43. Magnetic spring; 44. Electromagnetic transmitter. DETAILED DESCRIPTION

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as a limitation of the present invention.

[0021] Reference Figures 1-6According to an embodiment of the present invention, a edging device for a car roof comprises two left-right symmetrical bottom plates 10, the two bottom plates 10 are slidably connected to a sliding plate 11 at their respective ends close to each other, two left-right symmetrical fixed blocks 14 are fixed to the upper ends of the bottom plates 10, and lifting motors 12 are fixed to the left and right ends of the bottom plates 10. The upper ends of the two lifting motors 12 are powered by lifting screws 13, which extend upward and penetrate the corresponding fixed blocks 14 respectively. The outer peripheries of the two lifting screws 13 are threadedly connected to a lifting plate 16, which is located at the upper end of the fixed block 14. A roof 21 is provided on the upper end surface of the sliding plate 11, and two front-to-back symmetrical power motors 18 are fixed to the lower end surface of the lifting plate 16. The two power motors 1 The left and right ends of 8 are both dynamically connected to active screws 19, and the outer periphery of each active screw 19 is threadedly connected to a driven screw plate 20. The lower end surfaces of the two driven screw plates 20 are rotatably connected to torsion bars 3 evenly distributed front and back. The lower end of each torsion bar 3 is fixed with a guide box 22, and a torsion spring 2 is connected between the guide box 22 and the torsion bar 3. A sliding groove 24 is provided in each guide box 22, and each sliding groove 24 is provided with a fixedly connected electromagnet 23 and a slidingly connected connecting block 25. A return spring 26 is connected between the connecting block 25 and the corresponding sliding groove 24. The ends away from each other of the two adjacent connecting blocks 25 on the left and right are fixed with a coating box 28, and each coating box 28 is fixed with a uniformly distributed coating head 29.

[0022] Reference Figure 3 、 Figure 5 and Figure 6 The rear ends of the two power motors 18 are provided with a fixed frame 6, which includes a side lifting rod 5 and a main lifting rod 4 located at the upper end of the ceiling 21. The lower end of the side lifting rod 5 is connected to a die cutting box 35, and the lower end of the main lifting rod 4 is connected to a lifting platform 36. The lower end of the lifting platform 36 is rotatably connected to a rotating rod 37. The rotating rods 37 are evenly distributed around the circumference. Telescopic cylinders 38 are fixed on the outer circumference of the four rotating rods 37. An electric-controlled torsion spring is connected between the telescopic cylinder 38 and the lifting platform 36. A guide sliding cavity 41 is opened in each telescopic cylinder 38. Each guide sliding cavity 41 is provided with a fixedly connected electromagnetic transmitter 44 and a slidably connected telescopic rod 42. A magnetic spring 43 is connected between the telescopic rod 42 and the corresponding electromagnetic transmitter 44. Each telescopic rod 42 is hingedly provided with a push block 39 at the end away from the lifting platform 36. The hinge of the push block 39 is connected with a torsion spring. Each push block 39 is provided with a buffer pad 40 at the end away from the lifting platform 36. The buffer pad 40 can abut against the ceiling 21. The ceiling 21 is provided with a roof protrusion 30, and the roof protrusion 30 is provided with an edge material 7.

[0023] Reference Figure 1-Figure 3A transport motor 31 is fixedly provided on the right end surface of the bottom plate 10 on the left side. The right end of the transport motor 31 is connected to an active rod 33. Two left-right symmetrical driving gears 32 are fixedly provided on the outer periphery of the active rod 33. Two left-right symmetrical driven racks 34 are fixedly provided on the lower end surface of the sliding plate 11. The two driven racks 34 are respectively engaged with the corresponding driving gears 32. The two fixed blocks 14 are slidably connected to the ends close to each other with a positioning slider 15. A balance spring is connected between the positioning slider 15 and the fixed block 14, and an electromagnet is provided in the fixed block 14.

[0024] Reference Figure 3 and Figure 5 An electromagnetic cavity 9 is provided in the die cutting box 35 , and a slidable electromagnetic cutter 8 is provided on the electromagnetic cavity 9 , and the electromagnetic cutter 8 abuts against the edge material 7 .

[0025] Reference Figure 1 and Figure 4 A glue box 17 is fixed to the upper end of the lifting plate 16. The left and right ends of the glue box 17 are connected with glue tubes 27. The glue tubes 27 are away from each other and extend downward to be connected with the coating boxes 28 on the left and right sides.

[0026] Reference Figure 4 The two adjacent coating boxes 28 on the left and right are each provided with a pressure sensor 1 at the ends away from each other, and the pressure sensor 1 is located at the lower end of the coating head 29.

[0027] The process of the hemming device for a car roof according to the present invention is as follows:

[0028] Place the top surface of the ceiling 21 on the upper end of the sliding plate 11 with the top surface facing upwards, adjust the center of the ceiling 21 through two left-right symmetrical positioning sliders 15, and limit the left and right movement of the ceiling 21. The left and right lifting motors 12 are powered on at the same time. Under the rotation of the lifting screw 13, the lifting plate 16 threadedly connected with the two lifting screws 13 is controlled to move downward. The power motor 18 is powered on and drives the left and right active screws 19 to rotate, so that the driven screw plates 20 threadedly connected with the front and rear active screws 19 are separated from each other. Under the operation of the lifting motor 12 and the active screw 19, the device The coating box 28 located at the driven screw plate 20 abuts against the inner end surface of the ceiling 21, and the electromagnet 23 works to generate magnetic force, which pushes the connecting block 25 sliding in the sliding groove 24 to move, and the connecting blocks 25 on the left and right sides move away from each other, so that the coating boxes 28 on the left and right sides are completely in abutment with the inner end surface of the ceiling 21. At the same time, according to the contact surface between the coating box 28 and the ceiling 21, the torsion bar 3 overcomes the torsion of the torsion spring 2 and rotates, so that the coating head 29 on the coating box 28 can be in close contact with the inner end surface of the ceiling 21, and the adhesive is coated on the ceiling 21 through the coating head 29.

[0029] When the sliding plate 11 drives the roof 21 to move backward to the lifting platform 36, the electrically controlled torsion spring connected between the lifting platform 36 and the rotating rod 37 works, driving the rotating rod 37 to rotate downward, so that the lifting platform 36 and the pushing block 39 can move downward to the driving gear 32. The pushing block 39 is normally set vertically downward, and the main lifting rod 4 works to control the lifting platform 36 to move downward, so that the lifting platform 36 enters the roof protrusion 30. The electrically controlled torsion spring is de-energized, and the rotating rod 37 flips upward under the action of the torsion spring force, so that the buffer pad 40 abuts against the roof protrusion 30. The buffer pad 40 is buffered, and the electromagnetic transmitter 44 works to control the telescopic rod 42 to move toward the outside of the guide cavity 41 under the magnetic force. The electromagnetic transmitter 44 is used to adjust the distance between the pushing block 39 and the lifting platform 36. Subsequently, the main lifting rod 4 works to control the lifting platform 36 to move upward, and the pushing block 39 abuts against the roof protrusion 30 under the action of the electrically controlled torsion spring, pushing the edging material 7 at the roof protrusion 30 to move upward.

[0030] By operating the transport motor 31, the active rod 33 is controlled to rotate, and the rotation of the two active gears 32 drives the meshing driven rack 34 to move back and forth, thereby causing the sliding plate 11 fixedly connected to the driven rack 34 to move back and forth. By the sliding plate 11 moving back and forth, the ceiling 21 at the upper end of the sliding plate 11 is driven to move back and forth, so that the coating head 29 can apply the adhesive to the sliding plate 11 in the front and back directions. During the coating work, the electromagnet in the fixed block 14 works, attracting the positioning slider 15, so that the left and right positioning sliders 15 are separated from each other, so that the ceiling 21 can move backward, and the transport motor 31 drives the sliding plate 11 to move from front to back. Figure 1 Position, when the coating work is completed, the electromagnet in the fixed block 14 controls the positioning sliders 15 on the left and right sides to move away from each other, and the transport motor 31 drives the sliding plate 11 to continue to move backward to perform the hemming work.

[0031] Driven by the buffer pad 40, the edging material 7 is turned upside down on the roof protrusion 30, and the electromagnetic cutter 8 is driven to move along the electromagnetic cavity 9 by the magnetic force in the electromagnetic cavity 9. At the specified position, the edging material 7 is cut by the electromagnetic cutter 8.

[0032] Via the glue pipe 27, the glue required for coating is provided to the coating box 28.

[0033] When the power motor 18 is powered on and drives the coating boxes 28 on the left and right sides away from each other, the pressure sensors 1 are driven away from each other through connection, so that the pressure sensors 1 are in contact with the left and right ends of the ceiling 21. When the pressure sensors 1 on the left and right sides contact the ceiling 21 to trigger the signal, the power motor 18 is powered off and the electromagnet 23 is controlled to be powered on.

[0034] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0035] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the scope of protection of the present invention.

Claims

1. A edging device for a car roof, comprising two bilaterally symmetrical bottom plates (10), wherein the two bottom plates (10) are slidably connected to sliding plates (11) at their respective ends close to each other, and characterized in that: The two bottom plates (10) are fixed with a lifting motor (12), the upper ends of the two lifting motors (12) are connected to the lifting screw (13) by power, the outer peripheries of the two lifting screws (13) are threadedly connected to the lifting plate (16), the upper end surface of the sliding plate (11) is provided with a ceiling (21), the lower end surface of the lifting plate (16) is fixed with two front-to-back symmetrical power motors (18), the left and right ends of the two power motors (18) are connected to the active screw (19), the outer periphery of each active screw (19) is threadedly connected to the driven screw plate (20), the two driven screw plates (20) are connected to the driven screw plate (20), and the two driven screw plates (20) are connected to the driven screw plate (20). The lower end surface of each torsion bar (3) is rotatably connected to a torsion bar (3) evenly distributed in the front and rear, and the lower end of each torsion bar (3) is fixed with a guide box (22), and a torsion spring (2) is connected between the guide box (22) and the torsion bar (3). A sliding groove (24) is provided in each guide box (22), and a fixed electromagnet (23) and a sliding connection block (25) are provided in each sliding groove (24). A return spring (26) is connected between the connection block (25) and the corresponding sliding groove (24). The ends away from each other of the two adjacent connection blocks (25) on the left and right are fixed with a coating box (28). The rear ends of the two power motors (18) are provided with a fixed frame (6), and the fixed frame (6) includes a side lifting rod (5) and a main lifting rod (4) located at the upper end of the ceiling (21). The lower end of the side lifting rod (5) is connected to a cutting box (35), and the lower end of the main lifting rod (4) is connected to a lifting platform (36). The lower end of the lifting platform (36) is rotatably connected to a rotating rod (37). The rotating rods (37) are evenly distributed in the circumference. A telescopic cylinder (38) is fixed on the outer periphery of the four rotating rods (37). An electric torsion spring is connected between the telescopic cylinder (38) and the lifting platform (36). Each A guide slide cavity (41) is provided in each of the telescopic cylinders (38), and a fixedly connected electromagnetic transmitter (44) and a slidably connected telescopic rod (42) are provided in each of the guide slide cavities (41). A magnetic spring (43) is connected between the telescopic rod (42) and the corresponding electromagnetic transmitter (44). Each of the telescopic rods (42) is hingedly provided with a push block (39) at the end away from the lifting platform (36); a torsion spring is connected at the hinge of the push block (39), and each of the push blocks (39) is provided with a buffer pad (40) at the end away from the lifting platform (36), and the buffer pad (40) can abut against the ceiling (21).

2. The hemming device for a car roof according to claim 1, characterized in that: A roof protrusion (30) is provided on the ceiling (21), and a edging material (7) is provided on the roof protrusion (30).

3. The hemming device for a car roof according to claim 1, characterized in that: A transport motor (31) is fixedly provided on the right end surface of the bottom plate (10) on the left side. The right end of the transport motor (31) is connected to an active rod (33) by power. Two left-right symmetrical active gears (32) are fixedly provided on the outer periphery of the active rod (33). Two left-right symmetrical driven racks (34) are fixedly provided on the lower end surface of the sliding plate (11). The two driven racks (34) are respectively engaged with the corresponding active gears (32).

4. The hemming device for a car roof according to claim 3, characterized in that: Two left-right symmetrical fixed blocks (14) are fixedly provided at the upper end of the bottom plate (10), and the two fixed blocks (14) are slidably connected to the mutually adjacent ends thereof with positioning sliders (15), a balancing spring is connected between the positioning sliders (15) and the fixed blocks (14), and an electromagnet is provided in the fixed blocks (14).

5. The hemming device for a car roof according to claim 2, characterized in that: An electromagnetic cavity (9) is provided in the die cutting box (35), and a slidable electromagnetic cutter (8) is provided on the electromagnetic cavity (9), and the electromagnetic cutter (8) abuts against the hemming material (7).

6. The hemming device for a car roof according to claim 1, characterized in that: Each coating box (28) is fixed with evenly distributed coating heads (29), and the coating heads (29) are arranged on the side and top surfaces of the coating box (28).

7. The hemming device for a car roof according to claim 6, characterized in that: A glue box (17) is fixedly provided at the upper end of the lifting plate (16), and glue tubes (27) are provided at both left and right ends of the glue box (17). The glue tubes (27) are spaced apart from each other and extend downward to be connected to the coating boxes (28) on the left and right sides.

8. The hemming device for a car roof according to claim 7, characterized in that: The two coating boxes (28) adjacent to each other on the left and right are both provided with pressure sensors (1) at their ends away from each other, and the pressure sensors (1) are located at the lower end of the coating head (29).