Membrane filament integration device
By combining the integration frame and the robotic arm, the efficient and orderly arrangement and positioning of MBR membrane fibers were achieved, solving the problem of easy tangling of membrane fibers and improving the yield and the tightness of the membrane fiber arrangement.
Patent Information
- Application Number
- CN202211486920.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-24
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2042-11-24
AI Technical Summary
In existing MBRs, membrane fibers are easily entangled by debris with large aspect ratios, leading to a decrease in flux. Furthermore, the existing membrane fiber integration efficiency is low, resulting in a low yield.
The system employs an integrated frame, a mobile robot, a storage robot, and an integration robot. The robots work together to achieve the orderly arrangement and positioning of the membrane filaments. The mobile robot picks up the membrane filaments and delivers them to the dispensing station, while the integration robot achieves the cross-integration of the membrane filaments.
It improves the efficiency and yield of membrane fiber integration, ensures tighter and more uniform membrane fiber gaps, and reduces the possibility of membrane fiber entanglement.
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Figure CN116141287B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a wire arranging machine, more particularly to a membrane wire integration device. BACKGROUND
[0002] In the field of sewage treatment and water resource recycling, MBR, also known as membrane bio-reactor, is a new water treatment technology combined by membrane separation unit and biological treatment unit. According to the structure of the membrane, it can be divided into flat membrane, tubular membrane and hollow fiber membrane, etc. According to the pore size of the membrane, it can be divided into microfiltration membrane, ultrafiltration membrane, nanofiltration membrane and reverse osmosis membrane.
[0003] In the existing MBR hollow fiber membrane structure, the membrane wire is mostly made by bundling and irregularly stacking together and then sealing by glue filling. During the use process, it is easy to be entangled by the long-diameter larger sundries or other pollutants, which leads to the decrease of membrane wire flux and affects the use effect. Through research, a MBR curtain type membrane is produced, which arranges the membrane wires in order according to the standard interval, which greatly reduces the influence of pollutants on the permeability of the membrane wire.
[0004] In order to facilitate the arrangement of the membrane wires and the maintenance of the interval, a wider interval range is generally provided to facilitate the equipment clamping and the arrangement operation during the arrangement of the membrane wires. However, the membrane wire arrangement with smaller gap is often required in the prior art. Therefore, the current method is to overlap two membrane wire arrangements with larger interval in a staggered manner. However, the manual method is adopted in the prior art. On the one hand, the efficiency is low, and on the other hand, the position cannot be accurately positioned during the overlapping process, which leads to low final product rate. SUMMARY
[0005] In view of the deficiencies in the prior art, the purpose of the present application is to provide a membrane wire integration device with high efficiency and high product rate.
[0006] In order to achieve the above-mentioned purpose, the present application provides the following technical scheme: a membrane wire integration device, comprising an integration frame, a moving manipulator, a storage manipulator and an integration manipulator, the storage manipulator is fixedly installed on the integration frame, the moving manipulator is slidably arranged on the integration frame, and is used for sliding back and forth above the storage manipulator to store the cut membrane wire arrangement on the storage manipulator, the integration manipulator is slidably arranged on the integration frame and is arranged on the outer side of the storage manipulator, and is used for sliding back and forth between the storage manipulator and the external glue dispensing station to integrate the membrane wires on the storage manipulator and the moving manipulator and then send them to the glue dispensing station.
[0007] As a further improvement of the present application, the moving manipulator comprises a moving track, a moving base and a moving claw, the moving track is arranged on the integration frame and extends to above the storage manipulator, the moving base is slidably arranged on the moving track, a lifting cylinder is fixed on the moving base, the cylinder body of the lifting cylinder is fixedly installed on the moving base, and a claw base is fixedly installed on the pushing rod of the lifting cylinder, and the moving claw is installed on the claw base with the claw face downward.
[0008] As a further improvement of the present application, the moving claw comprises a claw base plate, a pushing cylinder, a left row of claws and a right row of claws, the left row of claws is fixedly installed on the claw base plate, the right row of claws is slidably arranged on the left row of claws and intercrossed with the left row of claws, so that a clamping groove structure for accommodating the film yarns is formed between the claw plates on the right row of claws and the left row of claws, and the cylinder body of the pushing cylinder is fixedly installed on the lower side of the claw base plate, and the pushing rod of the pushing cylinder is linked with the right row of claws.
[0009] As a further improvement of the present application, the left row of claws comprises a left claw plate strip and an L-shaped connecting strip, the left claw plate strip is fixedly installed on the top surface of the L-shaped connecting strip, the bottom surface of the L-shaped connecting strip is fixedly connected with the claw base plate through a connecting table, the right row of claws comprises a right claw plate strip and a connecting strip, the right claw plate strip is fixedly installed on the top surface of the connecting strip, the connecting strip is slidably embedded in the gap formed by the L-shaped connecting strip, so that the right claw plate strip and the left claw plate strip are intercrossed, and the bottom surface of the connecting strip is linked with the pushing rod of the pushing cylinder through a sliding table which is slidably arranged on the claw base plate.
[0010] As a further improvement of the present application, the integration manipulator comprises an integration track, an integration base and an integration clamp plate, the integration track is installed on the integration frame and located outside the storage manipulator, the integration base is slidably arranged on the integration track, and the integration clamp plate is installed on the integration base, during integration, the integration clamp plate is opened, the integration base is moved to the position of the storage manipulator, so that the film yarns at the ends of the two rows of film yarns clamped by the moving manipulator and the storage manipulator are located in the opened integration clamp plate, and the integration clamp plate is closed to clamp the ends of the film yarns.
[0011] The beneficial effects of the present application are that, through the integration frame, the moving manipulator, the integration manipulator and the storage manipulator, the temporary storage of the storage manipulator can stagger the two rows of film yarns, and then the integration manipulator can integrate the two rows of staggered film yarns into one row, so that the integration of the film yarns is completed, and the gap between the film yarns can be small. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is the overall structure diagram of the film yarn integration device of the present application.
[0013] Figure 2For Figure 1 The overall structural diagram of the single-sided integration device
[0014] Figure 3 For Figure 2 The overall structural diagram of the mobile claw DETAILED DESCRIPTION
[0015] The application will be further described in conjunction with the embodiments given in the accompanying drawings.
[0016] Referring to Figures 1 to 3 The film filament integration device of the embodiment is characterized in that it comprises an integration frame 34, a mobile manipulator 31, a storage manipulator 32 and an integration manipulator 33. The storage manipulator 32 is fixedly installed on the integration frame 34. The mobile manipulator 31 is slidably arranged on the integration frame 34 to slide back and forth above the storage manipulator 32, for picking up the cut film filaments and storing them on the storage manipulator 32. The integration manipulator 33 is slidably arranged on the integration frame 34 and outside the storage manipulator 32 to slide back and forth between the storage manipulator 32 and an external dispensing station, for sending the integrated film filaments on the storage manipulator 32 and the mobile manipulator 31 to the dispensing station. Through the above structure, the integration manipulator 33 can be effectively utilized for integration. The mobile manipulator 31 and the storage manipulator 32 cooperate to effectively position the film filaments. Thus, the integration manipulator 33 can pick up the film filaments once, which is high in integration efficiency. The device can cooperate with the front filament arranging platform 1 to build a film filament row with closer and more uniform gaps.
[0017] As an improved specific embodiment, the mobile manipulator 31 comprises a mobile rail 311, a mobile base 312 and a mobile claw 313. The mobile rail 311 is arranged on the integration frame 34 and extends to above the storage manipulator 32. The mobile base 312 is slidably arranged on the mobile rail 311. A lifting cylinder 314 is fixedly installed on the mobile base 312. A claw base is fixedly installed on the pushing rod of the lifting cylinder 314. The mobile claw 313 is installed on the claw base with the claw face downward. Through the above structure, the two rows of film filaments arranged outside can be picked up and sent into the storage manipulator 32.
[0018] As an improved specific embodiment, the moving claw 313 comprises a claw bottom plate 3131, a pushing cylinder 3132, a left row of claws 3133 and a right row of claws 3134, the left row of claws 3133 is fixedly installed on the claw bottom plate 3131, the right row of claws 3134 is slidably arranged on the left row of claws 3133 and crosses the left row of claws 3133, so that a clamping groove structure for accommodating the film filaments is formed between the claw plates on the right row of claws 3134 and the left row of claws 3133, and the cylinder body of the pushing cylinder 3132 is fixedly installed on the lower side of the claw bottom plate 3131, and the pushing rod is linked with the right row of claws 3134, so that the film filaments in the film filament row can be effectively clamped one by one, and the gap between the film filaments in the film filament row is effectively ensured.
[0019] As an improved specific embodiment, the left row of claws 3133 comprises a left claw plate strip and an L-shaped connecting strip, the left claw plate strip is fixedly installed on the top surface of the L-shaped connecting strip, the bottom surface of the L-shaped connecting strip is fixedly connected with the claw bottom plate 3131 through a connecting table, the right row of claws 3134 comprises a right claw plate strip and a connecting strip, the right claw plate strip is fixedly installed on the top surface of the connecting strip, the connecting strip is slidably embedded in the gap formed by the L-shaped connecting strip, so that the right claw plate strip and the left claw plate strip cross each other, and the bottom surface of the connecting strip is linked with the pushing rod of the pushing cylinder 3132 through the sliding table slidably arranged on the claw bottom plate 3131, so that the space utilization of the left row of claws 3133 as a whole is maximized, the clamping stability is ensured, and the occupied volume of the left row of claws 3133 is effectively reduced.
[0020] The structure of the storage manipulator 32 in the embodiment is basically the same as that of the moving manipulator 31.
[0021] As an improved specific embodiment, the integrated manipulator 33 comprises an integrated track 331, an integrated base 332 and an integrated clamping plate 333, the integrated track 331 is installed on the integrated frame 34 and is located outside the storage manipulator 32, the integrated base 332 is slidably arranged on the integrated track 331, and the integrated clamping plate 333 is installed on the integrated base 332, during integration, the integrated clamping plate 333 is opened, the integrated base 332 moves to the position of the storage manipulator 32, so that the end portions of the film filament rows clamped by the current moving manipulator 31 and the storage manipulator 32 are located in the opened integrated clamping plate 333, the integrated clamping plate 333 is closed to clamp the end portions of the film filament rows, through the above structure, the integrated clamping effect can be realized by the integrated clamping plate 333, and during the integration process, only the integrated clamping plate 333 needs to be directly clamped, at the same time, the storage manipulator 32 and the moving manipulator 31 adopt the pressureless mode, instead of being synchronously opened with the integrated manipulator 33, so that the fault tolerance is greatly increased, and the problem that the film filament row cannot be directly formed due to the integration failure is avoided.
[0022] In summary, the integration device of the embodiment can effectively realize the integration of the two rows of film yarns through the arrangement of the moving manipulator 31, the storage manipulator 32 and the integration manipulator 33.
[0023] The above only describes the preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-described embodiments. Any technical solution falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.
Claims
1. A membrane filament integration device, characterized by: The device comprises an integration frame (34), a moving manipulator (31), a storage manipulator (32) and an integration manipulator (33), the storage manipulator (32) is fixedly installed on the integration frame (34), the moving manipulator (31) is slidably arranged on the integration frame (34) to slide back and forth above the storage manipulator (32) for grabbing the cut film yarns and storing them on the storage manipulator (32), and the integration manipulator (33) is slidably arranged on the integration frame (34) and on the outer side of the storage manipulator (32) to slide back and forth between the storage manipulator (32) and an external dispensing station for integrating the film yarns on the storage manipulator (32) and the moving manipulator (31) and then feeding them into the dispensing station. The moving manipulator (31) comprises a moving rail (311), a moving base (312) and a moving claw (313), the moving rail (311) is arranged on the integration frame (34) and extends to above the storage manipulator (32), the moving base (312) is slidably arranged on the moving rail (311), a lifting cylinder (314) is fixedly installed on the moving base (312), a claw base is fixedly installed on the pushing rod of the lifting cylinder (314), and the moving claw (313) is installed on the claw base with the claw face downward. The moving claw (313) comprises a claw bottom plate (3131), a pushing cylinder (3132), a left row of claws (3133) and a right row of claws (3134), the left row of claws (3133) is fixedly installed on the claw bottom plate (3131), the right row of claws (3134) is slidably arranged on the left row of claws (3133) and crosses the left row of claws (3133) to form a clamping groove structure for accommodating the film yarns between the claw plates of the right row of claws (3134) and the left row of claws (3133), and the cylinder body of the pushing cylinder (3132) is fixedly installed on the lower side of the claw bottom plate (3131) and the pushing rod is linked with the right row of claws (3134). The left row of claws (3133) comprises a left claw plate strip and an L-shaped connecting strip, the left claw plate strip is fixedly installed on the top surface of the L-shaped connecting strip, the bottom surface of the L-shaped connecting strip is fixedly connected with the claw bottom plate (3131) through a connecting table, the right row of claws (3134) comprises a right claw plate strip and a connecting strip, the right claw plate strip is fixedly installed on the top surface of the connecting strip, the connecting strip is slidably embedded in the gap formed by the L-shaped connecting strip so that the right claw plate strip and the left claw plate strip cross each other, and the bottom surface of the connecting strip is linked with the pushing rod of the pushing cylinder (3132) through a sliding table slidably arranged on the claw bottom plate (3131).
2. The filament integration device of claim 1, wherein: The integration manipulator (33) comprises an integration rail (331), an integration base (332) and an integration clamp plate (333). The integration rail (331) is installed on the integration frame (34) and is located outside the storage manipulator (32). The integration base (332) is slidably arranged on the integration rail (331). The integration clamp plate (333) is installed on the integration base (332). During integration, the integration clamp plate (333) is opened, the integration base (332) is moved to the position of the storage manipulator (32), so that the end part of the film yarn row clamped on the current moving manipulator (31) and the storage manipulator (32) is located in the opened integration clamp plate (333), and the integration clamp plate (333) is closed to clamp the end part of the film yarn row.
Citation Information
Patent Citations
Membrane filament integration device
CN219095122U