An intelligent pallet material rapid loading platform

Abstract

The present invention discloses an intelligent pallet material rapid loading platform, comprising a loading container, dual-position forks, a fixed frame, a telescopic arm, a shear lift platform, and a differential steering conveyor line. The loading container has an upper and lower layer structure. The dual-position forks are connected to the fixed frame, which is connected to the telescopic arm. A loading status sensing module is provided on the top of the fixed frame. The telescopic arm is located away from one end of the fixed frame and is located in the upper layer of the loading container. The shear lift platform is located in the lower layer of the loading container. The differential steering conveyor line is located on both sides of the loading container during operation and is folded and placed in the upper layer of the loading container during storage and transportation. It can be seen that the intelligent pallet material rapid loading platform disclosed by the present invention can realize automatic and rapid loading and efficient placement of materials.

Description

Technical Field

[0001] The present invention relates to the field of logistics and transportation technology, and in particular to an intelligent pallet material rapid loading platform. Background Art

[0002] Rapid loading of materials onto vehicles has long been a bottleneck in the logistics industry. Typically, these methods involve shoulder-lifting, forklifts, hand shovels, or trolleys, resulting in low efficiency and significant labor consumption. While there are reports of full container loading of materials at once, these methods primarily target the rapid, one-time loading of a single type of packaged material onto a single transport vehicle, lacking the ability to plan loading layouts for vehicles of varying sizes. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide an intelligent pallet material rapid loading platform that can realize automatic rapid loading and efficient placement of materials.

[0004] The technical solution adopted in the present invention is:

[0005] An intelligent pallet material rapid loading platform, comprising a loading container (1), double cargo position forks (2), a fixed frame (3), a telescopic arm (4), a shear lift platform (5) and a differential steering conveyor line (6);

[0006] The loading container (1) has a two-layer structure;

[0007] The double cargo position fork (2) is connected to the fixed frame (3);

[0008] The fixing frame (3) is connected to the telescopic arm (4); a loading condition sensing module (31) is provided on the top of the fixing frame (3);

[0009] The telescopic arm (4) is located away from one end of the fixed frame (3) and is placed in the upper layer of the loading container (1);

[0010] The shear lift platform (5) is placed on the lower layer of the loading container;

[0011] The differential steering conveyor line (6) is placed on both sides of the loading container (1) when in operation, and is folded and placed in the upper layer of the loading container (1) during storage and transportation.

[0012] As an optional embodiment, in an embodiment of the present invention, the fixed frame (3) is hinged to the telescopic arm (4); when the telescopic arm (4) is retracted into the interior of the loading container (1), the fixed frame (3) is vertically flipped upward to retract the double cargo position fork (2) into the interior of the loading container (1).

[0013] As an optional embodiment, in the first aspect of the embodiment of the present invention, a photoelectric sensor is provided at the initial placement position of the pallet materials at one end of the differential steering conveyor line (6), for sensing whether there are pallet materials at the initial placement position of the pallet materials and obtaining the presence information of the pallet materials.

[0014] As an optional implementation, in an embodiment of the present invention, the loading condition perception module (31) includes a camera and a laser rangefinder.

[0015] As an optional implementation, in an embodiment of the present invention, the control cabinet includes a loading task receiving module, a loading condition detection module, a loading plan generation module, a direction adjustment module and a material placement module;

[0016] The loading task receiving module is used to receive the loading task issued through the network and transmit it to the loading plan generating module; the loading task includes the height of the transport vehicle, the size of the pallet materials, the direction of the pallet materials and the weight of the pallet materials;

[0017] The loading condition detection module is used to analyze the loading image information and the loading distance information to obtain the transport vehicle loading information and transmit it to the loading plan generation module; the transport vehicle loading information includes loading distance information, loading width information, and loading height information;

[0018] The loading plan generation module is used to analyze the received loading task, the transport vehicle loading information, and the pallet material presence information to generate a pallet material steering plan and a pallet material placement plan, and transmit them to the direction adjustment module and the material placement module respectively; the pallet material steering plan includes steering start and stop times and rotation angles; the pallet material placement plan includes pallet material loading position, pallet material loading height, and pallet material loading direction;

[0019] The direction adjustment module is used to control the differential steering conveyor line (6) according to the received pallet material steering plan to complete the pallet material steering;

[0020] The material placement module is used to control the telescopic arm (4) and the shear lift platform (5) according to the received pallet material placement plan to complete the placement of goods.

[0021] As an optional implementation, in an embodiment of the present invention, the material placement module includes a height control submodule and a telescopic arm control submodule;

[0022] The height control submodule controls the height of the shear lift platform (5) and adjusts the height of the telescopic arm (4) according to the material loading height of the pallet;

[0023] The telescopic arm control submodule adjusts the extension length of the telescopic arm (4) according to the material loading position of the pallet.

[0024] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0025] The present invention realizes the automatic docking and placement of pallet materials, can carry out continuous loading operations, has a fast loading speed and a high material placement density, greatly reduces manpower requirements and improves operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 This is a structural schematic diagram of an intelligent pallet material rapid loading platform disclosed in an embodiment of the present invention.

[0028] Figure 2 The present invention discloses an intelligent pallet material rapid loading platform with double cargo position forks, a fixed frame and a telescopic arm structure schematic diagram.

[0029] In the figure: 1. Loading container; 2. Double cargo fork; 3. Fixed frame; 4. Telescopic arm; 5. Shear lift platform; 6. Differential steering conveyor line; 31. Loading status sensing module. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0033] Example 1:

[0034] like Figure 1 and Figure 2 As shown, the present invention provides an intelligent pallet material rapid loading platform, comprising a loading container (1), a double cargo position fork (2), a fixed frame (3), a telescopic arm (4), a shear lift (5) and a differential steering conveyor line (6), wherein:

[0035] The loading container (1) has a two-layer structure; the upper layer of the loading container (1) stores the double cargo position fork (2), the fixed frame (3), the telescopic arm (4) and the differential steering conveyor line (6) during assembly, and the lower layer stores the shear lift platform (5);

[0036] The double cargo position fork (2) is connected to the fixed frame (3); the fixed frame (3) is connected to the telescopic arm (4); a loading condition sensing module (31) is provided on the top of the fixed frame (3) to obtain the loading condition of the materials inside the transport vehicle or container in real time during operation;

[0037] The telescopic arm (4) is located away from one end of the fixed frame (3) and is placed in the upper layer of the loading container (1). When in operation, the telescopic arm (4) pushes the cargo into the carriage of the transport vehicle or into the container by telescoping in the horizontal direction.

[0038] The bottom of the lower layer of the loading container (1) is hollowed out. When the shear lift platform (5) is in operation, it directly extends from the bottom of the loading container (1) and raises the loading container (1) according to the loading conditions of the materials, thereby adjusting the height of the double cargo position forks (2), the fixed frame (3) and the telescopic arm (4), so that the pallet materials can be loaded to different heights of the transport vehicle, thereby realizing the layered placement of the pallet materials.

[0039] The differential steering conveyor line (6) is placed on one side of the loading container (1) when in operation, and transports the palletized materials from the initial placement position to the bottom of the telescopic arm (4).

[0040] Optionally, a photoelectric sensor is provided at the initial placement position of the pallet materials at one end of the differential steering conveyor line (6) for sensing whether there are pallet materials at the initial placement position of the pallet materials and obtaining information on the presence of the pallet materials.

[0041] When the information about the existence of the pallet material is true, the differential steering conveyor line (6) starts to work until the current pallet material reaches the other end of the differential steering conveyor line (6) and is lifted by the double cargo position fork (2), then stops working, thus realizing the continuous loading operation of the pallet material.

[0042] Optionally, the loading situation sensing module (31) includes a camera and a laser rangefinder.

[0043] Optionally, a control cabinet is provided on the upper layer of the loading container (1), which includes a loading task receiving module, a loading condition detection module, a loading plan generating module, a direction adjustment module and a material placement module; the control cabinet receives and analyzes loading image information from a camera and loading distance information from a laser rangefinder, obtains and utilizes a pallet material placement plan based on the loading task issued by the network, and intelligently controls the loading operation.

[0044] The loading task receiving module receives the loading tasks such as the transport vehicle height, pallet material size, pallet material direction and pallet material weight issued through the network, and transmits them to the loading plan generation module.

[0045] The loading condition detection module analyzes the loading image information and loading distance information, obtains the loading information of the transport vehicle such as loading distance information, loading width information and loading height information, and transmits it to the loading plan generation module.

[0046] The loading plan generation module analyzes the received loading tasks, transport vehicle loading information and pallet material existence information, generates a pallet material turning plan and a pallet material placement plan, and transmits them to the direction adjustment module and the material placement module respectively; the pallet material placement plan includes the pallet material loading position and the pallet material loading height; the pallet material turning plan includes the turning start and stop time and the rotation angle.

[0047] The direction adjustment module controls the differential steering conveyor line (6) according to the steering plan of the received pallet materials, and steers the pallet materials during transportation to achieve automatic docking of pallet materials of different sizes.

[0048] The material placement module controls the telescopic arm (4) and the shear lift platform (5) according to the received pallet material placement plan to complete the automatic placement of the goods.

[0049] It can be seen that implementation Figure 1 The intelligent pallet material rapid loading platform described is conducive to the automated docking and placement of pallet materials, with fast loading speed and high material placement density, which greatly reduces manpower requirements.

[0050] Example 2:

[0051] The difference between this embodiment and the above embodiment is that:

[0052] like Figure 1 As shown, the loading container (1) is a container body that can be opened on both sides, and when loading and unloading, two sets of double-position forks (2), a fixed frame (3), a telescopic arm (4), a shear lift platform (5) and a differential steering conveyor line (6) are stored and transported;

[0053] Two sets of double cargo position forks (2), fixed frames (3), telescopic arms (4), shear lift platforms (5) and differential steering conveyor lines (6) independently complete the loading of pallet materials on both sides under the control of the control cabinet, further improving the loading operation efficiency.

[0054] Example 3:

[0055] The difference between this embodiment and the above embodiment is that:

[0056] like Figure 2 As shown, the double cargo position fork (2) includes four parallel prongs, and every two prongs lift one pallet of materials together. During loading operations, the double cargo position fork (2) lifts two pallets of materials side by side for loading, reducing the number of material handling times and avoiding the need to adjust the position of the transport vehicle or container again after completing the loading of materials on one side in order to complete the loading of materials on the other side, thereby improving the efficiency of loading operations.

[0057] Example 4:

[0058] The difference between this embodiment and the above embodiment is that:

[0059] like Figure 2 As shown, the fixed frame (3) is hinged to the telescopic arm (4). During container loading, the telescopic arm (4) is retracted into the interior of the loading container (1), and the fixed frame (3) is vertically flipped upwards, retracting the double cargo position fork tines (2) into the interior of the loading container (1), making the interior space of the loading container (1) more compact and reducing space requirements; in the working state, when the telescopic arm (4) is unfolded to the outside of the loading container (1), the fixed frame (3) is vertically flipped downwards, realizing the conversion of the double cargo position fork tines (2) from the container state to the working state.

[0060] The device embodiments described above are merely illustrative. Modules described as separate components may or may not be physically separate, and components shown as modules may or may not be physical modules, i.e., they may be located in one place or distributed across multiple network modules. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0061] The systems, devices, modules, or units described in the above embodiments may be implemented by computer chips or entities, or by products having certain functions. A typical implementation device is a computer. Specifically, the computer may be, for example, a personal computer, a laptop computer, a cellular phone, a camera phone, a smartphone, a personal digital assistant, a media player, a navigation device, an email device, a game console, a tablet computer, a wearable device, or a combination of any of these devices.

[0062] Finally, it should be noted that the intelligent pallet material rapid loading platform disclosed in the embodiment of the present invention is only a preferred embodiment of the present invention, which is only used to illustrate the technical solution of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that it is still possible to modify the technical solutions recorded in the aforementioned embodiments, or to replace some of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. An intelligent pallet material rapid loading platform, characterized by: It includes a loading container (1), a double cargo position fork (2), a fixed frame (3), a telescopic arm (4), a shear lift platform (5) and a differential steering conveyor line (6); The loading container (1) has a two-layer structure; The double cargo position fork (2) is connected to the fixed frame (3); The fixing frame (3) is connected to the telescopic arm (4); a loading condition sensing module (31) is provided on the top of the fixing frame (3); The telescopic arm (4) is located away from one end of the fixed frame (3) and is placed in the upper layer of the loading container (1); The shear lift platform (5) is placed on the lower layer of the loading container; The differential steering conveyor line (6) is placed on both sides of the loading container (1) when in operation, and is folded and placed in the upper layer of the loading container (1) during storage and transportation; A control cabinet is provided in the loading container (1); the control cabinet is placed on the upper layer of the loading container (1); The control cabinet includes a loading task receiving module, a loading situation detection module, a loading plan generation module, a direction adjustment module and a material placement module; The loading task receiving module is used to receive the loading task issued through the network and transmit it to the loading plan generating module; the loading task includes the height of the transport vehicle, the size of the pallet materials, the direction of the pallet materials and the weight of the pallet materials; The loading condition detection module is used to analyze the loading image information and the loading distance information, obtain the transport vehicle loading information, and transmit it to the loading plan generation module; the transport vehicle loading information includes loading distance information, loading width information, and loading height information; The loading plan generation module is used to analyze the received loading task, the transport vehicle loading information, and the pallet material presence information to generate a pallet material steering plan and a pallet material placement plan, and transmit them to the direction adjustment module and the material placement module respectively; the pallet material steering plan includes steering start and stop times and rotation angles; the pallet material placement plan includes pallet material loading position, pallet material loading height, and pallet material loading direction; The direction adjustment module is used to control the differential steering conveyor line (6) according to the received pallet material steering plan to complete the pallet material steering; The material placement module is used to control the telescopic arm (4) and the shear lift platform (5) according to the received pallet material placement plan to complete the placement of goods.

2. The intelligent pallet material rapid loading platform according to claim 1 is characterized in that: The fixing frame (3) is hinged to the telescopic arm (4); when the telescopic arm (4) is retracted into the interior of the loading container (1), the fixing frame (3) is vertically flipped upwards to retract the double cargo position fork (2) into the interior of the loading container (1).

3. The intelligent pallet material rapid loading platform according to claim 1 is characterized in that: The loading condition sensing module (31) comprises a camera and a laser rangefinder.

4. The intelligent pallet material rapid loading platform according to claim 1 is characterized in that: A photoelectric sensor is provided at the initial placement position of the pallet materials at one end of the differential steering conveyor line (6), for sensing whether there are pallet materials at the initial placement position of the pallet materials and obtaining information on the presence of the pallet materials.

5. The intelligent pallet material rapid loading platform according to claim 1 is characterized in that: The material placement module includes a height control submodule and a telescopic arm control submodule; The height control submodule controls the height of the shear lift platform (5) and adjusts the height of the telescopic arm (4) according to the material loading height of the pallet; The telescopic arm control submodule adjusts the extension length of the telescopic arm (4) according to the material loading position of the pallet.

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