Precast beam formwork with self-vibrating function
By setting a movable vibrating device and moving track on the precast beam formwork, the problem of uneven vibration was solved, achieving uniformity of concrete vibration and operational flexibility, and reducing maintenance costs.
Patent Information
- Application Number
- CN202211687927.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-27
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2042-12-27
AI Technical Summary
The existing precast beam formwork does not vibrate the concrete evenly during the vibration process using a vibrator, which affects the concrete vibration effect.
Design a precast beam formwork with built-in vibration function. By setting a movable first vibration device and a moving track on the formwork, the vibration device can move back and forth in different positions. It is equipped with a fixing device, a driving device and an indicating device to ensure vibration uniformity and positional accuracy.
It improves the uniformity and vibration effect of concrete vibration, is simple to operate, highly flexible, and does not require frequent disassembly and installation of the vibration device, thus reducing maintenance costs.
Smart Images

Figure CN116160544B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of precast beam construction, and particularly relates to a precast beam formwork with a vibrating function. BACKGROUND
[0002] When pouring a component with concrete mixed by a concrete mixer, it is necessary to remove the bubbles in the concrete, to compact the concrete, to eliminate the honeycomb and pitted surface of the concrete, and to improve the strength of the concrete to ensure the quality of the concrete component. The concrete vibrator is a machine tool for mechanically compacting the concrete. In the existing precast beam formwork, a vibrator is needed to vibrate the concrete to meet the requirements, but the existing precast beam formwork is not uniform in the process of vibrating the concrete with the vibrator, thereby affecting the effect of vibrating the concrete. SUMMARY
[0003] In order to overcome the shortcomings of the prior art, the purpose of the present application is to provide a precast beam formwork with a vibrating function, which can improve the uniformity of concrete vibration.
[0004] The present application adopts the following technical solutions:
[0005] The precast beam formwork with a vibrating function comprises a formwork and a first vibrating device movably arranged on the formwork, wherein the formwork is provided with a moving track, the first vibrating device can move back and forth on the moving track, the moving track is provided with a plurality of stations, and the first vibrating device can be fixed on a station.
[0006] Preferably, each station is provided with a fixing device, the fixing device comprises a moving piece, the moving piece can move back and forth on the station, and the moving piece can press the first vibrating device on the corresponding station.
[0007] Preferably, the first vibrating device comprises a bottom plate and a vibrator, the vibrator is arranged on the bottom plate, the bottom plate is arranged on the moving track, and the moving piece can press the bottom plate on the corresponding station.
[0008] Preferably, the bottom plate is provided with a groove, the moving piece can move into the groove and abut against the bottom of the groove.
[0009] Preferably, the bottom of the groove is provided with an elastic buffer device, the moving piece can move into the groove and abut against the elastic buffer device of the bottom of the groove.
[0010] As preferred, a processor is further included, the fixing device further comprises a first driving device capable of driving the moving piece to move back and forth, the processor is in signal connection with the first driving device, and the processor is capable of sending signals to control the operation of the first driving device.
[0011] As preferred, a processor is further included, the first vibrating device comprises a second driving device capable of driving the first vibrating device to move back and forth on the moving track, the processor is in signal connection with the second driving device, and the processor is capable of sending signals to control the operation of the second driving device.
[0012] As preferred, a second vibrating device is further included, the second vibrating device comprises a motor, a driving hose and a vibrating rod, which are sequentially connected, the motor is located outside the formwork, and the vibrating rod is located inside the concrete.
[0013] As preferred, the moving track comprises a plurality of single tracks, and each single track is arranged in intersection.
[0014] As preferred, an indication device is arranged at each station, and the indication device at the station sends signals when the first vibrating device moves to the corresponding station.
[0015] Compared with the prior art, the prefabricated beam formwork with vibrating function has the advantages that: the prefabricated beam formwork with vibrating function is provided with the first vibrating device movably arranged on the formwork, the first vibrating device can move back and forth on the moving track, so that the first vibrating device can vibrate at different positions of the formwork, thereby improving the uniformity of concrete vibration and the vibrating effect, and in addition, people can adjust the position of the first vibrating device according to actual needs, without disassembling and reassembling the first vibrating device, but only need to move the first vibrating device along the moving track, which is simple in operation and high in flexibility. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 FIG. 1 is a structural schematic view of a prefabricated beam formwork with vibrating function in an embodiment of the present application,
[0017] Figure 2 FIG. 4 is an enlarged view of A in FIG. 1. Figure 1
[0018] Figure 3 FIG. 5 is a side structural schematic view of the first vibrating device fixed on a station in an embodiment of the present application.
[0019] Figure 4 FIG. 6 is a front structural schematic view of the first vibrating device fixed on a station in an embodiment of the present application.
[0020] Figure 5 The figure is a structure diagram of the first vibrating device in the embodiment of the present application.
[0021] Figure 6 The figure is a structure diagram of the second vibrating device in the embodiment of the present application.
[0022] Reference signs: 1, formwork; 2, first vibrating device; 3, moving track; 4, working position; 5, fixing device; 6, moving part; 7, bottom plate; 8, vibrator; 9, recess; 10, elastic buffering device; 11, first driving device; 12, second driving device; 13, second vibrating device; 14, motor; 15, driving hose; 16, vibrating rod; 17, single track; 18, indicating device. DETAILED DESCRIPTION
[0023] This part will describe the specific embodiments of the present application in detail, the preferred embodiments of the present application are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the present application, but it cannot be understood as a limitation on the protection scope of the present application.
[0024] In the description of the present application, one or more is the meaning of several, more than two is the meaning of more than two, greater than, less than, more than, etc. are understood as not including the number, above, below, within, etc. are understood as including the number. If it is described as first, second, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0025] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be understood broadly, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0026] Reference Figure 1 and Figure 2As shown, the preferred embodiment of the prefabricated beam formwork with self-vibrating function in the application comprises: a formwork 1; and a first vibrating device 2 movably arranged on the formwork 1; wherein the formwork 1 is provided with a moving track 3, the first vibrating device 2 can move back and forth on the moving track 3, and the moving track 3 is provided with a plurality of workstations 4, and the first vibrating device 2 can be fixed on the workstations 4. The prefabricated beam formwork with self-vibrating function in the application can move the first vibrating device 2 back and forth on the moving track 3 by movably arranging the first vibrating device 2 on the formwork 1, so that the first vibrating device 2 can vibrate at different positions of the formwork 1, thereby improving the uniformity of concrete vibration and improving the vibration effect. In addition, people can adjust the position of the first vibrating device 2 according to actual needs, without the need to disassemble and re-install the first vibrating device 2, but only need to move the first vibrating device 2 along the moving track 3, which is simple to operate and has high flexibility.
[0027] As the preferred embodiment of the prefabricated beam formwork with self-vibrating function in the application, it can also have the following additional technical features:
[0028] Referring to Figure 3 and Figure 4 As shown in the embodiment, each workstation 4 is provided with a fixing device 5, the fixing device 5 comprises a moving part 6, the moving part 6 can move back and forth on the workstation 4, and the moving part 6 can press the first vibrating device 2 on the corresponding workstation 4. When the moving part 6 moves to one of the specified workstations 4, the fixing device 5 prevents the first vibrating device 2 from deviating during work by pressing the first vibrating device 2, thereby improving the stability of the first vibrating device 2 during work and making the vibrating position of the first vibrating device 2 more accurate. The reliability is stronger, and the vibrating position will not deviate due to the deviation of the first vibrating device 2. In other embodiments, a structure using an electromagnet to attract can be used instead of the moving part 6 to fix the first vibrating device 2, and other suitable structures can also be used to fix the first vibrating device 2, without being limited thereto.
[0029] In the embodiment, the first vibrating device 2 comprises a bottom plate 7 and a vibrator 8, the vibrator 8 is arranged on the bottom plate 7, the bottom plate 7 is arranged on the moving track 3, and the moving part 6 can press the bottom plate 7 on the corresponding workstation 4. In this way, the moving part 6 acts on the bottom plate 7, preventing the moving part 6 from directly fixing the vibrator 8, which can easily cause the vibrator 8 to be damaged. Since the bottom plate 7 has low cost, when the bottom plate 7 is damaged, it can be directly replaced, without the need to replace the vibrator 8, thereby greatly saving maintenance costs. In addition, the above structure makes the installation of the first vibrating device 2 easier and more efficient.
[0030] In the embodiment, the bottom plate 7 is provided with a groove 9, and the moving piece 6 can be moved into the groove 9 and abut against the bottom of the groove 9. When the first vibrating device 2 is moved to the corresponding work station 4, the moving piece 6 is moved into the groove 9 and abuts against the bottom of the groove 9, and the moving piece 6 and the groove 9 form a clamping structure, so that the first vibrating device 2 is prevented from moving during the work and affecting the vibrating effect. The cooperation between the moving piece 6 and the groove 9 is reliable, simple to process, and high in efficiency. In other embodiments, the moving piece 6 with a clamping structure can be used to fix the first vibrating device 2, or other suitable structures can be used to fix the first vibrating device 2, and the application is not limited in this regard.
[0031] In the embodiment, the bottom of the groove 9 is provided with an elastic buffer device 10, and the moving piece 6 can be moved into the groove 9 and abut against the elastic buffer device 10 at the bottom of the groove 9. When the first vibrating device 2 is moved to the corresponding work station 4, the moving piece 6 is moved into the groove 9 and abuts against the elastic buffer device 10 at the bottom of the groove 9, so that the moving piece 6 is prevented from directly contacting the bottom of the groove 9. If the moving piece 6 directly contacts the bottom of the groove 9, the moving piece 6 and the bottom of the groove 9 will collide, on the one hand, the groove 9 is prone to damage, and on the other hand, the moving piece 6 will transmit the collision vibration to the driving part, so that the driving part is prone to damage. By providing the elastic buffer device 10 at the bottom of the groove 9, the moving piece 6 is buffered during movement, the safety is greatly improved, and the first vibrating device 2 and the fixing device 5 are more durable.
[0032] In the embodiment, the fixing device 5 further includes a first driving device 11, the first driving device 11 can drive the moving piece 6 to move back and forth, and the processor is in signal connection with the first driving device 11. The processor can send a signal to control the operation of the first driving device 11. When the first vibrating device 2 is moved to the corresponding work station 4, a person can send an operation signal to the processor through an operation panel, the processor sends the operation signal to the first driving device 11, and the first driving device 11 drives the moving piece 6 to move accordingly. The degree of intelligence is higher, the operation is easier, and the efficiency is improved.
[0033] Referring to Figure 5 In the embodiment, the fixing device 5 further includes a first driving device 11, the first driving device 11 can drive the moving piece 6 to move back and forth, and the processor is in signal connection with the first driving device 11. The processor can send a signal to control the operation of the first driving device 11. When the first vibrating device 2 is moved to the corresponding work station 4, a person can send an operation signal to the processor through an operation panel, the processor sends the operation signal to the first driving device 11, and the first driving device 11 drives the moving piece 6 to move accordingly. The degree of intelligence is higher, the operation is easier, and the efficiency is improved.
[0034] In the embodiment, the second driving device 12 comprises a horizontal driving device and a vertical driving device, the horizontal driving device is capable of driving the first vibrating device 2 to move horizontally, the vertical driving device is capable of driving the first vibrating device 2 to move vertically, and the horizontal driving device and the vertical driving device are combined to make the first vibrating device 2 more suitable for moving on the moving track 3, and the structure is simple, the reliability is high, and the flexibility is higher.
[0035] Referring to Figure 6 In the embodiment, the second vibrating device 13 is further included, the second vibrating device 13 comprises a motor 14, a driving hose 15 and a vibrating rod 16, the motor 14, the driving hose 15 and the vibrating rod 16 are sequentially connected, the motor 14 is located outside the formwork 1, and the vibrating rod 16 is located inside the concrete, the vibrating rod 16 can be inserted into the concrete to be vibrated, and the vibrating rod 16 is vibrated from the inside of the concrete, and the combination of the first vibrating device 2 and the second vibrating device 13 greatly improves the vibrating effect on the concrete, and the vibrating efficiency is high.
[0036] Referring to Figure 1 In the embodiment, the moving track 3 comprises a plurality of single tracks 17, and the single tracks 17 are intersected, the first vibrating device 2 can move to each single track 17 by adopting the above structure, the track of the moving track 3 is more diversified, the position of the first vibrating device 2 is provided with more choices, the flexibility is high, the vibrating of the first vibrating device 2 on the concrete is more targeted, and the vibrating effect on the concrete is improved. In other embodiments, more choices are provided for the position of the first vibrating device 2, the moving track 3 can be provided with other suitable shapes, and is not limited thereto.
[0037] In the embodiment, the indication device 18 is arranged on each station 4, when the first vibrating device 2 moves to the corresponding station 4, the indication device 18 on the station 4 emits a signal, the indication device 18 is arranged, people can clearly know the specific position of the first vibrating device 2 after moving at a long distance, the indication device 18 comprises an indicator lamp, even in a relatively dark environment, people can know the position of the first vibrating device 2 after moving through the indicator lamp, so that the first vibrating device 2 can be adjusted according to the indicator lamp, the flexibility is higher, the operation is easy, and the efficiency is high.
[0038] Without conflict, the above-mentioned additional technical features can be combined and used by the person skilled in the art.
[0039] The above-mentioned embodiments are only preferred embodiments of the application, and cannot be used to limit the protection scope of the application, and any non-essential changes and replacements made by the person skilled in the art on the basis of the application all belong to the protection scope of the application.
Claims
1. A precast beam formwork with built-in vibration function, characterized in that, include: Template (1); as well as The first vibrating device (2) is movably disposed on the template (1). The first vibrating device (2) includes a base plate (7) and a vibrator (8), which is disposed on the base plate (7). The template (1) is provided with a moving track (3), which includes multiple single tracks (17) intersecting each other. The base plate (7) of the first vibrating device (2) is set on the single track (17) and can move back and forth on the single track (17). Multiple workstations (4) are set on the single track (17) at intervals. The first vibrating device (2) can be fixed on the workstation (4). Each workstation (4) is provided with an indicator device (18). When the first vibrating device (2) moves to the corresponding workstation (4), the indicator device (18) on that workstation (4) will send a signal. Each workstation (4) is equipped with a fixing device (5), which includes a moving part (6) and a first driving device (11). The first driving device (11) can drive the moving part (6) to move back and forth on the workstation (4). The processor is signal connected to the first driving device (11) and can send signals to control the operation of the first driving device (11). The base plate (7) is provided with a groove (9). The moving part (6) can move into the groove (9) and abut against the bottom of the groove (9) so that the moving part (6) can press the base plate (7) of the first vibrating device (2) on the corresponding workstation (4). The second vibration device (13) includes a motor (14), a drive hose (15) and a vibrating rod (16), which are connected in sequence. The motor (14) is located outside the template (1) and the vibrating rod (16) is located inside the concrete.
2. The precast beam formwork with built-in vibration function according to claim 1, characterized in that, An elastic buffer device (10) is provided at the bottom of the groove (9), and the movable member (6) can move into the groove (9) and abut against the elastic buffer device (10) at the bottom of the groove (9).
3. The precast beam formwork with built-in vibration function according to claim 1, characterized in that, It also includes a processor. The first vibrating device (2) includes a second driving device (12). The second driving device (12) can drive the first vibrating device (2) to move back and forth on the moving track (3). The processor is signal-connected to the second driving device (12). The processor can send signals to control the operation of the second driving device (12).
Citation Information
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