Adjustable linear guide rail induction quenching system and quenching method

By introducing angle and distance adjustment modules into the linear guide induction hardening system, the bending deformation problem caused by sensor position error was solved, achieving uniform hardening and high precision of the linear guide and improving the hardening quality.

CN116162769BActive Publication Date: 2026-04-10SHANDONG UNIV OF SCI & TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-01
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

During induction hardening, linear guides suffer from bending deformation and uneven hardened layers due to errors in the position and shape of the inductor, which affect the quality and accuracy of the hardening process.

Method used

An adjustable linear guide induction hardening system was designed, which includes an angle adjustment module and a distance adjustment module. The hydraulic system and dovetail structure ensure that the angle and distance between the inductor and the linear guide remain consistent, and a water spray cooler is used for cooling.

Benefits of technology

This method achieves uniform temperature field on both sides of the linear guide rail during induction hardening, avoids bending deformation, and improves hardening quality and precision.

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Abstract

The application discloses an adjustable induction quenching system for a linear guide rail and a quenching method, and belongs to the technical field of quenching processing. The induction quenching system is mainly used for solving the problem that the quenching quality of the linear guide rail is affected by the position distance error between an inductor and the linear guide rail when the linear guide rail is quenched in the prior art. The system comprises the inductor, a first fixing device and a second fixing device. The first fixing device comprises a distance adjusting module, and the second fixing device comprises an angle adjusting module. The distance adjusting module and the angle adjusting module can adjust the position distance between the inductor and the linear guide rail. The adjustable induction quenching system for the linear guide rail and the quenching method can maintain the distance between the inductor and the linear guide rail in a constant value during the induction quenching process, realize the uniformity of the temperature field and austenitizing of two side surfaces of the linear guide rail during the induction quenching process, and thus the induction quenching quality of the linear guide rail is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of quenching processing, and particularly relates to an adjustable induction quenching system for a linear guide rail and a quenching method. BACKGROUND

[0002] Quenching is an important processing technology for improving the mechanical properties of workpieces. As one of quenching technologies, induction quenching uses electromagnetic induction principle to generate eddy current in the workpiece to heat the workpiece.

[0003] The linear guide rail is an important functional component on a machine tool and is used for movement positioning and guiding of the machine tool. The contact surface of the guide rail surface and the rolling component bears a large pressure in the use process, and thus the contact surface is required to have high hardness. Since the guide rail is a high-precision product and has high heavy load capacity, the guide rail has high requirements for the parallelism and flatness precision of installation. In order to ensure that the linear guide rail has good comprehensive mechanical properties and installation precision, the induction quenching method is the most ideal heat treatment method.

[0004] In the induction quenching process, due to the skin effect and proximity effect of the induction current, the side surface of the linear guide rail close to the inner surface of the inductor is more easily heated to a high temperature, and the side surface of the linear guide rail far from the inner surface of the inductor has a low temperature, thereby causing the temperature, hardened layer and mechanical properties of the two side surfaces to be uneven, resulting in the linear guide rail being bent and deformed along the guide rail axis direction due to the different heating temperatures and hardened layer depths of the two side surfaces, and affecting the quenching quality, shape precision and use effect of the linear guide rail.

[0005] The inductor may have position and shape errors in the machining process, and a certain position deviation may occur in the process of fixing the inductor on the machine tool slide. The machining and fixing deviation will affect the distance between the inductor and the two side surfaces of the linear guide rail, causing the distance from the two side surfaces of the linear guide rail to the inner surface of the inductor to be inconsistent, and finally causing the linear guide rail to be bent and deformed in the induction quenching process. At present, the induction quenching bending deformation of the linear guide rail is one of the main problems that trouble the industry.

[0006] Therefore, an induction quenching system capable of adjusting the position and angle between the inductor and the workpiece to be heat treated is needed to ensure the quenching quality of the linear guide rail. SUMMARY

[0007] In view of the deficiencies in the related art, the application aims to provide an adjustable induction quenching system for a linear guide rail and a quenching method to solve the problems in the background art.

[0008] To achieve the above-mentioned purpose, the application provides the following technical scheme.

[0009] An adjustable induction quenching system for a linear guide rail comprises:

[0010] The inductor is electrically connected with the induction power supply of the quenching machine tool;

[0011] The first fixing device is arranged on the guide rail of the quenching machine tool, and is in sliding connection with the guide rail of the quenching machine tool. The first fixing device is provided with a distance adjustment module for adjusting the position of the linear guide rail.

[0012] The second fixing device is fixedly connected to the workbench of the quenching machine tool and can slide along the guide rail of the quenching machine tool with the workbench. The second fixing device is provided with an angle adjustment module connected with the inductor, for adjusting the angle between the inductor and the linear guide rail.

[0013] In some embodiments, the first fixing device is divided into two groups, and each group of the first fixing device includes a base, a sliding member and a hydraulic system. The base is provided with a groove at the lower end, the shape of which is adapted to the guide rail of the quenching machine tool. The base is in sliding connection with the guide rail of the quenching machine tool. The groove of the base is provided with a first oil cylinder on each side. The first oil cylinder is located inside the base and is used to clamp the guide rail of the quenching machine tool. The sliding member is in sliding connection with the base. The sliding member includes a first sliding block and a second sliding block arranged oppositely. The first sliding block and the second sliding block are fixedly connected by a second oil cylinder. The second oil cylinder is used to move the first sliding block and the second sliding block to clamp the linear guide rail. The hydraulic system is connected to the first oil cylinder and the second oil cylinder through a hydraulic pipeline.

[0014] In some embodiments, the distance adjustment module includes a nut and a lead screw. The nut is fixedly connected to the base, and the lead screw is fixedly connected to the first sliding block. The lead screw is in rotational connection with the first sliding block. The lead screw cooperates with the nut to adjust the position of the linear guide rail on the base.

[0015] In some embodiments, the base is provided with a dovetail groove, and the first sliding block and the second sliding block are provided with dovetail bosses matched with the dovetail groove. The dovetail groove and the dovetail bosses form a dovetail structure. The first sliding block and the second sliding block are in sliding connection with the base through the dovetail structure.

[0016] In some embodiments, the second fixing device further includes an inductor base. The angle adjustment module is arranged on the inductor base and is in rotational connection with the inductor base. The inductor is fixedly connected to the angle adjustment module.

[0017] In some embodiments, the angle adjustment module includes an axial angle adjustment block, a longitudinal angle adjustment block and an inductor fixing block. The axial angle adjustment block is arranged on the inductor base and is in rotational connection with the inductor base, for adjusting the angle of the inductor in the axial direction of the linear guide rail. The longitudinal angle adjustment block is arranged on the axial angle adjustment block and is in rotational connection with the axial angle adjustment block, for adjusting the angle of the inductor in the longitudinal direction of the linear guide rail. The inductor fixing block is fixedly connected to the longitudinal angle adjustment block, for fixing the inductor.

[0018] In some embodiments, the adjustable linear guide inductive quenching system further comprises a water jet cooler arranged on the second fixing device, and the water jet cooler is connected with the cooling water supply device through a water supply pipeline.

[0019] The application further provides a linear guide quenching method, which is quenched by the adjustable linear guide inductive quenching system according to any one of the technical solutions.

[0020] The quenching machine tool guide clamping step: according to the length of the linear guide, the left and right groups of first fixing devices are slid to the set positions on the quenching machine tool guide, and the first oil cylinder is provided with oil pressure by the hydraulic system to clamp the quenching machine tool guide.

[0021] The linear guide clamping step: the two ends of the linear guide are respectively placed between the first sliding block and the second sliding block of the left and right groups of first fixing devices, and the second oil cylinder is provided with oil pressure by the hydraulic system to clamp the linear guide.

[0022] The angle adjustment step: the second fixing device is fixed on the quenching machine tool workbench, and the second fixing device is slid along the quenching machine tool guide to a position close to the left end of the linear guide by the quenching machine tool workbench, the vertical parallelism of the inductor and the side surface of the linear guide is adjusted by rotating the longitudinal angle adjustment block, and the axial parallelism of the inductor and the side surface of the linear guide is adjusted by rotating the axial angle adjustment block.

[0023] The distance adjustment step: the lead screw of the left end first fixing device is adjusted to cooperate with the nut to adjust the positions of the first sliding block and the second sliding block, so that the distances between the two side surfaces of the linear guide and the inner side surfaces of the corresponding inductors are equal; the second fixing device is slid along the quenching machine tool guide to a position close to the right end of the linear guide by the quenching machine tool workbench, and then the lead screw of the right end first fixing device is adjusted to cooperate with the nut to adjust the positions of the first sliding block and the second sliding block, so that the distances between the two side surfaces of the linear guide and the inner side surfaces of the corresponding inductors are equal.

[0024] The quenching step: the quenching machine is started, the inductor performs inductive quenching on the linear guide, and the water jet cooler sprays cooling water on the heated part of the linear guide.

[0025] Compared with the prior art, the application has the following beneficial effects:

[0026] 1. The adjustable linear guide induction hardening system provided by this invention includes an angle adjustment module and a distance adjustment module, which can adjust the angle and distance between the sensor and the linear guide. After adjustment, the linear guide is induction hardened using a hardening machine tool. This ensures that the distance between the two inner sides of the sensor and the sides of the linear guide remains constant during the induction hardening process, eliminating the distance error between the two inner sides of the sensor and the two sides of the linear guide. During the induction hardening process, the temperature field and austenitization of the two sides of the linear guide are made uniform, avoiding bending deformation of the linear guide during the induction hardening process. After induction hardening, the hardened layer on both sides of the linear guide is evenly distributed, greatly improving the quality and effect of induction hardening of the linear guide.

[0027] 2. The adjustable linear guide rail induction hardening system provided by the present invention includes an angle adjustment module comprising an axial angle adjustment block rotatably connected to the sensor base and a longitudinal angle adjustment block rotatably connected to the axial angle adjustment block, and a distance adjustment module comprising a nut fixedly connected to the base and a lead screw rotatably connected to the first slider. The system has a simple structure and a reasonable design.

[0028] 3. In the fixing device of the adjustable linear guide induction hardening system provided by the present invention, the connection between the slider and the base adopts a dovetail structure, which ensures a stable connection and good reliability. Attached Figure Description

[0029] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate exemplary embodiments of the invention and, together with their description, serve to explain the invention and do not constitute an undue limitation thereof. In the drawings:

[0030] Figure 1 This is a schematic diagram of the structure of an embodiment of the adjustable linear guide induction hardening system of the present invention;

[0031] Figure 2 for Figure 1 A schematic diagram of the structure of the first fixing device;

[0032] Figure 3 for Figure 1 A schematic diagram of the second fixing device.

[0033] In the picture:

[0034] 1, quenching machine tool guide rail; 2, first fixing device; 3, second fixing device; 4, inductor; 5, water jet cooler; 6, linear guide rail; 21, base; 22, first oil cylinder; 23, first sliding block; 24, second sliding block; 25, second oil cylinder; 26, hydraulic system; 27, distance adjustment module; 31, inductor base; 32, angle adjustment module; 41, inductive power supply; 51, cooling water supply device; 271, nut; 272, screw; 321, axial angle adjustment block; 322, longitudinal angle adjustment block; 323, inductor fixing block. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0036] In the description of the present application, it should be understood that the terms "center", "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0037] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For a person of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0038] Embodiment 1

[0039] Referring to the drawings Figures 1 to 3 , an illustrative embodiment of the adjustable linear guide rail inductive quenching system proposed in the present application is given, which includes an inductor 4, a first fixing device 2 and a second fixing device 3.

[0040] Referring to Figure 1 and Figure 3The quenching machine tool guide rail 1 is provided with two, and the two quenching machine tool guide rails 1 are arranged in parallel; the first fixing device 2 is divided into left and right groups and is arranged on the quenching machine tool guide rail 1, the first fixing device 2 is in sliding connection with the quenching machine tool guide rail 1, the first fixing device 2 is provided with a distance adjustment module 27 for adjusting the position of the linear guide rail 6; the second fixing device 3 is fixedly connected on the quenching machine tool workbench and can slide along the quenching machine tool guide rail 1 with the quenching machine tool workbench, the second fixing device 3 is provided with an angle adjustment module 32, the inductor 4 is arranged on the angle adjustment module 32, and the inductor 4 is in electrical connection with the inductive power supply 41 of the quenching machine; the angle adjustment module 32 is used for adjusting the angle between the inductor 4 and the linear guide rail 6; the second fixing device 3 is further provided with two water spray coolers 5, and the water spray coolers 5 are connected with the cooling water supply device 51 through a water supply pipeline.

[0041] The left and right groups of first fixing devices 2 are the same in structure, and the left group of first fixing devices 2 is described below. Figure 2 Each group of first fixing devices 2 respectively comprises a base 21, a sliding piece and a hydraulic system 26; the lower end of the base 21 is provided with two grooves, the shape of which is adapted to the two quenching machine tool guide rails 1, the base 21 is in sliding connection with the quenching machine tool guide rail 1, the two sides of the groove of the base 21 are respectively provided with a first oil cylinder 22, the first oil cylinder 22 is located in the interior of the base 21 and is used for clamping the quenching machine tool guide rail 1 and locking the position of the left and right groups of first fixing devices 2; the sliding piece is in sliding connection with the base 21, the sliding piece comprises oppositely arranged first and second sliding blocks 23 and 24, the base 21 is provided with a dovetail groove, the lower end of each of the first and second sliding blocks 23 and 24 is provided with a dovetail boss matched with the dovetail groove, the dovetail groove and the dovetail boss form a dovetail structure, the first and second sliding blocks 23 and 24 are in sliding connection with the base 21 through the dovetail structure, the connection is stable and reliable; the first and second sliding blocks 23 and 24 are fixedly connected through a second oil cylinder 25, the second oil cylinder 25 is used to drive the first and second sliding blocks 23 and 24 to move to clamp the linear guide rail 6; the hydraulic system 26 connects the first and second oil cylinders 22 and 25 through a hydraulic pipeline, the hydraulic pipeline of the hydraulic system can flexibly arrange a transmission mechanism, and the hydraulic system is uniform and stable when transmitting motion.

[0042] Continuing to refer to Figure 2 The distance adjustment module 27 comprises a nut 271 and a lead screw 272, the nut 271 is fixedly connected on the base 21, the lead screw 272 is fixed on the first sliding block 23, the lead screw 272 is in rotary connection with the first sliding block 23, the lead screw 272 is matched with the nut 271, when the lead screw 272 is rotated, the first sliding block 23 and the second sliding block 24 fixedly connected with the first sliding block 23 through the second oil cylinder 25 will move on the base 21 along with the lead screw 272, so as to adjust the position of the linear guide rail 6 clamped by the first and second sliding blocks 23 and 24 on the base 21, so that the side surface of the linear guide rail 6 is the same distance from the inner side surface of the corresponding inductor 4.

[0043] With reference to Figure 3 The second fixing device 3 comprises a sensor base 31 and an angle adjustment module 32, the angle adjustment module 32 is arranged on the sensor base 31 and is rotationally connected with the sensor base 31, and the sensor 4 is fixedly connected on the angle adjustment module 32.

[0044] With reference to Figure 3 The angle adjustment module 32 comprises an axial angle adjustment block 321, a longitudinal angle adjustment block 322 and a sensor fixing block 323; the axial angle adjustment block 321 is arranged on the sensor base 31 and is rotationally connected with the sensor base 31, and is used for adjusting the axial angle of the sensor 4 and the linear guide rail 6; the longitudinal angle adjustment block 322 is arranged on the axial angle adjustment block 321 and is rotationally connected with the axial angle adjustment block 321, and is used for adjusting the longitudinal angle of the sensor 4 and the linear guide rail 6; and the sensor fixing block 323 is fixedly connected on the longitudinal angle adjustment block 322 and is used for fixing the sensor 4.

[0045] The working principle of the embodiment will be described below with reference to the accompanying drawings. Figures 1 to 3 The working principle of the embodiment will be described below with reference to the accompanying drawings.

[0046] Firstly, according to the length of the linear guide rail 6, slide the left and right groups of the first fixing devices 2 on the quenching machine guide rail 1 to the set positions, provide oil pressure to the two sides of the groove at the lower end of the base 21 of the left and right groups of the first fixing devices 2 through the hydraulic system 26, and the piston rod of the first oil cylinder 22 is extended to clamp the quenching machine guide rail 1; then place the two ends of the linear guide rail 6 between the first sliding block 23 and the second sliding block 24 of the left and right groups of the first fixing devices 2 respectively, provide oil pressure to the second oil cylinder 25 between the first sliding block 23 and the second sliding block 24 of the left and right groups of the first fixing devices 2 through the hydraulic system 26, and the piston rod of the second oil cylinder 25 is retracted to make the first sliding block 23 and the second sliding block 24 slide relative to each other to clamp the linear guide rail 6; fix the second fixing device 3 on the quenching machine workbench, and slide the second fixing device 3 along the quenching machine guide rail 1 to a position close to the left end of the linear guide rail through the quenching machine workbench, rotate the longitudinal angle adjusting block 322 to adjust the parallelism of the inboard surface of the inductor 4 and the side surface of the linear guide rail 6 in the vertical direction, and rotate the axial angle adjusting block 321 to adjust the parallelism of the inboard surface of the inductor 4 and the side surface of the linear guide rail 6 in the axial direction; the same adjustment is performed on the inductors 4 on both sides of the linear guide rail 6 to ensure that the inboard surfaces of the inductors 4 on both sides are parallel to the side surfaces of the linear guide rail 6; then adjust the lead screw 272 of the first fixing device 2 at the left end in cooperation with the nut 271 to adjust the positions of the first sliding block 23 and the second sliding block 24 clamping the linear guide rail 6, so that the distances between the two side surfaces of the linear guide rail 6 and the inboard surfaces of the inductors 4 on the corresponding sides are equal; slide the second fixing device 3 along the quenching machine guide rail 1 to a position close to the right end of the linear guide rail through the quenching machine workbench, and then adjust the lead screw 272 of the first fixing device 2 at the right end in cooperation with the nut 271 to adjust the positions of the first sliding block 23 and the second sliding block 24 clamping the linear guide rail 6, so that the distances between the two side surfaces of the linear guide rail 6 and the inboard surfaces of the inductors 4 on the corresponding sides are equal; after the above adjustment, start the quenching machine to perform induction quenching on the linear guide rail 6 by the inductor 4, and perform spray cooling on the heated part of the linear guide rail 6 by the water spray cooler 5.

[0047] In the embodiment, the distance adjusting module and the angle adjusting module of the adjustable linear guide rail induction quenching system can adjust the angle distance between the inductor and the linear guide rail, so that the distance between the inductor and the linear guide rail is maintained at a constant value during the induction quenching process, the temperature field and austenitizing of the two side surfaces of the linear guide rail are uniform during the induction quenching process, and the induction quenching quality of the linear guide rail is greatly improved.

[0048] Embodiment 2

[0049] The embodiment provides a quenching method of a linear guide rail, which adopts the adjustable linear guide rail induction quenching system in the embodiment 1 and comprises the following steps.

[0050] Quenching machine tool guide rail clamping step: according to the length of the linear guide rail 6, slide the left and right groups of first fixing devices 2 on the quenching machine tool guide rail 1 to the set positions, provide oil pressure to the first oil cylinder 22 through the hydraulic system 26, and clamp the quenching machine tool guide rail 1;

[0051] Linear guide rail clamping step: place the two ends of the linear guide rail 6 between the first sliding block 23 and the second sliding block 24 of the left and right groups of first fixing devices 2 respectively, provide oil pressure to the second oil cylinder 25 through the hydraulic system 26, and clamp the linear guide rail 6;

[0052] Angle adjustment step: fix the second fixing device 3 on the quenching machine tool workbench, slide the second fixing device 3 along the quenching machine tool guide rail 1 to a position close to the left end of the linear guide rail 6 through the quenching machine tool workbench, rotate the longitudinal angle adjustment block 322 to adjust the parallelism of the inductor 4 and the side surface of the linear guide rail 6 in the vertical direction, and rotate the axial angle adjustment block 321 to adjust the parallelism of the inductor 4 and the side surface of the linear guide rail 6 in the axial direction;

[0053] Distance adjustment step: adjust the lead screw 272 of the left end first fixing device 2, cooperate with the nut 271 to adjust the positions of the first sliding block 23 and the second sliding block 24, and ensure that the distances from the two side surfaces of the linear guide rail 6 to the inner side surfaces of the corresponding inductors 4 are equal; slide the second fixing device 3 along the quenching machine tool guide rail 1 to a position close to the right end of the linear guide rail through the quenching machine tool workbench, and then adjust the lead screw 272 of the right end first fixing device 2, cooperate with the nut 271 to adjust the positions of the first sliding block 23 and the second sliding block 24, and ensure that the distances from the two side surfaces of the linear guide rail 6 to the inner side surfaces of the corresponding inductors 4 are equal;

[0054] Quenching step: start the quenching machine, and the inductor 4 performs induction quenching on the linear guide rail 6, and the water jet cooler 5 sprays cooling water on the heated part of the linear guide rail 6.

[0055] The quenching method for the linear guide rail provided in the embodiment adopts the adjustable induction quenching system for linear guide rails described in Embodiment 1, adjusts the angle and distance between the inductor and the linear guide rail through the angle adjustment module and the distance adjustment module, and then performs induction quenching on the linear guide rail by using the quenching machine after adjustment, so that the distances from the two inner side surfaces of the inductor to the side surfaces of the linear guide rail can be maintained at a constant value during the induction quenching process, the distance errors between the two inner side surfaces of the inductor and the two side surfaces of the linear guide rail are eliminated, and thus the induction quenching quality of the linear guide rail is improved.

[0056] Finally, it should be noted that: the embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts of each embodiment can be referred to.

[0057] The above examples are only used to illustrate the technical solutions of the present application but not to limit the present application; although the present application has been described in detail with reference to the preferred embodiments, it is understood by the person of ordinary skill in the art that the specific embodiments of the present application can be modified or some technical features can be replaced by equivalent ones without departing from the spirit of the technical solutions of the present application, and all of them should be covered in the technical solution range of the present application claimed.

Claims

1. An induction quenching system for adjustable linear guide rails, characterized by, The utility model relates to a quenching machine bed induction sensor distance and angle adjustment device, including: an inductor (4) electrically connected to an induction power supply (41) of a quenching machine bed; a first fixing device (2) provided on a quenching machine bed guide rail (1), the first fixing device (2) is in sliding connection with the quenching machine bed guide rail (1), and a distance adjustment module (27) is arranged on the first fixing device (2) to adjust the position of a linear guide rail (6); a second fixing device (3) fixedly connected to a quenching machine bed workbench and capable of sliding along the quenching machine bed guide rail (1) with the quenching machine bed workbench, the second fixing device (3) is provided with an angle adjustment module (32) connected with the inductor (4), and the angle adjustment module (32) comprises an axial angle adjustment block (321) and a longitudinal angle adjustment block (322) to adjust the angle between the inductor (4) and the linear guide rail (6); wherein the first fixing device (2) is divided into two groups, each group of first fixing devices (2) comprises a base (21), a sliding part and a hydraulic system (26); the base (21) is provided with a groove at the lower end, the shape is adapted to the quenching machine bed guide rail (1), the base (21) is in sliding connection with the quenching machine bed guide rail (1), the groove of the base (21) is provided with a first oil cylinder (22) on both sides, the first oil cylinder (22) is located in the interior of the base (21), and the quenching machine bed guide rail (1) is clamped; the sliding part is in sliding connection with the base (21), the sliding part comprises oppositely arranged first and second sliding blocks (23) and (24), the first and second sliding blocks (23) and (24) are fixedly connected through a second oil cylinder (25), the second oil cylinder (25) is used to drive the first and second sliding blocks (23) and (24) to move to clamp the linear guide rail (6); the hydraulic system (26) is connected with the first and second oil cylinders (22) and (25) through a hydraulic pipeline; the distance adjustment module (27) comprises a nut (271) and a lead screw (272), the nut (271) is fixedly connected to the base (21), the lead screw (272) is fixed to the first sliding block (23), the lead screw (272) is in rotary connection with the first sliding block (23), and the lead screw (272) is matched with the nut (271) to adjust the position of the linear guide rail (6) on the base (21), so that the distance between the two side surfaces of the linear guide rail (6) and the inner side surfaces of the corresponding inductors (4) is equal; the second fixing device (3) further comprises an inductor base (31), and the angle adjustment module (32) is arranged on the inductor base (31) and in rotary connection with the inductor base (31); the axial angle adjustment block (321) is arranged on the inductor base (31) and in rotary connection with the inductor base (31) to adjust the axial angle between the inductor (4) and the linear guide rail (6). The longitudinal angle adjusting block (322) is arranged on the axial angle adjusting block (321) and is rotationally connected with the axial angle adjusting block (321), so as to adjust the angle of the inductor (4) and the linear guide (6) in the longitudinal direction. The axial angle adjusting block (321) and the longitudinal angle adjusting block (322) are matched, so as to adjust the parallelism of the side surface of the inductor (4) and the linear guide (6) in the axial direction and the longitudinal direction, and make the inner side surface of the inductor (4) on the corresponding side parallel to the side surface of the linear guide (6).

2. The induction quenching system for adjustable linear guide rails according to claim 1, characterized by The base (21) is provided with a dovetail groove, the lower end of the first sliding block (23) and the second sliding block (24) is provided with a dovetail boss matched with the dovetail groove, the dovetail groove and the dovetail boss form a dovetail structure, and the first sliding block (23) and the second sliding block (24) are slidably connected with the base (21) through the dovetail structure.

3. The induction quench system for adjustable linear guide rails according to claim 1, wherein The angle adjusting module (32) further comprises an inductor fixing block (323), which is fixedly connected to the longitudinal angle adjusting block (322) and used for fixing the inductor (4).

4. The induction quench system for adjustable linear guide rails according to claim 1, wherein The water spray cooler (5) is arranged on the second fixing device (3) and connected with the cooling water supply device (51) through a water supply pipeline.

5. A quenching method of a linear guide rail, characterized by, The adjustable inductive quenching system for linear guide rails according to any one of claims 1-4 is used for quenching, and the method comprises the following steps: A quenching machine tool guide clamping step: according to the length of the linear guide (6), the left and right groups of first fixing devices (2) are slid to the set positions on the quenching machine tool guide (1), and the first oil cylinder (22) is provided with oil pressure by the hydraulic system (26) to clamp the quenching machine tool guide (1); A linear guide clamping step: the two ends of the linear guide (6) are respectively placed between the first sliding block (23) and the second sliding block (24) of the left and right groups of first fixing devices (2), and the second oil cylinder (25) is provided with oil pressure by the hydraulic system (26) to clamp the linear guide (6); An angle adjusting step: the second fixing device (3) is fixed on the quenching machine tool workbench, and the second fixing device (3) is slid along the quenching machine tool guide (1) to the position close to the left end of the linear guide (6) through the quenching machine tool workbench, the longitudinal angle adjusting block (322) is rotated to adjust the parallelism of the inductor (4) and the side surface of the linear guide (6) in the vertical direction, and the axial angle adjusting block (321) is rotated to adjust the parallelism of the inductor (4) and the side surface of the linear guide (6) in the axial direction, and the same adjustment is performed on the inductors (4) on both sides of the linear guide (6), so that the inner side surface of the inductors (4) on both sides is parallel to the side surface of the linear guide (6). The water spray cooler (5) is arranged on the second fixing device (3) and connected with the cooling water supply device (51) through a water supply pipeline. The adjustable inductive quenching system for linear guide rails according to any one of claims 1-4 is used for quenching, and the method comprises the following steps: A quenching machine tool guide clamping step: according to the length of the linear guide (6), the left and right groups of first fixing devices (2) are slid to the set positions on the quenching machine tool guide (1), and the first oil cylinder (22) is provided with oil pressure by the hydraulic system (26) to clamp the quenching machine tool guide (1); A linear guide clamping step: the two ends of the linear guide (6) are respectively placed between the first sliding block (23) and the second sliding block (24) of the left and right groups of first fixing devices (2), and the second oil cylinder (25) is provided with oil pressure by the hydraulic system (26) to clamp the linear guide (6); An angle adjusting step: the second fixing device (3) is fixed on the quenching machine tool workbench, and the second fixing device (3) is slid along the quenching machine tool guide (1) to the position close to the left end of the linear guide (6) through the quenching machine tool workbench, the longitudinal angle adjusting block (322) is rotated to adjust the parallelism of the inductor (4) and the side surface of the linear guide (6) in the vertical direction, and the axial angle adjusting block (321) is rotated to adjust the parallelism of the inductor (4) and the side surface of the linear guide (6) in the axial direction, and the same adjustment is performed on the inductors (4) on both sides of the linear guide (6), so that the inner side surface of the inductors (4) on both sides is parallel to the side surface of the linear guide (6). Distance adjustment step: adjust the lead screw (272) of the left end first fixing device (2), cooperate with the nut (271) to adjust the position of the first slider (23) and the second slider (24), ensure that the distance between the two sides of the linear guide rail (6) and the inner side of the corresponding side inductor (4) is equal; through the quenching machine tool workbench, the second fixing device (3) is slid along the quenching machine guide rail (1) to the position close to the right end of the linear guide rail, and then the lead screw (272) of the right end first fixing device (2) is adjusted, and the nut (271) is adjusted to adjust the position of the first slider (23) and the second slider (24), so that the distance between the two sides of the linear guide rail (6) and the inner side of the corresponding side inductor (4) is equal; Quenching step: start the quenching machine, the inductor (4) inducts the linear guide rail (6) and cools by spraying the heated part of the linear guide rail (6) with the water cooler (5).

Citation Information

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