A hydrogen fuel cell data acquisition system

The modular hydrogen fuel cell data acquisition system integrates controllers within a compact main protection box for efficient data collection, addressing the bulkiness and inefficiency of traditional systems by enabling real-time monitoring and easy maintenance.

CN116234195BActive Publication Date: 2025-07-15BEIJING OCEANPEAK TECH CO LTD
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Patent Information

Application Number
CN202211095449.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-06
Publication Date
2025-07-15
Estimated Expiration
2042-09-06

AI Technical Summary

Technical Problem

The traditional hydrogen fuel cell voltage monitoring system can only collect the voltage of a single battery and cannot effectively reflect the actual status of the hydrogen fuel cell, resulting in a large system size, a lot of space and difficult to install.

Method used

A hydrogen fuel cell data acquisition system is designed, using the main protection box to integrate the main controller and the slave controller, and data acquisition is realized through wireless communication connection. The main protection box is equipped with a main compartment and a partition compartment, and the main controller and slave controller are installed respectively. The draw grooves are easy to inspect and replace. The overall system is solid and has a high degree of integration.

Benefits of technology

It realizes that the system is small in size, takes up less space, is easy to install, is easy to repair and replace, improving the integration of data acquisition and the robustness of the system.

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Abstract

The present invention discloses a hydrogen fuel cell data acquisition system, which includes a main protection box. The provided main protection box is the main protection component in the system, effectively protecting the main controller and slave controllers located inside it. Moreover, the main protection box integrates the main controller and multiple slave controllers, with a high degree of simplification, a small overall volume of the system, small occupied space, and easy installation. There are a main compartment and multiple partition compartments arranged in the main protection box. A main extraction slot and partition extraction slots are respectively clamped in the main compartment and multiple partition compartments. The main controller is installed in the main extraction slot, and multiple slave controllers are installed in the partition extraction slots. The main controller and slave controllers are respectively installed in the main extraction slot and partition extraction slots. The main compartment and main extraction slot further protect the main controller, and the partition compartment and partition extraction slots further protect the slave controllers. The overall system is robust and highly integrated, and the extraction slots are convenient to be pulled out from the compartments, facilitating operations such as maintenance, replacement, and installation.
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Description

Technical Field

[0001] The present invention relates to the technical field of hydrogen fuel cells, and specifically to a hydrogen fuel cell data acquisition system. Background Art

[0002] Hydrogen has advantages such as being clean and efficient, and its calorific value of combustion is the highest among all fossil fuels, chemical fuels, and biological fuels except nuclear fuels. These advantages make hydrogen one of the key technologies for solving global energy shortages and environmental pollution problems. A fuel cell using hydrogen as the main fuel has advantages such as zero emissions, low noise, high energy conversion efficiency, and fast startup, and is very suitable for use as power for vehicles, ships, etc.

[0003] A hydrogen fuel cell is similar to an ordinary rechargeable battery in structure. However, the difference is that the fuel of a hydrogen fuel cell is supplied externally, and the output power is determined by the size of the fuel cell and has nothing to do with the amount of stored energy. If the stored energy needs to be increased, only the reaction substances and their storage devices need to be increased, without increasing the energy conversion device. This is the advantage of a hydrogen fuel cell system compared to a general battery. And after the reaction substances in the hydrogen fuel cell are used up, there is no need to replace the fuel cell, only the reaction substances need to be replenished. As long as the fuel is continuously supplied, the system can keep working without the need for long-term "charging". Hydrogen fuel cells are usually used to form a hybrid power system with a diesel generator or directly used in an auxiliary power system to work.

[0004] The battery management system of a hydrogen fuel cell must monitor the voltage value, current value, and temperature value of each battery cell in real time in order to achieve functions such as internal resistance estimation, humidity estimation, and stack protection of the battery cell. Therefore, real-time voltage, current, and temperature acquisition is one of the essential functions of a fuel cell inspection system.

[0005] Traditional battery voltage monitoring systems can only achieve the acquisition of the voltage of a single battery cell. However, only collecting the voltage of a single battery cell cannot effectively reflect the actual state of a hydrogen fuel cell. The existing voltage acquisition system collects the voltage through a voltage sensor, converts it into a digital signal through an AD conversion device and transmits it to a slave microcontroller, and then the slave microcontroller transmits the centrally collected voltage data to the main controller via a bus for the main controller to analyze and judge the state of the hydrogen fuel cell. As a result, the overall volume of the system is too large and it occupies a large space. Summary of the Invention

[0006] The purpose of the present invention is to provide a hydrogen fuel cell data acquisition system to solve the problems raised in the above background art.

[0007] To achieve the above object, the present invention provides the following technical solution: A hydrogen fuel cell data acquisition system, including a main protection box, which is the main protection component in the system, effectively protecting the main controller and slave controllers located inside it. Moreover, the main protection box integrates the main controller and multiple slave controllers, with a high degree of simplification, a small overall volume of the system, small occupied space and easy installation. There are a main compartment and multiple partition compartments arranged inside the main protection box. A main extraction slot and sub-extraction slots are respectively snap-fitted inside the main compartment and the multiple partition compartments. The main controller is installed in the main extraction slot, and multiple slave controllers are installed in the sub-extraction slots. The main controller and slave controllers are respectively installed in the main extraction slot and sub-extraction slots. The main compartment and the main extraction slot further protect the main controller, and the partition compartment and the sub-extraction slot further protect the slave controllers. The overall system is firm and highly integrated, and the extraction slot is convenient to be pulled out from the compartment, facilitating operations such as maintenance, replacement, and installation. Among them, multiple slave controllers are respectively used to collect voltage data, current data, and temperature data of the hydrogen fuel cell. The main controller and multiple slave controllers are respectively connected by wireless communication, and multiple slave controllers are connected by wireless communication to synchronize the acquisition time. The main controller sends a working signal to multiple slave controllers. After receiving the working signal, multiple slave controllers communicate with each other to determine the sampling time, and then respectively perform their own data acquisition work simultaneously. After the sampling is completed, multiple slave controllers send their respective data to the main controller. The slave controller for collecting voltage includes a voltage acquisition module, which is electrically connected to the hydrogen fuel cell through a signal processing unit. The voltage acquisition module is used to collect the voltage of the hydrogen fuel cell; a single-chip microcomputer, which is electrically connected to the voltage acquisition module; a wireless transmission module, which is electrically connected to the single-chip microcomputer and wirelessly communicates with the main controller. The slave controllers for collecting current and temperature have the same acquisition principle as the slave controller for collecting voltage.

[0008] Preferably, multiple said partition compartments are arranged side by side inside the main protection box. The main compartment is arranged above the partition compartments. The main compartment and multiple partition compartments are both suspended inside the main protection box. The main compartment and multiple partition compartments respectively form a set of easy-to-open and -close accommodation bodies with the main extraction slot and the sub-extraction slots, suitable for placing the main controller and slave controllers, thereby making the overall system firm and highly integrated, and the extraction slot is convenient to be pulled out from the compartment, facilitating operations such as maintenance, replacement, and installation.

[0009] Preferably, one end of the first connecting rod is symmetrically fixedly connected to the left and right side walls of the main compartment, and the other end of the first connecting rod is fixedly connected to the corresponding inner wall of the main protection box. The first connecting rod suspends the main compartment in the main protection box so that the side wall of the main compartment does not contact the side wall of the main protection box. In this way, when subjected to external force impact, the main compartment is relatively less affected, and the main controller is thereby effectively protected.

[0010] Preferably, adjacent compartments are connected by a second connecting rod, and one end of a third connecting rod is symmetrically fixedly connected to the left and right side walls of the compartment located on the side, and the other end of the third connecting rod is fixedly connected to the corresponding inner wall of the main protection box. The second connecting rod and the third connecting rod suspend the compartment in the main protection box so that the side walls of the compartment do not contact the side walls of the main protection box. In this way, when subjected to external force impact, the compartment is relatively less affected and is effectively protected from the controller.

[0011] Preferably, ventilation holes are evenly opened on the left and right side walls of the main protection box, the main compartment and the plurality of partition chambers. The provision of the ventilation holes is beneficial to air circulation in the main protection box and heat dissipation of the main controller and the slave controller.

[0012] Preferably, a ventilation fan is provided on a single side wall of the main protection box, and the provision of the ventilation fan further increases the air circulation in the main protection box, providing good heat dissipation conditions for the main controller and the slave controller.

[0013] Preferably, the ventilation fan includes a fan frame, which is fixedly connected to the inner wall of the main protection box. A rotating shaft is arranged in the fan frame, and fan blades are rotatably connected to the rotating shaft. A motor is arranged on the outer side of the fan frame, and the output end of the motor is connected to the rotating shaft. The motor is penetrated and arranged on the side wall of the main protection box. When the motor works, the fan blades are driven to rotate, thereby accelerating the air circulation in the main protection box and providing good heat dissipation conditions for the main controller and the slave controller.

[0014] Preferably, the upper wall and the lower wall of the main protection box are respectively fixedly connected with a reinforcement net, and the reinforcement net is composed of ribs staggered horizontally and vertically. The setting of the reinforcement net increases the impact strength of the upper wall and the lower wall of the main protection box, and improves the overall robustness of the system.

[0015] Preferably, the main draw slot and the plurality of sub-draw slots are respectively provided with hand holes, and the provision of the hand holes facilitates the drawing out of the main draw slot and the sub-draw slots, and the draw slots are conveniently drawn out from the compartment, and are convenient for maintenance, replacement, installation and other operations.

[0016] Preferably, cushion grooves are fixedly connected to the four corners of the lower end surface of the main protection box. The cushion grooves are L-shaped groove structures and can be rubber grooves, which have relatively large friction with the contact plane and are easy to place stably.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: The provided main protection box is the main protection component in the system, which effectively protects the main controller and slave controllers located inside it. Moreover, the main protection box integrates the main controller and multiple slave controllers, with a high degree of simplification, a small overall volume of the system, small occupied space and easy installation. The main protection box is provided with a main compartment and multiple partition compartments. A main extraction slot and partition extraction slots are respectively clamped in the main compartment and multiple partition compartments. The main controller is installed in the main extraction slot, and multiple slave controllers are installed in the partition extraction slots. The main controller and slave controllers are respectively installed in the main extraction slot and partition extraction slots. The main compartment and main extraction slot further protect the main controller, and the partition compartment and partition extraction slots further protect the slave controllers. The overall system is firm and highly integrated, and the extraction slots are convenient to be pulled out from the compartments, facilitating operations such as maintenance, replacement, and installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the main structure of the present invention;

[0019] Figure 2 is a cross-sectional view of the main protection box of the present invention;

[0020] Figure 3 is a cross-sectional view of the ventilation fan of the present invention;

[0021] Figure 4 is a side view of the ventilation fan of the present invention;

[0022] Figure 5 is a system diagram of the present invention.

[0023] In the figure: 1 - main protection box, 2 - main compartment, 3 - partition compartment, 4 - first connecting rod, 5 - second connecting rod, 6 - third connecting rod, 7 - ventilation hole, 8 - ventilation fan, 801 - fan frame, 802 - fan blade, 803 - motor, 9 - reinforcement net, 10 - main extraction slot, 11 - partition extraction slot, 12 - manhole, 13 - cushion groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1:

[0026] Please refer to Figures 1-5 , the present invention provides the following technical solution: A hydrogen fuel cell data acquisition system, including a main protection box 1, which is the main protection component in the system and effectively protects the main controller and slave controllers located inside it. Moreover, the main protection box 1 integrates the main controller and multiple slave controllers, with a high degree of simplification, a small overall volume of the system, small occupied space and easy installation. Inside the main protection box 1, there are a main compartment 2 and multiple partition compartments 3. The main compartment 2 and multiple partition compartments 3 are respectively clamped with a main extraction slot 10 and sub-extraction slots 11. The main controller is installed in the main extraction slot 10, and multiple sub-controllers are installed in the sub-extraction slots 11. The main controller and sub-controllers are respectively installed in the main extraction slot 10 and sub-extraction slots 11. The main compartment 2 and the main extraction slot 10 further protect the main controller, and the partition compartment 3 and the sub-extraction slots 11 further protect the sub-controllers. The overall system is robust and highly integrated, and the extraction slots are convenient to be pulled out from the compartments, facilitating operations such as maintenance, replacement, and installation. Among them, multiple sub-controllers are respectively used to collect voltage data, current data, and temperature data of the hydrogen fuel cell. The main controller and multiple sub-controllers are respectively connected by wireless communication, and multiple sub-controllers are connected by wireless communication to synchronize the acquisition time. The main controller sends a working signal to multiple sub-controllers. After receiving the working signal, multiple sub-controllers communicate with each other to determine the sampling time, and then respectively perform their own data acquisition work simultaneously. After the sampling is completed, multiple sub-controllers send their respective data to the main controller. The sub-controller for collecting voltage includes a voltage acquisition module, which is electrically connected to the hydrogen fuel cell through a signal processing unit. The voltage acquisition module is used to collect the voltage of the hydrogen fuel cell; a single-chip microcomputer, which is electrically connected to the voltage acquisition module; a wireless transmission module, which is electrically connected to the single-chip microcomputer and wirelessly communicates with the main controller. The sub-controllers for collecting current and temperature have the same acquisition principle as the sub-controller for collecting voltage.

[0027] Example 2: Please refer to Figure 2 : Specifically, multiple partition compartments 3 are arranged side by side inside the main protection box 1. The main compartment 2 is arranged above the partition compartments 3. The main compartment 2 and multiple partition compartments 3 are both suspended inside the main protection box 1. The main compartment 2 and multiple partition compartments 3 respectively form a set of easy-to-open and -close accommodation bodies with the main extraction slot 10 and the sub-extraction slots 11, which are suitable for placing the main controller and sub-controllers, so that the overall system is robust and highly integrated, and the extraction slots are convenient to be pulled out from the compartments, facilitating operations such as maintenance, replacement, and installation.

[0028] Example 3: Please refer to Figure 2Specifically, one end of the first connecting rod 4 is symmetrically and fixedly connected to the left and right side walls of the main compartment 2 respectively, and the other end of the first connecting rod 4 is fixedly connected to the inner side wall of the corresponding main protection box 1. The first connecting rod 4 suspends the main compartment 2 in the main protection box 1, so that the side wall of the main compartment 2 does not contact the side wall of the main protection box 1. In the case of external force impact, the influence on the main compartment 2 is relatively small, and the main controller is thus effectively protected.

[0029] Embodiment 4: Please refer to Figure 2 Specifically, adjacent compartments 3 are connected by second connecting rods 5. One end of the third connecting rod 6 is symmetrically and fixedly connected to the left and right side walls of the outermost compartments 3 respectively, and the other end of the third connecting rod 6 is fixedly connected to the inner side wall of the corresponding main protection box 1. The second connecting rod 5 and the third connecting rod 6 suspend the compartment 3 in the main protection box 1, so that the side wall of the compartment 3 does not contact the side wall of the main protection box 1. In the case of external force impact, the influence on the compartment 3 is relatively small, and the slave controller is thus effectively protected.

[0030] Embodiment 5: Please refer to Figure 1 Specifically, ventilation holes 7 are uniformly formed on the left and right side walls of the main protection box 1, the main compartment 2 and multiple compartments 3. The arrangement of the ventilation holes 7 facilitates the air circulation in the main protection box 1 and is conducive to the heat dissipation of the main controller and the slave controller.

[0031] Embodiment 6: Please refer to Figure 2 Specifically, a ventilation fan 8 is provided on one side wall of the main protection box 1. The arrangement of the ventilation fan 8 further increases the air circulation in the main protection box 1 and provides good heat dissipation conditions for the main controller and the slave controller.

[0032] Embodiment 7: Please refer to Figure 3 and 4 Specifically, the ventilation fan 8 includes a fan frame 801, which is fixedly connected to the inner side wall of the main protection box 1. A rotating shaft is arranged in the fan frame 801, and a fan blade 802 is rotatably connected to the rotating shaft. An electric motor 803 is arranged outside the fan frame 801, and the output end of the electric motor 803 is connected to the rotating shaft. The electric motor 803 penetrates through the side wall of the main protection box 1. By the operation of the electric motor 803, the fan blade 802 is driven to rotate, accelerating the air circulation in the main protection box 1 and providing good heat dissipation conditions for the main controller and the slave controller.

[0033] Embodiment 8: Please refer to Figure 1Specifically, the upper wall and the lower wall of the main protection box 1 are respectively fixedly connected with a reinforcement net 9, and the reinforcement net 9 is composed of horizontally and vertically crisscrossed ribs. The arrangement of the reinforcement net 9 increases the impact resistance of the upper wall and the lower wall of the main protection box 1, and improves the overall firmness of the system.

[0034] Example 9: Please refer to Figure 1 Specifically, hand holes 12 are respectively formed in the main extraction groove 10 and the plurality of sub-extraction grooves 11. The arrangement of the hand holes 12 facilitates the extraction of the main extraction groove 10 and the sub-extraction grooves 11. The extraction grooves are convenient to be extracted from the compartment, which is convenient for operations such as maintenance, replacement, and installation.

[0035] Example 10: Please refer to Figure 1 Specifically, cushion grooves 13 are fixedly connected to the four corners of the lower end surface of the main protection box 1. The cushion grooves 13 are L-shaped groove structures, and the cushion grooves 13 can be rubber grooves, with relatively large friction with the contact plane, and are easy to be stably placed.

[0036] Working principle: The main protection box 1 is set up. The main protection box 1 is the main protection component in the system, which effectively protects the main controller and slave controllers located inside it. Moreover, the main protection box 1 integrates the main controller and multiple slave controllers, with a high degree of simplification, a small overall volume of the system, small occupied space and easy installation. Inside the main protection box 1, there are a main compartment 2 and multiple partition compartments 3. A main extraction slot 10 and multiple sub-extraction slots 11 are respectively clamped inside the main compartment 2 and the multiple partition compartments 3. The main controller is installed in the main extraction slot 10, and multiple slave controllers are installed in the multiple sub-extraction slots 11. The main controller and slave controllers are respectively installed in the main extraction slot 10 and the sub-extraction slots 11. The main compartment 2 and the main extraction slot 10 further protect the main controller, and the partition compartment 3 and the sub-extraction slots 11 further protect the slave controllers. The overall system is firm and highly integrated, and the extraction slot is convenient to be pulled out from the compartment, facilitating operations such as maintenance, replacement, and installation. Among them, multiple slave controllers are respectively used to collect voltage data, current data, and temperature data of the hydrogen fuel cell. The main controller and multiple slave controllers are respectively connected through wireless communication. Multiple slave controllers are connected through wireless communication to synchronize the acquisition time. The main controller sends a working signal to multiple slave controllers. After receiving the working signal, multiple slave controllers communicate with each other to determine the sampling time, and then respectively simultaneously carry out their own data acquisition work. After the sampling is completed, multiple slave controllers send their respective data to the main controller. The slave controller for collecting voltage includes a voltage acquisition module, which is electrically connected to the hydrogen fuel cell through a signal processing unit. The voltage acquisition module is used to collect the voltage of the hydrogen fuel cell; a single-chip microcomputer, which is electrically connected to the voltage acquisition module; a wireless transmission module, which is electrically connected to the single-chip microcomputer and wirelessly communicates with the main controller. The slave controllers for collecting current and temperature have the same acquisition principle as the slave controller for collecting voltage.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A hydrogen fuel cell data acquisition system, characterized in that: It includes a main protection box (1), a main compartment (2) and a plurality of partition compartments (3) are arranged in the main protection box (1). A main extraction slot (10) and sub-extraction slots (11) are respectively clamped in the main compartment (2) and the plurality of partition compartments (3). A main controller is installed in the main extraction slot (10), and slave controllers are installed in the plurality of sub-extraction slots (11). Among them, the plurality of slave controllers are respectively used to collect voltage data, current data and temperature data of the hydrogen fuel cell. The main controller and the plurality of slave controllers are respectively connected by wireless communication, and the plurality of slave controllers are connected by wireless communication to synchronize the acquisition time; The plurality of partition compartments (3) are arranged side by side on the inner side of the main protection box (1). The main compartment (2) is arranged at the upper side position of the partition compartments (3). The main compartment (2) and the plurality of partition compartments (3) are both suspended in the main protection box (1); One end of a first connecting rod (4) is symmetrically and fixedly connected to the left and right side walls of the main compartment (2) respectively, and the other end of the first connecting rod (4) is fixedly connected to the inner side wall of the corresponding main protection box (1); Adjacent partition compartments (3) are connected by a second connecting rod (5). One end of a third connecting rod (6) is symmetrically and fixedly connected to the left and right side walls of the partition compartment (3) located at the side respectively, and the other end of the third connecting rod (6) is fixedly connected to the inner side wall of the corresponding main protection box (1).

2. The hydrogen fuel cell data acquisition system according to claim 1, wherein: Ventilation holes (7) are evenly formed in the left and right side walls of the main protection box (1), the main compartment (2) and the plurality of partition compartments (3).

3. The hydrogen fuel cell data acquisition system according to claim 2, characterized in that: A ventilation fan (8) is arranged on one side wall of the main protection box (1).

4. The hydrogen fuel cell data acquisition system according to claim 3, wherein: The ventilation fan (8) includes a fan frame (801). The fan frame (801) is fixedly connected to the inner side wall of the main protection box (1). A rotating shaft is arranged in the fan frame (801), and a fan blade (802) is rotatably connected to the rotating shaft. A motor (803) is arranged outside the fan frame (801). The output end of the motor (803) is connected to the rotating shaft, and the motor (803) penetrates through the side wall of the main protection box (1).

5. The hydrogen fuel cell data acquisition system according to claim 4, wherein: Reinforcement nets (9) are fixedly connected to the upper wall and the lower wall of the main protection box (1) respectively. The reinforcement nets (9) are composed of horizontally and vertically crisscrossed ribs.

6. The hydrogen fuel cell data acquisition system according to claim 5, wherein: Hand holes (12) are formed in the main extraction slot (10) and the plurality of sub-extraction slots (11) respectively.

7. A hydrogen fuel cell data acquisition system according to claim 6, characterized in that: Pad grooves (13) are fixedly connected to the four corners of the lower end surface of the main protection box (1). The pad grooves (13) are L-shaped groove structures.

Citation Information

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