A sanitary napkin core forming apparatus

Abstract

The application relates to the field of sanitary product equipment, in particular to a novel wing-protected sanitary napkin cotton core forming device, which comprises a die wheel mechanism, the die wheel mechanism comprises a main shaft, the main shaft is fixedly connected with a die wheel framework, a bearing seat A is assembled on the main shaft through a bearing, the bearing seat A is fixedly connected with a wallboard, a wind distribution bin is fixedly connected on the bearing seat A, the wind distribution bin is sleeved in the die wheel framework, and the wind distribution bin is divided into five cavities which are respectively connected with air pipes through a partition plate. The novel wing-protected sanitary napkin cotton core forming device is provided, the cotton core forming area is divided into three areas, the cotton pulp is separately used as a bottom core and a surface core, and the high polymer material is mixed with the cotton pulp and used as an intermediate core layer, so that the high polymer water absorption material is arranged in the intermediate layer of the cotton core, and the problems encountered in the current production can be overcome.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of sanitary product equipment, in particular to a wing sanitary napkin cotton core forming device. BACKGROUND

[0002] The wing sanitary napkin is a paper sanitary product used by women during menstruation, and is one of adult care products. The cotton core is an important main component of the wing sanitary napkin, so the forming of the cotton core determines the comfort of the wing sanitary napkin, that is, the experience of the product.

[0003] In the past structure, the high molecular water-absorbing material is fully mixed with the cotton core. Since the high molecular material is distributed everywhere in the cotton core, when the high molecular material absorbs water, it will form a barrier particle on the surface layer. The barrier particle not only affects the experience during use, but also the particle may pierce the bottom film, causing the product to break, so that the sanitary napkin cannot achieve the effect of fully locking water. Therefore, a wing sanitary napkin cotton core production forming device adjusts the position of the high molecular water-absorbing material in the cotton core during production, so that it is gathered in the middle of the cotton core, thereby avoiding the problems of the current wing sanitary napkin. SUMMARY

[0004] The present application provides a wing sanitary napkin cotton core forming device. The present application divides the cotton core forming area into three areas, separately uses cotton pulp as the bottom core and the surface core, and mixes the high molecular material with the cotton pulp to form the middle core layer. In this way, the high molecular water-absorbing material is placed in the middle layer of the cotton core, thereby overcoming the problems encountered in current production.

[0005] In order to solve the above technical problems, the present application provides the following technical solutions:

[0006] The present application discloses,

[0007] A wing sanitary napkin cotton core forming device comprises,

[0008] The die wheel mechanism comprises a main shaft, a die wheel framework is fixedly connected to the main shaft, a bearing seat A is assembled on the main shaft through a bearing, the bearing seat A is fixedly connected to a wallboard, a wind distribution bin is fixedly connected to the bearing seat A, the wind distribution bin is sleeved in the die wheel framework, the wind distribution bin is divided into five cavities connected with air pipes through a partition plate, and is formed into a first low negative pressure wind area, a first high negative pressure wind area, a second low negative pressure wind area, a second high negative pressure wind area and a third low negative pressure wind area in the counterclockwise direction;

[0009] The forming mechanism is fixedly connected to the wallboard, the forming mechanism circumferentially half-encloses the mold wheel mechanism, the forming mechanism comprises a first forming plate, a second forming plate and a third forming plate arranged in an anticlockwise direction, the first forming plate and the mold wheel mechanism form a first forming area, the second forming plate and the mold wheel mechanism form a second forming area, and the third forming plate and the mold wheel mechanism form a third forming area, and the first forming area, the second forming area and the third forming area are connected with a cotton pulp feeding crusher through a first feeding pipe, a second feeding pipe and a third feeding pipe respectively.

[0010] The first low negative pressure wind area corresponds to the first forming area, the first high negative pressure wind area corresponds to the second forming area, the second low negative pressure wind area corresponds to an interval area between the second forming area and the third forming area, the second high negative pressure wind area corresponds to the third forming area, and the third low negative pressure wind area corresponds to a transfer area.

[0011] Further, the wind valve is installed on each of the wind pipes.

[0012] Further, one end of the main shaft is fixedly connected with a flange, and the other end is drivingly connected with a power source, and the flange is fixedly connected with the mold wheel framework.

[0013] Further, the cotton sweeping wheel mechanism is arranged at the end of the second forming area and the third forming area, and is used for arranging the formed cotton core.

[0014] Further, the cotton sweeping wheel mechanism comprises a mounting bracket, a driving motor, a bearing seat B, a transmission shaft and a brush, the bracket and the bearing seat B are fixedly connected with the wallboard, the transmission shaft is installed on the bearing seat B, the driving motor is drivingly connected with one end of the transmission shaft, the other end of the transmission shaft is fixedly connected with the brush, and the brush is in contact with the upper surface of the cotton core.

[0015] The application has the following beneficial effects:

[0016] The present patent sets the forming area of the cotton core into three areas, the first forming area forms a cotton pulp layer as the inner layer of the cotton core, the second forming area forms a mixed layer of cotton pulp and high polymer material as the main layer of the cotton core, and the third forming area forms a cotton pulp layer as the surface layer of the cotton core, thereby forming a three-layer cotton core layer, and the mixing of the high polymer material and the cotton pulp in the middle layer can effectively avoid the problems of the existing cotton core, and the air distribution bin is set as five separate cavities, respectively setting negative air pressure, using the first low negative pressure air zone to adsorb the cotton pulp on the die wheel skeleton in the first forming area to form the inner layer of the cotton core, the first high negative pressure air zone adsorbs the mixture of the cotton pulp and the high polymer material in the second forming area to form the middle layer of the cotton core, and then the second high negative pressure air zone adsorbs the cotton pulp in the third forming area to form the surface layer of the cotton core, and in order to prevent the phenomenon of air leakage between the second forming area and the third forming area, the second low negative pressure air zone is set in the interval cavity between the second forming area and the third forming area for transition, and finally the formed cotton core on the die wheel skeleton is transferred to the next transfer wheel through the third low negative pressure air zone, thereby completing the production of the cotton core forming station.

[0017] Two, by installing air valves on the air pipe of each communication air bin cavity, the air valves can be adjusted as needed to adjust the negative air pressure in the air bin cavity.

[0018] Three, by setting a flange on the main shaft, the copper drum flange is fixedly connected with the die wheel skeleton, which can be directly fixed by bolts, and is convenient for disassembly and maintenance.

[0019] Four, by setting a cotton sweeping wheel mechanism, the formed cotton core in the second forming area and the third forming area is arranged, so that the cotton core forming is more beautiful. DETAILED DESCRIPTION

[0020] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0021] Fig. 1 It is a structural schematic diagram of the present patent.

[0022] Fig. 2 It is a structural schematic diagram of the die wheel mechanism.

[0023] Fig. 3 It is another angle structural schematic diagram of the die wheel mechanism.

[0024] Fig. 4 It is a structural schematic diagram of the forming mechanism.

[0025] Fig. 5 It is a structural schematic diagram of the cotton sweeping wheel mechanism. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, it should be understood that the preferred embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.

[0027] As Figs. 1-3 shown,

[0028] A wing sanitary napkin core forming device, comprising,

[0029] A die wheel mechanism 10, the die wheel mechanism 10 comprises a main shaft 101, the main shaft 101 is fixedly connected with a die wheel framework 105, the main shaft 101 is assembled with a bearing seat A 102 through a bearing, the bearing seat A 102 is fixedly connected to a wallboard 40, the bearing seat A 102 is fixedly connected with a wind distribution bin 103, the wind distribution bin 103 is sleeved in the die wheel framework 105, the wind distribution bin 103 is divided into five cavities respectively communicating with air pipes 104 by a partition plate, and is formed into a first low negative pressure wind area 1031, a first high negative pressure wind area 1032, a second low negative pressure wind area 1033, a second high negative pressure wind area 1034 and a third low negative pressure wind area 1035 in a counterclockwise direction;

[0030] A forming mechanism 20, the forming mechanism 20 is fixedly connected to the wallboard 40, the forming mechanism 20 is circumferentially half-coated with the die wheel mechanism 10, the forming mechanism 20 comprises a first forming plate 201, a second forming plate 202 and a third forming plate 203 arranged in a counterclockwise direction, the first forming plate 201 forms a first forming area 2011 with the die wheel mechanism 10, the second forming plate 202 forms a second forming area 2021 with the die wheel mechanism 10, and the third forming plate 203 forms a third forming area 2031 with the die wheel mechanism 10, the first forming area 2011, the second forming area 2021 and the third forming area 2031 are respectively communicated with a cotton pulp feeding crusher through a first feeding pipe 2012, a second feeding pipe 2022 and a third feeding pipe 2032;

[0031] Wherein, the first low negative pressure wind area 1031 corresponds to the first forming area 2011, the first high negative pressure wind area 1032 corresponds to the second forming area 2021, the second low negative pressure wind area 1033 corresponds to the interval area between the second forming area 2021 and the third forming area 2031, the second high negative pressure wind area 1034 corresponds to the third forming area 2031, and the third low negative pressure wind area 1035 corresponds to the transfer area; the second feeding pipe 2022 is also communicated with a high molecular material feeding pipe 2013.

[0032] Specifically, the bearing seat A102 is fixedly locked on the wall plate 40 by bolts, the main shaft 101 is assembled with the bearing seat A102 by bearings; the main shaft 101 rotates, the bearing seat 102 is fixed, the air distribution bin 103 is sleeved on the bearing seat A102 and is fixedly locked by a clamp; the air distribution bin 103 is fixedly locked with five air pipes 104 by bolts, and the first forming plate 201, the second forming plate 202 and the third forming plate 203 are all fixedly connected to the wall plate 40 by bolts.

[0033] Further, in order to control the height of the negative pressure area, each of the air pipes 104 is provided with an air valve.

[0034] Further, one end of the main shaft is fixedly connected with a flange 106, and the other end is drivingly connected to a power source, and the flange 106 is fixedly connected with the die wheel framework 105.

[0035] Specifically, the flange 106 is fixedly locked with the die wheel framework 105 by bolts; the flange 106 is fixedly connected with the main shaft 101 by a key, and a retaining ring is used to press the main shaft 101 and the flange 106.

[0036] Further, the device further comprises a sweeper mechanism 30, the sweeper mechanism 30 is provided with two sweeper mechanisms respectively installed at the ends of the second forming area 2021 and the third forming area 2031, and is used for arranging the formed cotton slurry.

[0037] Further, the sweeper mechanism 30 comprises a mounting bracket 301, a driving motor 302, a bearing seat B303, a transmission shaft 304 and a brush 305, the bracket 301 and the bearing seat B303 are fixedly connected to the wall plate 40, the transmission shaft 304 is installed on the bearing seat B303, the driving motor 302 is drivingly connected to one end of the transmission shaft 304, the other end of the transmission shaft 304 is fixedly connected with the brush 305, the brush 305 is in contact with the upper surface of the cotton core at the mounting position, and is used for arranging the formed cotton core to make the formed cotton core more beautiful.

[0038] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, and for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A device for forming the cotton core of a sanitary napkin with wings, characterized in that: include, A die wheel mechanism (10), the die wheel mechanism (10) comprising a main shaft (101), the main shaft (101) being fixedly connected to a die wheel frame (105), the main shaft (101) being equipped with a bearing seat A (102) via a bearing, the bearing seat A (102) being fixedly connected to a wall panel (40), the bearing seat A (102) being fixedly connected to an air distribution bin (103), the air distribution bin (103) being sleeved in the die wheel frame (105), the air distribution bin (103) being divided into five cavities respectively connected to air ducts (104) by a partition, forming a first low negative pressure wind zone (1031), a first high negative pressure wind zone (1032), a second low negative pressure wind zone (1033), a second high negative pressure wind zone (1034), and a third low negative pressure wind zone (1035) in a counterclockwise direction; A forming mechanism (20), wherein the forming mechanism (20) is fixedly connected to the wall panel (40), and the forming mechanism (20) half-covers the die wheel mechanism (10) along a circumference. The forming mechanism (20) comprises a first forming plate (201), a second forming plate (202), and a third forming plate (203) arranged counterclockwise. The first forming plate (201) and the die wheel mechanism (10) form a first forming area (2011), the second forming plate (202) and the die wheel mechanism (10) form a second forming area (2021), and the third forming plate (203) and the die wheel mechanism (10) form a third forming area (2031). The first forming area (2011), the second forming area (2021), and the third forming area (2031) are connected to a cotton pulp feed crusher via a first feeding pipe (2012), a second feeding pipe (2022), and a third feeding pipe (2032), respectively. The first low-negative-pressure wind zone (1031) corresponds to the first molding zone (2011), the first high-negative-pressure wind zone (1032) corresponds to the second molding zone (2021), the second low-negative-pressure wind zone (1033) corresponds to the interval between the second molding zone (2021) and the third molding zone (2031), the second high-negative-pressure wind zone (1034) corresponds to the third molding zone (2031), and the third low-negative-pressure wind zone (1035) corresponds to the transfer zone; the second feed pipe (2022) is also connected to a polymer material feed pipe (2013).

2. The cotton core forming device for sanitary napkin with wings according to claim 1, characterized in that: Each of the air ducts (104) is equipped with an air valve.

3. The cotton core forming device for sanitary napkin with wings according to claim 1, characterized in that: One end of the main shaft is fixedly connected to a flange (106), and the other end is transmission-connected to a power source. The flange (106) is fixedly connected to the mold wheel frame (105).

4. A wing sanitary napkin cotton core forming device according to any one of claims 1 to 3, characterized in that: It also includes a cotton sweeping wheel mechanism (30), wherein the cotton sweeping wheel mechanism (30) is provided with two wheels respectively mounted at the ends of the second forming area (2021) and the third forming area (2031) for arranging the formed cotton cores.

5. The cotton core forming device for sanitary napkin with wings according to claim 4, characterized in that: The cotton sweeping wheel mechanism (30) comprises a mounting bracket (301), a driving motor (302), a bearing seat B (303), a transmission shaft (304), and a brush (305); the bracket (301) and the bearing seat B (303) are fixedly connected to the wall panel (40); the transmission shaft (304) is mounted on the bearing seat B (303); the driving motor (302) is drivingly connected to one end of the transmission shaft (304); the other end of the transmission shaft (304) is fixedly connected to the brush (305); and the brush (305) contacts the upper surface of the cotton core at the mounting location.

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