A large ice transport vehicle with automatic loading and unloading
By arranging a main frame, a sliding mechanism, a lifting mechanism, a loading and unloading basket, a conveying mechanism and a pushing mechanism on the transport vehicle, automatic loading and unloading of large ice blocks is achieved, solving the problems of low efficiency and safety hazards in the existing technology and improving loading and unloading efficiency and safety.
Patent Information
- Application Number
- CN202111564536.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2041-12-20
AI Technical Summary
The loading and unloading process of large ice blocks requires manual operation, which is inefficient and poses safety hazards. It also requires additional auxiliary equipment and is inconvenient to operate.
A large ice transport vehicle with automatic loading and unloading is designed, which includes a main frame, a sliding mechanism, a lifting mechanism, a loading and unloading basket, a conveying mechanism and a pushing mechanism. The coordinated work of these mechanisms enables automatic loading and unloading of large ice blocks without the need for additional auxiliary tools.
It realizes the orderly automatic loading and unloading of large ice blocks, improves efficiency, reduces the need for manual operation, and ensures safety and convenience of operation.
Smart Images

Figure CN116279060B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of transport vehicles, in particular to a large ice transport vehicle with automatic loading and unloading. Background Art
[0002] With economic development and technological progress, the application scope of ice-making technology and products in the national economy continues to expand. They are widely used in cold chain construction in industries such as food processing, supermarket logistics, and deep-sea fishing; concrete cooling in industries such as water conservancy and hydropower, nuclear power, and construction engineering; artificial environment fields such as mine cooling; energy storage and peak regulation; energy conservation and environmental protection fields; as well as reactor cooling in the fine chemical industry, artificial ice and snow, edible ice, household, pharmaceutical and medical fields.
[0003] At present, the processes of ice making, ice discharging, ice storage and ice crushing are mostly still based on manpower, with a very low degree of mechanization and automation, resulting in very low production efficiency, seriously high production costs, and huge hidden dangers in personnel safety and hygiene.
[0004] Especially for the transportation of large ice blocks, large ice blocks are usually stacked in the car. During loading and unloading, they need to be pushed into or pulled out of the car one by one manually. Large ice blocks generally weigh 100KG. Ice blocks are not only smooth but also very heavy. Manual pushing and pulling is not only time-consuming and labor-intensive, but also inefficient and poses certain personal risks. In addition, special auxiliary equipment is required during the loading and unloading process, which is inconvenient to operate. Moreover, the auxiliary equipment is usually large in size and not convenient to carry with the vehicle. Summary of the Invention
[0005] The main purpose of the present invention is to overcome the defects of large ice transport vehicles in the prior art that they require additional auxiliary equipment, are inconvenient to operate and have low efficiency during loading and unloading, and to propose a large ice transport vehicle with automatic loading and unloading.
[0006] The present invention adopts the following technical solutions:
[0007] A large ice transport vehicle with automatic loading and unloading comprises a vehicle body, characterized in that it also comprises a main frame, a sliding mechanism, a lifting mechanism, at least one loading and unloading basket, at least one conveying mechanism and at least one pushing mechanism; the main frame is installed in the vehicle body and is provided with at least one layer; the loading and unloading basket is located at one end of the main frame to place large ice cubes; the sliding mechanism can slide inward or outward relative to the main frame; the lifting mechanism is installed on the sliding mechanism and is connected to drive the loading and unloading basket to rise or fall; the conveying mechanism is installed at one end of the layer to transport large ice cubes between the layer and the loading and unloading basket; the pushing mechanism is installed on the main frame and is provided with a first push rod, a second push rod and a driving assembly, the driving assembly is connected to drive the first push rod to move inward to push the large ice cubes into the layer in sequence, and the driving assembly is connected to drive the second push rod to move outward to push the large ice cubes on the layer to leave the layer in sequence and enter the conveying mechanism.
[0008] Preferably, a hanger is provided on the top of the main frame, and the hanger is provided with a sliding groove; the sliding mechanism includes a sliding frame and a sliding drive device, the sliding frame is in sliding cooperation with the sliding groove, and the sliding drive device is installed on the hanger and is connected to drive the sliding frame to slide and drive the loading and unloading basket to move outward to the outside of the main frame or inward to the conveying mechanism.
[0009] Preferably, the loading and unloading basket includes a frame, a first roller assembly and a second roller assembly; the first roller assembly is located at the bottom of the frame; the second roller assembly is located on one side of the frame and is rotatably connected to the frame so as to be flipped up to one side of the frame or flipped down to be flush with the first roller assembly.
[0010] Preferably, the frame includes a base frame, a first bracket, a second bracket and a shift lever, and the first bracket and the second bracket are respectively fixed to the left and right sides of the base frame; one end of the shift lever is rotatably connected to the first bracket, and the other end is detachably buckled on the second bracket; the first roller assembly is installed on the base frame, and the second roller assembly is rotatably arranged on the rear side of the base frame and is located between the first bracket and the second bracket.
[0011] Preferably, the lifting mechanism includes a drum, two steel ropes and a motor. The drum is installed on the sliding mechanism. A hook can be set at one end of the two steel ropes, which are connected to the loading and unloading basket through the hook, and the other end is fixedly wound around the drum. The motor drives the drum to rotate so that the steel rope drives the loading and unloading basket to rise or fall.
[0012] Preferably, it further comprises at least one slide rail assembly, one end of which is rotatably connected to the sliding mechanism; the loading and unloading basket is in sliding fit with the slide rail assembly.
[0013] Preferably, the slide rail group includes two slide rails and a plurality of fixing frames; the two slide rails are arranged in parallel and spaced apart and one end of each is rotatably connected to the sliding mechanism, and the plurality of fixing frames are fixed to the vehicle body and detachably fixed to the slide rails.
[0014] Preferably, the driving assembly includes a driving motor, a transmission rod and two conveyor belt groups; the two conveyor belt groups are respectively arranged on two opposite sides above the layer plate; the transmission rod is provided with a driving gear and its two ends are respectively connected to the two conveyor belt groups; the first push rod and the second push rod are connected between the two conveyor belt groups; the driving motor is connected to drive the driving gear to rotate, thereby driving the conveyor belt group to drive the first push rod and the second push rod to move.
[0015] Preferably, the conveyor belt group includes a conveyor belt and several gears, and the several gears can be arranged along the length direction and height direction of the main frame, and the conveyor belt is wound around the several gears; the first push rod is connected between the conveyor belts of the two conveyor belt groups, and the second push rod is connected between the conveyor belts of the two conveyor belt groups.
[0016] Preferably, the other end of the layer plate is also provided with a buffer plate, at least one elastic member and at least one connecting shaft, one end of the connecting shaft is fixedly connected to the corresponding end of the main frame; the buffer plate is slidably mounted on the other end of the connecting shaft, and the elastic member is arranged between the corresponding end of the main frame and the buffer plate.
[0017] From the above description of the present invention, it can be seen that compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The transport vehicle of the present invention is provided with a main frame, a hoisting mechanism, a sliding mechanism, at least one loading and unloading basket, at least one conveying mechanism and at least one pushing mechanism in the vehicle body. The loading and unloading basket is used to place large ice cubes; the sliding mechanism can slide inward or outward relative to the main frame; the hoisting mechanism is installed on the sliding mechanism and is connected to drive the loading and unloading basket to rise or fall; the conveying mechanism is used to transport large ice cubes between the shelf and the loading and unloading basket; the pushing mechanism is used to push the large ice cubes into the shelf in sequence and push the large ice cubes on the shelf out of the shelf in sequence and into the conveying mechanism through the first push rod and the second push rod respectively, thereby realizing orderly and automatic loading and unloading of large ice cubes on the vehicle body without the need for additional auxiliary tools and with high efficiency.
[0019] 2. The transport vehicle of the present invention has a loading and unloading basket provided with a first roller assembly and a second roller assembly; the first roller assembly is located at the bottom of the frame; the second roller assembly is rotatably connected to the frame and can be flipped up to one side of the frame or flipped down to be flush with the first roller assembly. The use of this loading and unloading basket for loading and unloading large ice cubes ensures that the movement of large ice cubes is smoother, time-saving, labor-saving, safe and reliable.
[0020] 3. The transport vehicle of the present invention has a frame including a base frame, a first bracket and a second bracket. The first bracket and the second bracket are fixed to the left and right sides of the base frame. The top side of the frame is open, a gear lever is provided on the front side, and a second roller assembly is provided on the rear side, which facilitates the loading of large ice cubes into the frame and prevents them from falling out.
[0021] 4. The transport vehicle of the present invention has a driving assembly including a driving motor, a transmission rod and two conveyor belt groups; the two conveyor belt groups are respectively arranged on two opposite sides above the layer plate; the transmission rod is connected between the driving motor and the two conveyor belt groups, and the first push rod and the second push rod are connected between the two conveyor belt groups; the transmission rod is driven to rotate by the driving motor to drive the conveyor belt group to move and drive the first push rod and the second push rod to move, and the transmission method is simple, reliable and easy to install.
[0022] 5. In the transport vehicle of the present invention, the two conveyor belt groups are respectively located on both sides of the large ice block near the upper part, and the first push rod and the second push rod can move along the length direction or height direction of the main frame, and can also abut against the middle part of the large ice block to prevent the large ice block from falling or detaching.
[0023] 6. The transport vehicle of the present invention is provided with a buffer assembly at the other end of the layer plate in the main frame, including a buffer plate, at least one elastic member and a connecting shaft, one end of the connecting shaft is fixedly connected to the corresponding end of the main frame; the buffer plate is slidably mounted on the other end of the connecting shaft, and the elastic member is arranged between the corresponding end of the main frame and the buffer plate, which can prevent large ice blocks from hitting the main frame and play a buffering and protective role.
[0024] 7. The transport vehicle of the present invention has a sliding mechanism provided with a sliding frame and a driving device. The sliding driving device drives the sliding frame to extend outward or retract relative to the hanger. When extending outward, large ice cubes can be loaded and unloaded. When retracted inward, the frame can be stored in the vehicle body. The structure is ingenious and can realize loading and unloading anytime and anywhere.
[0025] 6. The transport vehicle of the present invention is further provided with slide rails and a plurality of fixing frames, and the slide rails are used to guide the lifting and lowering movement of the frame. The slide rails are configured to be foldable or detachable for easy storage, which is convenient for installation and saves space. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is the overall appearance diagram of the present invention;
[0027] Figure 2 This is a state diagram of the present invention (disassembled state);
[0028] Figure 3 This is the main structural diagram of the present invention;
[0029] Figure 4 This is a structural diagram of the main frame of the present invention;
[0030] Figure 5 for Figure 4 A magnified view of point A;
[0031] Figure 6 for Figure 5 Partial enlarged view;
[0032] Figure 7 for Figure 4 Enlarged view of point B;
[0033] Figure 8 Connection diagram for the sliding mechanism, lifting mechanism and loading and unloading basket;
[0034] Figure 9 for Figure 7 A partial enlarged view of
[0035] Figure 10 This is the structural diagram of the loading and unloading basket (with the barrier lever open);
[0036] Figure 11 This is the structural diagram of the loading and unloading basket;
[0037] Figure 12 This is a working state diagram of the present invention (the first group of large ice cubes is located in the loading and unloading basket);
[0038] Figure 13 This is a working state diagram of the present invention (the first group of large ice cubes enters the shelf);
[0039] Figure 14 This is a working state diagram of the present invention (the second group of large ice cubes enters the conveying mechanism);
[0040] Figure 15 This is a working state diagram of the present invention (the lower layer is filled with large ice cubes)
[0041] Figure 16 This is a working state diagram of the present invention (the upper layer is loaded with large ice cubes);
[0042] Figure 17 This is a working state diagram of the present invention (the main frame is filled with large ice cubes);
[0043] Figure 18 The loading and unloading basket is located above the conveying mechanism;
[0044] in,
[0045] 10a, vehicle body, 10, main frame, 11, shelf, 12, hanger, 13, sliding groove, 20, loading and unloading basket, 20a, frame, 21, bottom frame, 22, first bracket, 23, second bracket, 24, stop bar, 25, buckle groove, 26, fastener, 27, hook, 28, groove, 29, roller group, 30, first roller assembly, 31, first roller, 32, first fixed frame, 33, transmission gear, 40, second roller assembly, 41, second roller, 42, second fixed frame, 43, lifting mechanism, 44. Wire rope, 45. Slide rail, 46. Slide trough, 47. Fixed frame, 50. Conveying mechanism, 51. Mounting frame, 52. Roller, 53. Transmission wheel, 60. Pushing mechanism, 61. First push rod, 62. Second push rod, 63. Driving motor, 64. Transmission rod, 65. Conveyor belt, 66. Gear, 67. Driving gear, 70. Buffer assembly, 71. Buffer plate, 72. Elastic member, 73. Connecting shaft, 80. Large ice cube, 90. Sliding mechanism, 91. Sliding frame, 92. Sliding drive device.
[0046] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. DETAILED DESCRIPTION
[0047] The present invention is further described below through specific embodiments.
[0048] In the present invention, the terms "first", "second", "third", etc. are only used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. In the description, the directions or positional relationships indicated by "upper", "lower", "left", "right", "front", and "back" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and are not intended to indicate or imply that the device referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0049] In this application, unless otherwise specified, "plurality" refers to two or more. "And / or" describes a relationship between related objects, indicating that three possible relationships exist. For example, "A and / or B" can mean: A exists alone, A and B exist simultaneously, or B exists alone. The character " / " generally indicates that the related objects are in an "or" relationship.
[0050] See also Figures 1 to 18, a large ice transport vehicle with automatic loading and unloading, including a vehicle body 10a, a main frame 10, a sliding mechanism 90, a lifting mechanism 43, at least one loading and unloading basket 20, at least one conveying mechanism 50 and at least one pushing mechanism 60, etc. The vehicle body 10 may be a conventional cold chain transport vehicle, which may include relevant structures necessary for cold chain transport vehicles. The main frame 10 is installed in the compartment of the vehicle body 10a. The main frame 10 is a frame structure, which may be a single-layer structure or a multi-layer structure, and its overall size can be adapted to the compartment. If the main frame 10 is a single-layer structure, a layer of plate 11 is provided at the bottom of the main frame 10; if it is a multi-layer structure, adjacent layers are separated by layer plates 11, and multiple layer plates are spaced apart and distributed along the vehicle height direction. Preferably, two layers are provided, and two layers of plates 11 are provided.
[0051] The loading and unloading basket 20 can be located at one end of the main frame 10, i.e., the rear end of the vehicle body 10a, and is used to hold large ice cubes 80. The loading and unloading basket 20 can include a frame 20a, a first roller assembly 30, and a second roller assembly 40. The frame 20a can be a frame structure, and its shape can be customized to the shape and size of the large ice cubes 80. Specifically, the frame 20a includes a base frame 21, a first bracket 22, and a second bracket 23. The first bracket 22 and the second bracket 23 are respectively fixed to the left and right sides of the base frame 21. The top, front, and rear sides of the frame 20a are open.
[0052] The first roller assembly 30 is located at the bottom of the frame 20a and is mounted on the base frame 21. It can be operated to transport large ice cubes 80 into or out of the frame 20a. The first roller assembly 30 can adopt a conventional roller structure, including a plurality of first rollers 31, a first fixed frame 32, and a rolling drive device. The plurality of first rollers 31 are rotatably mounted on the first fixed frame 32, and a transmission gear 33 is provided at one end. The rolling drive device is connected to drive the transmission gear 33 to rotate, thereby driving the first rollers 31 to roll. The rolling drive device can adopt a reduction motor, and the transmission gears 33 of adjacent first rollers 31 are connected by a chain or belt drive.
[0053] The second roller assembly 40 is rotatably disposed on the rear side of the base frame 21 and is located between the first bracket 22 and the second bracket 23. The second roller assembly 40 is located on one side of the frame 20a and is rotatably connected to the frame 20a. It can be flipped up to the side of the frame 20a or flipped down to be flush with the first roller assembly 30. Specifically, the second roller assembly 40 includes a plurality of second rollers 41, a second fixed frame 42 and a rotation drive device. The plurality of second rollers 41 are rotatably mounted on the second fixed frame 42. The second fixed frame 42 is rotatably connected to the first fixed frame 32. The rotation drive device can be connected to drive the second fixed frame 42 to rotate relative to the first fixed frame 32. When the second roller assembly 40 flips up to the rear side of the frame 20a, it can block large ice cubes 80 from falling out from the rear side. When the second roller assembly 40 flips down to be flush with the first roller assembly 30, it can receive the large ice cubes 80 transmitted from the first roller assembly 30. See Figure 10 、 Figure 12 The rotary drive device can be realized by using a rotary motor in conjunction with gears.
[0054] Furthermore, the frame 20a includes a barrier lever 24 located at the front of the frame 20a. One end of the barrier lever 24 is rotatably connected to the first bracket 22, and the other end is detachably fastened to the second bracket 23. Specifically, the other end of the barrier lever 24 is provided with a fastening groove 25, which is correspondingly fastened to a fastener 26 provided on the second bracket 23. The fastening groove 25 is fastened to the fastener 26. The barrier lever 24 is used to prevent large ice cubes 80 within the frame 20a from falling out from the front.
[0055] Furthermore, two hooks 27 are provided on the frame 20 a , and the two hooks 27 can be located on the top of the first bracket 22 and the second bracket 23 respectively, for lifting the loading and unloading basket 20 .
[0056] The main frame 10 is also topped with a hanger 12. Sliding grooves 13 are provided on two opposing inner sides of the hanger 12. The sliding mechanism 90 comprises a sliding frame 91 and a sliding drive 92. The two sides of the sliding frame 91 slide in engagement with the two sliding grooves 13. The sliding drive 92 is mounted on the hanger 12 and is connected to drive the sliding frame 91 outward or inward relative to the hanger 12. The interactive drive 92 can be a pneumatic cylinder.
[0057] The hoisting mechanism 43 is mounted on the sliding frame 91 of the main frame 10 and is connected to drive the loading and unloading basket 20 to rise or fall. The hoisting mechanism 43 can be implemented by a winch or other structure with similar functions, which can be provided with a drum, two steel wire ropes 44, and a motor. The drum is mounted on the sliding frame 91. One end of the two steel wire ropes 44 can be provided with a hook, which is connected to the hook 27 on the frame 20a through the hook. The other end is fixedly wound around the drum. The motor drives the drum to rotate forward or reverse, driving the steel wire ropes 44 to lift or lower the frame 20a. When the sliding frame 91 slides relative to the hanger 12, it can drive the loading and unloading basket 20 to move outward to the outside of one end of the main frame 10 or inward to one end of the layer 11.
[0058] Furthermore, in order to ensure the reliability and safety of the movement of the frame 20a, the present invention also includes at least one slide rail group, one end of which is rotatably connected to the sliding frame 91 of the sliding mechanism 90. At least one frame 20a is in sliding cooperation with the corresponding slide rail group. Specifically, the slide rail group includes two slide rails 45 and a plurality of fixed frames 47; the two slide rails 45 are arranged in parallel and spaced apart and one end thereof is rotatably connected to the corresponding end of the sliding frame 91. The slide rails 45 are arranged to be foldable or detachable for easy storage, and the folding part thereof can be located in the middle of the slide rail 45 or other suitable positions. Several fixed frames 47 can be fixed to suitable positions on the vehicle body 10a, such as near the bottom of the rear of the vehicle, and their number can be set as needed. The fixed frame 47 is detachably fixed to the slide rail 45, and specifically, detachable fixation can be achieved by screws. The two opposite sides of the slide rail 45 are respectively provided with slide grooves 46 extending along the length direction, and the corresponding side of the frame 20a is provided with a groove 28. The two side walls of the groove 28 are respectively provided with roller groups 29, which roll in cooperation with the corresponding slide grooves 46.
[0059] The conveyor mechanism 50 is mounted on one end of the deck 11 to transport large ice cubes between the deck 11 and the loading and unloading basket 20. The conveyor mechanism 50 can be implemented using a common roller structure and may include a mounting frame 51, a plurality of rollers 52, a transmission belt, and a motor. The plurality of rollers 52 are rotatably mounted on the mounting frame 51 and are provided with a transmission wheel 53. The motor output shaft is provided with a driving wheel, and the transmission belt is wound between the driving wheel 53 and the driving wheel to transmit power. When the motor drives the driving wheel to rotate, the transmission belt drives the rollers 52 to roll, thereby driving the large ice cubes 80. The movement direction of the large ice cubes 80 is related to the rotation direction of the rollers 52, which is determined by the rotation direction of the driving wheel.
[0060] The push mechanism 60 is mounted on the main frame 10 and is used to push the large ice blocks 80. It comprises a first push rod 61, a second push rod 62, and a drive assembly. The drive assembly drives the first push rod 61 inward to push the large ice blocks 80 onto the shelf 11 for loading. The drive assembly drives the second push rod 62 outward to push the large ice blocks 80 on the shelf 11 off the shelf 11 and into the conveyor mechanism 50 for unloading.
[0061] Furthermore, the drive assembly includes a drive motor 63, a transmission rod 64, and two conveyor belt assemblies. The two conveyor belt assemblies are respectively arranged on opposite sides above the shelf 11. The transmission rod 64 is equipped with a driving gear 67, and its ends are respectively connected to the two conveyor belt assemblies. A first push rod 61 and a second push rod 62 are connected between the two conveyor belt assemblies. The drive motor 63 is connected to the driving gear 67 to rotate, thereby driving the conveyor belt assemblies to drive the first push rod 61 and the second push rod 62 to move. The two conveyor belt assemblies are respectively located on both sides of the large ice block 80 near the top, with a certain distance between the first push rod 61 and the second push rod 62. The first push rod 61 and the second push rod 62 are arranged so that when the first push rod 61 is located at one end of the shelf 11, the second push rod 62 is located at the other end of the shelf 11.
[0062] Furthermore, the conveyor belt group includes a conveyor belt 65 and a plurality of gears 66. The plurality of gears 66 can be arranged along the length and height of the main frame 10 and are rotatably connected to the main frame 10. That is, the gears 66 are arranged in the length and width directions of the main frame 10. The number of gears 66 can be set according to the length and height of the main frame 10 and is not limited here. The conveyor belt 65 is wound around the plurality of gears 66 and is in a tensioned state. The first push rod 61 is connected between the conveyor belts 65 of the two conveyor belt groups and can move along the length or height direction of the main frame 10 with the conveyor belts 65. The second push rod 62 is also connected between the conveyor belts 65 of the two conveyor belt groups and can move along the length or height direction of the main frame 10 with the conveyor belts 65.
[0063] For further information, see Figure 6 At least one buffer assembly 70 is also provided at the other end of the shelf 11. The buffer assembly 70 includes a buffer plate 71, at least one elastic member 72, and at least one connecting shaft 73. One end of the connecting shaft 73 is fixedly connected to the corresponding end of the main frame 10. The buffer plate 71 is slidably mounted on the other end of the connecting shaft 73. The elastic member 72 is disposed between the corresponding end of the main frame 10 and the buffer plate 71, preventing large ice cubes 80 from directly impacting the main frame 10 and providing a buffering effect.
[0064] In the present invention, the main frame 10 may include two upper and lower decks 11, each deck 11 having two conveyor mechanisms 50 disposed on one end and two pusher mechanisms 60 disposed on the upper end. The two conveyor mechanisms 50 and the two pusher mechanisms 60 may operate synchronously, thereby enabling simultaneous loading and unloading of two groups of large ice cubes 80. Accordingly, the main frame 10 may include two lifting mechanisms 43 and two loading and unloading baskets 20, the two lifting mechanisms 43 being disposed on the left and right sides, and the two loading and unloading baskets 20 also being disposed on the left and right sides and facing the corresponding conveyor mechanisms 50, thereby enabling simultaneous loading and unloading of two groups of large ice cubes.
[0065] The transport vehicle of the present invention may also be equipped with a main control device for controlling the coordinated operation of the various modules to achieve automatic loading and unloading. The main control device may be connected to the first roller assembly 30, the rotation drive device, the sliding drive device 92, the lifting mechanism 43, the conveying mechanism 50, the drive motor 63 of the pushing mechanism 60, and the like. The main control device may utilize a 1215C CPU, model 6ES7215-1AG40-0XB0.
[0066] In normal state, the main frame 10 does not contain large ice cubes 80. The first push rod 61 is located at one end of the shelf 11 and is located near the middle between the two shelves 11. The second push rod 62 is located at the other end of the shelf 11 and can be located near the top between the two shelves 11. After the slide rail group is folded, it is stored in a suitable position at the top of the main frame. The two loading and unloading baskets are located at the conveying mechanism of the upper shelf.
[0067] Before loading, the door of the vehicle body 10a is opened, and the sliding drive device 92 controls the sliding frame 91 to extend outward, and the slide rail assembly is unfolded and fixed to the fixing frame 47, and the frame 20a is slidably engaged with the slide rail assembly. The hoisting mechanism 43 is controlled to operate and drive the loading and unloading basket 20 to the ground to facilitate the loading of large ice cubes. Figure 1 、 Figure 2 .
[0068] When loading large ice cubes 80 onto the main frame 10, first load the large ice cubes 80 onto the lower shelf 11, and proceed as follows:
[0069] Open the barrier bars 24 of the two loading and unloading baskets 20, move a certain number of large ice cubes 80 into the frame 20a, and then lower the barrier bars 24; then control the driving motors 63 of the two pushing mechanisms 60 on the lower layer to reverse and move the first push rod 61 upward, and at the same time control the two lifting mechanisms 43 to work and lift the two frames 20a to the height of the lower layer's shelf 11 and then stop. Figure 12, then control the rotary drive device to drive the second roller assembly 40 to rotate so that it is flush with the first roller assembly 30 and the layer 11, and then control the rolling drive device to work, driving the first roller 31 on the first fixed frame 32 to roll, and the large ice cubes 80 in the frame 20a are moved to the conveying mechanism 50 on the layer 11 via the second roller 41 of the second fixed frame 42. The driving motor 63 of the two pushing mechanisms 60 is controlled to rotate forward so that the first push rod 61 moves downward to its position, and then moves inward to push the large ice cubes 80 of the group, and cooperates with the conveying mechanism 50 to transport the large ice cubes 80 to the layer 11 until the large ice cubes 80 of the group leave the conveying mechanism 50. Figure 13 .
[0070] Afterwards, the second roller assembly 40 is driven back to its original position, and the loading and unloading basket 20 is controlled to descend and hoist the second group of large ice blocks 80. The process is the same as above, see Figure 14 The current group of large ice cubes 80 on the conveying mechanism 50 can push the previous group of large ice cubes 80 to move one group of large ice cubes 80 to the other end of the shelf 11, until the first group of large ice cubes 80 contacts the buffer assembly 70, and the shelf 11 is full. Figure 15 At this time, the last group of large ice cubes 80 can be located above the conveying mechanism 50, and the two first push rods 61 are located near the middle of the large ice cubes 80 of this group, which can prevent them from moving outward.
[0071] Then, large ice blocks 80 are loaded onto the upper layer plate 11 in the same manner as the lower layer, see Figure 16 、 Figure 17 Until the upper layer is full. If the upper layer is not full, the first push rod 61 can also be located near the middle of the last group of large ice cubes 80 to block the group of large ice cubes 80 and prevent them from sliding relative to each other. Then, the slide rails 45 of the slide rail assembly are folded or disassembled and installed in the appropriate position in the vehicle body 10a. The sliding drive device 92 controls the sliding frame 91 to move inward, driving the loading and unloading basket 20 to move to the upper conveying mechanism 50. The vehicle door can then be closed for transportation. Figure 18 .
[0072] To unload large ice cubes 80 from the main frame 10, the door of the vehicle body 10a is opened. The sliding drive device 92 controls the sliding frame 91 to extend outward, the rail assembly is deployed or installed, and then secured to the fixed frame 47. The frame 20a and the rail assembly are then slidably engaged. The hoisting mechanism 43 is then activated to lower the loading and unloading basket 20 to the ground. The ice cubes are then unloaded from the lower shelf 11. The operation is as follows:
[0073] The two lifting mechanisms 43 are controlled to work to lift the two loading and unloading baskets 20 to the height of the lower layer's shelf 11 and then stop. The rotary drive device is controlled to drive the second roller assembly 40 to rotate so that it is flush with the first roller assembly 30 and the shelf 11. Then, the rolling drive device is controlled to work to drive the first roller 31 on the first fixed frame 32 to roll. The conveying mechanism 50 of the lower layer is controlled to work, and the drive motors 63 of the two pushing mechanisms 60 are reversed to make the first push rod 61 move upward. At this time, the second push rod 62 moves downward and pushes all the large ice cubes 80 on the shelf 11. The large ice cubes 80 on the outermost group can be pushed onto the conveying mechanism 50, and cooperate with the conveying mechanism 50 to enter the first roller assembly 30 through the second roller assembly 40. Then, the second roller assembly 40 is controlled to return to its position, the loading and unloading basket 20 descends, and the barrier bar 24 is opened to unload the large ice cubes 80 in this group.
[0074] Then, the loading and unloading basket 20 is controlled to rise and continue to unload the second group of large ice cubes 80. The driving motor 63 of the pushing mechanism 60 continues to work, and the large ice cubes 80 on the layer 11 can be pushed outward, input into the conveying mechanism 50 in turn, and then unloaded, until all the large ice cubes 80 on the layer 11 are unloaded, that is, the unloading of this layer is completed.
[0075] Afterwards, the large ice blocks 80 on the upper layer plate 11 are removed in the same manner to complete the unloading.
[0076] The above is only a specific implementation of the present invention, but the design concept of the present invention is not limited to this. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.
Claims
1. A large ice transport vehicle with automatic loading and unloading, comprising a vehicle body, characterized in that: It also includes a main frame, a sliding mechanism, a hoisting mechanism, at least one loading and unloading basket, at least one conveying mechanism and at least one pushing mechanism; the main frame is installed in the vehicle body and is provided with at least one layer; the loading and unloading basket is located at one end of the main frame to place large ice cubes; the sliding mechanism can slide inward or outward relative to the main frame; the hoisting mechanism is installed on the sliding mechanism and is connected to drive the loading and unloading basket to rise or fall; the conveying mechanism is installed at one end of the layer to transport large ice cubes between the layer and the loading and unloading basket; the pushing mechanism is installed on the main frame and is provided with a first push rod, a second push rod and a driving assembly, the first push rod and the second push rod have a certain distance between them and are arranged so that when the first push rod is located at one end of the layer, the second push rod is located at the other end of the layer, and the driving assembly drives the first push rod and the second push rod to move along the length direction or height direction of the main frame; During loading, the drive assembly drives the first push rod to first move upward to allow the large ice cubes to enter the shelf and then move inward to push the large ice cubes inward. When loading is completed, the first push rod is controlled to be located near the middle of the last group of large ice cubes to block the group of large ice cubes. During unloading, the driving assembly connects and drives the first push rod to move upward first. At this time, the second push rod moves downward to the middle of the large ice cubes, and then drives the second push rod to move outward to push the large ice cubes on the shelf to leave the shelf one by one and enter the conveying mechanism.
2. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: A hanger is provided on the top of the main frame, and the hanger is provided with a sliding groove; the sliding mechanism includes a sliding frame and a sliding drive device, the sliding frame and the sliding groove are in sliding cooperation, and the sliding drive device is installed on the hanger and is connected to drive the sliding frame to slide and drive the loading and unloading basket to move outward to the outside of the main frame or inward to the conveying mechanism.
3. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: The loading and unloading basket includes a frame, a first roller assembly and a second roller assembly; the first roller assembly is located at the bottom of the frame; the second roller assembly is located on one side of the frame and is rotatably connected to the frame to flip up to the side of the frame or flip down to be flush with the first roller assembly.
4. The large ice transport vehicle with automatic loading and unloading according to claim 3, characterized in that: The frame includes a base frame, a first bracket, a second bracket and a barrier rod, the first bracket and the second bracket are respectively fixed to the left and right sides of the base frame; one end of the barrier rod is rotatably connected to the first bracket, and the other end is detachably buckled on the second bracket; the first roller assembly is installed on the base frame, and the second roller assembly is rotatably arranged on the rear side of the base frame and is located between the first bracket and the second bracket.
5. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: The hoisting mechanism includes a drum, two steel ropes and a motor. The drum is installed on the sliding mechanism. A hook can be set at one end of the two steel ropes, which are connected to the loading and unloading basket through the hook, and the other end is fixedly wound around the drum. The motor drives the drum to rotate so that the steel rope drives the loading and unloading basket to rise or fall.
6. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: It also includes at least one slide rail group, one end of which is rotatably connected to the sliding mechanism; the loading and unloading basket is in sliding cooperation with the slide rail group.
7. The large ice transport vehicle with automatic loading and unloading according to claim 6, characterized in that: The slide rail assembly includes two slide rails and a plurality of fixing frames; the two slide rails are arranged in parallel and spaced apart and one end of each is rotatably connected to the sliding mechanism; the plurality of fixing frames are fixed to the vehicle body and are detachably fixed to the slide rails.
8. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: The driving assembly includes a driving motor, a transmission rod and two conveyor belt groups; the two conveyor belt groups are respectively arranged on two opposite sides above the layer plate; the transmission rod is provided with a driving gear and its two ends are respectively connected to the two conveyor belt groups; the first push rod and the second push rod are connected between the two conveyor belt groups; the driving motor is connected to drive the driving gear to rotate, thereby driving the conveyor belt group to drive the first push rod and the second push rod to move.
9. The large ice transport vehicle with automatic loading and unloading according to claim 6, characterized in that: The conveyor belt group includes a conveyor belt and several gears, which can be arranged along the length and height directions of the main frame, and the conveyor belt is wound around the several gears; the first push rod is connected between the conveyor belts of the two conveyor belt groups, and the second push rod is connected between the conveyor belts of the two conveyor belt groups.
10. The large ice transport vehicle with automatic loading and unloading according to claim 1, characterized in that: The other end of the layer plate is also provided with a buffer plate, at least one elastic member and at least one connecting shaft, one end of the connecting shaft is fixedly connected to the corresponding end of the main frame; the buffer plate is slidably sleeved on the other end of the connecting shaft, and the elastic member is arranged between the corresponding end of the main frame and the buffer plate.
Citation Information
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Quantitative unloading lifting platform for logistics truck
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US20190291623A1