Auxiliary equipment for quartz boat fire processing

Abstract

The present invention discloses an auxiliary device for quartz boat fire processing, including an operation cabinet and a control cabinet, wherein the operation cabinet includes a first movable lead screw, a first drive motor, a first movable platform, a second movable lead screw, a second drive motor, a second movable platform, a rotating platform, a storage box, a hook, a cooling fan, an operation window, a loading window, a thermal imaging device, and a display device, and the control cabinet includes a controller, a first control pedal, a second control pedal, and a third control pedal. By setting up an operation cabinet, a safety zone is set between the fire processing process and the operator, and at the same time, external dust or operator sweat stains are prevented from contaminating the quartz boat. At the same time, a thermal imaging device is set to monitor the temperature change of the quartz boat during the fire processing process, assist the operator in processing, and avoid the occurrence of local hot spots, which affects the quality of the quartz boat. By setting up a control cabinet, the first drive motor, the second drive motor and the rotating platform are controlled to realize the automatic adjustment of the position of the quartz boat during the fire processing process, which not only avoids the safety hazards existing in manual adjustment, but also can improve welding efficiency and welding quality.

Description

Technical Field

[0001] The invention relates to the field of quartz boat fire processing, and in particular to auxiliary equipment for quartz boat fire processing. Background Art

[0002] Quartz parts require different appearance shapes due to their different application occasions. In order to meet different appearance requirements, quartz parts are usually welded, including the splicing of some parts. Fire processing is an important process in the production of quartz parts. The quartz parts are heated and melted by high-temperature gas to achieve welding between different components. However, the gas will generate high temperature during the combustion process, which poses certain safety hazards to the operators. At the same time, during the fire processing, the dust in the external environment and the sweat of the operators may affect the welding quality of the quartz parts. In addition, for quartz parts with complex shapes, such as quartz boats, the welding angle needs to be continuously adjusted during the fire processing to meet the welding requirements. However, manual adjustment will cause inconvenience in operation on the one hand, and on the other hand, it may cause the quartz boat to shake or displace, resulting in welding failure. Summary of the invention

[0003] In order to solve the above problems, the present invention designs an auxiliary device for quartz boat fire processing, including an operating cabinet and a control cabinet;

[0004] The operating cabinet comprises a cooling fan, an operating window, a storage box, a first movable lead screw, a first movable table, a second movable lead screw, a second movable table, a rotating table, a first drive motor, a second drive motor, a hook, a loading window, a thermal imaging device, and a display device. The operating cabinet is made of transparent glass; the cooling fan is arranged on the side wall of the operating cabinet, the operating window is arranged on the front of the operating cabinet, the storage box is arranged on the inner wall of the operating cabinet, the first movable lead screw is fixedly connected to the cabinet body of the operating cabinet, the second movable lead screw is fixedly connected to the first movable table, the rotating table is connected to the second movable table, the hook is arranged on the inner wall near the loading window, the loading window is arranged on the side of the operating cabinet, the thermal imaging device is arranged above the rotating table, and the display device is arranged on the inner wall surface of the operating cabinet;

[0005] The control cabinet comprises a controller, a first control pedal, a second control pedal and a third control pedal.

[0006] Furthermore, the heat dissipation fan is used in the slow cooling process of the quartz boat to increase the heat dissipation speed.

[0007] Furthermore, the operation window is provided with two circular holes of a certain diameter, and high temperature resistant gloves are provided on the circular holes for fire processing operations.

[0008] Furthermore, the storage box is used to place graphite pens for fire processing.

[0009] Furthermore, the first movable lead screw, the first movable platform and the first driving motor realize the movement of the quartz boat in the vertical direction.

[0010] Furthermore, the second movable lead screw, the second movable platform and the second driving motor enable the quartz boat to move in the horizontal direction.

[0011] Furthermore, the rotating table can realize the rotation of the quartz boat in a 360° direction, and a plurality of vacuum adsorption holes are arranged on the rotating table, which can adsorb and fix the quartz boat.

[0012] Furthermore, the hook is used to place welding guns, the number of the hooks is adjusted according to the number of welding guns, and the loading window is used for loading and unloading the quartz boat.

[0013] Furthermore, the thermal imaging device is arranged on the upper wall of the operating cabinet, and the thermal imaging device is used to monitor the temperature field distribution of the quartz boat during the fire processing.

[0014] Furthermore, the display device is arranged behind the rotating table, and the display device can visualize the temperature image of the quartz boat captured by the thermal imaging device.

[0015] Furthermore, the controller is an integrated PLC, which can control the motion state of the first drive motor and the second drive motor, including start, stop, and forward and reverse rotation.

[0016] Furthermore, the first control pedal, the second control pedal and the third control pedal are arranged under the control cabinet, the first control pedal controls the movement state of the first drive motor, the second control pedal controls the movement state of the second drive motor, and the third control pedal controls the movement state of the rotating table.

[0017] Beneficial effects: Compared with the prior art, the present invention has the significant advantage of improving the safety of the fire processing process by setting up a safety zone between the fire processing process and the operator, while preventing the external dust or the operator's sweat from affecting the welding of the quartz boat. In addition, through automatic horizontal movement, automatic vertical movement and 360° automatic rotation, the welding angle of the quartz boat during the welding process can be adjusted to improve the quality and efficiency of welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of auxiliary equipment for quartz boat fire processing;

[0019] Figure 2 This is a schematic diagram of the oblique isometric view of the operating cabinet;

[0020] Figure 3 This is a front view of the operating cabinet structure; DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] Reference Figure 1-3 In this embodiment, an auxiliary device for quartz boat fire processing includes an operating cabinet 100 and a control cabinet 200. The operating cabinet 100 is provided with a cooling fan 101, an operating window 102, a storage box 103, a first movable lead screw 104, a first movable platform 105, a second movable lead screw 106, a second movable platform 107, a rotating platform 108, a first driving motor 109, a second driving motor 110, a hook 111, a loading window 112, a thermal imaging device 113, and a display device 114. The control cabinet 200 is provided with a controller 201, a first control pedal 202, a second control pedal 203, and a third control pedal 204. Among them, the first movable lead screw 104 is fixedly connected to the cabinet body of the operating cabinet 100, the second movable lead screw 106 is fixedly connected to the first movable platform 105, and the rotating platform 108 is connected to the second movable platform 107.

[0023] In actual use, the quartz boat to be processed is placed on the rotating table 108 through the loading window 112, and the vacuum adsorption holes on the rotating table 108 are opened to fix the quartz boat. The controller 201 on the control cabinet 200 is used to set the motion state of the rotating table 108, the first drive motor 109 and the second drive motor 110, including start, stop and forward and reverse rotation. The quartz boat is moved in the vertical direction by the first moving screw 104, the first moving table 105 and the first drive motor 109, the quartz boat is moved in the horizontal direction by the second moving screw 106, the second moving table 107 and the second drive motor 110, and the quartz boat is rotated in the 360° direction by the rotating table 108.

[0024] Specifically, the stroke of the first movable lead screw 104 and the second movable lead screw 106 is adjusted according to the size of the quartz boat and the external dimensions of the operating cabinet 100. The power and rotation parameters of the first drive motor 109 and the second drive motor 110 are adjusted according to the mass of the quartz boat and the welding part, especially the motor rotation speed needs to be controlled within an appropriate range to avoid mechanical vibration and affect the welding quality. The number, diameter and arrangement of the vacuum adsorption holes on the rotating table 108 are adjusted according to the size of the quartz boat to meet the adsorption and fixing requirements in different situations. The size of the operating window 102 can be appropriately increased to meet the arm size of different operators. The cooling fan 101 is used for the slow cooling process of the quartz boat after welding is completed, and the working power of the cooling fan 101 is adjusted according to the heat dissipation rate. The number of hooks 111 is adjusted accordingly according to the number of welding guns.

[0025] The first control pedal 202 on the control cabinet 200 controls the motion state of the first drive motor 109, the second control pedal 203 controls the motion state of the second drive motor 110, and the third control pedal 204 controls the motion state of the rotating platform 108. In actual use, pressing down the first control pedal 202 can realize the forward rotation of the first drive motor 109 and drive the first moving lead screw 104 to rotate, so that the first moving platform 105 moves downward. Pressing up the first control pedal 202 can realize the reverse rotation of the first drive motor 109 and drive the first moving lead screw 104 to rotate, so that the first moving platform 105 moves upward. Pressing down the second control pedal 203 can realize the forward rotation of the second drive motor 110 and drive the second moving lead screw 106 to rotate, so that the second moving platform 107 moves to the left. Pressing up the second control pedal 203 can realize the reverse rotation of the second drive motor 110 and drive the second moving lead screw 106 to rotate, so that the second moving platform 107 moves to the right. Pressing down the third control pedal 204 can cause the rotating platform 108 to rotate clockwise, and pushing up the third control pedal 204 can cause the rotating platform 108 to rotate counterclockwise.

[0026] Specifically, the pressing time and the lifting time correspond to the working time of the first driving motor 109, the second driving motor 110 and the rotating platform 108, thereby controlling the stroke of the first moving platform 105 and the second moving platform 107 and the rotation angle of the rotating platform 108. The above functions are realized by setting corresponding mathematical relationships in the controller 201 and setting corresponding trigger commands for the first control pedal 202, the second control pedal 203 and the third control pedal 204.

Claims

1. An auxiliary device for the fire processing of quartz boats, Characterized in that, It includes an operation cabinet (100) and a control cabinet (200); The operation cabinet (100) includes a cooling fan (101), an operation window (102), a storage box (103), a first moving lead screw (104), a first moving table (105), a second moving lead screw (106), a second moving table (107), a rotating table (108), a first driving motor (109), a second driving motor (110), a hook (111), a loading window (112), a thermal imaging device (113), a display device (114). The material of the operation cabinet (100) is transparent glass. The cooling fan (101) is arranged on the side wall of the operation cabinet (100). The operation window (102) is arranged on the front of the operation cabinet (100). The storage box (103) is arranged on the inner side wall of the operation cabinet (100). The first moving lead screw (104) is fixedly connected to the cabinet body of the operation cabinet (100). The second moving lead screw (106) is fixedly connected to the first moving table (105). The rotating table (108) is connected to the second moving table (107). The hook (111) is arranged on the inner side wall near the loading window (112). The loading window (112) is arranged on the side of the operation cabinet (100). The thermal imaging device (113) is arranged above the rotating table (108). The display device (114) is arranged on the inner wall surface of the operation cabinet (100); The control cabinet (200) includes a controller (201), a first control pedal (202), a second control pedal (203), and a third control pedal (204).

2. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The cooling fan (101) is used for the slow cooling process of the quartz boat to improve the heat dissipation speed.

3. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The operation window (102) is provided with two circular holes of a certain diameter, and high-temperature resistant gloves are arranged on the circular holes for fire processing operations.

4. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The storage box (103) is used to place graphite pens for fire processing.

5. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The first moving lead screw (104), the first moving table (105) and the first driving motor (109) realize the movement of the quartz boat in the vertical direction.

6. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The second moving lead screw (106), the second moving table (107) and the second driving motor (110) realize the movement of the quartz boat in the horizontal direction.

7. The auxiliary device for the fire processing of quartz boats according to claim 1, Characterized in that, The rotating table (108) can realize the rotation of the quartz boat in the 360° direction. There are several vacuum adsorption holes on the rotating table (108), which can adsorb and fix the quartz boat.

8. A quartz boat fire processing auxiliary equipment according to claim 1, It is characterized in that The hook (111) is used for placing welding guns, and the number of the hooks (111) is adjusted according to the number of welding guns. The loading window (112) is used for loading and unloading the quartz boat.

9. A quartz boat fire processing auxiliary equipment according to claim 1, It is characterized in that The thermal imaging device (113) is arranged on the upper wall surface of the operating cabinet (100), and the thermal imaging device (113) is used to monitor the temperature field distribution of the quartz boat during the fire processing process.

10. The auxiliary equipment for quartz boat fire processing according to claim 1, It is characterized in that The display device (114) is arranged behind the rotating platform (108), and the display device (114) can visualize the temperature image of the quartz boat captured by the thermal imaging device (113).

11. A quartz boat fire processing auxiliary equipment according to claim 1, It is characterized in that The controller (201) is an integrated PLC capable of controlling the motion states of the first drive motor (109) and the second drive motor (110), including start, stop, and forward and reverse rotation.

12. A quartz boat fire processing auxiliary equipment according to claim 1, It is characterized in that The first control pedal (202), the second control pedal (203) and the third control pedal (204) are arranged below the control cabinet (200); the first control pedal (202) controls the motion state of the first drive motor (109); the second control pedal (203) controls the motion state of the second drive motor (110); and the third control pedal (204) controls the motion state of the rotating platform (108).

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