A knitted structure based on texture suitable for strong shrinkage process

By adopting specific weaving methods and processes on the horizontal knitting machine, the problem of flower deformation in the shrinking velvet process of traditional knitted fabrics is solved, and the effect of maintaining the fabric pattern under the shrinking velvet conditions is achieved.

CN116288891BActive Publication Date: 2025-01-14SHANG HAI JIA RUI CHUANG XIN CAI LIAO KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202310402537.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-14
Publication Date
2025-01-14
Estimated Expiration
2043-04-14

AI Technical Summary

Technical Problem

Traditional knitted fabrics based on texture tissues cannot maintain the flower shape due to high temperature soaking and tissue shrinkage in the shrinking process, which cannot meet the original design effect.

Method used

A specific knitting method is adopted to perform a specific knitting method on a transverse knitting machine with at least one pair of front and back needle beds, using more than two systems and more than 16 yarn nozzles, forming a sunflower-disk needle pattern through a specific knitting step and shrinking in a specific knitting step. In the velvet process, the hot water washing at 55°C and the drying treatment at 75°C were carried out.

Benefits of technology

Keep the fabric shape undeformed under the reinforced velvet process to ensure that the pattern is clear and flat, avoiding the problem of flower shape deformation in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a knitting method for a texture-based knitted fabric suitable for a strong shrinking process. The fabric or fabric knitted by the process can still maintain the texture under the strong shrinking treatment scheme, thereby ensuring that the fabric pattern does not deform.
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Description

Technical Field

[0001] The invention relates to a knitting / weaving process, in particular to a knitting structure based on a texture structure suitable for a strong shrinking process. Background Art

[0002] When traditional knitted fabrics based on texture tissue undergo a strong shrinkage process, since the strong shrinkage process involves high-temperature immersion and a process of tissue shrinkage, the fabrics obtained by the traditional knitting method are often unable to maintain the pattern due to condensation deformation. Therefore, the texture effect of the fabrics obtained by the traditional knitting method after strong shrinkage generally deviates from the original intention, and the pattern required to be expressed by the fabric is not satisfactory. Summary of the invention

[0003] The present invention aims to overcome the above-mentioned defects and provides a knitted fabric which can still maintain the texture and ensure that the fabric pattern is not deformed under a strong shrinkage treatment scheme.

[0004] The present invention provides a knitted structure based on a textured structure suitable for a strong shrinkage process, characterized in that a specific knitting method is as follows:

[0005] Knitting is carried out on a flat knitting machine having at least a front and rear pair of needle beds, the flat knitting machine having more than two systems and more than 16 yarn mouths, one system drives one yarn mouth, and the left and right are referred to the front bed facing the front, from left to right, the front bed knitting is represented by a, b, c, d, e, f, the rear bed knitting is represented by a', b', c', d', e', f', and the floating line is represented by a", b", c", d", e", f"; N is the total number of knitting needles, and N needs to be equal to a multiple of 4 plus 1; the first yarn mouth carries yarn of the main color, and the second yarn mouth carries yarn of the secondary color.

[0006] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, the front bed is 2 in 2, the rear bed is 2 in 2 and staggered with the front bed, and the needle spacing state is straight up:

[0007] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds. a knits one needle on the front bed, b' knits one needle on the rear bed, c and d knit one needle each on the front bed, e' and f' knit one needle each on the rear bed; cycle c, d, e', f' in sequence to the Nth needle, and note that the last needle is knitted on the front bed;

[0008] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds. A knits one stitch on the front bed, b" and c" each pull a floating thread for one stitch, and d' and e' each knit one stitch on the rear bed; b", c", d', e' are circulated in sequence to the Nth stitch. Note that the last stitch is knitted on the front bed;

[0009] 3) While carrying out step 2), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as the second step;

[0010] 4) The machine head moves to the right, and the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as the second step;

[0011] 5) While performing step 4), the first system drives the first yarn feeder to knit on the front and rear beds, a and b front beds knit one needle each, c' and d' rear beds knit one needle each; a, b, c', d' are circulated in sequence to the Nth needle, and it is noted that the last needle is knitted on the front bed;

[0012] 6) The machine head moves to the left, and the first system drives the first yarn mouth to knit on the front and rear beds. The front bed a knits one stitch, b" pulls a floating thread for one stitch, c' and d' knit one stitch each on the rear bed, and e" and f" pull a floating thread for one stitch each; cycle c', d', e", f" in sequence to the Nth stitch, and note that the last stitch is knitted on the front bed;

[0013] 7) While carrying out step 6), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as step 6;

[0014] 8) The machine head moves to the right, and the second system with the second yarn mouth weaves on the front and rear beds, and the a' needle out weaving is the same as the sixth step;

[0015] 9) Repeating steps 1) to 8) for multiple times forms a flower pattern called sunflower-pan needle method. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 . Specific weaving diagram of the fabric sheet of this embodiment;

[0017] Figure 2 .A front view of the fabric sheet of this embodiment;

[0018] Figure 3 .A physical picture of the reverse side of the woven sheet of this embodiment;

[0019] Figure 4 . Illustration of knitting of traditional sunflower needle method;

[0020] Figure 5 . A frontal comparison diagram of the woven sheet of this embodiment and the woven sheet of the conventional method;

[0021] The upper fabric piece is the actual one of the present embodiment, and the lower fabric piece is the fabric piece of the comparative example;

[0022] Figure 6 . A comparison diagram of the reverse side of the fabric woven by this embodiment and the conventional method;

[0023] The upper fabric piece is the actual one of the present embodiment, and the lower fabric piece is the fabric piece of the comparative example; DETAILED DESCRIPTION

[0024] The specific weaving process of the fabric sheet of this embodiment is as follows: Figure 1 The specific compilation method is as follows:

[0025] Knitting is carried out on a flat knitting machine having at least a front and rear pair of needle beds, the flat knitting machine having more than two systems and more than 16 yarn mouths, one system drives one yarn mouth, and the left and right are referred to the front bed facing the front, from left to right, the front bed knitting is represented by a, b, c, d, e, f, the rear bed knitting is represented by a', b', c', d', e', f', and the floating line is represented by a", b", c", d", e", f"; N is the total number of knitting needles, and N needs to be equal to a multiple of 4 plus 1; the first yarn mouth carries yarn of the main color, and the second yarn mouth carries yarn of the secondary color.

[0026] In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, the front bed is 2 in 2, the rear bed is 2 in 2 and staggered with the front bed, and the needle spacing state is straight up:

[0027] 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds. a knits one needle on the front bed, b' knits one needle on the rear bed, c and d knit one needle each on the front bed, e' and f' knit one needle each on the rear bed; cycle c, d, e', f' in sequence to the Nth needle, and note that the last needle is knitted on the front bed;

[0028] 2) The machine head moves to the left, and the first system with the first yarn feeder knits on the front and rear beds. A knits one stitch on the front bed, b" and c" each pull a floating thread for one stitch, and d' and e' each knit one stitch on the rear bed; b", c", d', e' are circulated in sequence to the Nth stitch. Note that the last stitch is knitted on the front bed;

[0029] 3) While carrying out step 2), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as the second step;

[0030] 4) The machine head moves to the right, and the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as the second step;

[0031] 5) While performing step 4), the first system drives the first yarn feeder to knit on the front and rear beds, a and b front beds knit one needle each, c' and d' rear beds knit one needle each; a, b, c', d' are circulated in sequence to the Nth needle, and it is noted that the last needle is knitted on the front bed;

[0032] 6) The machine head moves to the left, and the first system drives the first yarn mouth to knit on the front and rear beds. The front bed a knits one stitch, b" pulls a floating thread for one stitch, c' and d' knit one stitch each on the rear bed, and e" and f" pull a floating thread for one stitch each; cycle c', d', e", f" in sequence to the Nth stitch, and note that the last stitch is knitted on the front bed;

[0033] 7) While carrying out step 6), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as step 6;

[0034] 8) The machine head moves to the right, and the second system with the second yarn mouth weaves on the front and rear beds, and the a' needle out weaving is the same as the sixth step;

[0035] 9) Repeating steps 1) to 8) for multiple times forms a flower pattern called sunflower-pan needle method.

[0036] The specific strong shrinkage process is as follows:

[0037] The garment or fabric knitted by the above method is put into an industrial washing machine and washed with 55°C hot water for 15 minutes with a bath ratio of 1:25. The garment or fabric is taken out on time, dehydrated for 5 minutes, and then placed in a 75°C oven for drying.

[0038] The pattern diagram of the garment or fabric woven by the above method and treated by the strong shrinking process is as follows: Figure 1 and 2 It can be found that the pattern does not change much before and after the strong shrinkage process, and basically maintains the original target pattern, and the fabric is flat and the pattern is clear.

[0039] Comparative Example:

[0040] See also Figure 4 After the fabric is woven by the traditional weaving method, it is subjected to the same shrinkage treatment conditions.

[0041] The conventional fabric sheet and the fabric sheet of the present embodiment are compared front and back. Figure 5 and 6 As shown, it is obvious that the fabric woven by the method of this embodiment can still maintain a good pattern after strong shrinkage treatment, while the pattern of the traditional fabric is seriously deformed after strong shrinkage.

Claims

1. A weaving method based on texture suitable for strong shrinkage process, characterized in that: The specific weaving method is as follows: Knitting is performed on a flat knitting machine having at least a front and rear pair of needle beds, the flat knitting machine having more than two systems and more than 16 yarn mouths, one system drives one yarn mouth, and the left and right sides are referred to by the front side facing the front bed, from left to right, the front bed knitting is represented by a, b, c, d, e, f, the rear bed knitting is represented by a', b', c', d', e', f', and the floating line is represented by a", b", c", d", e", f"; N is the total number of knitting needles, and N needs to be equal to a multiple of 4 plus 1; the first yarn mouth carries the yarn of the primary color, and the second yarn mouth carries the yarn of the secondary color; In the initial state, the machine head and the first yarn feeder are both stopped at the left position, the second yarn feeder is stopped at the right position, the front bed is 2 in 2, the rear bed is 2 in 2 and staggered with the front bed, and the needle spacing state is straight up: 1) The machine head moves to the right, and the first system with the first yarn feeder knits on the front and rear beds. a knits one needle on the front bed, b' knits one needle on the rear bed, c and d knit one needle each on the front bed, e' and f' knit one needle each on the rear bed; cycle c, d, e', f' in sequence to the Nth needle, and note that the last needle is knitted on the front bed; 2) The machine head moves to the left, the first system with the first yarn feeder knits on the front and rear beds, a knits one stitch on the front bed, b" and c" each pull a floating thread and one stitch, d' and e' each knit one stitch on the rear bed; Repeat b", c", d', e' in sequence to the Nth stitch. Note that the last stitch is knitted on the front bed; 3) While carrying out step 2), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as step 2); 4) The machine head moves to the right, and the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as step 2); 5) While performing step 4), the first system drives the first yarn feeder to knit on the front and rear beds, a and b front beds knit one needle each, c' and d' rear beds knit one needle each; a, b, c', d' are circulated in sequence to the Nth needle, and it is noted that the last needle is knitted on the front bed; 6) The machine head moves to the left, and the first system drives the first yarn mouth to knit on the front and rear beds. The front bed a knits one stitch, b" pulls a floating thread for one stitch, c' and d' knit one stitch each on the rear bed, and e" and f" pull a floating thread for one stitch each; cycle c', d', e", f" in sequence to the Nth stitch, and note that the last stitch is knitted on the front bed; 7) While carrying out step 6), the second system with the second yarn feeder knits on the front and rear beds, and the knitting is the same as step 6); 8) The machine head moves to the right, and the second system with the second yarn feeder knits on the front and rear beds, and the a' needle knitting is the same as step 6); 9) Repeating steps 1) to 8) for multiple times forms a pattern called sunflower-pan needle method.

Citation Information

Patent Citations

  • Scale type pattern knitting method

    CN106801289A

  • Floating thread joining knitting method

    CN110042540A