Air compressor sewage separation mechanism

By designing the sewage separation mechanism of the air compressor, the power device is used to drive the rotation and movement of the rotation of the rotation and the sewage scraper, which solves the tedious problem of sewage discharge of the air compressor, realizes the automatic separation of sewage and timely discharge of impurities, and improves the work. efficiency.

CN116292199BActive Publication Date: 2025-01-24JIANGSU NEWCOSO MASCH CO LTD
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Patent Information

Application Number
CN202310385823.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-12
Publication Date
2025-01-24
Estimated Expiration
2043-04-12

AI Technical Summary

Technical Problem

When the air compressor compresses the air, it will suck water vapor and floating dust, resulting in cumbersome discharge of sewage, affecting work efficiency, and need to separate impurities, water and gas in the sewage, which is inconvenient to be processed in the later stage.

Method used

A air compressor sewage separation mechanism is designed, including separation boxes, liquid pipes, synchronous separation components, closed tilt plates and power devices. The dynamic device drives the ring filter rotation, and drives the sewage scraper to replace the surroundings of the circular filter up and down from the outside of the ring filter to achieve the automatic separation of sewage and the effective scraping of impurities.

Benefits of technology

The automatic separation of sewage and timely discharge of impurities, simplifying the operating process, improving work efficiency, and reducing the complexity of sewage treatment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116292199B_ABST
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Abstract

The invention discloses an air compressor sewage separation mechanism, comprising a separation box, a liquid inlet pipe, a synchronous separation component, a closed inclined plate, and a power device. The invention inputs pressurized sewage into an annular filter screen through the liquid inlet pipe, and the sewage is filtered by the annular filter screen so that impurities are filtered on the outer side of the annular filter screen. Then, the airflow is impacted by the rotating annular filter screen to form gas-liquid separation, and the airflow is discharged upward, and the liquid is discharged from the bottom. The annular filter screen is driven to rotate by the power device, and the sewage scraper ring is driven to abut against the outer side of the annular filter screen and move up and down reciprocatingly. In this way, the sewage scraper ring can reciprocate up and down to scrape off impurities attached to the outer side of the annular filter screen. When the operation is completed and the impurities are piled up on the upper side of the separation sewage discharge ring sleeve, the separation sewage discharge ring sleeve is driven downward to make the impurities fall onto the closed inclined plate for discharge. The use is convenient and the sewage is discharged in time.
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Description

Technical Field

[0001] The invention relates to a sewage discharge and separation mechanism for an air compressor. Background Art

[0002] In the air compressor, the compressor also sucks in water vapor and impurities such as dust in the air when absorbing air. When the air compressor compresses the air, the moisture in the air is condensed to form sewage, which is discharged from the sewage pipe of the air compressor. Therefore, the sewage valve needs to be opened under pressure two to three times a week. Since the machine has a large power and discharges sewage under pressure, sewage will be sprayed everywhere. When collecting sewage, it requires multiple people to operate it. The operation is very cumbersome, which greatly affects the work efficiency. In addition, it is necessary to separate the impurities, water and gas in the sewage, which makes it inconvenient to handle it later. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention solves the problem of providing an air compressor sewage separation mechanism that automatically separates and discharges sewage.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows:

[0005] A waste separation mechanism for an air compressor comprises a separation box, a liquid inlet pipe, a synchronous separation assembly, a closed inclined plate, and a power device; the liquid inlet pipe is fixedly installed on one side of the middle of the separation box; a closed inclined plate is installed in a closed manner at the lower part of the separation box; a synchronous separation assembly is installed in the middle of the separation box; the synchronous separation assembly comprises an annular filter, a waste scraper ring, a separate waste ring sleeve, an annular joint, and a liquid discharge pipe; the annular filter is rotatably installed in the middle of the separation box, and the middle of the annular filter is directly opposite to the inner end of the liquid inlet pipe; the outer sides of the annular filter are abutted against the outer sides of the annular filter. A sewage scraper ring is installed; the lower end of the annular filter is connected with an annular joint; the drain pipe is fixedly connected to the middle of the closed inclined plate; the lower end of the annular joint is sealed and rotatably connected to the upper end of the drain pipe, and the lower end of the drain pipe extends from one side of the separation box; a separate sewage ring sleeve is installed on the outer side of the annular joint, and the separate sewage ring sleeve is separated downward or abutted against the outer side of the annular joint upward; the power device is installed on the top of the separation box; the power device drives the annular filter to rotate, and drives the sewage scraper ring to abut against the outer side of the annular filter and move back and forth up and down.

[0006] Furthermore, the power device includes a power motor, a driving shaft, a worm gear ring, an interlocking worm, an eccentric plate, a floating plate, a floating block, and a supporting spring; a power motor is installed on the outside of the upper end of the separation box; the lower side of the power motor is connected to the driving shaft; the lower end of the driving shaft is connected to the middle of the upper end of the annular filter; a worm gear ring is installed around the driving shaft, and the surrounding of the worm gear ring is interlocked and connected to the interlocking worm; one end of the interlocking worm is rotatably clamped on the inner wall of the separation box, and the other end of the interlocking worm is connected to the eccentric plate through an extension rod; a floating plate is installed on one side of the sewage scraper ring, and a floating block is installed on the outside of the floating plate; a sliding slot is provided on the inner side wall of the separation box, and a supporting spring is installed in the sliding slot, the floating block is slidably clamped in the sliding slot and the lower side is pressed against the upper side of the supporting spring; the lower side of the eccentric plate is pressed against the upper side of the floating plate.

[0007] Furthermore, a limit rotation rod is provided at one end of the engaging worm, and a limit slot is provided on the inner wall of the separation box; the outer end of the limit rotation rod is rotatably connected to the limit slot.

[0008] Furthermore, a radial connecting rod is provided in the middle of the upper end of the annular filter; and the lower end of the driving shaft is connected to the upper middle side of the radial connecting rod.

[0009] Furthermore, it also includes a sewage discharge opening and closing mechanism; the sewage discharge opening and closing mechanism includes an opening and closing slider and an adjusting screw rod; the inner side wall of the separation box body is provided with a positioning slide groove; an opening and closing slider is installed on one side of the upper end of the separate sewage discharge ring sleeve, and the opening and closing slider is slidably engaged in the positioning slide groove; an adjusting screw rod is longitudinally rotated and engaged in the positioning slide groove, and the adjusting screw rod is threadedly screwed with the opening and closing slider; the lower end of the adjusting screw rod extends to the outside of the separation box body.

[0010] Furthermore, an opening and closing door plate is provided on one side of the closed inclined plate, and the opening and closing door plate is located at an end of the closed inclined plate that is inclined downward.

[0011] Furthermore, the separate sewage discharge ring sleeve is a conical structure with a larger upper portion and a smaller lower portion; an annular sealing ring is provided around the lower end of the separate sewage discharge ring sleeve; and the annular sealing ring is sealingly abutted against the outer side of the annular joint.

[0012] Furthermore, the sewage scraper ring has a conical ring structure that is small at the top and large at the bottom.

[0013] Furthermore, exhaust pipes are respectively provided on both sides of the upper end of the separation box.

[0014] The beneficial effects of the present invention are as follows:

[0015] The present invention inputs pressurized sewage into the annular filter screen through a liquid inlet pipe. The sewage is filtered by the annular filter screen so that impurities are filtered on the outside of the annular filter screen. Then, the airflow is impacted by the rotating annular filter screen to form a gas-liquid separation. The airflow is discharged upward and the liquid is discharged from the bottom. The annular filter screen is driven to rotate by a power device, and the sewage scraper ring is driven to abut the outside of the annular filter screen and move up and down reciprocatingly. In this way, the sewage scraper ring can reciprocate up and down to scrape off impurities attached to the outside of the annular filter screen. When the operation is completed and the impurities are piled up on the upper side of the separate sewage discharge ring sleeve, the separate sewage discharge ring sleeve is driven downward to make the impurities fall onto the closed inclined plate for discharge. The use is convenient and the sewage is discharged in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 It is a schematic diagram of the structure of the sewage scraper ring after moving downwards of the present invention.

[0018] Figure 3 For the present invention Figure 1 The enlarged structural diagram in the middle.

[0019] Figure 4 For the present invention Figure 1 A magnified schematic diagram of the structure on one side.

[0020] Figure 5 For the present invention Figure 1 A magnified schematic diagram of the structure on the other side.

[0021] Figure 6 It is a schematic diagram of the top view of the annular filter screen, the sewage scraper ring and the floating plate of the present invention. Implementation

[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0023] like Figures 1 to 6As shown, a sewage separation mechanism for an air compressor comprises a separation box 1, a liquid inlet pipe 2, a synchronous separation component 3, a closed inclined plate 4, and a power device 5; the liquid inlet pipe 2 is fixedly installed on the middle side of the separation box 1; a closed inclined plate 4 is installed in a closed manner at the lower part of the separation box 1; a synchronous separation component 3 is installed in the middle of the separation box 1; the synchronous separation component 3 comprises an annular filter 31, a sewage scraper ring 32, a separate sewage ring sleeve 34, an annular joint 33, and a liquid discharge pipe 35; the annular filter 31 is rotatably installed in the middle of the separation box 1, and the middle of the annular filter 31 is directly opposite to the inner end of the liquid inlet pipe 2; the outer sides of the annular filter 31 are abutted against each other. A sewage scraper ring 32 is installed; the lower end of the annular filter 31 is connected to the annular joint 33; the drainage pipe 35 is fixedly connected to the middle of the closed inclined plate 4; the lower end of the annular joint 33 is sealed and rotatably connected to the upper end of the drainage pipe 35, and the lower end of the drainage pipe 35 extends from one side of the separation box 1; a separate sewage ring sleeve 34 is installed on the outer side of the annular joint 33, and the separate sewage ring sleeve 34 is separated downward or abutted against the outer side of the annular joint 33 upward; the power device 5 is installed above the separation box 1; the power device 5 drives the annular filter 31 to rotate, and drives the sewage scraper ring 32 to abut against the outer side of the annular filter 31 to move up and down. The power device 5 drives the annular filter 31 to rotate slowly.

[0024] like Figures 1 to 6As shown, in order to coordinately drive the annular filter 31 to rotate and drive the sewage scraper ring 32 to reciprocate up and down, it is further preferred that the power device 5 includes a power motor 51, a driving shaft 52, a worm ring sleeve 53, an engaging worm 54, an eccentric plate 55, a floating plate 56, a floating block 57, and a support spring 58; the power motor 51 is installed on the outside of the upper end of the separation box 1; the lower side of the power motor 51 is connected to the driving shaft 52; the lower end of the driving shaft 52 is connected to the middle of the upper end of the annular filter 31; the worm ring sleeve 53 is installed around the driving shaft 52, and the worm gear The ring sleeve 53 is engaged with the engagement worm 54 around; one end of the engagement worm 54 is rotatably engaged with the inner wall of the separation box 1, and the other end of the engagement worm 54 is connected to the eccentric plate 55 through an extension rod 542; a floating plate 56 is installed on one side of the sewage scraper ring 32, and a floating block 57 is installed on the outer side of the floating plate 56; a sliding slot 11 is provided on the inner side wall of the separation box 1, a support spring 58 is installed in the sliding slot 11, and the floating block 57 is slidably engaged in the sliding slot 11 and the lower side is pressed against the upper side of the support spring 58; the lower side of the eccentric plate 55 is pressed against the upper side of the floating plate 56. Further, one end of the engagement worm 54 is provided with a limit rotation rod 541, and the inner wall of the separation box 1 is provided with a limit slot; the outer end of the limit rotation rod 541 is rotatably engaged with the limit slot. Furthermore, a radial connecting rod 311 is provided in the middle of the upper end of the annular filter screen 31 ; and the lower end of the driving shaft 52 is connected to the upper middle side of the radial connecting rod 311 .

[0025] like Figures 1 to 6 As shown, in order to conveniently drive the separated sewage discharge ring 34 up and down and improve the convenience of sewage discharge, it further includes a sewage discharge opening and closing mechanism 6; the sewage discharge opening and closing mechanism 6 includes an opening and closing slider 62 and an adjusting screw 61; the inner side wall of the separation box 1 is provided with a positioning slot 12; an opening and closing slider 62 is installed on one side of the upper end of the separated sewage discharge ring 34, and the opening and closing slider 62 is slidably engaged in the positioning slot 12; an adjusting screw 61 is longitudinally rotated in the positioning slot 12, and the adjusting screw 61 is threadedly screwed with the opening and closing slider 62; the lower end of the adjusting screw 61 extends to the outside of the separation box 1. Further, an opening and closing door plate is provided on one side of the closed inclined plate 4, and the opening and closing door plate is located at the inclined downward end of the closed inclined plate 4. Further, the separate sewage discharge ring sleeve 34 is a conical structure with a large upper part and a small lower part; an annular sealing ring 341 is provided around the lower end of the separate sewage discharge ring sleeve 34; the annular sealing ring 341 is sealed against the outer side of the annular joint 33. Further, the sewage discharge scraper ring 32 is a conical ring structure with a small upper part and a large lower part. Further, exhaust pipes 11 are provided on both sides of the upper end of the separation box body 1.

[0026] The present invention inputs pressurized sewage into the annular filter screen 31 through the liquid inlet pipe 2. The sewage is filtered by the annular filter screen 31 so that impurities are filtered on the outside of the annular filter screen 31. Then, the airflow is impacted by the rotating annular filter screen 31 to form gas-liquid separation. The airflow is discharged upward and the liquid is discharged from the bottom. The annular filter screen 31 is driven to rotate by the power device 5, and the sewage scraper ring 32 is driven to abut against the outside of the annular filter screen 31 and move up and down reciprocatingly. In this way, the sewage scraper ring 32 can reciprocate up and down to scrape off the impurities attached to the outside of the annular filter screen 31. When the operation is completed and the impurities are piled up on the upper side of the separate sewage discharge ring sleeve 34, the separate sewage discharge ring sleeve 34 is driven downward to make the impurities fall on the closed inclined plate 4 for discharge. It is convenient to use and timely sewage discharge.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A waste separation mechanism for an air compressor, characterized in that: The filter press is installed in the middle of the filter press, and the filter press is connected with the filter press of the filter press, and the filter press is connected with the filter press of the filter press. Installed on the top of the separation box; the power device drives the annular filter to rotate, and drives the sewage scraper ring to abut against the outer side of the annular filter and move up and down reciprocatingly; the power device includes a power motor, a driving shaft, a worm ring sleeve, an engaging worm, an eccentric plate, a floating plate, a floating block, and a supporting spring; the power motor is installed on the outside of the upper end of the separation box; the lower side of the power motor is connected to the driving shaft; the lower end of the driving shaft is connected to the middle of the upper end of the annular filter; a worm ring sleeve is installed around the driving shaft, and the surrounding of the worm ring sleeve is engaged and connected to the engaging worm; one end of the engaging worm is rotatably connected to the inner wall of the separation box, and the other end of the engaging worm is connected to the eccentric plate through an extension rod; a floating plate is installed on one side of the sewage scraper ring, and a floating block is installed on the outer side of the floating plate; a sliding slot is provided on the inner side wall of the separation box, and a supporting spring is installed in the sliding slot, and the floating block is slidably connected in the sliding slot and the lower side is pressed against the upper side of the supporting spring; the lower side of the eccentric plate is pressed against the upper side of the floating plate.

2. The air compressor sewage separation mechanism according to claim 1, characterized in that: A limit rotation rod is provided at one end of the engaging worm, and a limit clamping groove is provided on the inner wall of the separation box; the outer end of the limit rotation rod is rotatably clamped on the limit clamping groove.

3. The air compressor sewage separation mechanism according to claim 1, characterized in that: A radial connecting rod is arranged in the middle of the upper end of the annular filter screen; and the lower end of the driving shaft is connected to the upper middle side of the radial connecting rod.

4. The air compressor sewage separation mechanism according to claim 1, characterized in that: It also includes a sewage discharge opening and closing mechanism; the sewage discharge opening and closing mechanism includes an opening and closing slider and an adjusting screw rod; the inner side wall of the separation box body is provided with a positioning slide groove; an opening and closing slider is installed on one side of the upper end of the separate sewage discharge ring sleeve, and the opening and closing slider is slidably engaged in the positioning slide groove; an adjusting screw rod is longitudinally rotated and engaged in the positioning slide groove, and the adjusting screw rod is threadedly screwed with the opening and closing slider; the lower end of the adjusting screw rod extends to the outside of the separation box body.

5. The air compressor sewage separation mechanism according to claim 1, characterized in that: A door plate is provided on one side of the closed inclined plate, and the door plate is located at an end of the closed inclined plate that is inclined downward.

6. The air compressor sewage separation mechanism according to claim 1, characterized in that: The separate sewage discharge ring sleeve is in a conical structure with a larger upper part and a smaller lower part; an annular sealing ring is arranged around the lower end of the separate sewage discharge ring sleeve; and the annular sealing ring is sealed against the outer side of the annular joint.

7. The air compressor sewage separation mechanism according to claim 1, characterized in that: The sewage scraper ring is in a conical ring structure that is small at the top and large at the bottom.

8. The air compressor sewage separation mechanism according to claim 1, characterized in that: Exhaust pipes are respectively arranged on both sides of the upper end of the separation box.

Citation Information

Patent Citations

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