A fully automatic correction tool for H-shaped steel flanges used in photovoltaic equipment

By designing a fully automatic correction tool, the H-shaped steel flange is fully polished and corrected, and the problems of low correction accuracy and uneven stress in the existing technology are solved, and the H-shaped steel flange correction for high-precision photovoltaic equipment is achieved.

CN116329952BActive Publication Date: 2025-08-15德玛克(浙江)精工科技有限公司
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Patent Information

Application Number
CN202310373894.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-10
Publication Date
2025-08-15
Estimated Expiration
2043-04-10

AI Technical Summary

Technical Problem

The prior art has not been polished before correcting the H-shaped steel flange, which causes the protrusion to affect the correction accuracy and cannot be applied to steel flanges of different thicknesses. One-side correction leads to uneven stress, affecting the installation accuracy and safety of photovoltaic equipment.

Method used

A fully automatic correction tool for H-shaped steel flange for photovoltaic equipment is designed, including a smoothing unit and a correction unit. The steel flange is fully polished and corrected through the inner and outer smoothing components and the inner and outer correction components. It is suitable for steel flanges of different thicknesses and is polished before correction to ensure correction accuracy.

Benefits of technology

It improves correction accuracy, has a wide range of application, avoids bump interference, achieves all-round correction, and improves the installation accuracy and safety of photovoltaic equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fully automatic straightening tool for H-shaped steel flanges used in photovoltaic equipment, comprising: a pushing unit; a grinding unit, located on the upper portion of the pushing unit, for smoothing the steel flange being pushed along the upper portion; and a straightening unit, located on the side of the grinding unit, for straightening the smoothed steel flange. The smoothing unit includes an adjustment assembly for switching the engagement position according to the thickness of the steel flange; and inner and outer grinding assemblies, respectively located on either side of the adjustment assembly, for smoothing raised areas on the steel flange surface. By grinding the steel flange before straightening, interference caused by raised areas on the steel flange surface during straightening is avoided, achieving high straightening accuracy and integrating straightening and grinding.
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Description

Technical Field

[0001] The present invention relates to the technical field of steel flange correction, and in particular to a tool for fully automatic correction of H-shaped steel flanges for photovoltaic equipment. Background Art

[0002] H-shaped steel flanges are often used to make supporting components for photovoltaic equipment. During the processing of H-shaped steel flanges, the steel flanges are usually welded to both sides of the web first, and then correction work is performed so that the processed steel flanges can meet the installation accuracy requirements of photovoltaic equipment.

[0003] Chinese patent CN112222230A discloses an H-beam flange straightening machine, comprising a straightening machine body, a first roller frame for conveying the H-beam is provided on the front side of the straightening machine body, a second roller frame for conveying the H-beam is provided on the rear side of the straightening machine body, support frames are provided at both ends of the second roller frame, the support frame is provided with a rectangular frame, a crossbeam that can be lifted up and down is provided in the rectangular frame, a rotating plate is rotatably connected to the crossbeam, and an adjustment structure is provided on the crossbeam for driving the rotating plate to move towards the second roller frame, the rotating plate is provided with two fixed blocks parallel to each other, a slot for inserting one end of the H-beam is left between the fixed blocks, a mounting frame is provided in the gap, a circular ring frame of an annular structure is provided on the mounting frame, a driving ring is rotatably connected in the ring frame, and a power component for driving the driving ring to rotate is provided on the mounting frame.

[0004] However, this technical solution has the following defects:

[0005] 1. This solution did not polish the inner and outer sides of the steel flanges before correcting them. This resulted in uneven bumps on the inner and outer surfaces of the steel flanges. These bumps would cause the steel flanges to bend and deform during the correction process, affecting the correction accuracy.

[0006] 2. This solution cannot be applied to the grinding and correction of steel flanges of various thicknesses, and its application range is limited;

[0007] 3. During the correction process, this solution can only correct the steel flanges on the upper or lower side of the web, and cannot simultaneously correct the steel flanges on the upper and lower sides of the web. This results in uneven force on the steel flanges during the correction process, affecting the correction effect.

[0008] 4. When the H-shaped steel flange used in photovoltaic equipment is used to make and install support components, due to its poor calibration accuracy, the final support component assembly accuracy is poor, causing great safety hazards during the use of photovoltaic equipment and reducing its service life. Summary of the Invention

[0009] The purpose of the present invention is to address the shortcomings of the existing technology and provide a fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment. By grinding the steel flange before correction and then performing the correction work, interference caused by the protrusions on the surface of the steel flange can be avoided during correction, and the correction accuracy is high. By setting a grinding wheel with adjustable span, it can be suitable for grinding the inside and outside of steel flanges of different thicknesses. In addition, the present invention can perform all-round correction on the steel flange during correction, effectively improving the defect of uneven force caused by existing unilateral correction.

[0010] To achieve the above object, the present invention provides the following technical solutions:

[0011] A fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment, comprising:

[0012] Pushing unit: a grinding unit for grinding the steel flange along the upper portion of the pushing unit. The grinding unit is provided on the upper portion of the pushing unit; and

[0013] A correction unit for correcting the ground steel flange, the correction unit being arranged on the side of the grinding unit;

[0014] The flattening unit comprises:

[0015] An adjustment component for switching the engagement position according to the thickness of the steel flange; and an inner grinding component and an outer grinding component respectively provided on both sides of the adjustment component for grinding the raised parts of the steel flange surface;

[0016] The pushing unit pushes the steel flange and passes through the grinding unit and the correction unit in sequence. The inner and outer surfaces of the steel flange are automatically ground by the inner grinding component and the outer grinding component at the grinding unit, and then automatically corrected at the correction unit.

[0017] As an improvement, the pushing unit includes:

[0018] carrier;

[0019] A pushing roller, used for supporting and pushing the steel flange, is provided on the upper portion of the platform;

[0020] An inner support for supporting the web, the inner support being provided on a side of the platform; and

[0021] A driving assembly is provided on the side of the inner support.

[0022] As an improvement, the inner grinding component includes:

[0023] First set of frames;

[0024] a first convex roller, the first convex roller being rotatably connected to the inside of the first sleeve frame;

[0025] A limiting plate, the limiting plate being inserted into the first frame;

[0026] a reciprocating seat, the reciprocating seat being slidably inserted into the limiting plate and having a side portion in contact with the first convex roller;

[0027] A first pre-tightening spring, wherein the outer side of the reciprocating seat is provided with a first pre-tightening spring in contact with the limiting plate;

[0028] An inner flat grinding wheel is rotatably connected to the outer side of the reciprocating seat.

[0029] As an improvement, a first clutch wheel is coaxially provided on the upper portion of the inner flat grinding wheel;

[0030] The side portion of the first clutch wheel is meshed with a second clutch wheel;

[0031] The second clutch wheels are located inside and on the upper part of the first frame, and are provided with two of them coaxially.

[0032] As an improvement, the outer grinding component includes:

[0033] Second set of frames;

[0034] an outer grinding wheel, the outer grinding wheel being rotatably connected to the interior of the second sleeve frame;

[0035] The third clutch wheel is coaxially connected to the outer grinding wheel via the rotating shaft.

[0036] As an improvement, the adjustment component includes:

[0037] Fixed block;

[0038] an adjusting button, the adjusting button being rotatably connected to the interior of the fixing block;

[0039] a bearing block connected to the lower end of the adjusting button;

[0040] A driving mechanism is installed on the upper portion of the bearing block, and a fourth clutch wheel rotatably connected to the bearing block is connected to the lower portion of the driving mechanism;

[0041] A second transmission chain is sleeved on the connection between the driving mechanism and the fourth clutch wheel;

[0042] The second transmission chain is internally rotatably connected with a fifth clutch wheel that passes through the interior of the bearing block.

[0043] As an improvement, the correction unit includes:

[0044] Internal correction components;

[0045] An external correction component, the external correction component is arranged on the upper part of the internal correction component;

[0046] The internal correction component includes:

[0047] a first driven gear;

[0048] The lower portion of the first driven gear is connected to a second convex roller via a linkage shaft;

[0049] The outer sleeve of the linkage shaft is provided with a guide sleeve;

[0050] The second convex roller is located inside the guide sleeve.

[0051] As an improvement, internal correction blocks are slidably inserted inside the guide sleeve and on both sides of the second convex roller;

[0052] A second preload spring is provided outside the inner correction block and inside the guide sleeve;

[0053] The side portion of the inner correction block is rotatably connected to a first pressing roller.

[0054] As an improvement, the external correction component includes:

[0055] support beams;

[0056] A receiving groove is provided inside the support beam;

[0057] A cam is rotatably connected inside the receiving groove;

[0058] The upper portion of the cam is coaxially connected to a second driven gear;

[0059] A guide groove is provided at the lower part of the receiving groove and inside the support beam;

[0060] The correction unit is provided with two groups for supporting the web of the steel flange.

[0061] As an improvement, a reciprocating plate is slidably inserted into the guide groove;

[0062] The upper portion of the reciprocating plate is connected to a press-fit shaft in contact with the side portion of the cam;

[0063] The side of the reciprocating plate is connected to a guide shaft inserted into the interior of the support beam;

[0064] A return spring is sleeved on the outer side of the guide shaft;

[0065] The lower part of the reciprocating plate is connected to an external correction shaft, and the middle part of the outer side of the external correction shaft is rotatably connected to an external pressure roller;

[0066] Racks are meshed on outer sides of the first driven gear and the second driven gear.

[0067] The beneficial effects of the present invention are:

[0068] (1) The present invention drives the cam to rotate through the second driven gear, and the cam pressing shaft drives the reciprocating plate to compress the return spring and move. The reciprocating plate drives the external pressure roller to press to the outside of the steel flange through the external correction shaft, so that the outside of the steel flange is corrected, the correction accuracy is improved, and the dimensional accuracy of the steel flange can meet the installation accuracy requirements of the photovoltaic equipment;

[0069] (2) The present invention pushes the first pressing roller to the inner side of the steel flange through the inner correction block, so that the inner side of the steel flange is squeezed outward by the first pressing roller and the outer side of the steel flange is squeezed inward by the outer pressing roller, thereby achieving the effect of all-round automatic correction of the steel flange.

[0070] (3) The present invention grinds the steel flange before correction and then performs correction, thereby avoiding interference caused by the protrusions on the steel flange surface during correction. The correction accuracy is high, and the effect of integration of correction and grinding is achieved.

[0071] (4) The present invention is applicable to the grinding of the inner and outer sides of steel flanges of different thicknesses by providing a grinding wheel with adjustable span, and has a wide range of applications.

[0072] (5) The present invention provides two groups of correction units with respect to the web of the steel flange, and also provides two groups of grinding units symmetrically with respect to the web of the steel flange. When the upper part of the steel flange is corrected, the driving wheel drives the correction units and the grinding units on the upper and lower parts of the steel flange to work synchronously through the transmission wheel. This not only improves the correction efficiency, but also balances the influence of uneven force on one side of the steel flange when the upper part of the steel flange is corrected, thereby further improving the correction accuracy.

[0073] In summary, the present invention has the advantages of high correction accuracy and the ability to correct steel flanges of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0074] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0075] Figure 2 A diagram showing the coordination relationship between the inner correction component and the outer correction component of the present invention;

[0076] Figure 3 This is a diagram showing the coordination relationship between the inner grinding component and the outer grinding component of the present invention;

[0077] Figure 4 This is a schematic diagram of the internal structure of the external correction component of the present invention;

[0078] Figure 5 A diagram showing the coordination relationship between the external correction assembly and the drive wheel of the present invention;

[0079] Figure 6This is a schematic diagram of a state in which the adjustment component of the present invention is disconnected from the inner grinding component and the outer grinding component;

[0080] Figure 7 Schematic diagram of the coordination relationship between the internal correction component and the internal grinding component of the present invention;

[0081] Figure 8 This is a schematic diagram of the internal structure of the first frame of the present invention;

[0082] Figure 9 This is a schematic diagram of the closed state of the adjustment component, the inner grinding component and the outer grinding component of the present invention;

[0083] Figure 10 This is a diagram showing the coordination between the grinding unit and the correction unit of the present invention;

[0084] Figure 11 This is a diagram showing the matching relationship between the first frame and the second clutch wheel of the present invention.

[0085] In the figure, 1, pushing unit; 2, grinding unit; 3, correction unit; 101, carrier; 1011, pushing roller; 102, inner support; 103, driving assembly; 1031, driving wheel; 1032, transmission wheel; 1033, main gear; 21, inner grinding assembly; 22, outer grinding assembly; 23, adjusting assembly; 211, first set frame; 2110, guide rail; 2111, slider; 2112, adjusting screw; 212, first convex roller; 2121, first transmission chain; 213, limit plate; 214, reciprocating seat; 215, first preload spring; 216, inner grinding wheel; 217, first clutch wheel; 218, second clutch wheel; 221, second set frame; 2211, connecting rod; 222, outer grinding wheel; 223, rotating shaft; 22 4. Third clutch wheel; 231. Fixed block; 232. Adjusting button; 233. Carrying block; 234. Driving mechanism; 235. Fourth clutch wheel; 236. Second transmission chain; 237. Fifth clutch wheel; 31. Internal correction assembly; 32. External correction assembly; 310. First driven gear; 3101. Guide sleeve; 311. Linkage shaft; 312. Second convex roller; 313. Internal correction block; 3131. First pressure roller; 3132. Second preload spring; 321. Support beam; 322. Accommodating groove; 3221. Guide groove; 323. Cam; 324. Second driven gear; 325. Pressing shaft; 326. Reciprocating plate; 3261. Guide shaft; 327. Return spring; 328. Rack; 329. External correction shaft; 3291. External pressure roller. DETAILED DESCRIPTION

[0086] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0087] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0088] Example 1

[0089] like Figure 1-2 As shown, a fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment includes:

[0090] Pushing unit 1: a grinding unit 2, for grinding the steel flange pushed along the upper portion of the pushing unit 1, the grinding unit 2 being provided on the upper portion of the pushing unit 1; and

[0091] A correction unit 3 for correcting the ground steel flange. The correction unit 3 is provided on the side of the grinding unit 2;

[0092] The grinding unit 2 includes:

[0093] An adjustment component 23 for switching the engagement position according to the thickness of the steel flange; and an inner grinding component 21 and an outer grinding component 22 respectively provided on both sides of the adjustment component 23 for grinding the raised parts of the steel flange surface;

[0094] The pushing unit 1 pushes the steel flange and passes through the grinding unit 2 and the correction unit 3 in sequence. The inner and outer surfaces of the steel flange are automatically ground by the inner grinding component 21 and the outer grinding component 22 at the grinding unit 2, and then automatically corrected at the correction unit 3.

[0095] As an improvement, Figure 3 As shown, the pushing unit 1 includes:

[0096] Stage 101;

[0097] Pushing roller 1011, used for supporting and pushing the steel flange. The pushing roller 1011 is provided on the upper part of the carrier 101;

[0098] The push roller 1011 is provided with a driving motor inside;

[0099] An inner support 102 for supporting the web is provided on the side of the carrier 101; and

[0100] A driving assembly 103, the driving assembly 103 being disposed on a side of the inner support 102;

[0101] Preferably, the upper portion of the inner support 102 is in contact with the web by providing a roller;

[0102] It should be added that the driving assembly 103 is internally connected to a driving wheel 1031, the lower part of the driving wheel 1031 is connected to a driving motor, and the side of the driving wheel 1031 and the inside of the driving assembly 103 are engaged with a transfer wheel 1032 for driving the main gear 1033 to rotate, and the upper and lower ends of the transfer wheel 1032 are engaged with the rack 328.

[0103] As an improvement, Figure 7-8 As shown, the inner grinding component 21 includes:

[0104] First set of frames 211;

[0105] A first convex roller 212, the first convex roller 212 is rotatably connected to the inside of the first sleeve frame 211;

[0106] A limiting plate 213 , which is inserted into the first frame 211 ;

[0107] a reciprocating seat 214 , the reciprocating seat 214 being slidably inserted into the limiting plate 213 and having its side in contact with the first convex roller 212 ;

[0108] The first convex roller 212 is connected to the linkage shaft 311 through a first transmission chain 2121;

[0109] A first preload spring 215 is provided on the outer side of the reciprocating seat 214 and contacts the limiting plate 213 ;

[0110] The inner flat grinding wheel 216 is rotatably connected to the outer side of the reciprocating seat 214 .

[0111] Furthermore, a first clutch wheel 217 is coaxially provided on the upper portion of the inner flat grinding wheel 216;

[0112] The side of the first clutch wheel 217 is meshed with a second clutch wheel 218;

[0113] A guide rail 2110 is provided on the outside of the second clutch wheel 218 and inside the first sleeve frame 211. A slider 2111 is slidably inserted on the outside of the second clutch wheel 218 and inside the guide rail 2110. The slider 2111 is rotatably connected to the shaft of the second clutch wheel 218. An adjusting screw 2112 is rotatably connected inside the slider 2111 and passes through the first sleeve frame 211 to the outside.

[0114] The second clutch wheels 218 are located inside and on the upper portion of the first frame 211 , and are coaxially arranged.

[0115] As an improvement, the outer grinding component 22 includes:

[0116] Second set of frames 221;

[0117] an outer grinding wheel 222 rotatably connected to the interior of the second sleeve frame 221 ;

[0118] A third clutch wheel 224 , the third clutch wheel 224 being coaxially connected to the outer flat grinding wheel 222 via a rotating shaft 223 ;

[0119] The second sleeve frame 221 is connected to the side of the outer correction shaft 329 through the connecting rod 2211, so that the outer correction shaft 329 can synchronously drive the outer flattening assembly 22 to work during the correction process.

[0120] As an improvement, Figure 6 、 Figure 9 As shown, the adjustment component 23 includes:

[0121] Fixed block 231;

[0122] An adjusting button 232 rotatably connected to the interior of the fixing block 231 ;

[0123] A bearing block 233 connected to the lower end of the adjusting button 232;

[0124] A driving mechanism 234 is mounted on the upper portion of the bearing block 233 , and a fourth clutch wheel 235 rotatably connected to the bearing block 233 is connected to the lower portion of the driving mechanism 234 ;

[0125] A second transmission chain 236 is sleeved at the connection between the driving mechanism 234 and the fourth clutch wheel 235;

[0126] The driving mechanism 234 preferably adopts a motor;

[0127] The second transmission chain 236 is rotatably connected to a fifth clutch wheel 237 that passes through the interior of the bearing block 233 .

[0128] As an improvement, Figure 4 、 Figure 7 As shown, the correction unit 3 includes:

[0129] Internal correction component 31;

[0130] An external correction component 32, which is disposed on the upper portion of the internal correction component 31;

[0131] The internal correction component 31 includes:

[0132] a first driven gear 310;

[0133] The lower portion of the first driven gear 310 is connected to a second convex roller 312 via a linkage shaft 311;

[0134] The outer side of the linkage shaft 311 is provided with a guide sleeve 3101;

[0135] The second convex roller 312 is located inside the guide sleeve 3101 .

[0136] Further, such as Figure 4 、 Figure 7 As shown, internal correction blocks 313 are slidably inserted inside the guide sleeve 3101 and on both sides of the second convex roller 312;

[0137] A second preload spring 3132 is sleeved outside the inner correction block 313 and inside the guide sleeve 3101;

[0138] The side of the inner correction block 313 is rotatably connected to a first pressing roller 3131 .

[0139] Furthermore, Figure 3-6 As shown, the outer correction component 32 includes:

[0140] Support beam 321;

[0141] The support beam 321 is provided with a receiving groove 322 therein;

[0142] The cam 323 is rotatably connected to the interior of the receiving groove 322;

[0143] The upper portion of the cam 323 is coaxially connected to a second driven gear 324;

[0144] A guide groove 3221 is provided at the lower portion of the receiving groove 322 and inside the supporting beam 321 ;

[0145] The correction units 3 are provided with two groups for supporting the web of the steel flange.

[0146] Among them, a reciprocating plate 326 is slidably inserted into the guide groove 3221;

[0147] The upper portion of the reciprocating plate 326 is connected to a pressing shaft 325 that contacts the side of the cam 323;

[0148] The side of the reciprocating plate 326 is connected to a guide shaft 3261 inserted into the interior of the support beam 321;

[0149] The outer side of the guide shaft 3261 is provided with a return spring 327;

[0150] The lower part of the reciprocating plate 326 is connected to an outer straightening shaft 329, and the outer middle part of the outer straightening shaft 329 is rotatably connected to an outer pressure roller 3291;

[0151] The first driven gear 310 and the second driven gear 324 are both meshed with racks 328 on their outer sides;

[0152] A sleeve plate for fixing the position of the rack 328 is provided on the outside of the rack 328 , and two groups of racks 328 are provided.

[0153] It should be noted that when working, Figure 1-2 As shown, the steel flange of the H-beam after welding is placed on the upper part of the pushing roller 1011 and the web is placed on the upper part of the inner support 102. The driving motor in the pushing roller 1011 is started. The driving motor drives the H-beam flange through the pushing roller 1011 to pass through the flattening unit 2 and the straightening unit 3 in sequence to complete the flattening and straightening work.

[0154] Specifically, when the H-shaped steel passes through the grinding unit 2 and the correction unit 3, the driving motor at the lower part of the driving wheel 1031 is started, and the driving motor drives the transmission wheel 1032 to rotate through the driving wheel 1031, and the transmission wheel 1032 drives the rack 328 to swing through the main gear 1033, and the rack 328 drives the cam 323 to rotate through the second driven gear 324. Figure 5-6 As shown, the cam 323 presses the shaft 325 to drive the reciprocating plate 326 to compress the return spring 327 and move. The reciprocating plate 326 drives the outer pressure roller 3291 to press the outer side of the steel flange through the outer correction shaft 329, so that the outer side of the steel flange is corrected.

[0155] like Figure 3-4 、 Figure 7As shown, while the rack 328 drives the second driven gear 324 to rotate, the second driven gear 324 drives the linkage shaft 311 to rotate through the first driven gear 310. The linkage shaft 311 drives the inner correction blocks 313 on both sides to move and compress the second preload spring 3132 through the second convex roller 312. The inner correction block 313 pushes the first pressure roller 3131 to the inner side of the steel flange, so that the inner side of the steel flange is squeezed outward by the first pressure roller 3131 and the outer side of the steel flange is squeezed inward by the outer pressure roller 3291, thereby achieving the effect of all-round automatic correction of the steel flange.

[0156] In the present invention, when the outer straightening shaft 329 drives the outer pressure roller 3291 to move toward the outer steel flange, the outer straightening shaft 329 also drives the second sleeve 221 to move through the connecting rod 2211, and the second sleeve 221 drives the outer grinding wheel 222 to move to contact the outer side surface of the steel flange. At the same time as the linkage shaft 311 drives the second convex roller 312 to rotate, the linkage shaft 311 also drives the first convex roller 212 to rotate through the first transmission chain 2121, and the first convex roller 212 drives the reciprocating seats 214 on both sides to move along the limit plate 213 and The first preload spring 215 is compressed, and the reciprocating seat 214 drives the inner grinding wheel 216 to move from the inside of the first sleeve 211 to contact the inner side of the steel flange, and the inner grinding wheel 216 drives the first clutch wheel 217 to move to engage with the second clutch wheel 218. The adjusting button 232 is turned, and the adjusting button 232 synchronously drives the fifth clutch wheel 237 and the fourth clutch wheel 235 to rotate through the bearing block 233, so that the fourth clutch wheel 235 engages with the third clutch wheel 224 and the fourth clutch wheel 235 engages with the second clutch wheel 218. Figure 9 As shown, the driving mechanism 234 is started, and the driving mechanism 234 drives the second clutch wheel 218 to rotate through the fourth clutch wheel 235. The second clutch wheel 218 drives the inner grinding wheel 216 to rotate through the first clutch wheel 217, so that the inner side of the steel flange is ground flat. At the same time, the fourth clutch wheel 235 drives the fifth clutch wheel 237 to rotate through the second transmission chain 236. The fifth clutch wheel 237 drives the rotating shaft 223 to rotate through the third clutch wheel 224. The rotating shaft 223 drives the outer grinding wheel 222 to rotate, so that the outer side of the steel flange is ground flat. In this way, the steel flange before correction is polished and then the correction work is carried out, avoiding interference caused by protrusions on the surface of the steel flange during correction, and achieving a high correction accuracy.

[0157] For steel flanges of different thicknesses, such as Figure 6-7 、 Figure 11As shown, the present invention rotates the adjusting screw 2112 before the steel flange is ground. The adjusting screw 2112 drives the slider 2111 to move along the guide rail 2110 through the threaded engagement between the adjusting screw 2112 and the first sleeve 211. The slider 2111 drives the second clutch wheel 218 to move to a position where the second clutch wheel 218 and the first clutch wheel 217 can just contact when the inner grinding wheel 216 extends out of the first sleeve 211 and contacts the inner side of the steel flange. When grinding and correcting steel flanges of different thicknesses, the swing angle of the first convex roller 212 and the second convex roller 312 is controlled by controlling the rotation angle of the driving wheel 1031. The moving angles are different, and thus the feeding distances of the inner grinding wheel 216 and the outer grinding wheel 222 for grinding the inner and outer sides of the steel flange, and the first pressure roller 3131 and the outer pressure roller 3291 for correcting the inner and outer sides of the steel flange are different. The present invention can control the rotation angle of the adjusting button 232 to realize the engagement of the fifth clutch wheel 237 with the third clutch wheel 224 and the engagement of the fourth clutch wheel 235 with the second clutch wheel 218 under different feeding distance conditions, thereby achieving the effect of grinding the inner and outer sides of steel flanges of different thicknesses by setting the grinding wheel with adjustable span, and has a wide range of applications.

[0158] Example 2

[0159] like Figure 5 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0160] The present invention provides two groups of correction units 3 with respect to the web of the steel flange, and also symmetrically provides two groups of grinding units 2 with respect to the web of the steel flange. When the upper part of the steel flange is corrected, the driving wheel 1031 drives the correction units 3 and the grinding units 2 on the upper and lower parts of the steel flange to work synchronously through the transmission wheel 1032, which not only improves the correction work efficiency, but also balances the influence of uneven force on one side of the steel flange when the upper part of the steel flange is corrected, thereby further improving the correction accuracy.

[0161] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment, characterized in that: include: Push unit; A grinding unit for grinding the steel flange that is pushed along the upper portion of the pushing unit. The grinding unit is provided on the upper portion of the pushing unit; as well as A correction unit for correcting the ground steel flange, the correction unit being arranged on the side of the grinding unit; The flattening unit comprises: An adjustment component for switching the engagement position according to the thickness of the steel flange; and an inner grinding component and an outer grinding component respectively provided on both sides of the adjustment component for grinding the raised parts of the steel flange surface; The pushing unit pushes the steel flange and passes through the grinding unit and the correction unit in sequence. The inner and outer surfaces of the steel flange are automatically ground by the inner grinding component and the outer grinding component in the grinding unit, and then automatically corrected in the correction unit. The pushing unit includes: carrier; A pushing roller, used for supporting and pushing the steel flange, is provided on the upper portion of the platform; An inner support for supporting the web, the inner support being provided on a side of the platform; and A driving assembly, the driving assembly being arranged on a side portion of the inner support; The inner grinding component comprises: First set of frames; a first convex roller, the first convex roller being rotatably connected to the inside of the first sleeve frame; A limiting plate, the limiting plate being inserted into the first frame; a reciprocating seat, the reciprocating seat being slidably inserted into the limiting plate and having a side portion in contact with the first convex roller; A first pre-tightening spring, wherein the outer side of the reciprocating seat is provided with a first pre-tightening spring in contact with the limiting plate; An inner flat grinding wheel, the inner flat grinding wheel being rotatably connected to the outer side of the reciprocating seat; A first clutch wheel is coaxially provided on the upper portion of the inner flat grinding wheel; The side portion of the first clutch wheel is meshed with a second clutch wheel; The second clutch wheels are located inside and on the upper part of the first frame, with two in total and coaxially arranged; The outer grinding component comprises: Second set of frames; an outer grinding wheel, the outer grinding wheel being rotatably connected to the interior of the second sleeve frame; a third clutch wheel, the third clutch wheel being coaxially connected to the outer flat grinding wheel via a rotating shaft; The adjustment component includes: Fixed block; an adjusting button, the adjusting button being rotatably connected to the interior of the fixing block; a bearing block connected to the lower end of the adjusting button; A driving mechanism is installed on the upper portion of the bearing block, and a fourth clutch wheel rotatably connected to the bearing block is connected to the lower portion of the driving mechanism; A second transmission chain is sleeved on the connection between the driving mechanism and the fourth clutch wheel; The second transmission chain is internally rotatably connected to a fifth clutch wheel that passes through the interior of the bearing block; The correction unit comprises: Internal correction components; An external correction component, the external correction component is arranged on the upper part of the internal correction component; The internal correction component includes: a first driven gear; The lower portion of the first driven gear is connected to a second convex roller via a linkage shaft; The outer sleeve of the linkage shaft is provided with a guide sleeve; The second convex roller is located inside the guide sleeve; Internal correction blocks are slidably inserted inside the guide sleeve and on both sides of the second convex roller; A second preload spring is provided outside the inner correction block and inside the guide sleeve; The side portion of the inner correction block is rotatably connected to a first pressing roller.

2. The fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment according to claim 1 is characterized in that: The external correction component includes: support beams; A receiving groove is provided inside the support beam; A cam is rotatably connected inside the receiving groove; The upper portion of the cam is coaxially connected to a second driven gear; A guide groove is provided at the lower part of the receiving groove and inside the support beam; The correction unit is provided with two groups for supporting the web of the steel flange.

3. The fully automatic correction tool for H-shaped steel flanges for photovoltaic equipment according to claim 2, characterized in that: A reciprocating plate is slidably inserted into the guide groove; The upper portion of the reciprocating plate is connected to a press-fit shaft in contact with the side portion of the cam; The side of the reciprocating plate is connected to a guide shaft inserted into the interior of the support beam; A return spring is sleeved on the outer side of the guide shaft; The lower part of the reciprocating plate is connected to an external correction shaft, and the middle part of the outer side of the external correction shaft is rotatably connected to an external pressure roller; Racks are meshed on outer sides of the first driven gear and the second driven gear.

Citation Information

Patent Citations

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