A brush roller structure for easy replacement of brush strips
By arranging a mounting groove and a accommodating chamber on the brush roller and utilizing a locking assembly to realize quick disassembly and assembly of the brush strip, the problem of inconvenient replacement of the brush roller and brush strip is solved, the use cost is reduced and the work efficiency is improved.
Patent Information
- Application Number
- CN202310159946.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-24
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2043-02-24
AI Technical Summary
The brush strips of the existing brush roller are inconvenient to replace, resulting in increased use costs and low work efficiency.
A brush roller structure is designed to facilitate the replacement of brush strips. By setting installation channels and accommodating chambers on the roller body, a locking assembly is used to achieve rapid disassembly and assembly of the brush strips. The structure includes a combination of support strips, pull rods and positioning rods.
The use cost of the brush roller is reduced and the working efficiency of the rust remover is improved.
Smart Images

Figure CN116330177B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of brush rollers, and in particular relates to a brush roller structure which is convenient for replacing brush strips. Background Art
[0002] Due to the iron nature of steel itself, oxide scale or rust will appear on its surface. Therefore, before further processing, it is generally necessary to use a brush roller covered with brush strips to polish the steel surface to remove the oxide scale or rust on the surface of the steel plate and make it shiny and smooth.
[0003] In the prior art, most brush strips are directly fixed to the circumference of the brush roller. When part of the brush strip is worn out, the entire brush roller needs to be replaced. This not only increases the cost of use, but also wastes materials and is inconvenient to use. At the same time, the process of replacing the brush roller is time-consuming, thus affecting the working efficiency of the rust remover. Therefore, it is urgent to develop a brush roller structure that is easy to replace the brush strips in order to solve the above problems. Summary of the Invention
[0004] The present invention provides a brush roller structure that is convenient for replacing brush strips, and its purpose is to solve the technical problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention relates to a brush roller structure which is convenient for replacing brush strips, comprising a roller body and a plurality of support strips uniformly distributed on the outer circumference of the roller body; a brush strip is fixed in parallel to one surface of the support strip; a plurality of mounting grooves corresponding to the support strip are axially opened on the circumferential side wall of the roller body; a surface of the mounting groove close to the central axis of the roller body is connected in parallel to a accommodating chamber; a plurality of pull rods are vertically fixed along the length direction on a surface of the support strip away from the brush strip; a positioning rod is fixed at one end of the pull rod; a surface of the support strip away from the brush strip is fitted on the circumferential side wall of the roller body; the pull rod is slidably fitted in the mounting groove; the positioning rod is arranged in the accommodating chamber; a locking assembly for limiting the movement of the positioning rod is installed in the accommodating chamber.
[0007] As a preferred technical solution of the present invention, a "convex"-shaped structure is formed between the installation groove and the accommodating chamber; the installation groove and the accommodating chamber both pass through the two end surfaces of the roller body.
[0008] As a preferred technical solution of the present invention, the pull rod and the positioning rod are arranged perpendicularly; the positioning rod and the brush strip are arranged perpendicularly; the positioning rod and the pull rod form a T-shaped structure.
[0009] As a preferred technical solution of the present invention, the locking assembly includes a pair of bearing blocks respectively arranged in the two opposite ports of the accommodating chamber and a pair of movable shafts inserted side by side in the accommodating chamber; a surface of the bearing block close to the accommodating chamber is provided with a pair of sliding grooves corresponding to the movable shafts; the sliding grooves are arranged parallel to the pull rod; the movable shaft is arranged between the positioning rod and the installation groove; the two ends of the movable shaft are respectively movably inserted in the sliding grooves on the two bearing blocks and are both threadedly fitted with locking sleeves; the fixed sleeve on the movable shaft is provided with a plurality of locking cams corresponding to the positioning rod; the outer contour of the locking cam conflicts with a surface of the positioning rod close to the support bar.
[0010] As a preferred technical solution of the present invention, limiting grooves are provided at both opposite ends of the accommodating chamber; the limiting groove is provided at an edge of the accommodating chamber close to the center axis of the roller body; and an edge of the supporting block is slidably inserted into the limiting groove.
[0011] As a preferred technical solution of the present invention, the other edge of the bearing block is provided with a blocking protrusion corresponding to the installation groove; the blocking protrusion is slidably fitted in the installation groove; and the blocking protrusion is in conflict with the end face of the support bar.
[0012] As a preferred technical solution of the present invention, a pair of connecting blocks are rotatably sleeved on the movable shaft; one surface of the connecting block is connected to a surface of the accommodating chamber through a tensioning spring; the tensioning spring is arranged between the connecting block and the support bar.
[0013] As a preferred technical solution of the present invention, a surface of the accommodating chamber close to the support bar is provided with multiple through holes arranged side by side along the length direction; a surface of the support bar is provided with multiple positioning holes corresponding to the through holes; a rotating sleeve on the movable shaft is provided with multiple rotating sleeves corresponding to the through holes; a convex column is radially fixed on the outer wall of the rotating sleeve; the convex column is slidably inserted into the through hole; one end of the convex column can be inserted into the corresponding positioning hole.
[0014] As a preferred technical solution of the present invention, the two movable shafts facing the same end are connected by a baffle for blocking the slide groove; the baffle is clearance-matched with the movable shaft; the baffle is arranged between the bearing block and the locking sleeve.
[0015] The present invention has the following beneficial effects:
[0016] When any brush strip needs to be replaced, the locking assembly is first used to release the activity restriction of the positioning rod, and either end of the support strip is held and pulled along the length direction of the installation groove to prompt the multiple pull rods on the support strip to gradually move out of the installation groove, thereby realizing the removal of the brush strip from the roller body; then when the brush strip needs to be installed, the support strip is arranged parallel to the installation groove, and the multiple pull rods on the support strip are made to correspond to the installation groove, and then the support strip is pulled to prompt the multiple pull rods on the support strip to gradually move into the installation groove, and finally the locking assembly is used to limit the activity of the positioning rod, thereby realizing the installation of the brush strip on the roller body, which not only effectively reduces the use cost of the brush roller, but also ensures the working efficiency of the rust remover.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 The present invention is a structural schematic diagram of a brush roller structure that is convenient for replacing brush strips.
[0020] Figure 2 It is a schematic structural diagram of the connection between the roller body, support bar, pull rod and locking assembly of the present invention.
[0021] Figure 3 It is a schematic structural diagram of the connection between the roller body and the locking assembly of the present invention.
[0022] Figure 4 It is a structural schematic diagram of the roller body of the present invention.
[0023] Figure 5 It is a schematic structural diagram of the connection between the installation channel and the accommodating chamber of the present invention.
[0024] Figure 6 It is a schematic structural diagram of the connection between the support bar and the locking assembly of the present invention.
[0025] Figure 7 Schematic diagram of the structure of the support bar of the present invention.
[0026] Figure 8 It is a structural schematic diagram of the locking assembly of the present invention.
[0027] Figure 9This is a diagram showing the relative position relationship between the roller body and the bearing block of the present invention.
[0028] Figure 10 It is a schematic structural diagram of the connection between the bearing block and the movable shaft of the present invention.
[0029] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0030] 1-roller body, 2-support bar, 3-brush bar, 4-pull rod, 5-locking assembly, 101-installation channel, 102-accommodating chamber, 103-limiting groove, 104-through hole, 201-positioning hole, 401-positioning rod, 501-bearing block, 502-movable shaft, 503-locking sleeve, 504-locking cam, 505-connecting block, 506-tensioning spring, 507-rotating sleeve, 508-convex column, 509-blocking plate, 5011-slide groove, 5012-blocking convex, 5013-pin, 5021-channel. Implementation Method
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention. Specific embodiments
[0032] See also Figure 1-Figure 7As shown, the present invention is a brush roller structure that is easy to replace brush strips, comprising a conventional roller body 1 in the art and a plurality of support strips 2 evenly distributed on the outer circumference of the roller body 1; a conventional brush strip 3 in the art is fixed parallel to one surface of the support strip 2; a plurality of mounting grooves 101 corresponding to the support strips 2 are axially opened on the circumferential side wall of the roller body 1; a surface of the mounting groove 101 close to the central axis of the roller body 1 is parallelly connected to a receiving chamber 102; a "convex" structure is formed between the mounting groove 101 and the receiving chamber 102; the mounting groove 101 and the receiving chamber 102 both pass through the roller body 1 two end surfaces; a plurality of pull rods 4 are vertically fixed along the length direction on a surface of the support bar 2 away from the brush bar 3; a positioning rod 401 is fixed at one end of the pull rod 4; the pull rod 4 and the positioning rod 401 are arranged vertically; the positioning rod 401 is arranged vertically to the brush bar 3; the positioning rod 401 and the pull rod 4 form a T-shaped structure; a surface of the support bar 2 away from the brush bar 3 is fitted on the circumferential side wall of the roller body 1; the pull rod 4 slides in the installation groove 101; the positioning rod 401 is arranged in the accommodating chamber 102; a locking component 5 for limiting the movement of the positioning rod 401 is installed in the accommodating chamber 102. During use, when any brush strip 3 needs to be replaced, first use the locking assembly 5 to release the activity restriction of the positioning rod 401, hold any end of the support strip 2 and pull the support strip 2 along the length direction of the installation groove 101, prompting the multiple pull rods 4 on the support strip 2 to gradually move out of the installation groove 101, thereby realizing the removal of the brush strip 3 from the roller body 1; then when the brush strip 3 needs to be installed, by setting the support strip 2 parallel to the installation groove 101, and making the multiple pull rods 4 on the support strip 2 correspond to the installation groove 101, and then pulling the support strip 2 to prompt the multiple pull rods 4 on the support strip 2 to gradually move into the installation groove 101, and finally use the locking assembly 5 to limit the movement of the positioning rod 401, thereby realizing the installation of the brush strip 3 on the roller body 1, which not only effectively reduces the use cost of the brush roller, but also ensures the working efficiency of the rust remover. Specific embodiments
[0033] Based on the specific embodiment 1, Figure 2-Figure 3 and Figure 5-Figure 6As shown, both opposite ends of the accommodating chamber 102 are provided with limiting grooves 103; the limiting groove 103 is provided at an edge of the accommodating chamber 102 close to the central axis of the roller body 1; the locking assembly 5 includes a pair of bearing blocks 501 respectively provided in the two opposite ends of the accommodating chamber 102 and a pair of movable shafts 502 inserted side by side in the accommodating chamber 102; one edge of the bearing block 501 is slidably inserted into the limiting groove 103; a surface of the bearing block 501 close to the accommodating chamber 102 is provided with a pair of sliding grooves 5011 corresponding to the movable shafts 502; the sliding grooves 5011 are provided in parallel with the pull rod 4; the two movable shafts 502 are provided on opposite sides of the pull rod 4; the movable shaft 5 02 is arranged between the positioning rod 401 and the installation groove 101; the two ends of the movable shaft 502 are respectively movably inserted into the sliding groove 5011 on the two bearing blocks 501 and are threadedly matched with a locking sleeve 503; the movable shaft 502 can slide along the length direction of the sliding groove 5011, and can also slide in the sliding groove 5011 along the length direction of the support bar 2; a plurality of locking cams 504 corresponding to the positioning rod 401 are fixedly sleeved on the movable shaft 502; the outer contour of the locking cam 504 conflicts with a surface of the positioning rod 401 close to the support bar 2; the outer contour of the locking cam 504 has a flat surface; the flat surface is arranged at the maximum radius of the locking cam 504. When in use, when it is necessary to position the brush strip 3, after all the pull rods 4 on the support bar 2 are moved into the installation groove 101, the two ends of the movable shaft 502 are movably inserted into the slide grooves 5011 on the two bearing blocks 501, and then the movable shaft 502 is rotated to drive the locking cam 504 to move in the accommodating chamber 102, so that the outer contour of the locking cam 504 conflicts with a surface of the positioning rod 401 close to the support bar 2, and at the same time, the movable shaft 502 moves in the slide groove 5011. When the movable shaft 502 moves to the end of the slide groove 5011 away from the central axis of the roller body 1, the locking cam 504 is moved. 04's maximum radius point conflicts with a surface of the positioning rod 401 close to the support bar 2. At this time, the flat surface of the locking cam 504 conflicts with a surface of the positioning rod 401 close to the support bar 2, forming a surface-to-surface fit, so that the positioning rod 401 can be pressed tightly into the accommodating chamber 102. Then, by threading the locking sleeve 503 onto the end of the movable shaft 502 and tightening the locking sleeve 503 so that one end of the locking sleeve 503 conflicts with the outer surface of the bearing block 501, the bearing block 501 is firmly fitted into the limiting groove 103, thereby locking the position of the positioning rod 401 and further locking the position of the brush strip 3. In addition, Figure 10As shown, in order to further improve the locking effect of the positioning rod 401, pins 5013 corresponding to the slide groove 5011 are inserted into the two opposite side surfaces of the bearing block 501 along the length direction of the positioning rod 401, one end of the pin 5013 can be inserted into the slide groove 5011, and the pin 5013 is threadedly matched with the bearing block 501, and then a hole 5021 corresponding to the pin 5013 is axially opened at both ends of the positioning rod 401. When the movable shaft 502 moves to the end of the slide groove 5011 away from the central axis of the roller body 1, one end of the pin 5013 is first inserted into the positioning In the channel 5021 of the rod 401, the circumferential side walls of the pin 5013 are in contact with the two opposite side surfaces of the channel 5021, and the pin 5013 slides in cooperation with the channel 5021 (at this time, the other end of the pin 5013 is just flush with the side surface of the supporting block 501, and a straight groove is provided on the other end surface of the pin 5013, and a flat-blade screwdriver is used to cooperate with the straight groove to drive the pin 5013), thereby preventing the movable shaft 502 from rotating in the slide groove 5011, and then tightening the locking sleeve 503 to achieve dual positioning of the supporting block 501 and the movable shaft 502.
[0034] Among them Figure 6 and Figure 9 As shown, the other edge of the carrier block 501 is provided with a blocking protrusion 5012 corresponding to the mounting groove 101; the blocking protrusion 5012 slides within the mounting groove 101 and contacts the end surface of the support bar 2. By designing the blocking protrusion 5012 to slide within the mounting groove 101, the sealing of the receiving chamber 102 can be ensured.
[0035] Among them Figure 2-Figure 3 、 Figure 6 and Figure 8 As shown, a pair of connecting blocks 505 are rotatably mounted on the movable shaft 502. A tension spring 506 connects one surface of the connecting block 505 to a surface of the accommodating chamber 102. The tension spring 506 is disposed between the connecting block 505 and the support bar 2. By designing the connection between the connecting block 505 and a surface of the accommodating chamber 102 using the tension spring 506, the position of the movable shaft 502 can be effectively controlled. When the movable shaft 502 moves to the end of the chute 5011 away from the central axis of the roller body 1, the tension spring 506 exerts a tensile force on the movable shaft 502. Specific embodiments
[0036] Based on the specific embodiment 2, Figure 3 and Figure 5-Figure 8As shown, a plurality of through-holes 104 are formed side by side along the length of a surface of the accommodating chamber 102 near the support bar 2; a plurality of positioning holes 201 corresponding to the through-holes 104 are formed side by side on a surface of the support bar 2; a plurality of rotating sleeves 507 corresponding to the through-holes 104 are rotatably sleeved on the movable shaft 502; a protrusion 508 made of elastic rubber is radially fixed to the outer wall of the rotating sleeve 507; the protrusion 508 slides through the through-hole 104; one end of the protrusion 508 can be inserted into the corresponding positioning hole 201; when one end of the protrusion 508 is inserted into the corresponding positioning hole 201, the protrusion 508 and the positioning hole 201 have an interference fit. When the movable shaft 502 moves to the end of the slide groove 5011 away from the central axis of the roller body 1, one end of the protrusion 508 moves from the through-hole 104 to the positioning hole 201, at which point the protrusion 508 and the positioning hole 201 have an interference fit, thereby further defining the position of the support bar 2.
[0037] Among them Figure 6 and Figure 8 As shown, the two movable shafts 502 are connected at the same end by a blocking piece 509 for blocking the slide groove 5011. The blocking piece 509 is loosely fitted with the movable shaft 502 and is disposed between the bearing block 501 and the locking sleeve 503. By designing the blocking piece 509 to block the slide groove 5011, the sealing of the accommodating chamber 102 can be ensured.
[0038] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A brush roller structure for facilitating replacement of brush strips, comprising a roller body (1) and a plurality of support strips (2) uniformly arranged on the periphery of the roller body (1); a brush strip (3) is fixed parallel to one surface of the support strip (2); and the characteristics are: The circumferential side wall of the roller body (1) is axially provided with a plurality of mounting grooves (101) corresponding to the support strips (2); a surface of the mounting groove (101) close to the central axis of the roller body (1) is parallelly connected to the accommodating chamber (102); a surface of the support strip (2) away from the brush strip (3) is vertically fixed with a plurality of pull rods (4) along the length direction; a positioning rod (401) is fixed at one end of the pull rod (4); a surface of the support strip (2) away from the brush strip (3) is attached to the circumferential side wall of the roller body (1); the pull rods (4) are vertically fixed with a plurality of pull rods (4) along the length direction; a positioning rod (401) is fixed at one end of the pull rod (4); a surface of the support strip (2) away from the brush strip (3) is attached to the circumferential side wall of the roller body (1); the pull rods (4) are vertically fixed with a plurality of pull rods (4) along the length direction; the positioning rods (4) are vertically fixed with a plurality of pull rods (4) along the length direction; the ... positioning rods (4) are vertically fixed with a plurality of pull rods (4) along the length direction; the positioning rods (4 The rod (4) is slidably fitted in the installation groove (101); the positioning rod (401) is arranged in the accommodating chamber (102); a locking assembly (5) for limiting the movement of the positioning rod (401) is installed in the accommodating chamber (102); a "convex"-shaped structure is formed between the installation groove (101) and the accommodating chamber (102); the installation groove (101) and the accommodating chamber (102) both pass through the two end surfaces of the roller body (1); the pull rod (4) and the positioning rod (401) are arranged vertically; the positioning rod (4 01) is arranged perpendicularly to the brush strip (3); the positioning rod (401) and the pull rod (4) form a T-shaped structure; the locking assembly (5) includes a pair of bearing blocks (501) respectively arranged in two opposite ends of the accommodating chamber (102) and a pair of movable shafts (502) inserted side by side in the accommodating chamber (102); a surface of the bearing block (501) close to the accommodating chamber (102) is provided with a pair of sliding grooves (5011) corresponding to the movable shafts (502); the sliding grooves (5011) and the pull rod (4 ) are arranged in parallel; the movable shaft (502) is arranged between the positioning rod (401) and the installation groove (101); the two ends of the movable shaft (502) are respectively movably inserted into the sliding grooves (5011) on the two bearing blocks (501) and are both threadedly matched with locking sleeves (503); the fixed sleeve on the movable shaft (502) is provided with a plurality of locking cams (504) corresponding to the positioning rod (401); the outer contour of the locking cam (504) conflicts with a surface of the positioning rod (401) close to the support bar (2).
2. A brush roller structure for facilitating brush strip replacement according to claim 1, characterized in that: Limiting grooves (103) are provided at opposite ends of the accommodating chamber (102); the limiting groove (103) is provided at an edge of the accommodating chamber (102) close to the central axis of the roller body (1); and an edge of the bearing block (501) is slidably inserted into the limiting groove (103).
3. A brush roller structure for facilitating brush strip replacement according to claim 2, characterized in that: The other edge of the bearing block (501) is provided with a blocking protrusion (5012) corresponding to the mounting groove (101); the blocking protrusion (5012) is slidably fitted in the mounting groove (101); and the blocking protrusion (5012) is in conflict with the end face of the support bar (2).
4. A brush roller structure for facilitating brush strip replacement according to claim 2 or 3, characterized in that: A pair of connecting blocks (505) are rotatably sleeved on the movable shaft (502); a surface of the connecting block (505) is connected to a surface of the accommodating chamber (102) via a tensioning spring (506); and the tensioning spring (506) is arranged between the connecting block (505) and the support bar (2).
5. A brush roller structure for facilitating brush strip replacement according to claim 4, characterized in that: A surface of the accommodating chamber (102) close to the support bar (2) is provided with a plurality of through holes (104) arranged side by side along the length direction; a surface of the support bar (2) is provided with a plurality of positioning holes (201) corresponding to the through holes (104) arranged side by side; a plurality of rotating sleeves (507) corresponding to the through holes (104) are rotatably sleeved on the movable shaft (502); a convex column (508) is radially fixed to the outer wall of the rotating sleeve (507); the convex column (508) is slidably inserted into the through hole (104); and one end of the convex column (508) can be plugged into the corresponding positioning hole (201).
6. A brush roller structure for facilitating brush strip replacement according to claim 5, characterized in that: The two movable shafts (502) facing the same end are connected via a blocking piece (509) for blocking the slide groove (5011); the blocking piece (509) and the movable shaft (502) are clearance-matched; the blocking piece (509) is arranged between the bearing block (501) and the locking sleeve (503).
Citation Information
Patent Citations
Toothbrush
CN102068113A
Plug pin positioning and locking device
CN102777461A