A rotary screen cleaning device for fabric printing
By designing a rotary screen cleaning device with a cleaning mechanism, lifting components, and feeding components, the problems of space occupation and incomplete cleaning of existing devices have been solved, achieving efficient cleaning and waste liquid collection, and ensuring the continuity and environmental friendliness of printing work.
Patent Information
- Application Number
- CN202310348265.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-04
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-04-04
AI Technical Summary
The cleaning devices of existing rotary screen printing machines occupy space due to their fixed location, which affects the printing process. They also cannot completely remove residues and lack waste liquid collection measures, leading to pollution.
A circular screen cleaning device was designed, comprising a cleaning mechanism, a lifting component, and a discharging component. It utilizes a combination of electrostatic adsorption and nozzle rinsing, along with the lifting and discharging components, to achieve comprehensive cleaning of the circular screen and collection of waste liquid.
It achieves efficient cleaning of the rotary screen, avoids splashing of residues and waste liquid, ensures the continuity of printing work, and reduces secondary pollution.
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Figure CN116330839B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of printing machines, in particular to a rotary screen cleaning device for fabric printing processing. BACKGROUND
[0002] After printing, a certain amount of impurities will remain on the rotary screen of the rotary screen printing machine, and the remaining substances need to be cleaned to facilitate continuous printing. In a rotary screen cleaning device of a rotary screen printing machine with publication number CN104943359A, two cleaning units are arranged on the opposite sides of the rotary screen, and the cleaning units are arranged on the moving units. The cleaning unit includes a base, a plurality of nozzles fixed on one side of the base opposite the rotary screen, and a water supply pipe and an air supply pipe fixed on the base. The lower end of the base has a plug-in part, and the outer wall of the plug-in part has a plurality of vertically arranged plug-in holes with equal spacing. The device can automatically clean the rotary screen, has high cleaning efficiency, and can automatically dry the rotary screen after cleaning.
[0003] Although the device has the above advantages, it still has the following defects during use:
[0004] 1) The overall position of the device is relatively fixed, and the screw rod and the moving block occupy a lot of space. Moreover, the existing printing machine is provided with a plurality of printing rotary screens, which is easily limited by the cleaning equipment and cannot normally perform printing processing.
[0005] 2) The device cleans the rotary screen by flushing, but the rotary screen is prone to residual printing paste, as well as some threads and lint, which are difficult to clean on one hand, and on the other hand, direct flushing cannot ensure that the remaining substances are completely cleaned.
[0006] 3) Although the device is cleaned by flushing, it does not have effective flushing waste collection measures, resulting in splashing of the flushing waste, especially the waste containing printing paste, which is more likely to contaminate the outside and other parts of the printing machine body.
[0007] Therefore, a device needs to be provided to solve the above problems. SUMMARY
[0008] In view of the deficiencies of the prior art, the present application provides a rotary screen cleaning device for fabric printing processing, which solves the problems of the prior art, i.e., the rotary screen cleaning device of the existing rotary screen printing machine occupies a lot of space due to its relatively fixed position, which affects the normal printing work of the rotary screen, and the remaining substances cannot be effectively and completely cleaned, and the flushing waste is not collected, which easily causes secondary pollution.
[0009] To achieve the above object, the present application is implemented by the following technical scheme: A rotary screen cleaning device for cloth printing processing, comprising a rack and a rotary screen installed on the rack through a rotating shaft, the rotary screen is externally provided with a cleaning mechanism;
[0010] The cleaning mechanism comprises two upper and lower housings, the outer surfaces of the two housings are mutually attached, both of the housings are sleeved on the outside of the rotary screen, the rotating shafts of the rotary screen are respectively connected with the bodies of the two housings, the housings are externally provided with a lifting assembly, the lower housing is externally provided with a discharging assembly, the body of the upper housing is fixedly connected with a water pipe, the inside of the water pipe is communicated with a spray head, the inside of the lower housing is movably connected with a stop block, the outer surface of the stop block is movably connected with a rotating shaft of the rotary screen, the inner surface of the lower housing is fixedly connected with a magnetic plate, the outer surface of the lower housing is fixedly connected with an electrostatic generator, the inner surface of the lower housing is fixedly connected with a rolling motor, the output end of the rolling motor is fixedly connected with a roller, the outer surface of the roller is movably connected with another rotating shaft of the rotary screen.
[0011] Preferably, the outer surface of the stop block is fixedly connected with a support plate, the outer surface of the support plate is movably connected with the inner surface of the lower housing, the outer surface of the support plate is fixedly connected with a spring rod, the outer surface of the spring rod is fixedly connected with a fixed plate, and the outer surface of the fixed plate is fixedly connected with the inner surface of the lower housing.
[0012] Preferably, a reciprocating motor is arranged between the outer surfaces of the support plate and the fixed plate, the outer surface of the reciprocating motor is fixedly connected with the inner surface of the lower housing, the output end of the reciprocating motor is fixedly connected with a cam, and the outer surface of the cam is movably connected with the outer surface of the support plate.
[0013] Preferably, the lifting assembly comprises a vertical bar, the outer surface of the vertical bar is fixedly connected with the body of the rack, the outer surface of the vertical bar is provided with a sliding groove, both sides of the sliding groove are slidably connected with sliding blocks, the outer surface of the sliding block is fixedly connected with a folding plate, and the outer surface of the folding plate is fixedly connected with the outer surface of the housing.
[0014] Preferably, the inner surface of the sliding groove is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a lead screw through a shaft coupling, the outer surface of the lead screw is rotatably connected with the inner surface of the sliding groove, and the outer surface of the lead screw is respectively threadedly connected with the bodies of the two sliding blocks.
[0015] Preferably, the discharging assembly comprises a discharging pipe, the inside of the discharging pipe is communicated with the inside of the lower housing, the inside of the discharging pipe is communicated with a negative pressure pipe, the inner surface of the negative pressure pipe is fixedly connected with a filter screen, and the inner surface of the negative pressure pipe is fixedly connected with a fan.
[0016] Preferably, the inside of the negative pressure pipe is communicated with a drain pipe, the inner surface of the drain pipe is fixedly connected with a sealing plate, the body of the sealing plate is provided with a through drain hole, and the inner surface of the drain hole is movably connected with a sealing plug.
[0017] Preferably, the outer surface of the sealing plug is fixedly connected with a connecting plate, the outer surface of the connecting plate is movably connected with the outer surface of the sealing plate, the outer surface of the connecting plate is fixedly connected with a second spring rod, and the body of the second spring rod is fixedly connected with the outer surface of the sealing plate.
[0018] The application provides a rotary screen cleaning device for cloth printing processing.
[0019] (1) By setting the cleaning mechanism, first, the two covers are closed, which can protect the rotary screen when idle, avoid dust and impurities pollution, avoid splashing of residual materials and cleaning waste liquid when cleaning, and use electrostatic adsorption through the static electricity generator to quickly clean the impurities such as cotton wool, thread ends and dust, and the printing paste can be cleaned through the nozzle flushing, which can completely clean the residual materials on the rotary screen and facilitate the continuous work of the rotary screen.
[0020] (2) By setting the abutting block and other structures, first, the abutting block is in contact with the rotating shaft, so that the rotary screen is electrified, and the impurities can be cleaned by using electrostatic adsorption, and the reciprocating motor drives the cam to rotate, so that the supporting plate drives the abutting block to reciprocate and contact the rotating shaft, so that the rotary screen vibrates to facilitate the rapid separation of the residual materials on the rotary screen, thereby improving the cleaning efficiency.
[0021] (3) By setting the lifting assembly, the servo motor drives the up and down sliding blocks to move reversely through the lead screw, so that the two housings move to wrap and move away from the rotary screen, thereby facilitating the cleaning and protection of the rotary screen and not interfering with the printing processing of the rotary screen.
[0022] (4) By setting the discharging assembly, the discharging pipe can uniformly collect the residual materials, avoid secondary pollution to the outside world, and the fan and the negative pressure pipe can facilitate the rapid collection of light impurities such as cotton wool, thread ends and dust, and the combination of the negative pressure pipe and the drain pipe can avoid damage to the fan by the flushing waste liquid. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is an external structure perspective view of the application;
[0024] Figure 2 It is an internal structure explosion view of the cover of the application;
[0025] Figure 3 It is a Figure 2An enlarged view of the local part at A;
[0026] Figure 4 An external structure perspective view of the block of the present application;
[0027] Figure 5 An internal structure sectional view of the negative pressure pipe of the present application;
[0028] Figure 6 An external structure exploded view of the sealing plate of the present application;
[0029] Figure 7 An external structure exploded view of the sliding block of the present application.
[0030] In the figure: 1, frame; 2, rotary screen; 3, cleaning mechanism; 31, outer cover; 32, lifting assembly; 321, vertical bar; 322, sliding groove; 323, sliding block; 324, folding plate; 325, servo motor; 326, screw rod; 33, blanking assembly; 331, blanking pipe; 332, negative pressure pipe; 333, filter screen; 334, fan; 335, sealing plate; 336, drain hole; 337, sealing plug; 338, connecting plate; 339, spring rod two; 3310, drain pipe; 34, water pipe; 35, spray head; 36, block; 361, support plate; 362, spring rod one; 363, fixed plate; 364, reciprocating motor; 365, cam; 37, magnetic plate; 38, electrostatic generator; 39, rolling motor; 310, roller. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0032] Please refer to Figures 1-7 The present application provides a technical solution: a rotary screen cleaning device for fabric printing processing:
[0033] Embodiment one
[0034] Reference is made to the accompanying drawings Figure 1 , the accompanying drawings Figure 2 , the accompanying drawings Figure 3The utility model provides a cleaning mechanism, including frame 1 and the round net 2 of installing through the pivot on frame 1, the outside of round net 2 is provided with cleaning mechanism 3;Cleaning mechanism 3 includes two outer covers 31 up and down, and the outer cover 31 is made of pressure -resistant, wear -resisting and corrosion -resistant material, the outer surface of both sides outer cover 31 mutually sticks together, both sides outer cover 31 are all set in the outside of round net 2, and the pivot of round net 2 is respectively connected with the rotation of the body of two outer covers 31, and the outside of outer cover 31 is provided with lifting assembly 32, and the outside of lower outer cover 31 is provided with discharging assembly 33, and the body of upper outer cover 31 is fixedly connected with water pipe 34, and one end of water pipe 34 is communicated with external water supply system through spring pipe, and the inside of water pipe 34 is communicated with the spray head 35, and the inside of lower outer cover 31 is movably connected with the abutment 36, and the abutment 36 is made of pressure -resistant, corrosion -resistant, wear -resistant and conductive material, and the outer surface is circumferentially (except the arc surface of the pivot contact) waterproof, preferably, can set up the horizontal bar (not shown in the drawing) on the outside of abutment 36 and at the bottom position of round net 2, and the horizontal bar is used to generate static electricity to facilitate the adsorption of impurities, and the outer surface of abutment 36 is movably connected with the pivot of one side of round net 2, and the inner surface of lower outer cover 31 is fixedly connected with the magnetic plate 37, and the magnetic plate 37 is equidistantly arranged, and is made of conductive material, and the outer surface of lower outer cover 31 is fixedly connected with static electricity generator 38, and static electricity generator 38 is model ESD-2005, and the input end is electrically connected with external control circuit, and the positive and negative poles are electrically connected with magnetic plate 37 and abutment 36 respectively, and the inner surface of lower outer cover 31 is fixedly connected with the rolling motor 39, and the rolling motor 39 is electrically connected with external control circuit, and the output end of rolling motor 39 is fixedly connected with the roller 310, and the roller 310 is made of pressure -resistant, wear -resistant and good friction material, and the outer surface of roller 310 is movably connected with the pivot of the other side of round net 2, by setting up cleaning mechanism 3, first by two outer covers 31 folding, when idle, can protect round net 2, avoid the pollution of dust and impurities, when cleaning, also avoid the splashing of residual material, cleaning waste liquid, simultaneously by static electricity generator 38 can utilize static electricity adsorption, and the impurities such as cotton wool, thread end, dust are cleaned quickly, and by the washing of spray head 35, the printing paste can be cleaned, can guarantee that the residual material on round net 2 is completely cleaned, and the continuous work of round net 2 is facilitated.
[0035] Example two
[0036] On the basis of example one, refer to the specification attached Figure 1 , attached Figure 4The outer surface of the abutting block 36 is fixedly connected with a supporting plate 361, the supporting plate 361 is made of a material which is resistant to compression, corrosion, wear and tear and insulating, the outer surface of the supporting plate 361 is movably connected with the inner surface of the lower outer cover 31, the outer surface of the supporting plate 361 is fixedly connected with a spring rod one 362, the spring rod one 362 is made of a material which is resistant to wear and tear and fatigue, the outer surface of the spring rod one 362 is fixedly connected with a fixing plate 363, the outer surface of the fixing plate 363 is fixedly connected with the inner surface of the lower outer cover 31, a reciprocating motor 364 is arranged between the outer surfaces of the supporting plate 361 and the fixing plate 363 which are close to each other, the reciprocating motor 364 is electrically connected with an external control circuit, the outer surface of the reciprocating motor 364 is fixedly connected with the inner surface of the lower outer cover 31, the output end of the reciprocating motor 364 is fixedly connected with a cam 365, the cam 365 is made of a material which is resistant to compression, wear and tear and corrosion, the outer surface of the cam 365 is movably connected with the outer surface of the supporting plate 361, through the arrangement of the abutting block 36 and other structures, firstly, the contact between the abutting block 36 and the rotating shaft can make the circular net 2 connected with electricity, so that the impurities can be cleaned by electrostatic adsorption, and through the rotation of the cam 365 driven by the reciprocating motor 364, the abutting block 36 driven by the supporting plate 361 can reciprocate and contact with the rotating shaft, so that the circular net 2 can vibrate to facilitate the residual on the circular net 2 to quickly separate, thereby improving the cleaning efficiency.
[0037] Embodiment three
[0038] On the basis of embodiment two, refer to the description of the drawings Figure 1 , the drawings Figure 7 , the lifting assembly 32 comprises a vertical bar 321, the vertical bar 321 is made of a material which is resistant to compression and wear, the outer surface of the vertical bar 321 is fixedly connected with the body of the rack 1, the outer surface of the vertical bar 321 is provided with a sliding groove 322, both sides of the sliding groove 322 are slidably connected with sliding blocks 323, the outer surface of the sliding blocks 323 is fixedly connected with folding plates 324, the outer surface of the folding plates 324 is fixedly connected with the outer surface of the outer cover 31, the inner surface of the sliding groove 322 is fixedly connected with a servo motor 325, the servo motor 325 is electrically connected with an external control circuit, the output end of the servo motor 325 is fixedly connected with a lead screw 326 through a shaft coupling, the threads on the upper and lower sides of the surface of the lead screw 326 are oppositely arranged, the outer surface of the lead screw 326 is rotatably connected with the inner surface of the sliding groove 322, the outer surface of the lead screw 326 is threadedly connected with the bodies of the two sliding blocks 323 respectively, through the arrangement of the lifting assembly 32, the servo motor 325 drives the upward and downward sliding blocks 323 to move in opposite directions through the lead screw 326, so that the two outer covers 31 move together to wrap and move away from the circular net 2, thereby facilitating the cleaning and protection of the circular net 2, and not interfering with the printing process of the circular net 2.
[0039] Embodiment four
[0040] On the basis of embodiment three, refer to the description of the drawingsFigure 1 , the Figure 5 , the Figure 6 The blanking assembly 33 comprises a blanking pipe 331, a collecting barrel can be arranged below the blanking pipe 331 to collect the flushing waste liquid, the inside of the blanking pipe 331 is in through communication with the inside of the lower housing 31, the inside of the blanking pipe 331 is in through communication with a negative pressure pipe 332, the inner surface of the negative pressure pipe 332 is fixedly connected with a filter screen 333, the filter screen 333 can avoid the impurities such as thread ends, lint and dust from entering the inside of the negative pressure pipe 332, the inner surface of the negative pressure pipe 332 is fixedly connected with a fan 334, the fan 334 is electrically connected with an external control circuit, the inside of the negative pressure pipe 332 is in through communication with a drain pipe 3310, the drain pipe 3310 is above the opening of the collecting barrel, the inner surface of the drain pipe 3310 is fixedly connected with a sealing plate 335, the sealing plate 335 is made of a material with good compression resistance, wear resistance and sealing performance, the body of the sealing plate 335 is provided with a through drain hole 336, the inner surface of the drain hole 336 is movably connected with a sealing plug 337, the sealing plug 337 is made of a material with good compression resistance, wear resistance and sealing performance, the outer surface of the sealing plug 337 is fixedly connected with a connecting plate 338, the outer surface of the connecting plate 338 is movably connected with the outer surface of the sealing plate 335, the outer surface of the connecting plate 338 is fixedly connected with a second spring rod 339, the second spring rod 339 is made of a material with good wear resistance and fatigue resistance, the body of the second spring rod 339 is fixedly connected with the outer surface of the sealing plate 335, by arranging the blanking assembly 33, the blanking pipe 331 can conveniently collect the residues uniformly, avoid secondary pollution to the outside world, and the fan 334 and the negative pressure pipe 332 can facilitate the rapid collection of light impurities such as lint, thread ends and dust, and the combination of the negative pressure pipe 332 and the drain pipe 3310 can avoid damage to the fan 334 by the flushing waste liquid.
[0041] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0042] When working, when the rotary screen 2 works, the servo motor 325 drives the two housings 31 away from each other through the connection of the lead screw 326 and the sliding block 323, and the rotary screen 2 is not wrapped, which avoids the interference of the rotary screen 2 printing process. When the rotary screen 2 is wrapped and cleaned, the two housings 31 are close to each other and wrap the rotary screen 2. First, the electrostatic generator 38 makes the magnetic plate 37, the block 36 and the rotary screen 2 adopt static electricity, so as to adsorb the thread, lint and dust on the rotary screen 2, so as to achieve the cleaning purpose. At the same time, the fan 334 extracts the air between the two housings 31 through the negative pressure pipe 332 and the feeding pipe 331, which is more convenient for the adsorption of light impurities. After driving the light impurities to be adsorbed, the electrostatic generator 38 is powered off, the static electricity of the magnetic plate 37 disappears, the light impurities fall on the lower housing 31, and are sucked by negative pressure, so that the light impurities are discharged from the feeding pipe 331 to the external collection barrel for collection. Then the nozzle 35 on the water pipe 34 washes the surface of the rotary screen 2, so as to wash the printing paste. During the washing process, the reciprocating motor 364 drives the cam 365 to rotate, so that the support plate 361 drives the block 36 to reciprocate and contact with the rotating shaft of the rotary screen 2, so as to make the rotary screen 2 vibrate, so as to facilitate the separation of impurities, so as to improve the cleaning efficiency. At the same time, the rolling motor 39 drives the roller 310 to rotate, so that the rotating shaft drives the rotary screen 2 to rotate, so as to clean the surface of the rotary screen 2, so as to achieve the purpose of complete cleaning. After cleaning, the washing waste liquid is discharged from the feeding pipe 331 to the collection barrel for collection. Then the fan 334 extracts the air between the two housings 31 again, and the air flow dries the washed rotary screen 2. If the washing waste liquid enters the negative pressure pipe 332, it will stay at the curved position of the negative pressure pipe 332, and the sealing plug 337 will be pressed down by gravity, and the sealing plug 337 will be stretched by the connecting plate 338 to stretch the spring rod two 339. Then the washing waste liquid can fall into the collection barrel through the drain hole 336 and the drain pipe 3310 for collection. The spring rod two 339 drives the sealing plug 337 to reset and seal.
[0043] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made by those skilled in the art without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A rotary screen cleaning device for printing cloth, comprising a frame (1) and a rotary screen (2) mounted on the frame (1) through a rotating shaft, characterized in that: The outer part of the rotary screen (2) is provided with a cleaning mechanism (3); The cleaning mechanism (3) comprises two upper and lower housings (31), the outer surfaces of the two housings (31) are attached to each other, the two housings (31) are sleeved on the outer part of the rotary screen (2), the shafts of the rotary screen (2) are rotatably connected with the bodies of the two housings (31), the outer part of the housing (31) is provided with a lifting assembly (32), the outer part of the lower housing (31) is provided with a discharging assembly (33), the body of the upper housing (31) is fixedly connected with a water pipe (34), the inside of the water pipe (34) is connected with a spray head (35), the inside of the lower housing (31) is movably connected with a stop block (36), the outer surface of the stop block (36) is movably connected with one side shaft of the rotary screen (2), the inner surface of the lower housing (31) is fixedly connected with a magnetic plate (37), the outer surface of the lower housing (31) is fixedly connected with an electrostatic generator (38), the inner surface of the lower housing (31) is fixedly connected with a rolling motor (39), the output end of the rolling motor (39) is fixedly connected with a roller (310), the outer surface of the roller (310) is movably connected with the other side shaft of the rotary screen (2); The discharging assembly (33) comprises a discharging pipe (331), the inside of the discharging pipe (331) is connected with the inside of the lower housing (31), the inside of the discharging pipe (331) is connected with a negative pressure pipe (332), the inner surface of the negative pressure pipe (332) is fixedly connected with a filter screen (333), the inner surface of the negative pressure pipe (332) is fixedly connected with a fan (334); The inside of the negative pressure pipe (332) is connected with a drain pipe (3310), the inner surface of the drain pipe (3310) is fixedly connected with a sealing plate (335), the body of the sealing plate (335) is provided with a through drain hole (336), the inner surface of the drain hole (336) is movably connected with a sealing plug (337); The outer surface of the sealing plug (337) is fixedly connected with a connecting plate (338), the outer surface of the connecting plate (338) is movably connected with the outer surface of the sealing plate (335), the outer surface of the connecting plate (338) is fixedly connected with a second spring rod (339), the body of the second spring rod (339) is fixedly connected with the outer surface of the sealing plate (335).
2. The rotary screen cleaning device for printing fabric according to claim 1, characterized in that: The outer surface of the stop block (36) is fixedly connected with a supporting plate (361), the outer surface of the supporting plate (361) is movably connected with the inner surface of the lower housing (31), the outer surface of the supporting plate (361) is fixedly connected with a first spring rod (362), the outer surface of the first spring rod (362) is fixedly connected with a fixed plate (363), the outer surface of the fixed plate (363) is fixedly connected with the inner surface of the lower housing (31).
3. The rotary screen cleaning device for printing fabric according to claim 2, characterized in that: The reciprocating motor (364) is arranged between the outer surfaces of the support plate (361) and the fixed plate (363) which are close to each other, the outer surface of the reciprocating motor (364) is fixedly connected with the inner surface of the lower outer cover (31), the output end of the reciprocating motor (364) is fixedly connected with a cam (365), and the outer surface of the cam (365) is movably connected with the outer surface of the support plate (361).
4. The rotary screen cleaning device for printing of fabrics according to claim 1, characterized in that: The lifting assembly (32) comprises a vertical bar (321), the outer surface of the vertical bar (321) is fixedly connected with the body of the rack (1), the outer surface of the vertical bar (321) is provided with a sliding groove (322), the both sides of the sliding groove (322) are slidably connected with sliding blocks (323), the outer surface of the sliding block (323) is fixedly connected with a folding plate (324), and the outer surface of the folding plate (324) is fixedly connected with the outer surface of the outer cover (31).
5. The rotary screen cleaning device for printing fabrics according to claim 4, characterized in that: The inner surface of the sliding groove (322) is fixedly connected with a servo motor (325), the output end of the servo motor (325) is fixedly connected with a lead screw (326) through a shaft coupling, the outer surface of the lead screw (326) is rotatably connected with the inner surface of the sliding groove (322), and the outer surface of the lead screw (326) is respectively threadedly connected with the bodies of the two sliding blocks (323).
Citation Information
Patent Citations
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