Integrated explosion-proof magnetic suspension bearing control device
By designing an integrated explosion-proof magnetic levitation bearing control device, which employs a partition and cooling fan structure, the signal interference problem under explosion-proof requirements in the production site is solved, achieving stable signal transmission and control, and ensuring the normal operation of the magnetic levitation bearing.
Patent Information
- Application Number
- CN202310388698.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-04-13
AI Technical Summary
Due to explosion-proof requirements at the production site, the control terminal of the magnetic levitation bearing is located in the control room, which makes the transmission cable susceptible to interference, causing the feedback signal and control signal to drift.
An integrated explosion-proof magnetic levitation bearing control device was designed. It adopts a frame-type box with left and right partitions for separation. Combined with a cooling fan and sealing plate structure, it achieves explosion-proof and cooling functions, and realizes signal transmission through electrical connection.
It achieves stable transmission of signals and control signals while meeting explosion-proof requirements at the production site, avoiding signal drift and ensuring the normal operation of the magnetic levitation bearing.
Smart Images

Figure CN116336079B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive technology, and in particular to an integrated explosion-proof magnetic levitation bearing control device. Background Technology
[0002] Bearings are an important component in mechanical equipment. Their main function is to support the rotating shaft, reduce the coefficient of friction during its movement, and ensure its rotational accuracy. Bearings consist of two sets of coaxial ring structures, with the inner and outer rings fixedly connected to the rotating shaft and bearing housing, respectively.
[0003] Magnetic levitation bearings use magnetic force to levitate the rotor in the air, eliminating mechanical contact between the shaft and the external stator. The principle is that the magnetic induction lines are perpendicular to the magnetic levitation lines, and the shaft is parallel to the magnetic levitation lines. Therefore, the rotor's weight is fixed on the running track. The almost unloaded shaft pushes against the magnetic levitation lines, creating a suspended rotor on the fixed running track.
[0004] A rotating shaft equipped with a magnetic levitation bearing needs to maintain a stable relative position at all times to prevent radial and axial offsets. The current in the control coil is adjusted based on the acquired position signal to change the magnetic flux. Due to explosion-proof requirements in production sites, the control unit is typically located in a control room, making the transmission cables susceptible to interference and causing drift in feedback and control signals. Summary of the Invention
[0005] To address the technical problems existing in the background art, the present invention provides an integrated explosion-proof magnetic levitation bearing control device, which can be placed on the production site and meets explosion-proof requirements.
[0006] The technical solution adopted by this invention is:
[0007] An integrated explosion-proof magnetic levitation bearing control device includes:
[0008] The rack-type enclosure has parallel left and right partitions on its left and right sides, respectively.
[0009] An external socket, a control socket, and an exhaust grille are installed through the left side panel of the enclosure. An external plug is electrically connected to the external socket, and a control plug is electrically connected to the control socket. The control plug is electrically connected to the control coil of the magnetic levitation bearing.
[0010] A cooling fan is installed through the right partition.
[0011] A foot bolt is provided at the bottom of the box between the left and right partitions. An electrical board is fixed on the foot bolt and is electrically connected to an external socket and a control socket.
[0012] The upper end of the box is provided with a box cover, and a switching power supply is fixedly arranged at the lower bottom end of the box cover and electrically connected with an external socket.
[0013] Further, an indicating lamp is arranged through the sidewall of the box and electrically connected with the electric board.
[0014] Further, the left partition plate comprises:
[0015] A vertical stand plate is arranged, and an explosion-proof perforation is arranged through the stand plate;
[0016] A horizontal plate is arranged perpendicularly to the stand plate, and the horizontal plate is arranged at the lower end of the stand plate and extends to the left and is arranged above the air outlet grille.
[0017] Further, a seal is arranged on the left sidewall of the right partition plate, a hinge seat is arranged on the left sidewall of the right partition plate above the seal, a sealing plate is hingedly arranged on the hinge seat, and the sealing plate abuts against the seal.
[0018] Further, the seal is arranged at the right side of the heat dissipation fan.
[0019] Further, the right end surface of the seal is arranged in an inclined manner, so that the sealing plate abuts against the seal when the heat dissipation fan is stopped.
[0020] Further, the electric board comprises:
[0021] A control board is fixedly arranged on the foot bolt and electrically connected with the output end of the switching power supply, a connection terminal is arranged on the left side of the control board, and the connection terminal is electrically connected with the external socket and the control socket.
[0022] A communication board is fixedly arranged above the control board, the communication board is electrically connected with the control board, and a communication terminal A, a communication terminal B and a sensor terminal are arranged on the communication board.
[0023] Further, the connection terminal comprises:
[0024] An I / O terminal electrically connected with the external socket;
[0025] A control terminal electrically connected with the control socket.
[0026] Further, the external socket comprises:
[0027] A power socket electrically connected with the input end of the switching power supply;
[0028] A communication socket A electrically connected with the communication terminal A;
[0029] A communication socket B electrically connected with the communication terminal B.
[0030] a sensor socket electrically connected with the sensor terminal;
[0031] an I / O socket electrically connected with the I / O terminal.
[0032] Further, the external plug comprises:
[0033] a power plug electrically connected with the power socket, the power plug being used to provide mains power for the switching power supply;
[0034] a communication plug A electrically connected with the communication socket A, the communication plug A being electrically connected with the device parameter generating device and collecting the physical parameters of the fan device through RS-232 serial communication protocol;
[0035] a communication plug B electrically connected with the communication socket B, the communication plug B being electrically connected with the host computer in the form of bus and realizing the terminal control of the multiple fan devices through RS-485 serial communication protocol;
[0036] a sensor socket plug electrically connected with the sensor socket, the sensor socket plug being electrically connected with the displacement sensor group of the magnetic suspension bearing and being used to collect the displacement parameters of the magnetic suspension bearing;
[0037] an I / O plug electrically connected with the I / O socket, the I / O plug being electrically connected with the external device and being used to realize the external expansion.
[0038] The integral explosion-proof magnetic suspension bearing control device has the advantages that:
[0039] 1. The box body is separated by the left partition plate and the right partition plate, the electrical components in the box body are isolated, and the explosion-proof purpose is achieved;
[0040] 2. The outside air enters the box body through the seal and is discharged through the exhaust grille, so that cooling is realized;
[0041] 3. The right side opening of the box body is isolated by the sealing plate;
[0042] 4. The exhaust grille achieves the purpose of fire resistance. BRIEF DESCRIPTION OF DRAWINGS
[0043] In order to more clearly illustrate the specific embodiments of the present application, the following will briefly introduce the drawings needed in the specific embodiments, and the drawings in the following description are the embodiments of the present application.
[0044] Figure 1 is a general three-dimensional schematic view of the integral explosion-proof magnetic suspension bearing control device provided by the present application;
[0045] Figure 2Is the example of the present application provides a box, box cover integral type explosion-proof magnetic bearing control device three-dimensional diagram;
[0046] Figure 3 Is the example of the present application provides a partition three-dimensional diagram of the integral type explosion-proof magnetic bearing control device;
[0047] Figure 4 Is the example of the present application provides a control board, communication board three-dimensional diagram of the integral type explosion-proof magnetic bearing control device;
[0048] Figure 5 Is the example of the present application provides a control board, communication board three-dimensional diagram of the integral type explosion-proof magnetic bearing control device;
[0049] Figure 6 Is the example of the present application provides a control board, communication board three-dimensional diagram of the integral type explosion-proof magnetic bearing control device.
[0050] In the figure:
[0051] 10, box, 11, box cover, 12, switch power supply, 13, left partition, 14, right partition, 15, foot bolt, 16, indicator light, 17, cooling fan, 18, exhaust grille,
[0052] 131, vertical plate, 132, horizontal plate, 133, explosion-proof hole,
[0053] 141, seal, 142, hinge seat, 143, sealing plate,
[0054] 20, external socket, 21, external plug,
[0055] 30, control socket, 31, control plug,
[0056] 40, electrical board,
[0057] 41, control board, 42, communication board, 43, connection terminal, 44, communication terminal A, 45, communication terminal B, 46, sensor. DETAILED DESCRIPTION
[0058] In order to more clearly and explicitly illustrate the specific implementation purposes and implementation manners of the present application, the technical solutions of the present application will be described in detail below, and the described embodiments are part of the embodiments of the present application, not all embodiments. Based on the described embodiments of the present application, all other embodiments within the scope of protection of the present application belong to the present application without creative labor.
[0059] The integral type explosion-proof magnetic bearing control device of the present application, as shown in Figure 1 , Figure 2 , comprises:
[0060] The rack type box 10 is provided with a box cover 11 at the upper end opening of the box 10, and the lower bottom end of the box cover 11 is fixedly provided with a switching power supply 12 which is electrically connected with an external socket 20; an indicating lamp 16 is provided on the front side wall of the box 10 and is electrically connected with an electrical board 40 for displaying the working state; the left and right sides of the box 10 are respectively provided with parallel left and right partition plates 13 and 14.
[0061] The left partition plate 13, as shown in Figure 3 , Figure 4 , comprises:
[0062] a vertical stand plate 131 provided with a blast hole 133; and a horizontal plate 132 perpendicular to the stand plate 131 and extending leftward from the lower end of the stand plate 131 and above the air outlet grille 18.
[0063] As shown in Figure 3 , Figure 5 , the right partition plate 14 is provided with a cooling fan 17. The left side wall of the right partition plate 14 is protrudingly provided with a sealing portion 141 which is located right above the cooling fan 17 and the right end surface of the sealing portion 141 is inclined so as to abut against a sealing plate 143 when the cooling fan 17 is stopped; the left side wall of the right partition plate 14 right above the sealing portion 141 is protrudingly provided with a hinge seat 142 which is hingedly provided with the sealing plate 143 which abuts against the sealing portion 141.
[0064] The left side plate of the box is provided with the external socket 20, the control socket 30 and the air outlet grille 18.
[0065] The external socket 20 comprises:
[0066] a power socket electrically connected with the input end of the switching power supply 12;
[0067] a communication socket A electrically connected with a communication terminal A 44;
[0068] a communication socket B electrically connected with a communication terminal B 45;
[0069] a sensor socket electrically connected with a sensor terminal 46;
[0070] an I / O socket electrically connected with an I / O terminal.
[0071] The external socket 20 is electrically connected with an external plug 21 which comprises:
[0072] A power plug electrically connected with a power socket, the power plug being used to provide commercial power to the switching power supply 12;
[0073] A communication plug A electrically connected with a communication socket A, the communication plug A being electrically connected with the device parameter generating device and collecting the physical parameters of the fan device through RS-232 serial communication protocol;
[0074] A communication plug B electrically connected with a communication socket B, the communication plug B being electrically connected with the host computer in a bus form and realizing the terminal control of the multi-fan device through RS-485 serial communication protocol;
[0075] A sensor socket plug electrically connected with a sensor socket, the sensor socket plug being electrically connected with the displacement sensor group of the magnetic suspension bearing and being used to collect the displacement parameters of the magnetic suspension bearing;
[0076] An I / O plug electrically connected with an I / O socket, the I / O plug being electrically connected with the external device and being used to realize the external expansion.
[0077] The control socket 30 is electrically connected with a control plug 31, the control plug 31 being electrically connected with the control coil of the magnetic suspension bearing.
[0078] The bottom of the box 10 between the left partition plate 13 and the right partition plate 14 is provided with a foot bolt 15, the foot bolt 15 being fixedly provided with an electrical board 40, the electrical board 40, as shown in Figure 6 , comprising:
[0079] A control board 41 fixed to the foot bolt 15 and electrically connected with the output end of the switching power supply 12, the control board 41 being provided with a connection terminal 43 on the left side, the connection terminal 43 being electrically connected with the external socket 20 and the control socket 30; the communication board 42 being fixedly provided above the control board 41, the communication board 42 being electrically connected with the control board 41, the communication board 42 being provided with a communication terminal A 44, a communication terminal B 45 and a sensor terminal 46.
[0080] The connection terminal 43 comprises:
[0081] An I / O terminal electrically connected with the external socket 20;
[0082] A control terminal electrically connected with the control socket 30.
[0083] With the above basis, the embodiment of the integrated explosion-proof magnetic suspension bearing control device is an inspiration, and through the above description, relevant personnel can make various changes and modifications without deviating from the technical idea of the present application. The technical scope of the present application is not limited to the content of the specification, and the technical scope must be determined according to the scope of claims.
Claims
1. An integrated explosion-proof magnetic levitation bearing control device, characterized in that: It comprises: a rack type box (10), left and right sides of the box (10) are respectively provided with left partition plate (13) and right partition plate (14) which are parallel to each other; the left side plate of the box is provided with an external socket (20), a control socket (30) and an exhaust grille (18) penetratingly, the external socket (20) is electrically connected with an external plug (21), the control socket (30) is electrically connected with a control plug (31), and the control plug (31) is electrically connected with the control coil of the magnetic levitation bearing; the left partition plate (13) comprises: a vertical stand plate (131) penetratingly provided with an explosion-proof perforation (133), and a horizontal plate (132) perpendicular to the stand plate (131), the horizontal plate (132) is arranged at the lower end of the stand plate (131) and extends to the left, and is located above the exhaust grille (18); the right partition plate (14) is provided with a cooling fan (17) penetratingly; the left side wall of the right partition plate (14) is protrudingly provided with a sealing opening (141), the left side wall of the right partition plate (14) above the sealing opening (141) is protrudingly provided with a hinged seat (142), the hinged seat (142) is hingedly provided with a sealing plate (143), the sealing plate (143) abuts against the sealing opening (141), and the right end surface of the sealing opening (141) is inclined, so that the sealing plate (143) abuts against the sealing opening (141) when the cooling fan (17) stops working; the bottom of the box (10) between the left partition plate (13) and the right partition plate (14) is provided with a foot bolt (15), the foot bolt (15) is fixedly provided with an electrical plate (40), and the electrical plate (40) is electrically connected with the external socket (20) and the control socket (30); the upper end opening of the box (10) is provided with a box cover (11), the lower bottom end of the box cover (11) is fixedly provided with a switching power supply (12), and the switching power supply (12) is electrically connected with the external socket (20).
2. The integrated explosion-proof magnetic levitation bearing control device according to claim 1, characterized in that: the side wall of the box (10) is provided with an indicating lamp (16) penetratingly, and the indicating lamp (16) is electrically connected with the electrical plate (40).
3. The integrated explosion-proof magnetic levitation bearing control device according to claim 1, characterized in that: the sealing opening (141) is arranged right above the cooling fan (17).
4. The integrated explosion-proof magnetic levitation bearing control device according to claim 1, characterized in that: the electrical plate (40) comprises: a control plate (41) fixed on the foot bolt (15) and electrically connected with the output end of the switching power supply (12), a connection terminal (43) is arranged on the left side of the control plate (41), and the connection terminal (43) is electrically connected with the external socket (20) and the control socket (30). The communication board (42) is fixed above the control board (41) and electrically connected with the control board (41), and the communication board (42) is provided with a communication terminal A (44), a communication terminal B (45) and a sensor terminal (46).
5. The integrated explosion-proof magnetic bearing control device according to claim 4, wherein: The connection terminal (43) comprises: An I / O terminal electrically connected with the external socket (20); A control terminal electrically connected with the control socket (30).
6. The integrated explosion-proof magnetic bearing control device according to claim 5, wherein: The external socket (20) comprises: A power socket electrically connected with the input end of the switching power supply (12); A communication socket A electrically connected with the communication terminal A (44); A communication socket B electrically connected with the communication terminal B (45); A sensor socket electrically connected with the sensor terminal (46); An I / O socket electrically connected with the I / O terminal.
7. The integrated explosion-proof magnetic bearing control device according to claim 6, wherein: The external plug (21) comprises: A power plug electrically connected with the power socket, which is used to provide mains power for the switching power supply (12); A communication plug A electrically connected with the communication socket A, which is electrically connected with the device parameter generating device and collects the physical parameters of the fan device through the RS-232 serial communication protocol; A communication plug B electrically connected with the communication socket B, which is electrically connected with the upper computer in the form of a bus and realizes the terminal control of multiple fan devices through the RS-485 serial communication protocol; A sensor socket plug electrically connected with the sensor socket, which is electrically connected with the displacement sensor group of the magnetic bearing and is used to collect the displacement parameters of the magnetic bearing; An I / O plug electrically connected with the I / O socket, which is electrically connected with the external device and is used to realize external expansion.
Citation Information
Patent Citations
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CN201910986U
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