Motor assembly line
By designing a motor assembly line, the automated insertion, gluing, and heating processes of the magnets and motor housing were realized, solving the problems of low production efficiency and unstable quality caused by manual operation, and improving the automation level and efficiency of motor production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHEN JINMINJIANG RIVER MECHANICAL & ELECTRICAL EQUIP
- Filing Date
- 2023-03-30
- Publication Date
- 2026-06-05
AI Technical Summary
The adhesion stability between the magnet and the motor housing during motor production depends on manual operation, resulting in low production efficiency and difficulty in guaranteeing quality.
A motor assembly line was designed, including a slide rail device, a tile insertion device, an adhesive application device, a casing device, a heating device, and a feeding device. The automated production line realizes the insertion, adhesive application, casing, and heating processes of the magnetic tiles, ensuring that the magnetic tiles are stably adhered to the motor housing after the adhesive cures.
It has improved the automation level of motor production, reduced labor intensity, increased production efficiency, and ensured product quality.
Smart Images

Figure CN116345826B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor manufacturing equipment technology, and more particularly to a motor assembly production line. Background Technology
[0002] During the production process of motors, magnets need to be installed into the inner wall of the motor housing. To ensure the adhesion stability between the magnets and the motor housing, glue is usually applied to the outer wall of the magnets or the inner wall of the motor housing. After the magnets are installed into the inner wall of the motor housing, the entire batch of motor housings is placed in an oven to bake so that the glue can cure. Although baking the entire batch of motor housings in the oven can ensure the uniformity of temperature, the glue application, assembly and other processes are mostly done manually, which is labor-intensive, has low production efficiency and cannot guarantee product quality.
[0003] Therefore, there is an urgent need for motor assembly lines to improve automation and production efficiency. Summary of the Invention
[0004] One objective of this invention is to provide a motor assembly production line that improves automation and increases motor production efficiency.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] The motor assembly production line includes:
[0007] A slide rail device extends along the X-axis direction. An assembly fixture is provided on the slide rail device. The assembly fixture is used to support the workpiece. The slide rail device drives the assembly fixture along the X-axis direction.
[0008] A tile insertion device is provided on one side of the slide rail device, and the tile insertion device is used to insert the magnetic tile into the outer wall of the assembly fixture;
[0009] An adhesive application device is disposed on one side of the slide rail device, and the adhesive application device is used to apply adhesive to the outer wall of the magnetic tile.
[0010] A housing assembly device is disposed on one side of the slide rail device and downstream of the adhesive application device. The housing assembly device is used to fit the motor housing onto the outer periphery of the assembly fixture.
[0011] A heating device is disposed on one side of the slide device and downstream of the housing device, and the heating device is used to heat the motor housing located on the assembly fixture;
[0012] A feeding device is provided on one side of the slide device. The feeding device is used to transfer the motor housing and the magnetic tile after heating is completed.
[0013] As an optional technical solution, the tile insertion device includes:
[0014] A rotating component is disposed on one side of the slide device, and the rotating component is used to drive the assembly fixture to rotate around the Z-axis.
[0015] A tile insertion assembly is disposed above the rotating assembly, and the tile insertion assembly is used to insert the magnetic tile into the outer wall of the assembly fixture located on the rotating assembly along the Z-axis direction;
[0016] A push-in component is disposed on one side of the slide device, and the push-in component is used to push the assembly tool located on the slide device into the rotary component;
[0017] An ejector assembly is disposed on one side of the rotating assembly, the ejector assembly being used to push the assembly tool located on the rotating assembly into the slide device.
[0018] As an optional technical solution, the tile insertion device further includes:
[0019] A first support frame has a material channel plate at one end, with a material channel groove formed along the Z-axis. A rotating assembly is positioned below the material channel groove, and a tile insertion assembly is positioned above it. A storage trough is located at the top of the first support frame to store the magnetic tiles. The material channel plate is located at the end of the storage trough, which is connected to the material channel groove.
[0020] The material pushing assembly includes a pusher base, a pull rope, and a counterweight. The pusher base is slidably disposed on the storage trough. One end of the pull rope is connected to the pusher base, and the other end of the pull rope passes around the first support frame near the end of the material channel plate and is connected to the counterweight. The counterweight is suspended from the first support frame. The counterweight pulls the pusher base so that the pusher base pushes the magnetic tile located in the storage trough into the material channel trough.
[0021] As an optional technical solution, the insert assembly includes a first power component and an insert plate. The insert plate is connected to the output end of the first power component. The first power component drives the insert plate along the Z-axis direction to push the magnetic tiles located in the storage tank one by one into the material channel groove. The insert plate has a clearance groove along the Z-axis direction. A second power component and an elastic pad are provided on one side of the material channel plate. The elastic pad is installed at the output end of the second power component. The second power component is used to drive the elastic pad through the clearance groove and abut against the magnetic tile.
[0022] As an optional technical solution, the adhesive application device includes:
[0023] An adhesive application assembly, comprising a third power component and an adhesive application head, wherein the adhesive application head is mounted on the output end of the third power component, and the third power component drives the adhesive application head to move closer to or away from the magnetic tile located on the assembly fixture in a horizontal direction;
[0024] A glue cup assembly, comprising a fourth power component and a glue cup, wherein the glue cup is mounted on the output end of the fourth power component, and the fourth power component drives the glue cup to move horizontally to below the glue applicator head, and the glue cup is used to collect glue dripping from the glue applicator head.
[0025] As an optional technical solution, the casing device includes:
[0026] The second support frame spans the slide rail device, and the second support frame has a housing groove at the position corresponding to the position of the slide rail device. The fifth power component is installed on the second support frame.
[0027] The housing assembly is slidably mounted on the second support frame and is drivenly connected to the output end of the fifth power component. The housing assembly includes a sixth power component, a mounting plate, a vacuum generator, and a housing mold. The mounting plate is mounted on the output end of the sixth power component. The housing mold and the vacuum generator are both mounted on the mounting plate. The housing mold is used to cover the outer periphery of the motor housing. The vacuum generator is used to adsorb the motor housing. The sixth power component can drive the mounting plate through the housing groove along the Z-axis direction.
[0028] As an optional technical solution, the slide device includes a seventh power component, which is fixedly disposed below the housing groove. The assembly fixture includes a mounting base assembly, a push rod assembly, a mounting block, and a compression spring. The push rod assembly is movably inserted into the mounting base assembly along the Z-axis direction and includes a guide pin. The mounting block is slidably inserted into the mounting base assembly in the horizontal direction. An inclined guide groove is formed on the side of the mounting block inserted into the mounting base assembly. The horizontal height of the end of the guide groove away from the central axis of the mounting base assembly is higher than the end of the guide groove close to the central axis of the mounting base assembly. The guide pin passes through the guide groove. One end of the compression spring abuts against the mounting base assembly, and the other end of the compression spring abuts against the push rod assembly. The compression spring is used to push the push rod assembly away from the mounting base assembly, and the seventh power component is used to lift the push rod assembly.
[0029] As an optional technical solution, the assembly fixture further includes a self-locking component, which is installed on the mounting base assembly. The push rod assembly also includes a telescopic rod, an abutment pin, and a limiting seat. The telescopic rod is movably inserted through the mounting base assembly along the Z-axis. The guide pin is installed at the end of the telescopic rod near the mounting block, and the abutment pin is installed at the end of the telescopic rod away from the mounting block. The compression spring is sleeved on the outer periphery of the telescopic rod and abuts against the abutment pin. The limiting seat has a limiting hole, and the end of the telescopic rod with the abutment pin is inserted into the limiting hole. The abutment pin is confined in the limiting hole, and the self-locking component abuts against the outer wall of the limiting seat.
[0030] As an optional technical solution, the self-locking assembly includes a self-locking spring and a self-locking block. The self-locking block is located between the self-locking spring and the limiting seat. The self-locking spring is used to push the self-locking block against the limiting seat. The end face of the self-locking block facing the limiting seat includes a contact surface and a compression surface. The contact surface is vertically arranged and located above the compression surface. The contact surface is used to abut against the limiting seat. The compression surface is inclined and is used to abut against the output end of the seventh power component.
[0031] As an optional technical solution, the feeding device includes a third support frame, a feeding assembly, a clamping assembly, a pressing shell assembly, and an eighth power component. The feeding assembly is disposed on one side of the slide rail device. The third support frame spans between the slide rail device and the feeding assembly. The clamping assembly, the pressing shell assembly, and the eighth power component are all mounted on the third support frame, and the clamping assembly and the pressing shell assembly are both connected to the output end of the eighth power component. The pressing shell assembly is used to press the motor housing located on the slide rail device and not yet heated. The clamping assembly is used to clamp the motor housing located on the slide rail device and already heated and transfer the motor housing to the feeding assembly.
[0032] The beneficial effects of this invention are as follows:
[0033] This invention provides a motor assembly production line. During operation, a slide rail device transports the assembly fixture to one side of a tile insertion device. The tile insertion device inserts the magnetic tile into the outer wall of the assembly fixture. The assembly fixture supports the magnetic tile, preventing it from deviating from its preset position. An adhesive applicator applies adhesive to the outer wall of the magnetic tile. The slide rail device then transports the assembly fixture, along with the adhesive-coated magnetic tile, to one side of a casing device. The casing device places the motor housing onto the outer periphery of the assembly fixture, with the magnetic tile adhering to the inner wall of the motor housing. The slide rail device then transports the assembly fixture, motor housing, and magnetic tile to a heating device. The heating device heats the motor housing and magnetic tile on the assembly fixture, causing the adhesive to solidify and the magnetic tile to stably adhere to the inner wall of the motor housing. After heating, the motor housing is transferred by an unloading device, completing the unloading process. This motor assembly production line improves the automation level of motor production, increases production efficiency, and reduces the labor intensity of employees. Attached Figure Description
[0034] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments;
[0035] Figure 1 This is a top view of the motor assembly production line described in the embodiment;
[0036] Figure 2 This is a second-view structural schematic diagram of the motor assembly production line described in the embodiment;
[0037] Figure 3 This is a third-view structural diagram of the motor assembly production line described in the embodiment.
[0038] Figure 4 This is a fourth-view structural schematic diagram of the motor assembly production line described in the embodiment;
[0039] Figure 5 This is a schematic diagram of the assembly tooling described in the embodiment;
[0040] Figure 6 This is an exploded view of the assembly tooling described in the embodiment;
[0041] Figure 7 This is a cross-sectional view of the assembly tooling described in the embodiment;
[0042] Figure 8 This is a first-view structural schematic diagram of the tile insertion device and the adhesive application device described in the embodiment;
[0043] Figure 9 This is a second-view structural schematic diagram of the tile insertion device and the adhesive application device described in the embodiment;
[0044] Figure 10 This is a cross-sectional view of the tile insertion device and the adhesive application device described in the embodiment;
[0045] Figure 11 This is a schematic diagram of the casing device described in the embodiment;
[0046] Figure 12 This is a schematic diagram of the slide device and the feeding device described in the embodiment.
[0047] In the picture:
[0048] 100. Magnet tile; 200. Motor housing;
[0049] 1. Slide mechanism; 11. Seventh power component; 12. Ninth power component;
[0050] 2. Assembly fixture; 21. Mounting base assembly; 22. Push rod assembly; 221. Guide pin; 222. Telescopic rod; 223. Abutment pin; 224. Limiting seat; 23. Mounting block; 231. Guide groove; 24. Compression spring; 25. Self-locking assembly; 251. Self-locking spring; 252. Self-locking block; 253. Compression surface;
[0051] 3. Tile insertion device; 31. Rotating assembly; 32. Tile insertion assembly; 321. First power component; 322. Insert plate; 323. Clearance groove; 33. Push-in assembly; 34. Push-out assembly; 35. First support frame; 351. Material storage tank; 36. Material channel plate; 361. Material channel groove; 37. Pushing assembly; 371. Push seat; 372. Counterweight; 38. Second power component; 39. Elastic rubber pad;
[0052] 4. Glue application device; 41. Glue application assembly; 411. Third power unit; 412. Glue application head; 42. Glue cup assembly; 421. Fourth power unit; 422. Glue cup;
[0053] 5. Shell mounting device; 51. Second support frame; 511. Shell mounting groove; 52. Fifth power component; 53. Shell mounting assembly; 531. Sixth power component; 532. Mounting plate; 533. Shell mounting mold;
[0054] 6. Heating device;
[0055] 7. Feeding device; 71. Third support frame; 72. Feeding assembly; 73. Clamping assembly; 74. Pressing assembly. Detailed Implementation
[0056] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0057] In the description of this invention, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0058] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0059] In the description herein, it should be understood that the terms "upper," "lower," "left," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings, and are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive distinction and have no special meaning.
[0060] In the description of this specification, references to terms such as "an embodiment," "example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
[0061] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0062] like Figures 1 to 12As shown, this embodiment provides a motor assembly production line, which includes a slide rail device 1, an assembly fixture 2, a tile insertion device 3, a glue application device 4, a housing device 5, a heating device 6, and a feeding device 7. The slide rail device 1 extends along the X-axis direction, and the assembly fixture 2 is provided on the slide rail device 1. The assembly fixture 2 is used to carry the workpiece, and the slide rail device 1 drives the assembly fixture 2 along the X-axis direction. The tile insertion device 3 is provided on one side of the slide rail device 1, and is used to insert the magnetic tile 100 into the outer wall of the assembly fixture 2. The glue application device 4 is provided on the slide rail device 1. On one side of the slide device 1, the glue application device 4 is used to apply glue to the outer wall of the magnetic tile 100; the housing device 5 is located on one side of the slide device 1 and downstream of the glue application device 4, and the housing device 5 is used to fit the motor housing 200 onto the outer periphery of the assembly fixture 2; the heating device 6 is located on one side of the slide device 1 and downstream of the housing device 5, and the heating device 6 is used to heat the motor housing 200 located on the assembly fixture 2; the unloading device 7 is located on one side of the slide device 1, and the unloading device 7 is used to transfer the heated motor housing 200 and the magnetic tile 100.
[0063] In this embodiment, during the operation of the motor assembly production line, the slide device 1 transports the assembly fixture 2 to one side of the insertion device 3. The insertion device 3 inserts the magnetic tile 100 into the outer wall of the assembly fixture 2. The assembly fixture 2 supports the magnetic tile 100 to prevent it from deviating from the preset position. The glue application device 4 applies glue to the outer wall of the magnetic tile 100. Then, the slide device 1 transports the assembly fixture 2 along with the glue-coated magnetic tile 100 to one side of the casing device 5. The casing device 5 then... The motor housing 200 is fitted onto the outer periphery of the assembly fixture 2, and the magnetic tile 100 is attached to the inner wall of the motor housing 200. The slide device 1 then transports the assembly fixture 2, along with the motor housing 200 and the magnetic tile 100, to the heating device 6. The heating device 6 heats the motor housing 200 and the magnetic tile 100 on the assembly fixture 2, causing the adhesive to solidify and the magnetic tile 100 to stably adhere to the inner wall of the motor housing 200. After heating, the motor housing 200 is then transferred by the unloading device 7 to complete the unloading process. The motor assembly production line using this embodiment can improve the automation level of motor production, increase production efficiency, and reduce the labor intensity of employees.
[0064] like Figures 8 to 10As shown, optionally, the tile insertion device 3 includes a rotating assembly 31, a tile insertion assembly 32, a pushing assembly 33, and a pushing assembly 34. The rotating assembly 31 is disposed on one side of the slide device 1 and is used to drive the assembly fixture 2 to rotate around the Z-axis. The tile insertion assembly 32 is disposed above the rotating assembly 31 and is used to insert the magnetic tile 100 into the outer wall of the assembly fixture 2 located on the rotating assembly 31 along the Z-axis direction. The pushing assembly 33 is disposed on one side of the slide device 1 and is used to push the assembly fixture 2 located on the slide device 1 into the rotating assembly 31. The pushing assembly 34 is disposed on one side of the rotating assembly 31 and is used to push the assembly fixture 2 located on the rotating assembly 31 into the slide device 1.
[0065] Specifically, after the slide device 1 moves the assembly fixture 2 to one side of the rotating component 31, the pushing component 33 pushes the assembly fixture 2 into the rotating component 31. After the assembly fixture 2 moves to the top of the rotating component 31, the tile insertion component 32 inserts the magnetic tile 100 into the outer wall of the assembly fixture 2 along the Z-axis direction. At the same time, the glue application device 4 applies glue to the magnetic tile 100. After one magnetic tile 100 is installed, the rotating component 31 drives the assembly fixture 2 to rotate by a preset angle. In this embodiment, each motor housing 200 is matched with four magnetic tiles 100, so the rotating component 31 drives the assembly fixture 2 to rotate 90°. In other embodiments, the rotation angle of the assembly fixture 2 driven by the rotating component 31 is set according to the number of magnetic tiles 100 matched with each motor housing 200. In this embodiment, after the assembly fixture 2 rotates 90°, the insertion of magnetic tiles 100 and the application of glue continue until four magnetic tiles 100 are installed on the outer wall of the assembly fixture 2. Then, the push-out component 34 pushes the assembly fixture 2 away from the rotating component 31 and into the slide device 1.
[0066] Optionally, the rotating assembly 31 includes a first rotating motor and a rotating base, the rotating base being mounted on the output end of the first rotating motor and used to support the assembly fixture 2.
[0067] Optionally, the push-in component 33 includes a first cylinder and a first push plate. The first push plate is installed at the output end of the first cylinder and is used to push the assembly fixture 2 into the rotary seat.
[0068] Optionally, the ejection assembly 34 includes a second cylinder and a second push plate, the second push plate being mounted at the output end of the second cylinder and used to push the assembly fixture 2 into the slide device 1.
[0069] Optionally, the tile insertion device 3 further includes a first support frame 35 and a pushing assembly 37. A material channel plate 36 is provided at one end of the first support frame 35. The material channel plate 36 has a material channel groove 361 along the Z-axis. A rotating assembly 31 is located below the material channel groove 361, and the tile insertion assembly 32 is located above the material channel groove 361. A storage trough 351 is provided at the top of the first support frame 35 for storing the magnetic tile 100. The material channel plate 36 is located at the end of the storage trough 351. The storage trough 351 and... The material channel 361 is connected, and the pushing assembly 37 includes a pusher 371, a pull rope, and a counterweight 372. The pusher 371 is slidably disposed on the storage trough 351. One end of the pull rope is connected to the pusher 371, and the other end of the pull rope passes around the first support frame 35 near the end of the material channel plate 36 and is connected to the counterweight 372. The counterweight 372 is suspended on the first support frame 35. The counterweight 372 pulls the pusher 371 so that the pusher 371 pushes the magnetic tile 100 located in the storage trough 351 into the material channel 361.
[0070] Specifically, the counterweight 372 is suspended from the first support frame 35 by a pull rope, so that the pusher 371 always tends to push the magnetic tile 100 closer to the material channel 361, without the need for an additional power drive component, thus reducing equipment costs. When the magnetic tile 100 slides from the storage tank 351 to the top of the material channel 361, the tile insertion assembly 32 located above the material channel 361 pushes the magnetic tile 100 into the material channel 361 and continues to push the magnetic tile 100 downward along the Z-axis until the magnetic tile 100 is inserted into the assembly fixture 2 located below the material channel 361. After all the magnetic tiles 100 in the storage tank 351 are used up, the pusher 371 is slid to the end of the storage tank 351 away from the material channel 361, and another row of magnetic tiles 100 is installed into the storage tank 351, completing the material preparation.
[0071] Optionally, the insert assembly 32 includes a first power member 321 and an insert 322. The insert 322 is connected to the output end of the first power member 321. The first power member 321 drives the insert 322 along the Z-axis to push the magnetic tiles 100 located in the storage tank 351 into the material channel 361 one by one. The insert 322 has a clearance groove 323 along the Z-axis. A second power member 38 and an elastic pad 39 are provided on one side of the material channel plate 36. The elastic pad 39 is installed at the output end of the second power member 38. The second power member 38 is used to drive the elastic pad 39 through the clearance groove 323 and abut against the magnetic tile 100.
[0072] Specifically, the clearance groove 323 on the insert 322 extends to the bottom of the insert 322 itself, and the upward movement of the insert 322 along the Z-axis will not move the elastic pad 39. The second power component 38 drives the elastic pad 39 through the clearance groove 323 and abuts against the magnetic tile 100. After the first power component 321 drives the insert 322 upward along the Z-axis and disengages it from the feed channel 361, the second power component 38 retracts the elastic pad 39, and the pusher 371 pushes the magnetic tile 100 towards the top of the feed channel 361. The elastic pad 39 can buffer the impact of the magnetic tile 100 on the side wall of the feed channel 361, preventing the magnetic tile 100 from rigidly impacting the side wall of the feed channel 361. In addition, the elastic pad 39 can also stabilize the movement path of the magnetic tile 100, ensuring the stability of the magnetic tile. The compatibility between the magnetic tile 100 and the material channel 361 is such that after the magnetic tile 100 moves to the top of the material channel 361, the first power member 321 drives the insert 322 to push the magnetic tile 100 in the material channel 361 downward along the Z-axis direction. After the magnetic tile 100 in the material channel 361 passes the elastic pad 39 downward, the second power member 38 pushes out the elastic pad 39, so that the elastic pad 39 abuts against the magnetic tile 100 closest to the material channel 361 in the storage tank 351, which can reduce the friction between the magnetic tile 100 and the insert 322 and reduce the wear of the magnetic tile 100.
[0073] In this embodiment, both the first power component 321 and the second power component 38 are cylinders. In other embodiments, the first power component 321 and the second power component 38 are linear drive motors.
[0074] Optionally, the glue application device 4 includes a glue application assembly 41 and a glue cup assembly 42. The glue application assembly 41 includes a third power member 411 and a glue application head 412. The glue application head 412 is installed at the output end of the third power member 411. The third power member 411 drives the glue application head 412 to approach or move away from the magnetic tile 100 located on the assembly fixture 2 in a horizontal direction. The glue cup assembly 42 includes a fourth power member 421 and a glue cup 422. The glue cup 422 is installed at the output end of the fourth power member 421. The fourth power member 421 drives the glue cup 422 to move below the glue application head 412 in a horizontal direction. The glue cup 422 is used to collect the glue dripping from the glue application head 412.
[0075] Specifically, the third power component 411 drives the glue applicator 412 to approach the assembly fixture 2 and stops moving at a distance of one magnetic tile 100 thickness from the outer wall of the assembly fixture 2. While inserting the magnetic tile 100 downwards into the outer wall of the assembly fixture 2, the glue applicator 412 applies glue to the outer wall of the magnetic tile 100. The insertion of the magnetic tile 100 and the glue application are carried out simultaneously to ensure the accuracy of the glue application position. After the magnetic tile 100 is inserted into the outer wall of the assembly fixture 2, the third power component 411 drives the glue applicator 412 away from the assembly fixture 2 so that the rotating component 31 can rotate the assembly fixture 2 to prepare for the insertion of the next magnetic tile 100. The glue cup 422 is used to collect the glue dripping from the glue applicator 412 to prevent the glue from adhering to other parts of the equipment.
[0076] In this embodiment, both the third power component 411 and the fourth power component 421 are cylinders. In other embodiments, the third power component 411 and the fourth power component 421 are linear drive motors.
[0077] like Figure 11 As shown, optionally, the housing device 5 includes a second support frame 51 and a housing assembly 53. The second support frame 51 spans the slide rail device 1, and a housing groove 511 is provided on the second support frame 51 at the position corresponding to the slide rail device 1. A fifth power component 52 is installed on the second support frame 51. The housing assembly 53 is slidably installed on the second support frame 51 and is drivenly connected to the output end of the fifth power component 52. The housing assembly 53 includes a sixth power component 531, a mounting plate 532, a vacuum generator, and a housing mold 533. The mounting plate 532 is installed on the output end of the sixth power component 531. The housing mold 533 and the vacuum generator are both installed on the mounting plate 532. The housing mold 533 is used to cover the outer periphery of the motor housing 200, and the vacuum generator is used to adsorb the motor housing 200. The sixth power component 531 can drive the mounting plate 532 through the housing groove 511 along the Z-axis direction.
[0078] Specifically, the fifth power component 52 drives the housing assembly 53 to move to one end of the second support frame 51, and the sixth power component 531 drives the mounting plate 532 and the housing mold 533 to move downward. The housing mold 533 covers the periphery of the motor housing 200 located in the previous station. The vacuum generator adsorbs the motor housing 200. The sixth power component 531 lifts the mounting plate 532 and the housing mold 533. Due to the combined action of the housing mold 533 and the vacuum generator, it can be ensured that the motor housing 200 will not shift or rotate relative to the mounting plate 532 during the movement. The fifth power component 52 then drives the housing assembly 53 to move above the housing groove 511. At this time, the assembly fixture 2 moves below the housing groove 511. The sixth power component 531 drives the mounting plate 532 and the housing mold 533 to descend. The housing mold 533 fits the motor housing 200 onto the outer periphery of the assembly fixture 2. At this time, the magnetic tile 100 located on the outer wall of the assembly fixture 2 enters the interior of the motor housing 200.
[0079] Optionally, the housing mold 533 is provided with a positioning block, which is used to fit the positioning groove of the motor housing 200 and can correct the angle of the motor housing 200 relative to the housing mold 533, so as to ensure that the motor housing 200 can be accurately fitted onto the outer periphery of the magnetic tile 100.
[0080] In this embodiment, the fifth power component 52 and the sixth power component 531 are cylinders; in other embodiments, the fifth power component 52 and the sixth power component 531 are linear drive motors.
[0081] like Figures 5 to 7 As shown, optionally, the slide device 1 includes a seventh power component 11, which is fixedly installed below the housing groove 511. The assembly fixture 2 includes a mounting base assembly 21, a push rod assembly 22, a mounting block 23, and a compression spring 24. The push rod assembly 22 is movably inserted into the mounting base assembly 21 along the Z-axis direction. The push rod assembly 22 includes a guide pin 221. The mounting block 23 is slidably inserted into the mounting base assembly 21 in the horizontal direction. An inclined guide groove 231 is provided on the side of the mounting block 23 that is inserted into the mounting base assembly 21. The horizontal height of the end of the guide groove 231 away from the central axis of the mounting base assembly 21 is higher than the end of the guide groove 231 that is close to the central axis of the mounting base assembly 21. The guide pin 221 passes through the guide groove 231. One end of the compression spring 24 abuts against the mounting base assembly 21, and the other end of the compression spring 24 abuts against the push rod assembly 22. The compression spring 24 is used to push the push rod assembly 22 away from the mounting base assembly 21. The seventh power component 11 is used to lift the push rod assembly 22.
[0082] Before the assembly fixture 2 moves above the seventh power component 11, the compression spring 24 is compressed, and the compression spring 24 has elastic potential energy to restore its original shape. The push rod assembly 22 is subjected to a downward force from the compression spring 24 along the Z-axis. The guide pin 221 is located at the lowest point of the guide groove 231. The radius of the circle containing the outer wall of the mounting block 23 is at its maximum. When the magnetic tile 100 is attached to the outer wall of the mounting block 23 and when the magnetic tile 100 is coated with adhesive, the radius of the circle containing the outer circumference of the mounting block 23 is at its maximum. When the assembly fixture 2 moves above the seventh power component 11, the seventh power component 11 lifts the push rod assembly 22. At this time, the compression spring 24 is further compressed, and the elastic potential energy of the compression spring 24 is further increased. Meanwhile, the push rod assembly 22 moves upward relative to the mounting base assembly 21, and the guide pin 221... 21 moves to the highest point of the guide groove 231, and the guide pin 221 pushes the mounting block 23 toward the central axis of the mounting base assembly 21. At this time, the radius of the circle where the outer wall of the mounting block 23 is located is the smallest, so that the housing mold 533 can fit the motor housing 200 onto the outer periphery of the assembly fixture 2, avoiding the magnetic tile 100 or the mounting block 23 from hitting the port of the motor housing 200. After the magnetic tile 100 and the mounting block 23 enter the interior of the motor housing 200, the seventh power component 11 descends and disengages from the push rod assembly 22. The compression spring 24 returns to its original state and pushes the push rod assembly 22 down. The guide pin 221 pushes the mounting block 23 toward the inner wall of the motor housing 200. The mounting block 23 attaches the magnetic tile 100 to the inner wall of the motor housing 200, completing the assembly of the motor housing 200 and the magnetic tile 100.
[0083] In this embodiment, the seventh power component 11 is a cylinder; in other embodiments, the seventh power component 11 is a linear drive motor.
[0084] Optionally, the assembly fixture 2 also includes a self-locking component 25, which is installed on the mounting base assembly 21. The push rod assembly 22 also includes a telescopic rod 222, an abutment pin 223, and a limiting seat 224. The telescopic rod 222 is movably inserted through the mounting base assembly 21 along the Z-axis. The guide pin 221 is installed at the end of the telescopic rod 222 near the mounting block 23, and the abutment pin 223 is installed at the end of the telescopic rod 222 away from the mounting block 23. The compression spring 24 is sleeved on the outer periphery of the telescopic rod 222 and abuts against the abutment pin 223. The limiting seat 224 has a limiting hole. The end of the telescopic rod 222 with the abutment pin 223 is inserted into the limiting hole, and the abutment pin 223 is restricted in the limiting hole. The self-locking component 25 abuts against the outer wall of the limiting seat 224.
[0085] Specifically, the telescopic rod 222 has a through hole at the end away from the mounting block 23, and the abutment pin 223 passes through the through hole. When the compression spring 24 needs to be replaced, the abutment pin 223 can be removed to detach the compression spring 24 from the telescopic rod 222. Sleeving the compression spring 24 on the outer periphery of the telescopic rod 222 can ensure that the compression spring 24 can stably exert its elastic deformation ability. The limiting seat 224 can ensure that the abutment pin 223 does not detach from the telescopic rod 222, and facilitates the self-locking component 25 to lock the push rod component 22, improve the self-locking efficiency, and avoid direct contact between the compression spring 24 and the self-locking component 25.
[0086] Optionally, the self-locking assembly 25 includes a self-locking spring 251 and a self-locking block 252. The self-locking block 252 is located between the self-locking spring 251 and the limiting seat 224. The self-locking spring 251 is used to push the self-locking block 252 to press against the limiting seat 224. The end face of the self-locking block 252 facing the limiting seat 224 includes a contact surface and a compression surface 253. The contact surface is vertically arranged and located above the compression surface 253. The contact surface is used to abut against the limiting seat 224. The compression surface 253 is inclined and is used to abut against the output end of the seventh power member 11.
[0087] Specifically, the spring thrust of the compression spring 24 does not act on the limiting seat 224. Therefore, the limiting seat 224 can be locked by using the self-locking spring 251 to push the self-locking block 252. The contact surface abuts against the limiting seat 224, and the limiting seat 224 is locked by friction to prevent the limiting seat 224 from disengaging from the telescopic rod 222. When it is necessary to lift the limiting seat 224, the output end of the seventh power member 11 first abuts against the compression surface 253. Since the compression surface 253 is an inclined surface, it is easy for the self-locking block 252 to push away from the limiting seat 224. When the output end of the seventh power member 11 descends, the contact surface abuts against and locks the limiting seat 224.
[0088] Optionally, the feeding device 7 includes a third support frame 71, a feeding assembly 72, a clamping assembly 73, a pressing shell assembly 74, and an eighth power component. The feeding assembly 72 is disposed on one side of the slide device 1. The third support frame 71 spans between the slide device 1 and the feeding assembly 72. The clamping assembly 73, the pressing shell assembly 74, and the eighth power component are all mounted on the third support frame 71. The clamping assembly 73 and the pressing shell assembly 74 are both connected to the output end of the eighth power component. The pressing shell assembly 74 is used to press the motor housing 200 located in the slide device 1 and not yet heated. The clamping assembly 73 is used to clamp the motor housing 200 located in the slide device 1 and already heated, and transfer the motor housing 200 to the feeding assembly 72.
[0089] Specifically, the assembly fixture 2 transports the motor housing 200 and the magnetic tile 100 to the underside of the pressing assembly 74. The pressing assembly 74 first presses the motor housing 200 against the assembly fixture 2 to ensure that the motor housing 200 and the magnetic tile 100 are assembled in place. Then, the assembly fixture 2 moves the motor housing 200 and the magnetic tile 100 to the heating device 6. The heating device 6 heats the motor housing 200 to cure the adhesive. The adhesive fixes the magnetic tile 100 to the inner wall of the motor housing 200. Then, the clamping assembly 73 transfers the motor housing 200 together with the magnetic tile 100 to the unloading assembly 72, thereby completing the unloading.
[0090] In this embodiment, the eighth power component is a cylinder; in other embodiments, the eighth power component is a linear drive motor.
[0091] Optionally, a ninth power component 12 is provided at the bottom of the slide device 1. The ninth power component 12 is used to lift the push rod assembly 22 of the assembly fixture 2 so that the mounting block 23 is separated from the magnetic tile 100, so that the clamping assembly 73 can clamp the motor housing 200 and the magnetic tile 100 away from the assembly fixture 2.
[0092] In this embodiment, the ninth power component 12 is a cylinder; in some other embodiments, the ninth power component 12 is a linear drive motor.
[0093] Furthermore, the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.
Claims
1. A motor assembly production line, characterized in that, include: A slide rail device (1) extends along the X-axis direction. An assembly fixture (2) is provided on the slide rail device (1). The assembly fixture (2) is used to carry the workpiece. The slide rail device (1) drives the assembly fixture (2) along the X-axis direction. A tile insertion device (3) is provided on one side of the slide device (1), and the tile insertion device (3) is used to insert the magnetic tile (100) into the outer wall of the assembly fixture (2); An adhesive applicator (4) is provided on one side of the slide rail device (1), and the adhesive applicator (4) is used to apply adhesive to the outer wall of the magnetic tile (100); The housing assembly device (5) is located on one side of the slide device (1) and downstream of the glue applicator (4). The housing assembly device (5) is used to fit the motor housing (200) onto the outer periphery of the assembly fixture (2). The casing device (5) includes: The second support frame (51) spans the slide device (1), and the second support frame (51) has a housing groove (511) at the position corresponding to the slide device (1). The second support frame (51) is equipped with a fifth power component (52). The housing assembly (53) is slidably mounted on the second support frame (51) and is connected to the output end of the fifth power component (52). The housing assembly (53) includes a sixth power component (531), a mounting plate (532), a vacuum generator, and a housing mold (533). The mounting plate (532) is mounted on the output end of the sixth power component (531). The housing mold (533) and the vacuum generator are both mounted on the mounting plate (532). The housing mold (533) is used to cover the outer periphery of the motor housing (200). The vacuum generator is used to adsorb the motor housing (200). The sixth power component (531) can drive the mounting plate (532) through the housing groove (511) along the Z-axis direction. The slide device (1) includes a seventh power component (11), which is fixedly disposed below the housing groove (511). The assembly fixture (2) includes a mounting base assembly (21), a push rod assembly (22), a mounting block (23), and a compression spring (24). The push rod assembly (22) is movably inserted into the mounting base assembly (21) along the Z-axis direction. The push rod assembly (22) includes a guide pin (221). The mounting block (23) is slidably inserted into the mounting base assembly (21) along the horizontal direction. An inclined guide groove is provided on the side of the mounting block (23) that is inserted into the mounting base assembly (21). (231), the horizontal height of the end of the guide groove (231) away from the central axis of the mounting base assembly (21) is higher than the end of the guide groove (231) close to the central axis of the mounting base assembly (21), the guide pin (221) passes through the guide groove (231), one end of the compression spring (24) abuts against the mounting base assembly (21), the other end of the compression spring (24) abuts against the push rod assembly (22), the compression spring (24) is used to push the push rod assembly (22) away from the mounting base assembly (21), and the seventh power member (11) is used to lift the push rod assembly (22); A heating device (6) is provided on one side of the slide device (1) and located downstream of the housing device (5). The heating device (6) is used to heat the motor housing (200) located on the assembly fixture (2). The feeding device (7) is located on one side of the slide device (1). The feeding device (7) is used to transfer the motor housing (200) and the magnetic tile (100) after heating is completed.
2. The motor assembly production line according to claim 1, characterized in that, The insert device (3) includes: A rotating component (31) is disposed on one side of the slide device (1), and the rotating component (31) is used to drive the assembly fixture (2) to rotate around the Z-axis; A tile insertion assembly (32) is disposed above the rotating assembly (31). The tile insertion assembly (32) is used to insert the magnetic tile (100) into the outer wall of the assembly fixture (2) located on the rotating assembly (31) along the Z-axis direction. A push-in component (33) is disposed on one side of the slide device (1), and the push-in component (33) is used to push the assembly fixture (2) located on the slide device (1) into the rotating component (31). An ejection assembly (34) is disposed on one side of the rotating assembly (31), the ejection assembly (34) being used to push the assembly fixture (2) located on the rotating assembly (31) into the slide device (1).
3. The motor assembly production line according to claim 2, characterized in that, The insert device (3) also includes: A first support frame (35) is provided with a material channel plate (36) at one end of the first support frame (35). The material channel plate (36) has a material channel groove (361) along the Z-axis direction. The rotating component (31) is located below the material channel groove (361), and the tile insertion component (32) is located above the material channel groove (361). A storage trough (351) is provided at the top of the first support frame (35). The storage trough (351) is used to store the magnetic tile (100). The material channel plate (36) is located at the end of the storage trough (351), and the storage trough (351) is connected to the material channel groove (361). The material pushing assembly (37) includes a push base (371), a pull rope, and a counterweight (372). The push base (371) is slidably disposed on the storage trough (351). One end of the pull rope is connected to the push base (371), and the other end of the pull rope passes around the first support frame (35) and is connected to the counterweight (372) near the end of the material channel plate (36). The counterweight (372) is suspended on the first support frame (35). The counterweight (372) pulls the push base (371) so that the push base (371) pushes the magnetic tile (100) located in the storage trough (351) into the material channel trough (361).
4. The motor assembly production line according to claim 3, characterized in that, The insert assembly (32) includes a first power member (321) and an insert (322). The insert (322) is connected to the output end of the first power member (321). The first power member (321) drives the insert (322) along the Z-axis direction to push the magnetic tiles (100) located in the storage tank (351) into the material channel (361) one by one. The insert (322) has a clearance groove (323) along the Z-axis direction. A second power member (38) and an elastic pad (39) are provided on one side of the material channel plate (36). The elastic pad (39) is installed at the output end of the second power member (38). The second power member (38) is used to drive the elastic pad (39) through the clearance groove (323) and abut against the magnetic tile (100).
5. The motor assembly production line according to claim 1, characterized in that, The adhesive application device (4) includes: The adhesive application assembly (41) includes a third power member (411) and an adhesive application head (412). The adhesive application head (412) is installed at the output end of the third power member (411). The third power member (411) drives the adhesive application head (412) to move closer to or away from the magnetic tile (100) located on the assembly fixture (2) in a horizontal direction. The glue cup assembly (42) includes a fourth power member (421) and a glue cup (422). The glue cup (422) is installed at the output end of the fourth power member (421). The fourth power member (421) drives the glue cup (422) to move in the horizontal direction to below the glue applicator (412). The glue cup (422) is used to collect the glue dripping from the glue applicator (412).
6. The motor assembly production line according to claim 1, characterized in that, The assembly fixture (2) further includes a self-locking component (25), which is installed on the mounting base assembly (21). The push rod assembly (22) further includes a telescopic rod (222), an abutment pin (223), and a limiting seat (224). The telescopic rod (222) is movably inserted through the mounting base assembly (21) along the Z-axis. The guide pin (221) is installed at one end of the telescopic rod (222) near the mounting block (23). The abutment pin (223) is installed on the... The telescopic rod (222) is located away from the mounting block (23) at one end. The compression spring (24) is sleeved on the outer periphery of the telescopic rod (222) and abuts against the abutment pin (223). The limiting seat (224) has a limiting hole. The end of the telescopic rod (222) with the abutment pin (223) is inserted into the limiting hole. The abutment pin (223) is restricted in the limiting hole. The self-locking component (25) abuts against the outer wall of the limiting seat (224).
7. The motor assembly production line according to claim 6, characterized in that, The self-locking assembly (25) includes a self-locking spring (251) and a self-locking block (252). The self-locking block (252) is located between the self-locking spring (251) and the limiting seat (224). The self-locking spring (251) is used to push the self-locking block (252) to press against the limiting seat (224). The end face of the self-locking block (252) facing the limiting seat (224) includes a contact surface and a compression surface (253). The contact surface is vertically arranged and located above the compression surface (253). The contact surface is used to abut against the limiting seat (224). The compression surface (253) is inclined and is used to abut against the output end of the seventh power component (11).
8. The motor assembly production line according to claim 1, characterized in that, The feeding device (7) includes a third support frame (71), a feeding assembly (72), a clamping assembly (73), a pressing shell assembly (74), and an eighth power component. The feeding assembly (72) is disposed on one side of the slide device (1). The third support frame (71) spans between the slide device (1) and the feeding assembly (72). The clamping assembly (73), the pressing shell assembly (74), and the eighth power component are all mounted on the third support frame (71). The clamping assembly (73) and the pressing shell assembly (74) are both connected to the output end of the eighth power component. The pressing shell assembly (74) is used to press the motor housing (200) located on the slide device (1) and not yet heated. The clamping assembly (73) is used to clamp the motor housing (200) located on the slide device (1) and already heated, and transfer the motor housing (200) to the feeding assembly (72).