Tilt sensor assembly line

Abstract

The present application belongs to the technical field of product assembly and spare part assembly, and particularly relates to a tilt sensor assembly production line, comprising: a first module, the first module comprising a first mechanical hand and an energization detection device, a break point welding device and a first assembly device arranged on the side of the first mechanical hand; a second module, the second module comprising a second mechanical hand and a second assembly device and an ultrasonic welding device arranged on the side of the mechanical hand; and a third module, the third module comprising a third mechanical hand and an airtightness testing device and a function testing device arranged on the side of the third mechanical hand. Through cooperation of various devices on the first module, the second module and the third module, full-automatic assembly and quality detection of the tilt sensor are realized, the degree of automation is high, and the labor cost is reduced; meanwhile, errors caused by manual assembly are avoided, the overall yield is improved, and the production efficiency is higher.

Description

Technical Field

[0001] This invention belongs to the field of product assembly and component assembly technology, and particularly relates to a tilt sensor assembly production line. Background Technology

[0002] Both tea and coffee contain caffeine and other stimulants, and many people brew tea or coffee to drink while working to boost their spirits and improve work performance. However, excessive caffeine intake can lead to insomnia and affect gastrointestinal function. Therefore, a new type of kettle has emerged on the market that uses a tilt sensor to record the number of times the user pours their beverage, reminding the user to drink more after a predetermined number of pours.

[0003] The conventional method for assembling tilt sensors involves manually assembling each component, followed by functional testing. This leads to inconsistent quality across products and a high defect rate. Furthermore, the cumulative effect of errors at each step degrades the overall quality of the tilt sensor, causing it to fail quality inspections and requiring rework, thus reducing production efficiency. Therefore, it is necessary to design a new solution to replace the existing manual assembly method for tilt sensors and address these problems. Summary of the Invention

[0004] The purpose of this invention is to provide a tilt sensor assembly line, which aims to solve the technical problem that manual assembly of tilt sensors in the prior art leads to poor product quality, requires rework, and thus results in low production efficiency.

[0005] To achieve the above objectives, embodiments of the present invention provide a tilt sensor assembly production line, comprising:

[0006] The first module includes a first robotic arm and a power-on detection device, a breakpoint welding device, and a first assembly device disposed beside the first robotic arm. The power-on detection device is used to connect to a preset breakpoint on the PCBA of the tilt sensor for power-on detection. The breakpoint welding device is used to weld the preset breakpoint on the PCBA of the tilt sensor to conduct electricity. The first assembly device is used to assemble the PCBA, light guide column, and top cover of the tilt sensor together.

[0007] The second module includes a second robotic arm, a second assembly device, and an ultrasonic welding device disposed beside the robotic arm; the second assembly device is used to assemble the top cover and bottom cover of the tilt sensor together; the ultrasonic welding device is used to weld and fix the top cover and bottom cover of the tilt sensor.

[0008] The third module includes a third robotic arm and an airtightness testing device and a functional testing device disposed beside the third robotic arm; the airtightness testing device is used to detect the tightness of the welding between the top cover and the bottom cover of the tilt sensor; the functional testing device is used to detect the working status of the tilt sensor.

[0009] As a preferred embodiment, the power-on detection device includes a mounting base, a support frame, a mounting base drive mechanism, a test board, and a test board drive mechanism. The mounting base is disposed on the first module and is used to place the PCBA of the tilt sensor. The support frame is disposed above the mounting base. The mounting base drive mechanism drives the mounting base to move back and forth, so that the mounting base moves away from or closer to the support frame. The test board is disposed at the bottom of the support frame and above the mounting base, and the test board is provided with test probes. The test board drive mechanism drives the test board to move up and down, so that the test probes extend into a preset breakpoint on the PCBA of the tilt sensor to perform power-on detection.

[0010] As a preferred embodiment, the breakpoint welding device includes a positioning seat, a positioning seat driving mechanism, a welding mechanism, a welding driving mechanism, and a vision inspection mechanism; the positioning seat is disposed on the first module and is used to place the PCBA of the tilt sensor; the positioning seat driving mechanism drives the positioning seat to move back and forth; the welding mechanism is disposed above the positioning seat; the welding driving mechanism drives the welding mechanism to move up and down; and the vision inspection mechanism is disposed above the positioning seat.

[0011] As a preferred embodiment, the first assembly device includes a mounting platform, a top cover feeding mechanism, a light guide column feeding mechanism, an assembly mechanism, a positioning mechanism, and a horizontal transfer mechanism; the mounting platform is disposed on the first module; the top cover feeding mechanism is disposed beside the mounting platform and is used to transport the top cover of the tilt sensor to the mounting platform; the light guide column feeding mechanism is disposed beside the mounting platform and is used to transport the light guide column of the tilt sensor; the assembly mechanism is disposed above the mounting platform and is used to grasp the light guide column of the tilt sensor transported by the light guide column feeding mechanism and assemble and fix the light guide column of the tilt sensor into the top cover of the tilt sensor on the mounting platform; the positioning mechanism is disposed beside the mounting platform; and the horizontal transfer mechanism connects the positioning mechanism and the mounting platform.

[0012] As a preferred embodiment, the second assembly device includes a bottom cover placement tray, a moving platform, a bottom cover gripping mechanism, and a closing mechanism; the bottom cover placement tray is disposed on the second module and is used to place the bottom cover of the tilt sensor; the moving platform is disposed beside the bottom cover placement tray; the bottom cover gripping mechanism is disposed on the moving platform and located above the bottom cover placement tray, and is used to grip the bottom cover of the tilt sensor in the bottom cover placement tray; the closing mechanism is disposed below the bottom cover gripping mechanism, and is used to place and fasten the bottom cover and top cover of the tilt sensor.

[0013] As a preferred embodiment, the ultrasonic welding device includes a sliding clamp, an ultrasonic welding head, and a welding table; the sliding clamp is disposed on the second module; the ultrasonic welding head is movably disposed on the sliding clamp; and the welding table is disposed at the bottom of the ultrasonic welding head.

[0014] As a preferred embodiment, the airtightness testing device includes a fixed base, a sealing base, a sealing base driving mechanism, and an air intake assembly; the fixed base is disposed on the third module; the sealing base is disposed above the fixed base, and the sealing base and the fixed base together form a test cavity for placing a tilt sensor; the sealing base driving mechanism drives the sealing base to move up and down; the air intake assembly is disposed on the side of the fixed base and communicates with the test cavity, and the air intake assembly is used to inflate the test cavity with air.

[0015] As a preferred embodiment, the functional testing device includes a support base, a rotating frame, a rotating frame drive mechanism, and a button cylinder assembly; the support base is disposed on the third module; the rotating frame is rotatably disposed on the support base and is used to place the tilt sensor; the rotating frame drive mechanism is disposed on the support base and drives the rotating frame to rotate; the button cylinder assembly is disposed below the rotating frame and is used to test the button operation status of the tilt sensor.

[0016] As a preferred embodiment, the third module further includes a laser marking device, which is located beside the third robotic arm.

[0017] As a preferred embodiment, the first module includes multiple detachable first moving platforms, the second module includes multiple detachable second moving platforms, and the third module includes multiple detachable third moving platforms. The power-on detection device, the breakpoint welding device, and the first assembly device are respectively disposed on the corresponding first moving platforms; the second assembly device and the ultrasonic welding device are respectively disposed on the corresponding second moving platforms; and the airtightness testing device and the functional testing device are respectively disposed on the corresponding third moving platforms.

[0018] The tilt sensor assembly production line provided by the embodiments of the present invention has at least one of the following technical effects:

[0019] By cooperating with the various devices on the first, second, and third modules, the tilt sensor can be fully assembled and its quality inspected. This high degree of automation reduces labor costs and avoids errors caused by manual assembly, thereby improving the overall yield and increasing production efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is an overall structural diagram of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0022] Figure 2 This is a structural diagram of the first module of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0023] Figure 3 This is a structural diagram of the power-on detection device for the tilt sensor assembly production line provided in an embodiment of the present invention;

[0024] Figure 4 This is a structural diagram of the power-off welding device for the tilt sensor assembly production line provided in an embodiment of the present invention;

[0025] Figure 5 A structural diagram of the first assembly device of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0026] Figure 6 A structural diagram of the first assembly device of the tilt sensor assembly production line provided in this embodiment of the invention from another angle.

[0027] Figure 7 This is a structural diagram of the second module of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0028] Figure 8 A structural diagram of the second assembly device of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0029] Figure 9 A structural diagram of the ultrasonic welding device for a tilt sensor assembly production line provided in an embodiment of the present invention;

[0030] Figure 10 This is a structural diagram of the third module of the tilt sensor assembly production line provided in an embodiment of the present invention;

[0031] Figure 11 This is a structural diagram of the airtightness testing device for the tilt sensor assembly production line provided in an embodiment of the present invention;

[0032] Figure 12 A structural diagram of the functional testing device for the tilt sensor assembly production line provided in this embodiment of the invention;

[0033] Figure 13 This is a structural diagram of the laser marking device for the tilt sensor assembly production line provided in an embodiment of the present invention;

[0034] The following are the labeling elements in the figure:

[0035] 100-First Module; 110-First Robotic Arm; 120-Power-on Detection Device; 121-Mounting Base; 122-Support Frame; 123-Mounting Base Drive Mechanism; 124-Test Board; 125-Test Board Drive Mechanism; 126-Test Probe; 130-Breakpoint Welding Device; 131-Positioning Seat; 132-Positioning Seat Drive Mechanism; 133-Welding Mechanism; 134-Welding Drive Mechanism; 135-Vision Inspection Mechanism; 140-First Assembly Device; 141-Mounting Platform; 142-Top Cover Feeding Mechanism; 143-Light Guide Post Feeding Mechanism; 144-Assembly Mechanism; 145-Waiting Positioning Mechanism; 146-Horizontal Transfer Mechanism; 147-Rotary Transfer Mechanism;

[0036] 200 - Second module; 210 - Second robotic arm; 220 - Second assembly device; 221 - Bottom cover placement tray; 222 - Moving platform; 223 - Bottom cover gripping mechanism; 224 - Closing mechanism; 225 - Paper holder; 230 - Ultrasonic welding device; 231 - Sliding clamp; 232 - Ultrasonic welding head; 233 - Welding table;

[0037] 300-Third Module; 310-Third Robotic Arm; 320-Air Tightness Testing Device; 321-Fixed Base; 322-Sealing Seat; 323-Sealing Seat Drive Mechanism; 324-Air Inlet Assembly; 325-Test Chamber; 326-Pressure Display Mechanism; 330-Functional Testing Device; 331-Support Base; 332-Rotating Frame; 333-Rotating Frame Drive Mechanism; 334-Button Cylinder Assembly; 340-Laser Marking Device;

[0038] 410 - First conveying device; 420 - Second conveying device; 430 - Feeding device; 440 - Discharging device. Detailed Implementation

[0039] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain embodiments of the present invention, and should not be construed as limiting the present invention.

[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of the present invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0042] In the embodiments of the present invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of the present invention according to the specific circumstances.

[0043] In one embodiment of the present invention, such as Figure 1 As shown, a tilt sensor assembly line is provided, including a first module 100, a second module 200 and a third module 300 arranged in sequence.

[0044] like Figure 2 As shown, the first module 100 is used to assemble the electrical module of the tilt sensor. The first module 100 includes a first robotic arm 110 and a power-on detection device 120, a breakpoint welding device 130 and a first assembly device 140 disposed on the side of the first robotic arm 110.

[0045] like Figure 3As shown, the power-on detection device 120 is used to connect to a preset breakpoint on the PCBA of the tilt sensor to perform power-on detection. The power-on detection device 120 includes a mounting base 121, a support frame 122, a mounting base drive mechanism 123, a test board 124, and a test board drive mechanism 125. The mounting base 121 is disposed on the first module 100 and is used to place the PCBA of the tilt sensor; the support frame 122 is disposed above the mounting base 121; the mounting base driving mechanism 123 drives the mounting base 121 to move back and forth, so that the mounting base 121 moves away from or closer to the support frame 122. In this embodiment, the mounting base driving mechanism 123 is a cylinder; the test plate 124 is disposed at the bottom of the support frame 122 and above the mounting base 121, and the test plate 124 is provided with a test probe 126; the test plate driving mechanism 125 drives the test plate 124 to move up and down, so that the test probe 126 extends into a preset break point on the PCBA of the tilt sensor for power-on detection. The test plate driving mechanism 125 is a cylinder.

[0046] like Figure 4 As shown, the breakpoint welding device 130 is used to weld and connect the pre-set breakpoints on the PCBA of the tilt sensor. The breakpoint welding device 130 includes a positioning seat 131, a positioning seat driving mechanism 132, a welding mechanism 133, a welding driving mechanism 134, and a vision inspection mechanism 135. The positioning seat 131 is disposed on the first module 100 and is used to place the PCBA of the tilt sensor; the positioning seat driving mechanism 132 drives the positioning seat 131 to move back and forth, and the positioning seat driving mechanism 132 is a cylinder; the welding mechanism 133 is disposed above the positioning seat 131; the welding driving mechanism 134 drives the welding mechanism 133 to move up and down, and the welding driving mechanism 134 is a cylinder; the vision inspection mechanism 135 is disposed above the positioning seat 131 and is used to detect the welding position and observe the state of the weld point.

[0047] like Figures 5-6As shown, the first assembly device 140 is used to assemble the PCBA, light guide column, and top cover of the tilt sensor together. The first assembly device 140 includes a mounting platform 141, a top cover feeding mechanism 142, a light guide column feeding mechanism 143, an assembly mechanism 144, a waiting mechanism 145, and a horizontal transfer mechanism 146. The mounting platform 141 is disposed on the first module 100; the top cover feeding mechanism 142 is disposed on the side of the mounting platform 141, and the top cover feeding mechanism 142 is used to transport the top cover of the tilt sensor to the mounting platform 141; the light guide column feeding mechanism 143 is disposed on the side of the mounting platform 141, and the light guide column feeding mechanism 143 is used to transport the light guide column of the tilt sensor; the assembly mechanism 144 is disposed above the mounting platform 141, and the assembly mechanism 144 is used to grab the light guide column of the tilt sensor transported by the light guide column feeding mechanism 143, and assemble and fix the light guide column of the tilt sensor into the top cover of the tilt sensor on the mounting platform 141, and the assembly mechanism 144 picks up the light guide column of the tilt sensor by vacuum adsorption; the waiting mechanism 145 is disposed on the side of the mounting platform 141; the horizontal transfer mechanism 146 connects the waiting mechanism 145 and the mounting platform 141, and the horizontal transfer mechanism 146 is a cylinder.

[0048] The first assembly device 140 further includes a rotary transfer mechanism 147, which is disposed beside the mounting platform 141. The rotary transfer mechanism 147 grasps the top cover of the tilt sensor on the top cover feeding mechanism 142, rotates it at a certain angle, and then places it on the mounting platform 141. The rotary transfer mechanism 147 picks up the top cover of the tilt sensor by vacuum adsorption, and the rotary transfer mechanism 147 is a cylinder.

[0049] like Figure 7 As shown, the second module 200 is used to assemble the tilt sensor finished product. The second module 200 includes a second robotic arm 210 and a second assembly device 220 and an ultrasonic welding device 230 disposed on the side of the robotic arm 210.

[0050] like Figure 8As shown, the second assembly device 220 is used to assemble the top cover and bottom cover of the tilt sensor together. The second assembly device 220 includes a bottom cover placement tray 221, a moving platform 222, a bottom cover gripping mechanism 223, and a closing mechanism 224. The bottom cover placement tray 221 is disposed on the second module 200 and is used to place the bottom cover of the tilt sensor; the moving platform 222 is disposed beside the bottom cover placement tray 221; the bottom cover gripping mechanism 223 is disposed on the moving platform 222 and located above the bottom cover placement tray 221, and is used to grip the bottom cover of the tilt sensor in the bottom cover placement tray 221; the closing mechanism 224 is disposed below the bottom cover gripping mechanism 223, and is used to place the bottom cover and top cover of the tilt sensor and fasten them together.

[0051] The second assembly device 220 further includes a paper stacker 225 for stacking paper sheets. The bottom cover gripping mechanism 223 grips the paper sheets on the paper stacker 225 and places them into the bottom cover of the tilt sensor, and then grips the bottom cover of the tilt sensor and places it into the closing mechanism 224. The bottom cover gripping mechanism 223 uses vacuum adsorption to place and pick up the bottom cover of the tilt sensor and the paper sheets.

[0052] like Figure 9 As shown, the ultrasonic welding device 230 is used to weld and fix the top cover and bottom cover of the tilt sensor. The ultrasonic welding device 230 includes a sliding clamp 231, an ultrasonic welding head 232, and a welding table 233. The sliding clamp 231 is disposed on the second module 200; the ultrasonic welding head 232 is movably disposed on the sliding clamp 231; and the welding table 233 is disposed at the bottom of the ultrasonic welding head 232.

[0053] like Figure 10 As shown, the third module 300 is used to test the functionality of the tilt sensor finished product. The third module 300 includes a third robotic arm 310 and an airtightness testing device 320, a functional testing device 330, and a laser marking device 340 disposed on the side of the third robotic arm 310.

[0054] like Figure 11As shown, the airtightness testing device 320 is used to detect the welding tightness of the top and bottom covers of the tilt sensor. The airtightness testing device 320 includes a fixed base 321, a sealing base 322, a sealing base drive mechanism 323, and an air intake assembly 324. The fixed base 321 is disposed on the third module 300; the sealing base 322 is disposed above the fixed base 321, and the sealing base 322 and the fixed base 321 together form a test cavity 325 for placing the tilt sensor; the sealing base drive mechanism 323 drives the sealing base 322 to move up and down, and the sealing base drive mechanism 323 is a cylinder; the air intake assembly 324 is disposed on the side of the fixed base 321 and communicates with the test cavity 325, and the air intake assembly 324 is used to inflate the test cavity 325.

[0055] The airtightness testing device 320 also includes a pressure display mechanism 326, which is used to display the air pressure in the test chamber 325. If the measured value is less than the predetermined value, it indicates that gas has entered the tilt sensor, that is, the top and bottom covers of the tilt sensor are not sealed properly, and it is a defective product.

[0056] like Figure 12 As shown, the functional testing device 330 is used to detect the working status of the tilt sensor. The functional testing device 330 includes a support base 331, a rotating frame 332, a rotating frame drive mechanism 333, and a button cylinder assembly 334. The support base 331 is disposed on the third module 300; the rotating frame 332 is rotatably disposed on the support base 331 and is used to place the tilt sensor; the rotating frame drive mechanism 333 is disposed on the support base 331 and drives the rotating frame 332 to rotate, and the rotating frame drive mechanism 333 is a motor; the button cylinder assembly 334 is disposed below the rotating frame 332 and is used to test the button working status of the tilt sensor.

[0057] like Figure 3 As shown, the laser marking device 340 is used to print label information on the finished tilt sensor. In this embodiment, the laser marking device 340 is prior art and will not be described in detail here.

[0058] Among them, the first robotic arm 110, the second robotic arm 210 and the third robotic arm 310 are all common six-axis robotic arms in the prior art, and will not be described in detail here.

[0059] In another embodiment of the invention, such as Figure 1As shown, a first conveying device 410 is provided between the first module 100 and the second module 200. The first conveying device 410 is used to transfer the PCBA of the tilt sensor on the first module 100 to the second module 200. A second conveying device 420 is provided between the second module 200 and the third module 300. The second conveying device 420 is used to transfer the finished tilt sensor on the second module 200 to the third module 300.

[0060] In addition, a feeding device 430 is provided on one side of the first module 100, and a discharging device 440 is provided on one side of the third module 300.

[0061] In another embodiment of the invention, such as Figure 1 As shown, the first module 100 includes multiple detachable first moving platforms 101, the second module 200 includes multiple detachable second moving platforms 201, and the third module 300 includes multiple detachable third moving platforms 301. The power-on detection device 120, the breakpoint welding device 130, and the first assembly device 140 are respectively mounted on corresponding first moving platforms 101; the second assembly device 220 and the ultrasonic welding device 230 are respectively mounted on corresponding second moving platforms 201; the airtightness testing device 320, the functional testing device 330, and the laser marking device 340 are respectively mounted on corresponding third moving platforms 301. Through the above configuration,

[0062] The workflow of this invention is described in detail below:

[0063] Step S1: The tilt sensor PCBA is transported to the side of the first module 100 via the feeding device 430. The first robot arm 110 picks up the tilt sensor PCBA and places it on the mounting base 121 of the power-on detection device 120.

[0064] Step S2: The mounting base driving mechanism 123 drives the mounting base 121 to move below the support frame 122, and the test board driving mechanism 125 drives the test board 124 to move downward, so that the test probe 126 extends into the preset break point on the PCBA of the tilt sensor for power-on detection.

[0065] Step S3: The first robotic arm 110 transfers the PCBA of the tilt sensor to the positioning seat 131 of the breakpoint welding device 130. The positioning seat driving mechanism 132 drives the positioning seat 131 to move below the welding mechanism 133. The welding driving mechanism 134 drives the welding mechanism 133 to move downward to weld the connection at the preset breakpoint on the PCBA of the tilt sensor.

[0066] Step S4: The rotary transfer mechanism 146 picks up the top cover of the tilt sensor transported by the top cover feeding mechanism 142 and places it on the mounting platform 141; the assembly mechanism 144 picks up the light guide column of the tilt sensor from the light guide column feeding mechanism 143 and transports it to the mounting platform 141, assembling it together with the top cover of the tilt sensor on the mounting platform 141; the horizontal transfer mechanism 146 transports the top cover of the tilt sensor to the waiting mechanism 145; the first robot arm 110 transfers the PCBA of the tilt sensor to the waiting mechanism 145 and assembles it together with the top cover of the tilt sensor to form a semi-finished tilt sensor; the first robot arm 110 transfers the semi-finished tilt sensor to the first conveying device 410.

[0067] Step S5: The second robotic arm 210 grabs the tilt sensor semi-finished product on the first conveying device 410 and places it on the closing mechanism 224; the bottom cover grabbing mechanism 223 grabs the paper sheet on the paper sheet holder 225 and places it in the bottom cover of the tilt sensor, and then grabs the bottom cover of the tilt sensor and places it in the closing mechanism 224; the closing mechanism 224 closes, so that the tilt sensor semi-finished product and the bottom cover placed in the closing mechanism 224 are assembled together to form the tilt sensor finished product.

[0068] Step S6: The second robotic arm 210 grasps the tilt sensor finished product and places it on the welding table 233 of the ultrasonic welding device 230. The ultrasonic welding head 232 welds and fixes the tilt sensor finished product. The second robotic arm 210 grasps the tilt sensor finished product and places it on the second conveying device 400.

[0069] Step S7: The third robotic arm 310 picks up the tilt sensor finished product from the second conveying device 400 and places it on the fixed base 321 of the airtightness testing device 320. The sealing base driving mechanism 323 drives the sealing base 322 to press down, sealing the tilt sensor finished product in the test chamber 325. The air intake component 324 inflates the test chamber 325 to determine the degree of welding firmness of the tilt sensor finished product.

[0070] Step S8: The third robotic arm 310 picks up the finished tilt sensor from the fixed base 321 and places it on the rotating frame 332. The rotating frame drive mechanism 333 drives the rotating frame 332 to tilt. The button cylinder group 334 presses the button of the tilt sensor to test whether the tilt sensor is functioning properly.

[0071] Step S9: The third robotic arm 310 picks up the finished tilt sensor from the fixed base 321 and places it at a predetermined position below the laser marking device 340. The laser marking device 340 prints label information on the finished tilt sensor. The third robotic arm 310 picks up the finished tilt sensor and places it on the discharge device 440.

[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A tilt sensor assembly line, characterized in that, include: The first module includes a first robotic arm and a power-on detection device, a breakpoint welding device, and a first assembly device disposed beside the first robotic arm. The power-on detection device is used to connect to a preset breakpoint on the PCBA of the tilt sensor for power-on detection. The breakpoint welding device is used to weld the preset breakpoint on the PCBA of the tilt sensor to conduct electricity. The first assembly device is used to assemble the PCBA, light guide column, and top cover of the tilt sensor together. The second module includes a second robotic arm, a second assembly device, and an ultrasonic welding device disposed beside the robotic arm; the second assembly device is used to assemble the top cover and bottom cover of the tilt sensor together; the ultrasonic welding device is used to weld and fix the top cover and bottom cover of the tilt sensor. The third module includes a third robotic arm and an airtightness testing device and a functional testing device disposed beside the third robotic arm; the airtightness testing device is used to detect the tightness of the welding between the top cover and the bottom cover of the tilt sensor; the functional testing device is used to detect the working status of the tilt sensor. The power-on detection device includes a mounting base, a support frame, a mounting base drive mechanism, a test board, and a test board drive mechanism. The mounting base is disposed on the first module and is used to place the PCBA of the tilt sensor. The support frame is disposed above the mounting base. The mounting base drive mechanism drives the mounting base to move back and forth, so that the mounting base moves away from or closer to the support frame. The test board is disposed at the bottom of the support frame and above the mounting base, and the test board is provided with test probes. The test board drive mechanism drives the test board to move up and down, so that the test probes extend into a preset breakpoint on the PCBA of the tilt sensor to perform power-on detection. The breakpoint welding device includes a positioning seat, a positioning seat driving mechanism, a welding mechanism, a welding driving mechanism, and a vision inspection mechanism; the positioning seat is disposed on the first module and is used to place the PCBA of the tilt sensor; the positioning seat driving mechanism drives the positioning seat to move back and forth; the welding mechanism is disposed above the positioning seat; the welding driving mechanism drives the welding mechanism to move up and down; the vision inspection mechanism is disposed above the positioning seat. The first assembly device includes a mounting platform, a top cover feeding mechanism, a light guide column feeding mechanism, an assembly mechanism, a positioning mechanism, and a horizontal transfer mechanism. The mounting platform is disposed on the first module. The top cover feeding mechanism is disposed beside the mounting platform and is used to transport the top cover of the tilt sensor to the mounting platform. The light guide column feeding mechanism is disposed beside the mounting platform and is used to transport the light guide column of the tilt sensor. The assembly mechanism is disposed above the mounting platform and is used to grasp the light guide column of the tilt sensor transported by the light guide column feeding mechanism and assemble and fix the light guide column of the tilt sensor into the top cover of the tilt sensor on the mounting platform. The positioning mechanism is disposed beside the mounting platform. The horizontal transfer mechanism connects the positioning mechanism and the mounting platform. The first assembly device further includes a rotary transfer mechanism, which is located on the side of the mounting platform. The rotary transfer mechanism grabs the top cover of the tilt sensor on the top cover feeding mechanism, rotates it at a certain angle, and places it on the mounting platform. The rotary transfer mechanism picks up the top cover of the tilt sensor by vacuum adsorption. The rotary transfer mechanism is a cylinder.

2. The tilt sensor assembly line according to claim 1, characterized in that, The second assembly device includes a bottom cover placement tray, a moving platform, a bottom cover gripping mechanism, and a closing mechanism. The bottom cover placement tray is disposed on the second module and is used to place the bottom cover of the tilt sensor. The moving platform is disposed beside the bottom cover placement tray. The bottom cover gripping mechanism is disposed on the moving platform and located above the bottom cover placement tray, and is used to grip the bottom cover of the tilt sensor in the bottom cover placement tray. The closing mechanism is disposed below the bottom cover gripping mechanism and is used to place and fasten the bottom cover and top cover of the tilt sensor.

3. The tilt sensor assembly production line according to claim 2, characterized in that, The ultrasonic welding device includes a sliding clamp, an ultrasonic welding head, and a welding table; the sliding clamp is disposed on the second module; the ultrasonic welding head is movably disposed on the sliding clamp; and the welding table is disposed at the bottom of the ultrasonic welding head.

4. The tilt sensor assembly production line according to claim 3, characterized in that, The airtightness testing device includes a fixed base, a sealing base, a sealing base drive mechanism, and an air intake assembly; the fixed base is disposed on the third module; the sealing base is disposed above the fixed base, and the sealing base and the fixed base together form a test cavity for placing a tilt sensor; the sealing base drive mechanism drives the sealing base to move up and down; the air intake assembly is disposed on the side of the fixed base and communicates with the test cavity, and the air intake assembly is used to inflate the test cavity with air.

5. The tilt sensor assembly production line according to claim 4, characterized in that, The functional testing device includes a support base, a rotating frame, a rotating frame drive mechanism, and a button cylinder assembly. The support base is mounted on the third module. The rotating frame is rotatably mounted on the support base and is used to place a tilt sensor. The rotating frame drive mechanism is mounted on the support base and drives the rotating frame to rotate. The button cylinder assembly is located below the rotating frame and is used to test the button operation status of the tilt sensor.

6. The tilt sensor assembly production line according to claim 1, characterized in that, The third module also includes a laser marking device, which is located beside the third robotic arm.

7. The tilt sensor assembly line according to claim 6, characterized in that, The first module includes multiple separable first moving platforms; the second module includes multiple separable second moving platforms; the third module includes multiple separable third moving platforms; the power-on detection device, the breakpoint welding device, and the first assembly device are respectively disposed on the corresponding first moving platforms; the second assembly device and the ultrasonic welding device are respectively disposed on the corresponding second moving platforms; the airtightness testing device, the functional testing device, and the laser marking device are respectively disposed on the corresponding third moving platforms.

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