Surface Smoothness Treatment Device and Method

Through the design of the push mechanism and clamping mechanism, the use of servo cylinders and motor drives, the clamping problem of superhard templates during the polishing process is solved, and high-precision polishing and safe operation are achieved.

CN116352580BActive Publication Date: 2025-07-08WUXI HUAMEI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202310268272.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-20
Publication Date
2025-07-08
Estimated Expiration
2043-03-20

AI Technical Summary

Technical Problem

The existing super hard template surface smooth treatment equipment cannot be effectively clamped and fixed, resulting in poor polishing and inconvenient operation, posing safety hazards.

Method used

The push mechanism and clamping mechanism are adopted, and the servo cylinder and motor drive is used to achieve stable clamping and precise position adjustment of the super hard template. Combined with the spring and limit structure, it ensures the stability and convenient installation of the template during the grinding process.

Benefits of technology

It realizes stable clamping and convenient installation of super hard templates, avoids shaking and offset during polishing, improves polishing accuracy, and ensures safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a surface smoothness treatment device, including a pushing mechanism and a clamping mechanism. The clamping mechanism is fixedly installed above the pushing mechanism. The pushing mechanism includes a first servo electric cylinder. One end of the pushing block is movably connected to the output shaft of the first servo electric cylinder. The upper parts on both sides of the pushing block are fitted with lifting plates. Both ends of the pushing block are movably connected to the lifting plates on both sides through push rods. The clamping mechanism includes a second servo electric cylinder and a clamping seat. The rear end of the first mounting plate is welded with a second mounting plate. The output shaft of the second servo electric cylinder is fixedly connected with an adjusting block. The clamping seat is provided with an adjusting plate, a clamping block, an adjusting rod and a spring. In the present invention, the superhard template is clamped and fixed by the clamping mechanism, that is, the clamping block can be driven by the second servo electric cylinder and the adjusting plate to clamp and fix the superhard template, and the clamping mechanism is pushed by the pushing mechanism to realize lifting adjustment.
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Description

Technical Field

[0001] The invention relates to the field of superhard template surface polishing, and in particular to a surface smoothness processing device and method. Background Art

[0002] With the advent of the global 5G era, the integrated circuit industry will usher in unprecedented development opportunities. In the next few years, it is expected that the market demand for integrated circuit chips in the field of 5G communication equipment will explode. 5GPCB super-hard templates are an important part of the manufacturing process of integrated circuit chips, with a market size of billions. Due to the extremely high requirements of the material for processing technology, especially its high flatness, high hardness, high corrosion resistance, high expansion coefficient, etc., the threshold for enterprises to enter is very high, belonging to the category of high-end manufacturing. When the 5GPCB super-hard template is produced, the surface of the 5GPCB super-hard template needs to be polished to achieve smoothness treatment of the surface of the 5GPCB super-hard template.

[0003] However, the existing superhard template surface smoothing equipment cannot effectively clamp and fix the superhard template when in use, making the superhard template easy to shake during grinding and polishing, resulting in insufficient polishing. In addition, the position of the superhard template cannot be adjusted during installation, which makes the placement of the superhard template inconvenient and easy to cause harm to the operator. Summary of the invention

[0004] In order to remedy the above deficiencies, the present invention provides a surface smoothness processing device and method for solving the above-mentioned problems of inconvenience in placing the superhard template, easy injury to operators, and inability to achieve stable clamping and fixation.

[0005] The present invention is achieved in that:

[0006] The surface smoothness processing device comprises a pushing mechanism and a clamping mechanism, wherein the clamping mechanism is fixedly mounted on the upper part of the pushing mechanism;

[0007] The pushing mechanism includes a first servo electric cylinder, a first positioning plate is fixedly installed at one end of the first servo electric cylinder, second positioning plates are respectively welded on both sides of the first positioning plate, a pushing block is movably arranged inside the first positioning plate and the second positioning plate, one end of the pushing block is movably connected to the output shaft of the first servo electric cylinder, lifting plates are fitted on the upper parts of both sides of the pushing block, both ends of the pushing block are movably connected to the lifting plates on both sides through push rods, connecting plates are respectively welded on the upper parts of the lifting plates on both sides, and the upper part of the connecting plate is fixedly connected to the first mounting plate;

[0008] The clamping mechanism is fixedly installed on the upper part of the first mounting plate. The clamping mechanism includes a second servo cylinder and a clamping seat. A second mounting plate is welded to the rear end of the first mounting plate. The clamping seat is fixed on the first mounting plate, and the second servo cylinder is fixed on the second mounting plate. The output shaft of the second servo cylinder is fixedly connected with an adjusting block. A pushing groove is formed inside the clamping seat, and the adjusting block is movably located inside the pushing groove. Adjusting grooves are formed on both sides of the clamping seat, and an adjusting plate is movably connected inside the adjusting grooves. The upper part of the adjusting plate is movably connected with a clamping block. A clamping groove is formed on the inner end face of the clamping block. A rod groove is formed at the lower end inside the clamping seat, and a spring groove is formed below the rod groove. Two adjusting rods are movably connected inside the rod groove. One end of each of the two adjusting rods is in fit connection with the adjusting block, and the other end of each of the two adjusting rods is movably connected with the lower part of the adjusting plate. A spring is movably arranged inside the spring groove, and both ends of the spring are fixedly connected with the lower part of the adjusting plate.

[0009] In an embodiment of the present invention, it further includes a bottom plate. The pushing mechanism is fixedly installed on the upper part of the bottom plate, that is, the first positioning plate and the second positioning plate are welded to the upper part of the bottom plate, and the first servo cylinder is fixedly installed on the upper part of the bottom plate.

[0010] In an embodiment of the present invention, a vertical plate is welded to the tail end of the bottom plate, a placing plate is welded to the top of the vertical plate, and reinforcing triangular plates are welded between both ends of the placing plate and the vertical plate.

[0011] In an embodiment of the present invention, a third servo cylinder is fixedly installed on the upper part of the placing plate. The output shaft of the third servo cylinder penetrates through the placing plate and is connected with a mounting frame. A servo motor is fixedly installed inside the mounting frame, and the output end of the servo motor is connected with a grinding plate through a clamping joint.

[0012] In an embodiment of the present invention, a sliding groove is formed on the inner side of the lower part of the second positioning plate, a limiting strip is fixedly arranged on the inner side of the upper part of the second positioning plate, sliding blocks are fixedly arranged on both sides of the pushing block, and both sides of the sliding blocks slide inside the sliding groove. The limiting strip is movably located between the lifting plate, the connecting plate and the first mounting plate.

[0013] In an embodiment of the present invention, a second pin shaft is connected between the two lifting plates, one ends of the two push rods are respectively movably connected to the second pin shaft, first notch and a second notch are respectively formed at two ends of the pushing block, a first pin shaft is installed between the first notch and the second notch, and the other ends of the two push rods are respectively movably connected to the first pin shaft. The output shaft of the first servo electric cylinder penetrates through the first positioning plate and is connected with an L-shaped plate, and the L-shaped plate is movably connected to the first pin shaft at one end.

[0014] In an embodiment of the present invention, the pushing groove and the rod groove are communicated, inclined surfaces are arranged on both sides of the adjusting block and the end of the adjusting rod, which is convenient for fitting connection. A connecting groove is formed at the rear end of the clamping block, and the upper end of the adjusting plate is movably connected to the inside of the connecting groove through a connecting rod.

[0015] In an embodiment of the present invention, a first connecting head is welded on the upper part of the adjusting plate, the first connecting head is movably connected to the inside of the adjusting groove through a third pin shaft, a second connecting head is welded on the lower part of the adjusting plate, and the second connecting head is movably connected to one end of the adjusting rod through a fourth pin shaft.

[0016] In an embodiment of the present invention, a support column is fixedly installed in the middle of the upper surface of the clamping seat, limiting grooves are formed on both sides of the clamping seat, limiting blocks are respectively welded on both sides of the clamping block, and the limiting blocks are respectively slidably connected to the inside of the limiting grooves.

[0017] The usage method of the surface smoothness treatment device includes the following steps:

[0018] S1. First, install and fix the equipment: Fix the bottom plate on the equipment platform through bolts, or fix support legs on the bottom plate for support to maintain the balance and stability of the bottom plate. A vertical plate is welded at the tail end of the bottom plate, and a placement plate is welded at the top of the vertical plate. The third servo electric cylinder is installed and fixed through the placement plate. The output shaft of the third servo electric cylinder penetrates through the placement plate and is connected with an installation frame. A servo motor is fixedly installed inside the installation frame, and the output end of the servo motor is connected with a grinding plate through a clamping joint to move and rotate the grinding plate, thereby realizing the surface grinding treatment of the superhard template.

[0019] S2. Place and clamp the superhard template: Place the superhard template on the upper part of the clamping seat of the superhard template placement and clamping mechanism, that is, on the support columns on the upper surface of the clamping seat. The support columns are made of silicone rubber columns to support the superhard template. Then start the second servo cylinder so that the second servo cylinder can push the adjustment block. There is a push groove at one end of the clamping seat, and the adjustment block is movably located inside the push groove. There are a rod groove and a spring groove at the inner end of the lower part of the clamping seat, and adjustment grooves are provided on both sides of the clamping seat. An adjustment plate is movably provided inside the adjustment groove. The upper end of the adjustment plate is movably connected inside the adjustment groove through a first connecting head and a third pin shaft. Adjustment rods are movably connected to both sides inside the rod groove, and both ends of the adjustment rods are respectively connected to the adjustment plate through a second connecting head and a fourth pin shaft. A spring is connected inside the spring groove, and both ends of the spring are respectively fixedly connected to the lower part of the adjustment plate. Clamping blocks are movably provided at both ends of the upper surface of the clamping seat. A connecting groove is provided at the rear end of the clamping block, and the top end of the adjustment plate is movably connected inside the connecting groove through a connecting rod. A clamping groove is provided at the end of the clamping block. That is, when the second servo cylinder pushes the adjustment block, the adjustment block squeezes the adjustment rods on both sides, so that the adjustment rods can push the lower sides of the adjustment plates on both sides outwards. Then, under the connection of the first connecting head, the upper end of the adjustment plate can move inwards, so that the adjustment plate can clamp and fix the superhard template on the support column through the clamping groove to maintain stability;

[0020] S3. Limited movement of the clamping block: Limit grooves are provided on both sides of the clamping seat, and limit blocks are fixedly provided on both sides of the clamping block. The limit blocks are movably located inside the limit grooves, so that when the clamping block moves, it can maintain balance and stability without causing movement deviation or detachment;

[0021] S4. Push to support the super-hard template: A pushing mechanism is fixedly installed on the upper part of the bottom plate. After clamping and fixing the super-hard template, start the first servo cylinder in the pushing mechanism. The first positioning plate and the second positioning plate in the pushing mechanism are welded to the bottom plate to achieve effective fixed installation and maintain the stability of the equipment. That is, the output end of the first servo cylinder pushes the pushing block. There are sliding grooves opened at the lower parts on both sides of the second positioning plate, and a pushing block is movably arranged between the second positioning plates. Sliders are fixedly arranged on both sides of the pushing block. That is, the sliders are slidably connected inside the sliding grooves to keep the pushing block moving stably. There are a first notch and a second notch opened at both ends of the pushing block, and a first pin shaft is arranged inside the first notch and the second notch. That is, the output end of the first servo cylinder is movably connected to the first pin shaft through an L-shaped plate. Push rods are respectively movably connected to the first pin shafts at both ends of the pushing block. There is a lifting plate fittingly arranged on the upper end of the pushing block. A second pin shaft is arranged between the lifting plates on both sides. The other end of the push rod is movably connected to the second pin shaft. A connecting plate is fixedly arranged on the upper surface of the lifting plate. The first mounting plate is fixedly connected through the connecting plate, so that the first mounting plate can mount the clamping mechanism. The second mounting plate is welded to the rear end of the first mounting plate. The second servo cylinder can be mounted and fixed through the second mounting plate;

[0022] S5. Limit movement to achieve lifting: A limiting strip is fixedly arranged on the inner side of the second positioning plate, and the limiting strip is movably arranged between the lifting plate, the connecting plate and the first mounting plate. That is, when the first servo cylinder pushes the pushing block, the pushing block and the lifting plate are kept horizontally pushed under the action of the second positioning plate, the sliding grooves, the sliders and the limiting strip. When the lifting plate breaks away from the restriction of the limiting strip, at this time the push rod raises the lifting plate, thereby realizing pushing up the clamping mechanism, and further realizing pushing up the super-hard template;

[0023] S6. Grind the super-hard template: After pushing up the super-hard template, start the third servo cylinder to adjust the height of the mounting frame, and then start the servo motor inside the mounting frame, so that the servo motor can drive the grinding plate to polish the surface of the super-hard template.

[0024] The beneficial effects of the present invention are:

[0025] When the present invention is in use, the super-hard template is clamped and fixed through the clamping mechanism. That is, the second servo cylinder and the adjusting block are used to push the adjusting rod, so that the adjusting rod can drive the adjusting plates on both sides to adjust the angle, enabling the adjusting plates to drive the clamping blocks to move, so that the clamping blocks can effectively fix and clamp the super-hard template, maintaining the stability of the super-hard template and preventing shaking or deviation during grinding. A spring is provided, which can effectively reset the adjusting plates on both sides to facilitate releasing the clamping of the super-hard template. In addition, the clamping mechanism is pushed through the pushing mechanism. That is, the first servo cylinder drives the pushing block to move, so that the pushing block moves within the second positioning plate. The pushing block is connected to the lifting plate through a push rod. When the lifting plate disengages from the second positioning plate, the push rod can push up the lifting plate, enabling the clamping mechanism to carry the super-hard template for easy grinding treatment, thereby effectively clamping and fixing the super-hard template and making it easy to place and install the super-hard template. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0027] Figure 1 is a schematic structural diagram of the present invention;

[0028] Figure 2 is a schematic diagram of the pushing mechanism of the present invention;

[0029] Figure 3 is a top view schematic diagram of a part of the pushing mechanism of the present invention;

[0030] Figure 4 is a bottom view schematic diagram of a part of the pushing mechanism of the present invention;

[0031] Figure 5 is a schematic diagram of the clamping mechanism of the present invention;

[0032] Figure 6 is a cross-sectional view of the clamping mechanism of the present invention;

[0033] Figure 7 is a partial schematic diagram of the clamping mechanism of the present invention.

[0034] In the figure: 1. Pushing mechanism; 101. First servo electric cylinder; 102. First positioning plate; 103. Second positioning plate; 104. Sliding groove; 105. Limiting strip; 106. Pushing block; 107. First notch; 108. Second notch; 109. First pin shaft; 110. Push rod; 111. L-shaped plate; 112. Slide block; 113. Lifting plate; 114. Second pin shaft; 115. Connecting plate; 116. First mounting plate; 117. Second mounting plate; 2. Clamping mechanism; 201. Second servo electric cylinder; 202. Clamping seat; 203. Pushing groove; 204. Adjusting block; 205. Adjusting groove; 206. Adjusting plate; 207. First connecting head; 208. Third pin shaft; 209. Second connecting head; 210. Fourth pin shaft; 211. Rod groove; 212. Adjusting rod; 213. Spring groove; 214. Spring; 215. Clamping block; 216. Engaging groove; 217. Connecting groove; 218. Limiting block; 219. Limiting groove; 220. Support column; 3. Bottom plate; 4. Vertical plate; 5. Placing plate; 6. Reinforcing triangular plate; 7. Third servo electric cylinder; 8. Installation frame; 9. Servo motor; 10. Grinding plate. Detailed implementation manners

[0035] To make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0036] Please refer to Figure 1-7 , Example 1:

[0037] The present invention provides a technical solution: a surface smoothness treatment device, including a pushing mechanism 1 and a clamping mechanism 2, and the clamping mechanism 2 is fixedly installed on the upper part of the pushing mechanism 1;

[0038] The pushing mechanism 1 includes a first servo electric cylinder 101, one end of the first servo electric cylinder 101 is fixedly installed with a first positioning plate 102, second positioning plates 103 are respectively welded on both sides of the first positioning plate 102, a pushing block 106 is movably arranged inside the first positioning plate 102 and the second positioning plates 103, one end of the pushing block 106 is movably connected to the output shaft of the first servo electric cylinder 101, lifting plates 113 are respectively attached to the upper parts of both sides of the pushing block 106, both ends of the pushing block 106 are movably connected to the two lifting plates 113 through push rods 110, connecting plates 115 are respectively welded on the upper parts of the two lifting plates 113, and a first mounting plate 116 is fixedly connected to the upper part of the connecting plate 115;

[0039] The clamping mechanism 2 is fixedly installed on the upper part of the first mounting plate 116. The clamping mechanism 2 includes a second servo cylinder 201 and a clamping seat 202. A second mounting plate 117 is welded to the rear end of the first mounting plate 116. The clamping seat 202 is fixed on the first mounting plate 116. The second servo cylinder 201 is fixed on the second mounting plate 117. The output shaft of the second servo cylinder 201 is fixedly connected with an adjusting block 204. A pushing groove 203 is formed inside the clamping seat 202. The adjusting block 204 is movably located inside the pushing groove 203. Adjusting grooves 205 are formed on both sides of the clamping seat 202. An adjusting plate 206 is movably connected inside the adjusting grooves 205. The upper part of the adjusting plate 206 is movably connected with a clamping block 215. A clamping groove 216 is formed on the inner end face of the clamping block 215. A rod groove 211 is formed at the lower end inside the clamping seat 202. A spring groove 213 is formed at the lower part of the rod groove 211. Two adjusting rods 212 are movably connected inside the rod groove 211. One ends of the two adjusting rods 212 are fitted and connected with the adjusting block 204. The other ends of the two adjusting rods 212 are movably connected with the lower part of the adjusting plate 206. A spring 214 is movably arranged inside the spring groove 213. Two ends of the spring 214 are respectively fixedly connected with the lower part of the adjusting plate 206.

[0040] In order to fixedly install the pushing mechanism 1, in this embodiment, preferably, it further includes a bottom plate 3. The pushing mechanism 1 is fixedly installed on the upper part of the bottom plate 3, that is, the first positioning plate 102 and the second positioning plate 103 are welded to the upper part of the bottom plate 3. The first servo cylinder 101 is fixedly installed on the upper part of the bottom plate 3.

[0041] In order to install and fix the equipment and maintain the connection strength, in this embodiment, preferably, a vertical plate 4 is welded to the tail end of the bottom plate 3. A placing plate 5 is welded to the top of the vertical plate 4. Reinforcing triangular plates 6 are welded between both ends of the placing plate 5 and the vertical plate 4.

[0042] In order to polish the superhard template so that the surface of the superhard template can be smoothed, in this embodiment, preferably, a third servo cylinder 7 is fixedly installed on the upper part of the placing plate 5. The output shaft of the third servo cylinder 7 penetrates through the placing plate 5 and is connected with a mounting frame 8. A servo motor 9 is fixedly installed inside the mounting frame 8. The output end of the servo motor 9 is connected with a polishing plate 10 through a clamping joint.

[0043] In order to maintain the movement stability of the pushing block 106 and the movement stability of the lifting plate 113, in this embodiment, preferably, a sliding groove 104 is formed in the inner side of the lower part of the second positioning plate 103, a limiting strip 105 is fixedly arranged on the inner side of the upper part of the second positioning plate 103, sliding blocks 112 are fixedly arranged on both sides of the pushing block 106, and the two sliding blocks 112 slide inside the sliding groove 104, and the limiting strip 105 is movably located between the lifting plate 113, the connecting plate 115 and the first mounting plate 116.

[0044] In order to effectively connect the lifting plate 113 and push up the lifting plate 113, in this embodiment, preferably, a second pin shaft 114 is connected between the two lifting plates 113, one ends of the two push rods 110 are respectively movably connected to the second pin shaft 114, first notch 107 and second notch 108 are respectively formed at both ends of the pushing block 106, a first pin shaft 109 is installed between the first notch 107 and the second notch 108, the other ends of the two push rods 110 are respectively movably connected to the first pin shaft 109, and the output shaft of the first servo electric cylinder 101 penetrates through the first positioning plate 102 and is connected with an L-shaped plate 111, and the L-shaped plate 111 is movably connected to the first pin shaft 109 at one end.

[0045] In order to enable the adjusting block 204 to push the adjusting rod 212 so that the adjusting rod 212 can adjust the angle of the adjusting plate 206, and in order to connect the clamping block 215 so that the adjusting plate 206 can drive the clamping block 215 to clamp the superhard template, in this embodiment, preferably, the pushing groove 203 communicates with the rod groove 211, the two sides of the adjusting block 204 and the end of the adjusting rod 212 are both provided with inclined surfaces for easy fitting connection, a connecting groove 217 is formed at the rear end of the clamping block 215, and the upper end of the adjusting plate 206 is movably connected inside the connecting groove 217 through a connecting rod.

[0046] In order to movably mount the adjusting plate 206 and connect the adjusting plate 206 to the adjusting rod 212, in this embodiment, preferably, a first connecting head 207 is welded to the upper part of the adjusting plate 206, the first connecting head 207 is movably connected inside the adjusting groove 205 through a third pin shaft 208, a second connecting head 209 is welded to the lower part of the adjusting plate 206, and the second connecting head 209 is movably connected to one end of the adjusting rod 212 through a fourth pin shaft 210.

[0047] In order to place the superhard template and limit the movement of the clamping block 215 to maintain stability, in this embodiment, preferably, a support column 220 is fixedly installed in the middle of the upper surface of the clamping seat 202. Limit grooves 219 are formed on both sides of the clamping seat 202. Limit blocks 218 are respectively welded on both sides of the clamping block 215, and the limit blocks 218 are respectively slidably connected inside the limit grooves 219.

[0048] Embodiment 2: The difference from Embodiment 1 is that in order to effectively move the polishing equipment in the X-axis and Y-axis directions, a fourth servo cylinder can be provided on the placement plate 5, and the third servo cylinder 7 can be driven to move by the fourth servo cylinder, so as to effectively realize the movement of the polishing equipment in the X-axis and Y-axis directions, and effectively realize omnidirectional movement and grinding;

[0049] And in order to collect the dust of the superhard template after polishing and grinding to prevent air pollution, a dust collection mechanism is installed on both sides of the bottom plate 3. A suction fan can be used to collect the dust generated during grinding to prevent environmental pollution.

[0050] The usage steps and processes of the present invention:

[0051] First step, first install and fix the equipment: Fix the bottom plate 3 on the equipment platform through bolts, or fixedly install support legs on the bottom plate 3 for support to maintain the balance and stability of the bottom plate 3. A vertical plate 4 is welded at the tail end of the bottom plate 3, and the top of the vertical plate 4 is welded with a placement plate 5. The placement plate 5 is used to install and fix the third servo cylinder 7. The output shaft of the third servo cylinder 7 passes through the placement plate 5 and is connected to an installation frame 8. A servo motor 9 is fixedly installed inside the installation frame 8, and the output end of the servo motor 9 is connected to a grinding plate 10 through a clamping joint to move and rotate the grinding plate 10, thereby realizing the surface grinding treatment of the superhard template;

[0052] Step 2: Place and clamp the superhard template: Place the superhard template on the upper part of the clamping seat 202 of the superhard template placement and clamping mechanism 2, that is, on the support column 220 on the upper surface of the clamping seat 202. The support column 220 is made of silicone rubber column to support the superhard template. Then start the second servo cylinder 201 so that the second servo cylinder 201 can push the adjusting block 204. There is a push groove 203 at one end of the clamping seat 202, and the adjusting block 204 is movably located inside the push groove 203. There are a rod groove 211 and a spring groove 213 at the inner end of the lower part of the clamping seat 202. There are adjusting grooves 205 on both sides of the clamping seat 202, and an adjusting plate 206 is movably arranged inside the adjusting groove 205. The upper end of the adjusting plate 206 is movably connected inside the adjusting groove 205 through a first connecting head 207 and a third pin shaft 208. Adjusting rods 212 are movably connected to both sides inside the rod groove 211, and both ends of the adjusting rods 212 are connected to the adjusting plate 206 through a second connecting head 209 and a fourth pin shaft 210 respectively. A spring 214 is connected inside the spring groove 213, and both ends of the spring 214 are fixedly connected to the lower part of the adjusting plate 206 respectively. Clamping blocks 215 are movably arranged at both ends of the upper surface of the clamping seat 202. A connecting groove 217 is opened at the rear end of the clamping block 215, and the top end of the adjusting plate 206 is movably connected inside the connecting groove 217 through a connecting rod. A clamping groove 216 is opened at the end of the clamping block 215. That is, when the second servo cylinder 201 pushes the adjusting block 204, the adjusting block 204 pushes the adjusting rods 212 on both sides, so that the adjusting rods 212 can push the lower sides of the adjusting plates 206 on both sides outwards. Then, under the connection of the first connecting head 207, the upper end of the adjusting plate 206 can move inwards, so that the adjusting plate 206 clamps and fixes the superhard template on the support column 220 through the clamping groove 216 to maintain stability;

[0053] Step 3: Limit the movement of the clamping block 215: Limit grooves 219 are opened on both sides of the clamping seat 202. Limit blocks 218 are fixedly arranged on both sides of the clamping block 215, and the limit blocks 218 are movably located inside the limit grooves 219, so that when the clamping block 215 moves, it can maintain balance and stability without causing movement deviation or falling off;

[0054] Step 4: Push to support the super-hard template: A pushing mechanism 1 is fixedly installed on the upper part of the bottom plate 3. After clamping and fixing the super-hard template, the first servo cylinder 101 in the pushing mechanism 1 is started. The first positioning plate 102 and the second positioning plate 103 in the pushing mechanism 1 are welded to the bottom plate 3 to achieve effective fixed installation and maintain the stability of the equipment. That is, the output end of the first servo cylinder 101 pushes the pushing block 106. There are sliding grooves 104 formed in the lower parts on both sides of the second positioning plate 103, and the pushing block 106 is movably arranged between the second positioning plates 103. Sliders 112 are fixedly arranged on both sides of the pushing block 106. That is, the sliders 112 are slidably connected inside the sliding grooves 104 to keep the pushing block 106 moving stably. First notches 107 and second notches 108 are formed at both ends of the pushing block 106, and first pins 109 are arranged inside the first notches 107 and the second notches 108. That is, the output end of the first servo cylinder 101 is movably connected to the first pin 109 through the L-shaped plate 111. Push rods 110 are respectively movably connected to the first pins 109 at both ends of the pushing block 106. An elevating plate 113 is fittingly arranged at the upper end of the pushing block 106. A second pin 114 is arranged between the two elevating plates 113 on both sides. The other end of the push rod 110 is movably connected to the second pin 114. A connecting plate 115 is fixedly arranged on the upper surface of the elevating plate 113. The first mounting plate 116 is fixedly connected through the connecting plate 115, so that the first mounting plate 116 can mount the clamping mechanism 2. The second mounting plate 117 is welded to the rear end of the first mounting plate 116, and the second servo cylinder 201 can be installed and fixed through the second mounting plate 117;

[0055] Step 5: Limit the movement to achieve lifting: A limiting strip 105 is fixedly arranged inside the second positioning plate 103, and the limiting strip 105 is movably arranged between the elevating plate 113, the connecting plate 115 and the first mounting plate 116. That is, when the first servo cylinder 101 pushes the pushing block 106, the pushing block 106 and the elevating plate 113 are kept horizontally pushed under the action of the second positioning plate 103, the sliding grooves 104, the sliders 112 and the limiting strip 105. When the elevating plate 113 is released from the restriction of the limiting strip 105, at this time, the push rod 110 raises the elevating plate 113, and then the clamping mechanism 2 is pushed upward, and then the super-hard template is pushed upward;

[0056] Step 6: Polish the super-hard template: After the super-hard template is pushed up, start the third servo cylinder 7 to adjust the height of the mounting frame 8, and then start the servo motor 9 inside the mounting frame 8, so that the servo motor 9 can drive the polishing plate 10 to polish the surface of the super-hard template.

[0057] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A surface smoothness treatment device, characterized in that, It includes a pushing mechanism (1) and a clamping mechanism (2), and the clamping mechanism (2) is fixedly installed on the upper part of the pushing mechanism (1); The pushing mechanism (1) includes a first servo electric cylinder (101). One end of the first servo electric cylinder (101) is fixedly installed with a first positioning plate (102). Second positioning plates (103) are respectively welded on both sides of the first positioning plate (102). A pushing block (106) is movably arranged inside the first positioning plate (102) and the second positioning plates (103). One end of the pushing block (106) is movably connected to the output shaft of the first servo electric cylinder (101). Lifting plates (113) are attached to the upper parts on both sides of the pushing block (106). Both ends of the pushing block (106) are movably connected to the lifting plates (113) on both sides through push rods (110). Connecting plates (115) are respectively welded on the upper parts of the lifting plates (113) on both sides. A first mounting plate (116) is fixedly connected to the upper part of the connecting plates (115); The clamping mechanism (2) is fixedly installed on the upper part of the first mounting plate (116). The clamping mechanism (2) includes a second servo electric cylinder (201) and a clamping seat (202). A second mounting plate (117) is welded to the rear end of the first mounting plate (116). The clamping seat (202) is fixed on the first mounting plate (116). The second servo electric cylinder (201) is fixed on the second mounting plate (117). The output shaft of the second servo electric cylinder (201) is fixedly connected with an adjusting block (204). A pushing groove (203) is formed inside the clamping seat (202). The adjusting block (204) is movably located inside the pushing groove (203). Adjusting grooves (205) are formed on both sides of the clamping seat (202). An adjusting plate (206) is movably connected inside the adjusting grooves (205). A clamping block (215) is movably connected to the upper part of the adjusting plate (206). A clamping groove (216) is formed on the inner end face of the clamping block (215). A rod groove (211) is formed at the lower end inside the clamping seat (202). A spring groove (213) is formed at the lower part of the rod groove (211). Two adjusting rods (212) are movably connected inside the rod groove (211). One end of each of the two adjusting rods (212) is attached to the adjusting block (204). The other end of each of the two adjusting rods (212) is movably connected to the lower part of the adjusting plate (206). A spring (214) is movably arranged inside the spring groove (213). Both ends of the spring (214) are fixedly connected to the lower part of the adjusting plate (206); A sliding groove (104) is provided inside the lower part of the second positioning plate (103), a limiting strip (105) is fixedly arranged inside the upper part of the second positioning plate (103), sliding blocks (112) are fixedly arranged on both sides of the pushing block (106), and the two sliding blocks (112) slide inside the sliding groove (104), and the limiting strip (105) is movably located between the lifting plate (113), the connecting plate (115) and the first mounting plate (116); A second pin shaft (114) is connected between the two lifting plates (113), one ends of the two push rods (110) are respectively movably connected to the second pin shaft (114), first notch (107) and a second notch (108) are respectively formed at both ends of the pushing block (106), a first pin shaft (109) is installed between the first notch (107) and the second notch (108), the other ends of the two push rods (110) are respectively movably connected to the first pin shaft (109), and the output shaft of the first servo electric cylinder (101) penetrates through the first positioning plate (102) and is connected with an L-shaped plate (111), and the L-shaped plate (111) is movably connected to the first pin shaft (109) at one end.

2. The surface smoothness treatment device according to claim 1, wherein It further includes a bottom plate (3), the pushing mechanism (1) is fixedly installed on the upper part of the bottom plate (3), that is, the first positioning plate (102) and the second positioning plate (103) are welded to the upper part of the bottom plate (3), and the first servo electric cylinder (101) is fixedly installed on the upper part of the bottom plate (3).

3. The surface smoothness treatment device according to claim 2, characterized in that, A vertical plate (4) is welded to the tail end of the bottom plate (3), a placing plate (5) is welded to the top of the vertical plate (4), and reinforcing triangular plates (6) are welded between both ends of the placing plate (5) and the vertical plate (4).

4. The surface smoothness treatment device according to claim 3, characterized in that, A third servo electric cylinder (7) is fixedly installed on the upper part of the placing plate (5), the output shaft of the third servo electric cylinder (7) penetrates through the placing plate (5) and is connected with a mounting frame (8), a servo motor (9) is fixedly installed inside the mounting frame (8), and the output end of the servo motor (9) is connected with a grinding plate (10) through a clamping joint.

5. The surface smoothness treatment device according to claim 1, characterized in that The pushing groove (203) communicates with the rod groove (211), the two sides of the adjusting block (204) and the end of the adjusting rod (212) are both arranged as inclined surfaces to facilitate fitting connection, a connecting groove (217) is formed at the rear end of the clamping block (215), and the upper end of the adjusting plate (206) is movably connected to the inside of the connecting groove (217) through a connecting rod.

6. The surface smoothness treatment device according to claim 1, characterized in that A first connecting head (207) is welded to the upper part of the adjusting plate (206), the first connecting head (207) is movably connected to the inside of the adjusting groove (205) through a third pin shaft (208), a second connecting head (209) is welded to the lower part of the adjusting plate (206), and the second connecting head (209) is movably connected to one end of the adjusting rod (212) through a fourth pin shaft (210).

7. The surface smoothness treatment device according to claim 1, characterized in that, A support column (220) is fixedly installed in the middle of the upper surface of the clamping seat (202). Limiting grooves (219) are formed on both sides of the clamping seat (202). Limiting blocks (218) are respectively welded on both sides of the clamping block (215), and the limiting blocks (218) are respectively slidably connected inside the limiting grooves (219).

8. A method for using a surface smoothness treatment device according to any one of claims 1-7, characterized in that: It includes the following steps: S1. First, install and fix the equipment: Fix the bottom plate (3) on the equipment platform by bolts, or fixedly install support legs on the bottom plate (3) for support to maintain the balance and stability of the bottom plate (3). A vertical plate (4) is welded to the tail end of the bottom plate (3), and a placement plate (5) is welded to the top of the vertical plate (4). The third servo cylinder (7) is installed and fixed through the placement plate (5). The output shaft of the third servo cylinder (7) penetrates the placement plate (5) and is connected to an installation frame (8). A servo motor (9) is fixedly installed inside the installation frame (8), and the output end of the servo motor (9) is connected to a grinding plate (10) through a clamping joint to move and rotate the grinding plate (10), thereby realizing the surface grinding treatment of the superhard template. S2. Place and clamp the superhard template: Place the superhard template on the upper part of the clamping seat (202) of the superhard template placement and clamping mechanism (2), that is, on the support column (220) on the upper surface of the clamping seat (202). The support column (220) is made of silicone rubber column to support the superhard template. Then start the second servo cylinder (201) so that the second servo cylinder (201) can push the adjusting block (204). A push groove (203) is provided at one end of the clamping seat (202), and the adjusting block (204) is movably located inside the push groove (203). A rod groove (211) and a spring groove (213) are provided at the inner end of the lower part of the clamping seat (202). Adjusting grooves (205) are provided on both sides of the clamping seat (202), and an adjusting plate (206) is movably provided inside the adjusting grooves (205). The upper end of the adjusting plate (206) is movably connected inside the adjusting groove (205) through a first connecting head (207) and a third pin shaft (208). Adjusting rods (212) are movably connected to both sides inside the rod groove (211), and both ends of the adjusting rods (212) are connected to the adjusting plate (206) through a second connecting head (209) and a fourth pin shaft (210) respectively. A spring (214) is connected inside the spring groove (213), and both ends of the spring (214) are fixedly connected to the lower part of the adjusting plate (206). Clamping blocks (215) are movably provided at both ends of the upper surface of the clamping seat (202). A connecting groove (217) is provided at the rear end of the clamping block (215), and the top end of the adjusting plate (206) is movably connected inside the connecting groove (217) through a connecting rod. A clamping groove (216) is provided at the end of the clamping block (215). That is, when the second servo cylinder (201) pushes the adjusting block (204), the adjusting block (204) pushes the adjusting rods (212) on both sides, so that the adjusting rods (212) can push the lower sides of the adjusting plates (206) on both sides outwards. Then, under the connection of the first connecting head (207), the upper end of the adjusting plate (206) can move inwards, so that the adjusting plate (206) clamps and fixes the superhard template on the support column (220) through the clamping groove (216) to maintain stability; S3. Limited movement of the clamping block (215): Limit grooves (219) are provided on both sides of the clamping seat (202). Limit blocks (218) are fixedly provided on both sides of the clamping block (215), and the limit blocks (218) are movably located inside the limit grooves (219), so that when the clamping block (215) moves, it can maintain balance and stability without causing movement deviation or falling off; S4. Push to support the super-hard template: A pushing mechanism (1) is fixedly installed on the upper part of the bottom plate (3). After clamping and fixing the super-hard template, start the first servo cylinder (101) in the pushing mechanism (1). And the first positioning plate (102) and the second positioning plate (103) in the pushing mechanism (1) are welded to the bottom plate (3) to achieve effective fixed installation and maintain the stability of the equipment. That is, the output end of the first servo cylinder (101) pushes the pushing block (106). And sliding grooves (104) are opened in the lower parts on both sides of the second positioning plate (103). And a pushing block (106) is movably arranged between the second positioning plates (103). Sliders (112) are fixedly arranged on both sides of the pushing block (106). That is, the sliders (112) are slidably connected inside the sliding grooves (104) to keep the pushing block (106) moving stably. And first notches (107) and second notches (108) are opened at both ends of the pushing block (106). And first pin shafts (109) are arranged inside the first notches (107) and the second notches (108). That is, the output end of the first servo cylinder (101) is movably connected to the first pin shaft (109) through an L-shaped plate (111). And push rods (110) are respectively movably connected to the first pin shafts (109) at both ends of the pushing block (106). And a lifting plate (113) is arranged in a fitting manner on the upper end of the pushing block (106). And a second pin shaft (114) is arranged between the lifting plates (113) on both sides. And the other end of the push rod (110) is movably connected to the second pin shaft (114). And a connecting plate (115) is fixedly arranged on the upper surface of the lifting plate (113). The first mounting plate (116) is fixedly connected through the connecting plate (115) so that the first mounting plate (116) can mount the clamping mechanism (2). And the second mounting plate (117) is welded to the rear end of the first mounting plate (116). The second servo cylinder (201) can be mounted and fixed through the second mounting plate (117). S5. Limit movement to achieve lifting: A limiting strip (105) is fixedly arranged inside the second positioning plate (103). And the limiting strip (105) is movably arranged between the lifting plate (113), the connecting plate (115) and the first mounting plate (116). That is, when the first servo cylinder (101) pushes the pushing block (106), the pushing block (106) and the lifting plate (113) are kept horizontally pushed under the action of the second positioning plate (103), the sliding grooves (104), the sliders (112) and the limiting strip (105). When the lifting plate (113) gets out of the restriction of the limiting strip (105), at this time the push rod (110) raises the lifting plate (113), and then the clamping mechanism (2) is pushed upward, and then the super-hard template is pushed upward. S6. Polish the super-hard template: After pushing up the super-hard template, start the third servo cylinder (7) to adjust the height of the mounting frame (8), and then start the servo motor (9) inside the mounting frame (8) so that the servo motor (9) can drive the polishing plate (10) to polish the surface of the super-hard template.

Citation Information

Patent Citations

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