A kneader for granulation of PVC stabilizer
By improving the mixing structure and power transmission method of the kneader, the problem of low efficiency of existing kneaders when processing viscous PVC preparations has been solved, achieving more efficient mixing and kneading effects and improving the practicality of the equipment.
Patent Information
- Application Number
- CN202310422980.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-04-20
AI Technical Summary
Existing kneaders have low mixing efficiency when processing viscous PVC formulations, resulting in low equipment efficiency and poor practicality.
The motor drives the mixing disc to rotate, and the mixing rod and gears rotate simultaneously to enhance the mixing effect. Combined with the telescopic cylinder to drive the box to swing, the hydraulic rod to stabilize, and the winch and cam to improve the kneading efficiency, multiple sets of mixing rods and swing rods are used to beat and knead the material into strips.
It significantly improves the mixing and kneading efficiency in the PVC stabilizer granulation process, enhancing the equipment's working efficiency and practicality.
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Figure CN116352910B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of kneading equipment accessories, and in particular to a kneader for granulation of PVC stabilizers. Background Technology
[0002] As is well known, pipes are an indispensable part of water source management in industrial production. The use and selection of pipes are related to the quality of equipment and the conservation or waste of materials. In modern times, PVC pipes are the mainstream choice for daily pipe use. The production of PVC pipes requires an additive preparation process. By adding agents and then kneading, PVC resin materials are produced. The most common kneading equipment is the kneader, a device used in industrial production to knead PVC materials and agents. It is widely used in industrial production fields. When using an existing kneader, the resin and additives are first poured into the kneader, and the motor is started to drive the stirring rod to rotate, kneading the materials through impact and stirring. It has been found in the use of existing kneaders that the stirring direction of the stirring rod is relatively unidirectional, and the stirring efficiency for viscous PVC agents is low, resulting in low equipment efficiency and poor practicality. Summary of the Invention
[0003] To solve the above-mentioned technical problems, the present invention provides a kneader for PVC stabilizer granulation that uses a motor to drive a mixing disc to rotate, and the mixing rod and gear on the mixing disc are connected and rotate simultaneously by meshing with the disc wheel, thereby improving the mixing efficiency of the equipment and thus increasing the working efficiency of the equipment and increasing its practicality.
[0004] This invention discloses a kneader for granulating PVC stabilizers, comprising a housing and a stirring device. A working chamber is formed throughout the housing, with a feed inlet at the top. The stirring device is evenly installed within the working chamber. The stirring device also includes a mounting plate, a motor, a drive wheel, a wheel disc, a belt, a disc wheel, a driven wheel, a stirring rod, and a slide. A shaft hole is provided at the left end of the working chamber, through which the wheel disc passes and connects to a bearing in the working chamber. The right end of the mounting plate is connected to the left end of the housing, the left end of the disc wheel is connected to the right end of the mounting plate, and the right end of the motor is connected to the left end of the mounting plate. An aperture is provided on the mounting plate, through which the motor's output end passes and connects to the drive wheel. The left end of the driving wheel is connected to the drive wheel and the disc, both of which are provided with grooves. The belt is evenly installed in the grooves and is rotatably connected to the drive wheel and the disc. The disc is provided with through holes. Multiple sets of stirring rods pass through the corresponding through holes and are connected to the right end of the corresponding driven wheel, and are connected to the stirring rod and the disc bearing. The output ends of the multiple sets of driven wheels mesh with the output end of the disc wheel. The right end of each set of stirring rods is provided with a swing rod, and the multiple sets of swing rods are hinged to the corresponding stirring rods. The right end of each set of slides is connected to the right end of the working chamber. Each set of slides is provided with a slider, and the slider and the slide are slidably connected. The left end of each set of sliders is hinged to the right end of the corresponding swing rod.
[0005] The present invention provides a kneading machine for granulation of PVC stabilizer, which further includes a swing frame, a telescopic cylinder and a fixed block. The top end of the swing frame is rotatably connected to the bottom end of the box body, the bottom end of the fixed block is connected to the top end of the swing frame, the bottom end of the telescopic cylinder is hinged to the top end of the fixed block, and the top end of the telescopic cylinder is hinged to the rear end of the box body.
[0006] The present invention provides a kneader for granulation of PVC stabilizer, which further includes an auxiliary seat, the bottom end of which is connected to the top end of a swing frame, and a hydraulic rod is provided on the auxiliary seat, the top end of which is hinged to the front end of the housing.
[0007] The present invention provides a kneader for granulation of PVC stabilizer, which further includes a rotating rod, a winch, an auxiliary wheel, a cam, and a connecting belt. The top of the swing frame is provided with a through groove. The winch and the auxiliary wheel are both installed in the through groove and are rotatably connected to the through groove. The connecting ends of multiple sets of cams are respectively connected to the bearings at the left and right ends of the swing frame. Multiple sets of rotating rods are evenly installed on the winch and the housing and are rotatably connected to the winch and the housing. Rotating grooves are provided on multiple sets of cams and the winch. Multiple sets of connecting belts are evenly installed on the rotating grooves and are rotatably connected to the cams and the winch.
[0008] The present invention provides a kneader for granulation of PVC stabilizer, which further includes a drawer and a slide rail provided in the through groove, the drawer being slidably connected through the slide rail and the through groove.
[0009] The present invention provides a kneader for granulating PVC stabilizers, which further includes a handle, the right end of which is connected to the left end of a drawer.
[0010] The present invention provides a kneader for granulation of PVC stabilizer, which also includes a door with a through hole, and a swing frame passing through the through hole and rotatably connected to the door.
[0011] The present invention provides a kneading machine for granulation of PVC stabilizer, which further includes a sealing ring, the sealing ring being uniformly installed at the bottom of the box door and fixedly fitted to the box door.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: During the process of placing the material into the working chamber, the motor is started to drive the belt to rotate, and the wheel connected to the belt also rotates. During the process of the wheel stirring the working chamber, the driven wheel connected to the stirring rod and the disc wheel meshing with it rotate, thereby driving the stirring rod to rotate. During the rotation of the stirring rod, the swing rod is driven to slide on the slide block, thereby striking the material to improve the degree of material kneading. Therefore, the working efficiency of the equipment is improved, thus increasing the practicality of this kneader for PVC stabilizer granulation. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of the present invention;
[0014] Figure 2 This is a schematic diagram of the connection structure between the housing and the stirring rod of the present invention;
[0015] Figure 3 This is a partially enlarged structural diagram of A of the present invention;
[0016] Figure 4 This is a partially enlarged structural schematic diagram of B in this invention;
[0017] The following are labels in the attached diagram: 1. Box body; 2. Stirring device; 3. Working chamber; 4. Feed inlet; 5. Mounting plate; 6. Motor; 7. Drive wheel; 8. Wheel disc; 9. Belt; 10. Disc wheel; 11. Driven wheel; 12. Stirring rod; 13. Slide seat; 14. Shaft hole; 15. Machine hole; 16. Groove; 17. Through hole; 18. Swing rod; 19. Sliding block; 20. Swing frame; 21. Telescopic cylinder; 22. Fixed block; 23. Auxiliary seat; 24. Hydraulic rod; 25. Rotating rod; 26. Winch; 27. Auxiliary wheel; 28. Cam; 29. Connecting belt; 30. Through groove; 31. Rotating groove; 32. Drawer; 33. Slide rail; 34. Handle; 35. Box door; 36. Through hole; 37. Sealing ring. Detailed Implementation
[0018] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
[0019] like Figures 1 to 4 As shown, a kneader for granulating PVC stabilizer according to the present invention includes a housing 1 and a stirring device 2. A working chamber 3 is provided through the housing 1, and a feed inlet 4 is provided at the top of the working chamber 3. The stirring device 2 is evenly installed in the working chamber 3. The stirring device also includes a mounting plate 5, a motor 6, a drive wheel 7, a wheel disc 8, a belt 9, a disc wheel 10, a driven wheel 11, a stirring rod 12, and a slide 13. A shaft hole 14 is provided at the left end of the working chamber 3, and the wheel disc 8 passes through the shaft hole 14 and the working chamber 3. The bearing is connected to the right end of the mounting plate 5 and the left end of the housing 1. The left end of the disc wheel 10 is connected to the right end of the mounting plate 5. The right end of the motor 6 is connected to the left end of the mounting plate 5. The mounting plate 5 is provided with a machine hole 15. The output end of the motor 6 passes through the machine hole 15 and connects to the left end of the drive wheel 7. Both the drive wheel 7 and the disc 8 are provided with grooves 16. The belt 9 is evenly installed in the grooves 16 and rotates with the drive wheel 7 and the disc 8. The disc 8 is provided with a through hole 17. Multiple sets of stirring rods 12 pass through the corresponding holes. The through hole 17 is connected to the right end of the corresponding driven wheel 11 and is connected to the bearings of the stirring rod 12 and the wheel 8. The output ends of multiple sets of driven wheels 11 mesh with the output ends of the wheel 10. The right ends of multiple sets of stirring rods 12 are each provided with a swing rod 18, and the swing rods 18 are all hinged to the corresponding stirring rods 12. The right ends of multiple sets of slides 13 are all connected to the right end of the working chamber 3. The slides 13 are each provided with a slider 19, and the slider 19 and the slide 13 are slidably connected. The left ends of multiple sets of sliders 19 are respectively hinged to the right ends of the corresponding swing rods 18. When the material is placed into the working chamber, the motor is started to drive the belt to rotate, and the wheel connected to the belt also rotates. During the stirring of the working chamber by the wheel, the driven wheel connected to the stirring rod and the wheel meshing with it rotate, thereby driving the stirring rod to rotate. During the rotation of the stirring rod, the swing rod slides on the slide, thereby striking the material to improve the degree of material kneading, thus improving the working efficiency of the equipment and increasing its practicality.
[0020] The present invention provides a kneader for granulating PVC stabilizers, which further includes a swing frame 20, a telescopic cylinder 21, and a fixed block 22. The top end of the swing frame 20 is rotatably connected to the bottom end of the housing 1, the bottom end of the fixed block 22 is connected to the top end of the swing frame 20, the bottom end of the telescopic cylinder 21 is hinged to the top end of the fixed block 22, and the top end of the telescopic cylinder 21 is hinged to the rear end of the housing 1. During the stirring process driven by the motor, the telescopic cylinder is activated to drive the housing to swing on the swing frame, thereby improving the efficiency of material kneading and thus improving the working efficiency of the equipment, thereby increasing its practicality.
[0021] The present invention provides a kneading machine for granulation of PVC stabilizer, which further includes an auxiliary seat 23. The bottom end of the auxiliary seat 23 is connected to the top end of the swing frame 20. A hydraulic rod 24 is provided on the auxiliary seat 23, and the top end of the hydraulic rod 24 is hinged to the front end of the box body 1. During the swinging process of the box body driven by the telescopic cylinder, the hydraulic rod stabilizes the box body, thereby improving the working efficiency of the equipment and increasing its practicality.
[0022] This invention discloses a kneader for granulating PVC stabilizers, comprising a rotating rod 25, a winch 26, an auxiliary wheel 27, a cam 28, and a connecting belt 29. A through groove 30 is provided at the top of the swing frame 20. The winch 26 and auxiliary wheel 27 are both installed within the through groove 30 and rotatably connected to it. The connecting ends of multiple sets of cams 28 are respectively connected to bearings at the left and right ends of the swing frame 20. Multiple sets of rotating rods 25 are evenly installed on the winch 26 and the housing 1 and rotatably connected to them. Rotating grooves 31 are provided on each of the multiple sets of cams 28 and the winch 26. Multiple sets of connecting belts 29 are evenly installed on the rotating grooves 31 and rotatably connected to the cams 28 and the winch 26. During the swinging process driven by the telescopic cylinder, the housing drives the rotating rod to move up and down, and the rotating rod drives the connected cam to rotate. This, in turn, drives the winch seat and auxiliary seat to knead the material in strip form via the connecting belt, thus improving the working efficiency of the equipment and increasing its practicality.
[0023] The present invention provides a kneader for granulation of PVC stabilizer, which further includes a drawer 32 and a slide rail 33 provided in the through groove 30. The drawer 32 is slidably connected through the slide rail 33 and the through groove 30. During the process of processing the material by the winch, the processed material falls from the through groove to the drawer. The drawer is then pulled out on the slide rail for further processing, thus improving the working efficiency of the equipment and increasing its practicality.
[0024] The present invention provides a kneading machine for granulation of PVC stabilizer, which further includes a handle 34, the right end of which is connected to the left end of a drawer 32; the addition of the handle improves the ease of extraction during the process of pulling out the drawer, thereby improving the working efficiency of the equipment and increasing its practicality.
[0025] The present invention provides a kneader for granulation of PVC stabilizer, which further includes a door 35 with a through hole 36. A swing frame 20 passes through the through hole 36 and is rotatably connected to the door 35. During the process of placing materials into the working chamber, the door is rotated, and the door rotates on the swing frame and closes the feed port, thereby improving the working efficiency of the equipment and increasing its practicality.
[0026] The present invention provides a kneading machine for granulation of PVC stabilizer, which further includes a sealing ring 37. The sealing ring 37 is evenly installed at the bottom end of the box door 35 and fixedly fitted with the box door 35. During the process of closing the working chamber by rotating the box door, the addition of the sealing ring improves the sealing performance of the equipment, thereby improving the working efficiency of the equipment and increasing its practicality.
[0027] This invention discloses a kneader for granulating PVC stabilizers. During operation, the motor is first started, driving the belt to rotate. The pulley connected to the belt also rotates. As the pulley stirs the working chamber, the driven wheel connected to the stirring rod and the meshing disc wheel rotate, thereby driving the stirring rod to rotate. During the rotation of the stirring rod, the swing rod slides on the slide block, striking the material to increase the degree of kneading. The telescopic cylinder is then activated, causing the housing to swing on the swing frame. During this process, the housing drives the rotating rod to move up and down, which in turn drives the cam connected to it to rotate. This, through the connecting belt, drives the winch and auxiliary seat to knead the material in strips. The processed material falls from the through slot into the drawer, which is then pulled out on the slide rail for further processing.
[0028] The terms “vertical,” “horizontal,” “left,” “right,” and similar expressions used in this article are for illustrative purposes only.
[0029] In this invention, the terms "first," "second," and "third" do not represent a specific quantity or order, but are merely used to distinguish names.
[0030] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A kneader for granulating PVC stabilizers, comprising a housing (1) and a stirring device (2), wherein a working chamber (3) is provided through the housing (1), and a feed inlet (4) is provided at the top of the working chamber (3), and the stirring device (2) is uniformly installed in the working chamber (3); characterized in that, The stirring device also includes a mounting plate (5), a motor (6), a drive wheel (7), a wheel disc (8), a belt (9), a disc wheel (10), a driven wheel (11), a stirring rod (12), and a slide (13). A shaft hole (14) is provided at the left end of the working chamber (3). The wheel disc (8) passes through the shaft hole (14) and is connected to the working chamber (3) by a bearing. The right end of the mounting plate (5) is connected to the left end of the housing (1). The left end of the disc wheel (10) is connected to the right end of the mounting plate (5). The right end of the motor (6) is connected to the left end of the mounting plate (5). An organic hole (15) is provided on the mounting plate (5). The output end of the motor (6) passes through the organic hole (15) and is connected to the left end of the drive wheel (7). Both the drive wheel (7) and the wheel disc (8) are provided with grooves (16). The belt (9) is evenly installed on the belt. The groove (16) is rotatably connected to the drive wheel (7) and the wheel (8). The wheel (8) is provided with a through hole (17). Multiple sets of stirring rods (12) pass through the corresponding through hole (17) and are connected to the right end of the corresponding driven wheel (11) and are connected to the bearing of the swing rod (18). The output end of the multiple sets of driven wheels (11) meshes with the output end of the disc wheel (10). The right end of each set of stirring rods (12) is provided with a swing rod (18). The multiple sets of swing rods (18) are all hinged to the corresponding stirring rods (12). The right end of each set of slides (13) is connected to the right end of the working chamber (3). Each set of slides (13) is provided with a slider (19). The slider (19) and the slide (13) are slidably connected. The left end of each set of sliders (19) is hinged to the right end of the corresponding swing rod (18). It also includes a swing frame (20), a telescopic cylinder (21) and a fixing block (22). The top of the swing frame (20) is rotatably connected to the bottom of the box (1), the bottom of the fixing block (22) is connected to the top of the swing frame (20), the bottom of the telescopic cylinder (21) is hinged to the top of the fixing block (22), and the top of the telescopic cylinder (21) is hinged to the rear end of the box (1). It also includes an auxiliary seat (23), the bottom end of which is connected to the top end of the swing frame (20), and a hydraulic rod (24) is provided on the auxiliary seat (23), the top end of which is hinged to the front end of the box (1); It also includes a rotating rod (25), a winch (26), an auxiliary wheel (27), a cam (28), and a connecting belt (29). The top of the swing frame (20) is provided with a through groove (30). The winch (26) and the auxiliary wheel (27) are both installed in the through groove (30) and are rotatably connected to the through groove (30). The connecting ends of multiple sets of cams (28) are respectively connected to the left and right bearings of the swing frame (20). Multiple sets of rotating rods (25) are evenly installed on the winch (26) and the housing (1) and are rotatably connected to the cam (28) and the housing (1). Multiple sets of cams (28) and the winch (26) are provided with rotating grooves (31). Multiple sets of connecting belts (29) are evenly installed on the rotating grooves (31) and are rotatably connected to the cam (28) and the winch (26).
2. The kneader for PVC stabilizer granulation as described in claim 1, characterized in that, It also includes a drawer (32) and a through groove (30) with a slide rail (33) inside, and the drawer (32) is slidably connected through the slide rail (33) and the through groove (30).
3. A kneader for granulating PVC stabilizers as described in claim 2, characterized in that, It also includes a handle (34), the right end of which is connected to the left end of the drawer (32).
4. A kneader for granulating PVC stabilizers as described in claim 3, characterized in that, It also includes a box door (35), on which a through hole (36) is provided, and a swing frame (20) passes through the through hole (36) and is rotatably connected to the box door (35).
5. A kneader for granulating PVC stabilizers as described in claim 4, characterized in that, It also includes a sealing ring (37), which is evenly installed at the bottom of the door (35) and fixedly fitted with the door (35).
Citation Information
Patent Citations
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CN109849212A
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