A coating device for coating layer capable of improving weather resistance of electrochemical aluminum
By designing a movable cover and support roller, combined with the preheating function of the electric heating rod and the thermal conduction sleeve, the existing electrochemical aluminum coating equipment is solved, and more efficient hot stamping and transportation and better weather-resistant coating layer effect is achieved.
Patent Information
- Application Number
- CN202310507652.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-08
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2043-05-08
AI Technical Summary
The existing electrochemical aluminum coating equipment has shortcomings in maintenance, preheating and stability, resulting in unstable operation of the equipment and difficult maintenance.
A coating equipment is designed, using a U-shaped base plate and a movable cover body, and a support roller and an electric heating rod are provided. The moving plate drives the support plate to move, so as to position and separate components such as the unwinding roller and the film unwinding roller are easy to repair, and at the same time, preheating is used by the electric heating rod and the thermal sleeve.
It improves the maintenance convenience and stability of the equipment, ensures uniform heating of the hot stamping process, and improves the hot stamping transport effect and the quality of the electrochemical aluminum weather resistance coating layer.
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Figure CN116394651B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrochemical aluminum production, and in particular to a coating device for a coating layer capable of improving the weather resistance of electrochemical aluminum. Background Art
[0002] The hot stamping process is a process of hot stamping anodized aluminum onto the surface of an object under a certain temperature and pressure. In order to improve the weather resistance of anodized aluminum, acrylic copolymer resin is usually added to the coloring layer of the hot stamping foil to increase the weather resistance; for example, patent application number CN201810908662.7 discloses an anodized aluminum cold stamping film. This patent mainly improves the weather resistance of anodized aluminum by using acrylic copolymer resin with excellent fullness, gloss, hardness, solvent resistance and weather resistance. The acrylic copolymer resin does not change color or turn yellow when baked at high temperature, and the thermoplastic acrylic resin does not undergo further cross-linking during the film forming process;
[0003] In the production process of hot stamping foil, the hot stamping foil on the substrate layer needs to be transferred to the surface of the plastic label. This step is mainly completed by a laminating machine;
[0004] For example, patent application number CN202011149377.5 discloses a hot laminating machine and its hot stamping process. The operator of the patent rolls the plastic label to be hot stamped onto the unwinding roller, then loads the hot stamping film onto the unwinding roller, and then sticks the plastic label and the hot stamping film tightly together, and passes them through the compacting roller and the hot pressing roller together. The distance between the hot pressing roller and the compacting roller is adjusted by the adjusting device, and then the pressure between the hot pressing roller and the compacting roller is adjusted, so that the pattern on the hot stamping film can be compacted and pasted onto the plastic label, and then the pattern on the hot stamping film is hot stamped onto the plastic label by heating the hot pressing roller, so as to realize a continuous and uninterrupted cyclic hot stamping process. At the same time, due to the rotation of the hot pressing roller, the plastic label and the hot stamping film are evenly heated, so that the plastic label and the hot stamping film are evenly heated, thereby improving the flatness of the surface of the plastic label after hot stamping, which has the effect of improving the quality of the plastic label after hot stamping.
[0005] However, during the lamination process, this patent lacks preheating of the hot stamping foil. At the same time, once the hot pressing roller, compaction roller, and adjustment device in this patent fail, it is difficult to repair them. At the same time, the unwinding roller, film unwinding roller, film winding roller, and winding roller are all unidirectionally positioned, and their stability is poor after long-term rotation. Summary of the invention
[0006] The technical problem to be solved by the present invention is to provide a laminating device for the laminating layer which can improve the weather resistance of electrochemical aluminum, so as to solve the problems of inconvenient maintenance, lack of preheating and poor stability of the laminating device of the hot stamping foil in the prior art described in the background technology.
[0007] To achieve the above object, the present invention provides the following technical solution: a coating device for a coating layer capable of improving the weather resistance of anodized aluminum, comprising:
[0008] The bottom plate is U-shaped;
[0009] A cover body, the opening end of which is fixedly connected to the middle plate body of the bottom plate;
[0010] Two movable plates are movably arranged between the cover body and two side walls of the bottom plate;
[0011] A supporting plate, arranged on the movable plate;
[0012] A plurality of supporting rollers are rotatably arranged on the side walls of the cover body;
[0013] The cover body is rotatably provided with an unwinding roller, a film-unwinding roller, a winding roller, and a film-collecting roller at positions corresponding to the support plate, and the support plate has positioning holes at positions corresponding to the positioning shafts of the unwinding roller, the film-unwinding roller, the winding roller, the film-collecting roller, and the support roller, respectively, and the positioning shafts and the support roller's shafts penetrate the positioning holes at corresponding positions;
[0014] A plurality of second positioning plates are respectively arranged above the plurality of supporting rollers in a manner that they can be raised and lowered;
[0015] A plurality of electric heating rods are respectively fixedly connected to a plurality of second positioning plates;
[0016] A plurality of heat-conducting sleeves are rotatably sleeved on the electric heating rods respectively;
[0017] The moving plate drives the supporting plate to move so that the positioning shaft and the shaft rod of the supporting roller are separated from the supporting plate.
[0018] Preferably: a crossbeam plate is fixedly connected to the position of the cover body corresponding to the second positioning plate, a second lifting cylinder is fixedly connected to the crossbeam plate, an output end of the second lifting cylinder is fixedly connected to a connecting plate, a pressure sensor is fixedly connected to the connecting plate, and the second positioning plate is fixedly connected to the stress surface of the pressure sensor.
[0019] Preferably: a temperature sensor probe is fixedly connected to one side of the second positioning plate, and the temperature sensor probe points to the heat-conducting sleeve.
[0020] Preferably, a first retaining ring is fixedly sleeved on one end of the unwinding roller, the film unwinding roller, the winding roller and the film collecting roller corresponding to the cover body, and a second retaining ring is fixedly connected to the side wall of the support plate corresponding to the first retaining ring.
[0021] Preferably: a plurality of mounting plates are fixedly connected in the cover body, a double-extension shaft motor is fixedly connected to the mounting plate, and the output end of the double-extension shaft motor is fixedly connected to the positioning shaft of the unwinding roller, the positioning shaft of the film unwinding roller, the positioning shaft of the winding roller, and the positioning shaft of the film collecting roller.
[0022] Preferably: the support plate comprises
[0023] The first plate body is placed on the upper surface of the movable plate, and the positioning hole is arranged on the first plate body;
[0024] A plurality of first positioning rods are vertically fixedly connected to the movable plate, and the first positioning rods slide through the first plate body;
[0025] A lifting plate is lifted and arranged on the upper surface of the cover body;
[0026] A plurality of second positioning rods are respectively and horizontally fixedly connected to the side wall of the first plate body at positions corresponding to the lifting plate, and the second positioning rods are slidably extended into the lifting plate.
[0027] Preferably: the support plate comprises
[0028] The second plate body is located above the movable plate, and the positioning hole is arranged on the second plate body;
[0029] The two first positioning plates are respectively fixedly connected to the movable plate, and the second plate body is located between the two first positioning plates and is rotatably connected to the first positioning plates.
[0030] The beneficial effects of adopting the above technical solution are:
[0031] The present application drives the support plate to move through the movable plate, so that the positioning axis of the unwinding roller, the positioning axis of the film unwinding roller, the positioning axis of the winding roller, the positioning axis of the film collecting roller, and the shaft of the support roller can be separated from the support plate, which facilitates maintenance and can also play a supporting role when in use, thereby improving the stability of the equipment operation. The present application is equipped with multiple support rollers, electric heating rods, and heat-conducting sleeves, which can achieve advance preheating during hot stamping, and can effectively improve the effect of hot stamping transfer. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of a coating device of the present invention, which is based on a first plate body and can improve the weather resistance of electrochemical aluminum.
[0033] Figure 2 It is a front view of a coating device of the present invention which is based on a first plate body and can improve the weather resistance of electrochemical aluminum.
[0034] Figure 3 The present invention Figure 2 Main view during maintenance.
[0035] Figure 4 It is a side view of the cover body of the present invention.
[0036] Figure 5 It is a cross-sectional view of the cover body of the present invention.
[0037] Figure 6 It is a side view of the first plate body of the present invention.
[0038] Figure 7 It is a schematic diagram of a coating device based on a second plate body of the present invention, which can improve the weather resistance of electrochemical aluminum.
[0039] Figure 8 It is a side view of the second plate body and the movable plate of the present invention.
[0040] Wherein: bottom plate 100, cover body 200, moving plate 300, ball screw module 310, guide rod 320, support plate 400, first plate body 410, first positioning rod 411, second plate body 420, first positioning plate 421, gear ring 422, gear 423, servo motor 424, unwinding roller 500a, unwinding roller 500b, winding roller 500d, winding roller 500c, positioning shaft 510, first gear Ring 520, second baffle ring 530, positioning hole 540, double-extension shaft motor 550, mounting plate 551, lifting plate 600, second positioning rod 610, second lifting cylinder 620, heat conductive sleeve 700, electric heating rod 710, second positioning plate 720, pressure sensor 730, connecting plate 740, second lifting cylinder 750, crossbeam plate 760, temperature sensor probe 770, support roller 780, and limiting roller 790. DETAILED DESCRIPTION
[0041] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0042] like Figure 1-8 In the first embodiment, a coating device for a coating layer capable of improving the weather resistance of anodized aluminum includes:
[0043] The bottom plate 100 is U-shaped;
[0044] The cover body 200, the opening end of which is fixedly connected to the middle plate body of the bottom plate 100;
[0045] Two movable plates 300 are movably disposed between the cover body 200 and two side walls of the bottom plate 100;
[0046] The supporting plate 400 is disposed on the moving plate 300;
[0047] A plurality of support rollers 780 are rotatably disposed on the side walls of the cover body 200;
[0048] The cover body 200 is rotatably provided with an unwinding roller 500a, a film-unwinding roller 500b, a winding roller 500d, and a film-collecting roller 500c at positions corresponding to the support plate 400. Positioning holes 540 are provided on the support plate 400 at positions corresponding to the positioning shafts 510 of the unwinding roller 500a, the positioning shafts 510 of the film-unwinding roller 500b, the positioning shafts 510 of the winding roller 500d, the positioning shafts 510 of the film-collecting roller 500c, and the shafts of the support roller 780. The positioning shafts 510 and the shafts of the support roller 780 penetrate the positioning holes 540 at corresponding positions.
[0049] A plurality of second positioning plates 720 are respectively arranged above the plurality of supporting rollers 780 in a manner that they can be raised and lowered;
[0050] A plurality of electric heating rods 710 are respectively fixedly connected to a plurality of second positioning plates 720;
[0051] A plurality of heat-conducting sleeves 700 are rotatably sleeved on the electric heating rods 710;
[0052] The moving plate 300 drives the supporting plate 400 to move, so that the positioning shaft 510 and the shaft of the supporting roller 780 are separated from the supporting plate 400 .
[0053] This embodiment is implemented as follows:
[0054] When the present application is used, the roll with the plastic label is fixedly sleeved on the unwinding roller 500a, the film roll is fixedly sleeved on the film unwinding roller 500b, and then the carrier of the plastic label and the hot stamping film are passed through between the heat-conducting sleeve 700 and the supporting roller 780. The heat generated by the plurality of electric heating rods 710 increases from right to left, and the maximum heat generated by the electric heating rod 710 at the far left is the heat required for hot stamping. The efficiency and effect of hot stamping can be increased by preheating. The carrier of the hot stamped plastic label is rolled up by the winding roller 500d, and the base film layer of the electroplated aluminum is rolled up by the film-receiving roller 500c.
[0055] When maintenance, loading and unloading are required, the movable plate drives the support plate to move, so that the positioning shaft 510 of the unwinding roller 500a, the positioning shaft 510 of the film unwinding roller 500b, the positioning shaft 510 of the winding roller 500d, the positioning shaft 510 of the film collecting roller 500c, and the shaft of the support roller 780 can leave the positioning hole 540, thereby facilitating loading and unloading and maintenance.
[0056] The cover body 200 of the present application is also provided with two groups of limiting rollers 790, which are respectively located on both sides of the plurality of heat-conducting sleeves 700 and the supporting rollers 780, and are used to guide the carrier of the plastic label and the hot stamping film.
[0057] The advantage of the present application over the prior art is that it can preheat the hot stamping process and is very convenient for loading and unloading materials and maintenance.
[0058] See also Figure 4 A crossbeam plate 760 is fixedly connected to the position of the cover body 200 corresponding to the second positioning plate 720, and a second lifting cylinder 750 is fixedly connected to the crossbeam plate 760. The output end of the second lifting cylinder 750 is fixedly connected to the connecting plate 740, and a pressure sensor 730 is fixedly connected to the connecting plate 740. The stress surfaces of the second positioning plate 720 and the pressure sensor 730 are fixedly connected. The second lifting cylinder 750 can drive the connecting plate 740 to move vertically on the crossbeam plate 760, and the connecting plate 740 drives the pressure sensor 730 to move vertically. The pressure sensor 730 drives the second positioning plate 720 to move vertically. The pressure sensor 730 can sense the reaction force, and the moving distance of the second positioning plate 720 is adjusted according to the size of the reaction force until the pressure sensed by the pressure sensor 730 reaches within the set range.
[0059] See also Figure 4 A temperature sensor probe 770 is fixedly connected to one side of the second positioning plate 720. The temperature sensor probe 770 points to the thermal sleeve 700. The temperature of the thermal sleeve 700 can be sensed by the temperature sensor probe 770. When the temperature of the thermal sleeve 700 is too high or too low, it is adjusted by adjusting the heating value of the electric heating rod 710.
[0060] See also Figure 2 , 3 , 4, 5, a first retaining ring 520 is fixedly mounted on one end of the unwinding roller 500a, the film-releasing roller 500b, the winding roller 500d and the film-collecting roller 500c corresponding to the cover body 200, and a second retaining ring 530 is fixedly connected to the side wall of the support plate 400 corresponding to the first retaining ring 520, and the first retaining ring 520 and the second retaining ring 530 can limit the position of the materials on the unwinding roller 500a, the film-releasing roller 500b, the winding roller 500d and the film-collecting roller 500c.
[0061] See also Figure 5 A plurality of mounting plates 551 are fixedly connected inside the cover body 200, and a double-extension shaft motor 550 is fixedly connected to the mounting plates 551. The output end of the double-extension shaft motor 550 is fixedly connected to the positioning shaft 510 of the unwinding roller 500a, the positioning shaft 510 of the film-laying roller 500b, the positioning shaft 510 of the winding roller 500d, and the positioning shaft 510 of the film-collecting roller 500c. The double-extension shaft motor 550 can drive one side positioning shaft 510 of the unwinding roller 500a, one side positioning shaft 510 of the film-laying roller 500b, one side positioning shaft 510 of the winding roller 500d, and one side positioning shaft 510 of the film-collecting roller 500c to rotate on the cover body 200.
[0062] See also Figure 1 , 2, 3, 7, a ball screw module 310 and a guide rod 320 are arranged between the side wall of the base plate 100 and the side wall of the cover body 200, the guide rod 320 slides through the movable plate 300, the movable plate 300 and the ball screw of the ball screw module 310 are connected by threads, and the ball screw module 310 can drive the movable plate 300 to move on the guide rod 320.
[0063] See also Figure 1 , 2 , 3, 6, the support plate 400 includes
[0064] The first plate body 410 is placed on the upper surface of the moving plate 300, and the positioning hole 540 is set on the first plate body 410;
[0065] A plurality of first positioning rods 411 are vertically fixedly connected to the movable plate 300 , and the first positioning rods 411 slide through the first plate body 410 ;
[0066] A lifting plate 600 is liftably disposed on the upper surface of the cover body 200;
[0067] A plurality of second positioning rods 610 are respectively and horizontally fixedly connected to the side walls of the first plate body 410 at positions corresponding to the lifting plate 600 , and the second positioning rods 610 are slidably extended into the lifting plate 600 .
[0068] The lifting cylinder 620 fixed in the cover body 200 can drive the lifting plate 600 to move vertically, so that the second positioning rod 610 inserted into the lifting plate 600 can drive the first plate body 410 to move vertically, and the first plate body 410 moves vertically along the first positioning rod 411; and the movement of the movable plate 300 can drive the first plate body 410 to move through the first positioning rod 411, and at the same time the second positioning rod 610 slides in the lifting plate 600.
[0069] See also Figure 7 , 8 , the support plate 400 includes
[0070] The second plate body 420 is located above the movable plate 300 , and the positioning hole 540 is provided on the second plate body 420 ;
[0071] The two first positioning plates 421 are fixedly connected to the moving plate 300 , respectively. The second plate body 420 is located between the two first positioning plates 421 and is rotatably connected to the first positioning plates 421 .
[0072] By rotating the second plate body 420 on the two first positioning plates 421 of the movable plate 300 , the second plate body 420 will not block loading, unloading and maintenance, and the movement of the movable plate 300 can drive the second plate body 420 to move.
[0073] See also Figure 7 , 8 A gear ring 422 is fixedly sleeved on a rotating shaft on one side of the second plate body 420, and a servo motor 424 is fixedly connected to one of the first positioning plates 421, and a gear 423 meshing with the gear ring 422 is fixedly connected to the output end of the servo motor 424;
[0074] The servo motor 424 drives the gear 423 to rotate, the gear 423 drives the gear ring 422 to rotate, and the gear ring 422 drives the second plate 420 to rotate.
[0075] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A coating device for a coating layer capable of improving the weather resistance of electrochemical aluminum, characterized in that: include The bottom plate is U-shaped; A cover body, the opening end of which is fixedly connected to the middle plate body of the bottom plate; Two movable plates are movably arranged between the cover body and two side walls of the bottom plate; A supporting plate, arranged on the movable plate; A plurality of supporting rollers are rotatably arranged on the side walls of the cover body; The cover body is rotatably provided with an unwinding roller, a film-unwinding roller, a winding roller, and a film-collecting roller at positions corresponding to the support plate, and the support plate has positioning holes at positions corresponding to the positioning shafts of the unwinding roller, the film-unwinding roller, the winding roller, the film-collecting roller, and the support roller, respectively, and the positioning shafts and the support roller's shafts penetrate the positioning holes at corresponding positions; A plurality of second positioning plates are respectively arranged above the plurality of supporting rollers in a manner that they can be raised and lowered; A plurality of electric heating rods are respectively fixedly connected to a plurality of second positioning plates; A plurality of heat-conducting sleeves are rotatably sleeved on the electric heating rods respectively; The moving plate drives the supporting plate to move so that the positioning shaft and the shaft rod of the supporting roller are separated from the supporting plate.
2. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 1, characterized in that: A crossbeam plate is fixedly connected to the position of the cover body corresponding to the second positioning plate, a second lifting cylinder is fixedly connected to the crossbeam plate, an output end of the second lifting cylinder is fixedly connected to a connecting plate, a pressure sensor is fixedly connected to the connecting plate, and the second positioning plate is fixedly connected to the stress surface of the pressure sensor.
3. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 2, characterized in that: A temperature sensor probe is fixedly connected to one side of the second positioning plate, and the temperature sensor probe points to the heat-conducting sleeve.
4. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 3, characterized in that: One end of the unwinding roller, the film unwinding roller, the winding roller and the film collecting roller corresponding to the cover body is respectively fixedly sleeved with a first retaining ring, and the side wall of the support plate corresponding to the first retaining ring is fixedly connected with a second retaining ring.
5. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 4, characterized in that: A plurality of mounting plates are fixedly connected in the cover body, a double-extension shaft motor is fixedly connected to the mounting plate, and the output end of the double-extension shaft motor is fixedly connected to the positioning shaft of the unwinding roller, the positioning shaft of the film unwinding roller, the positioning shaft of the winding roller, and the positioning shaft of the film collecting roller.
6. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 5, characterized in that: The support plate includes The first plate body is placed on the upper surface of the movable plate, and the positioning hole is arranged on the first plate body; A plurality of first positioning rods are vertically fixedly connected to the movable plate, and the first positioning rods slide through the first plate body; A lifting plate is lifted and arranged on the upper surface of the cover body; A plurality of second positioning rods are respectively and horizontally fixedly connected to the side wall of the first plate body at positions corresponding to the lifting plate, and the second positioning rods are slidably extended into the lifting plate.
7. The coating layer and coating equipment capable of improving the weather resistance of electrochemical aluminum according to claim 5, characterized in that: The support plate includes The second plate body is located above the movable plate, and the positioning hole is arranged on the second plate body; The two first positioning plates are respectively fixedly connected to the movable plate, and the second plate body is located between the two first positioning plates and is rotatably connected to the first positioning plates.
Citation Information
Patent Citations
Hot laminating machine and gold stamping process thereof
CN112319039A
Stamping machine
CN108790395A
Electrochemical aluminum cold stamping film
CN109249736A