Positioning and reaming device for electrical equipment junction box production
By designing an automated positioning and reaming device, the pressure changes of the conveyor belt and positioning wheels are used to control the stop of the conveyor belt. Combined with the lifting mechanism and motor, positioning and reaming are performed, which solves the problems of low efficiency and low accuracy of manual reaming in the existing technology, and realizes efficient and stable junction box reaming operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- LUAN BAOLONG POWER TECH CO LTD
- Filing Date
- 2023-06-07
- Publication Date
- 2026-05-19
AI Technical Summary
The existing junction boxes for electrical equipment have small hole diameters, which require manual enlargement after processing, resulting in low efficiency, low precision, and inconsistent quality.
A positioning and reaming device was designed, comprising a first conveyor belt, a second conveyor belt, a limiting plate, a positioning component, and a drill bit. The conveyor belt is stopped by the pressure change when the positioning wheel is engaged in the hole. The positioning and reaming operation is performed in conjunction with a lifting mechanism and a motor, ensuring the stability of the junction box.
It achieves an automated positioning and reaming process, improving efficiency and accuracy. The interchangeable positioning parts and drill bits are suitable for different junction boxes, ensuring the stability and applicability of the reaming process.
Smart Images

Figure CN116408475B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of junction box manufacturing equipment technology, specifically a positioning and enlarging device for manufacturing junction boxes for electrical equipment. Background Technology
[0002] Electrical equipment is a general term for equipment such as generators, transformers, power lines, and circuit breakers in a power system. Electricity plays an indispensable role in our lives and production, bringing us great convenience and becoming a vital energy source. The most critical factor in power plants ensuring the normal operation and transmission of electricity is the electrical equipment.
[0003] In the existing technology, electrical equipment junction boxes are usually made by casting. After the machining is completed, because the hole diameter on the junction box is small, it is necessary to re-enlarge the hole to avoid blockage. The commonly used manual hole enlargement method is inefficient and has low precision, which can easily lead to inconsistent junction box quality. Summary of the Invention
[0004] To address the problems mentioned in the background art, the present invention provides a positioning and enlarging device for manufacturing junction boxes for electrical equipment.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A positioning and enlarging device for manufacturing junction boxes for electrical equipment includes a first conveyor belt and a second conveyor belt, with a gap between the first conveyor belt and the second conveyor belt, and limit plates provided on the front and rear sides of the first conveyor belt and the second conveyor belt.
[0007] An installation block is provided above the gap, and the installation block is bolted to the bottom end of the lifting mechanism. A positioning component is provided on the left side of the lower end face of the installation block, and a balancing clamping component is provided on the right side of the lower end face of the installation block. The positioning component and the balancing clamping component are detachably installed on the lower end face of the installation block by bolts. The positioning component includes a connecting rod, a positioning wheel is rotatably installed at the bottom of the connecting rod, the top of the connecting rod is connected to the bottom end of the sliding rod, the top of the sliding rod is slidably installed in a sleeve, a spring is sleeved on the outside of the sliding rod, and the top of the sleeve is bolted to the lower end face of the installation block. The balancing clamping component includes a connecting rod, a positioning wheel, a spring, and a sleeve.
[0008] A drill bit is detachably mounted on the lower end face of the mounting block, and the drill bit is connected to the motor drive.
[0009] Furthermore, the motor is fixed in the mounting slot, which is formed on the lower end face of the mounting block.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The finished electrical equipment junction boxes are sequentially placed on the limiting plate and conveyed. When they pass through the gap between the limiting plate and the first conveyor belt, the positioning wheel of the upper positioning component remains in contact with the upper surface of the junction box. When the positioning wheel rolls to the hole on the junction box, it gets stuck in the hole. At this time, the pressure of the positioning wheel changes, which is fed back to the central processing unit, achieving the technical effect of positioning. The central processing unit then controls the first and second conveyor belts to stop, and the lifting mechanism and motor to start, descending to perform positioning and hole enlargement operations at the set position. During the descent, the connecting rod and the positioning wheel simultaneously press and fix the two sides of the junction box, ensuring the stability of the junction box during the hole enlargement process. The structure and principle of this invention are simple. Positioning and hole enlargement are achieved through the pressure change when the positioning wheel gets stuck in the hole. At the same time, the positioning component and the drill bit are both designed to be replaceable, ensuring applicability to different junction boxes. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention.
[0013] Figure 2 This is a top view of the first and second conveyor belts in this invention.
[0014] Figure 3 for Figure 1 A magnified view of a portion of the image.
[0015] Figure 4 This is a bottom view of the mounting block in this invention.
[0016] Figure 5 This is a schematic diagram of the structure of the present invention during drilling.
[0017] In the diagram: 1. Limiting plate; 2. First conveyor belt; 3. Second conveyor belt; 4. Gap; 5. Positioning component; 51. Connecting rod; 52. Positioning wheel; 53. Spring; 54. Sleeve; 55. Slide rod; 6. Balancing clamping component; 7. Mounting block; 8. Lifting mechanism; 9. Drill bit; 10. Motor; 11. Mounting slot. Detailed Implementation Example 1
[0018] Please see Figures 1-5 A positioning and enlarging device for producing junction boxes for electrical equipment includes a first conveyor belt 2 and a second conveyor belt 3, with a gap 4 between the first conveyor belt 2 and the second conveyor belt 3, and limit plates 1 provided on the front and rear sides of the first conveyor belt 2 and the second conveyor belt 3.
[0019] An installation block 7 is provided above the gap 4. The installation block 7 is bolted to the bottom end of the lifting mechanism 8. A positioning component 5 is provided on the left side of the lower end face of the installation block 7, and a balancing clamping component 6 is provided on the right side of the lower end face of the installation block 7. The positioning component 5 and the balancing clamping component 6 are detachably installed on the lower end face of the installation block 7 by bolts. The positioning component 5 includes a connecting rod 51. A positioning wheel 52 is rotatably installed at the bottom of the connecting rod 51. The top of the connecting rod 51 is connected to the bottom end of the slide rod 55. The top of the slide rod 55 is slidably installed in the sleeve 54. A spring 53 is sleeved on the outside of the slide rod 55. The top of the sleeve 54 is bolted to the lower end face of the installation block 7. The balancing clamping component 6 includes a connecting rod 51, a positioning wheel 52, a spring 53, and a sleeve 54. The first conveyor belt 2, the second conveyor belt 3, the positioning component 5, the motor 10, and the lifting mechanism 8 are all signal-connected to the central processing unit.
[0020] A drill bit 9 is detachably mounted on the lower end face of the mounting block 7, and the drill bit 9 is connected to the motor 10 for transmission. Example 2
[0021] Please see Figures 1-5 A positioning and enlarging device for producing junction boxes for electrical equipment includes a first conveyor belt 2 and a second conveyor belt 3, with a gap 4 between the first conveyor belt 2 and the second conveyor belt 3, and limit plates 1 provided on the front and rear sides of the first conveyor belt 2 and the second conveyor belt 3.
[0022] An installation block 7 is provided above the gap 4. The installation block 7 is bolted to the bottom end of the lifting mechanism 8. A positioning component 5 is provided on the left side of the lower end face of the installation block 7, and a balancing clamping component 6 is provided on the right side of the lower end face of the installation block 7. The positioning component 5 and the balancing clamping component 6 are detachably installed on the lower end face of the installation block 7 by bolts. The positioning component 5 includes a connecting rod 51. A positioning wheel 52 is rotatably installed at the bottom of the connecting rod 51. The top of the connecting rod 51 is connected to the bottom end of the slide rod 55. The top end of the slide rod 55 is slidably installed in the sleeve 54. A spring 53 is sleeved on the outside of the slide rod 55. The top end of the sleeve 54 is bolted to the lower end face of the installation block 7. The balancing clamping component 6 includes a connecting rod 51, a positioning wheel 52, a spring 53, and a sleeve 54.
[0023] A drill bit 9 is detachably mounted on the lower end face of the mounting block 7, and the drill bit 9 is connected to the motor 10 for transmission. The motor 10 is fixed in the mounting groove 11, which is formed on the lower end face of the mounting block 7.
[0024] The working principle of this invention is as follows: The finished electrical equipment junction boxes are sequentially placed on the limiting plate 1 for conveying. When they pass through the gap 4 between the limiting plate 1 and the first conveyor belt 2, the positioning wheel 52 of the upper positioning component 5 remains in contact with the upper surface of the junction box. When the positioning wheel 52 rolls to the hole on the junction box, it gets stuck in the hole. At this time, the pressure of the positioning wheel 52 changes, which is fed back to the central processing unit, achieving the technical effect of positioning. The central processing unit then controls the first conveyor belt 2 and the second conveyor belt 3 to stop, and the lifting mechanism 8 and the motor 10 to start, descending to perform a positioning and hole-expanding operation at the set position. During the descent, the connecting rod 51 and the positioning wheel 52 simultaneously press and fix both sides of the junction box, ensuring the stability of the junction box during the hole-expanding process. This invention has a simple structural principle, using the pressure change when the positioning wheel gets stuck in the hole to achieve positioning and hole expansion. Furthermore, both the positioning component 5 and the drill bit 9 are replaceable, ensuring applicability to different junction boxes.
[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A positioning and enlarging device for producing junction boxes for electrical equipment, comprising a first conveyor belt (2) and a second conveyor belt (3), characterized in that: A gap (4) is provided between the first conveyor belt (2) and the second conveyor belt (3), and limit plates (1) are provided on the front and rear sides of the first conveyor belt (2) and the second conveyor belt (3). An installation block (7) is provided above the gap (4). The installation block (7) is bolted to the bottom end of the lifting mechanism (8). A positioning element (5) is provided on the left side of the lower end face of the installation block (7). A balancing clamping element (6) is provided on the right side of the lower end face of the installation block (7). The positioning element (5) and the balancing clamping element (6) are detachably installed on the lower end face of the installation block (7) by bolts. A drill bit (9) is detachably mounted on the lower end face of the mounting block (7), and the drill bit (9) is connected to the motor (10) for transmission. The motor (10) is fixed in the mounting groove (11), which is opened on the lower end face of the mounting block (7); The positioning component (5) includes a connecting rod (51), a positioning wheel (52) is rotatably mounted on the bottom of the connecting rod (51), the top of the connecting rod (51) is connected to the bottom end of the slide rod (55), the top end of the slide rod (55) is slidably mounted in the sleeve (54), a spring (53) is fitted on the outside of the slide rod (55), and the top end of the sleeve (54) is bolted to the lower end face of the mounting block (7); The finished electrical equipment junction boxes are placed on the limiting plate (1) for conveying. When they pass through the gap (4) between the limiting plate (1) and the first conveyor belt (2), the positioning wheel (52) of the upper positioning component (5) is always in contact with the upper end face of the junction box. When the positioning wheel (52) of the positioning component (5) rolls to the hole on the junction box, the positioning wheel (52) will be stuck in the hole. At this time, the pressure of the positioning wheel (52) changes and is fed back to the central processor, which achieves the technical effect of positioning. At this time, the central processor controls the first conveyor belt (2) and the second conveyor belt (3) to stop, and the lifting mechanism (8) and the motor (10) start to descend to perform positioning and hole enlargement operation at the set position. During the descent, the connecting rod (51) and the positioning wheel (52) simultaneously press and fix the two sides of the junction box.
2. The positioning and enlarging device for manufacturing junction boxes of electrical equipment according to claim 1, characterized in that: The balancing clamping component (6) includes a connecting rod (51), a positioning wheel (52), a spring (53), and a sleeve (54).