Clinker meter chain plate type metering scale
By designing a clinker metering chain plate scale with a bearing slewing assembly and an automatic cleaning component, the problem of inaccurate metering caused by friction in the high-temperature clinker conveying components under dynamic speed change operation was solved, achieving accurate metering and equipment durability.
Patent Information
- Application Number
- CN202211712639.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-12-26
AI Technical Summary
In existing technologies, high-temperature clinker conveying components operating with dynamic speed variations suffer from inaccurate weight signals due to friction and deviation friction during metering, and are also subject to severe wear, making accurate metering impossible.
A clinker metering chain plate type metering scale was designed, which adopts a bearing rotation assembly and an automatic cleaning component. By consuming frictional torque and deviation frictional torque, combined with a hydraulic system and an automatic cleaning mechanism, the metering track is kept clean and the metering is accurate.
It enables precise metering of high-temperature clinker under dynamic variable speed operation conditions, reduces the impact of friction on metering results, and improves the accuracy of metering and the service life of the equipment.
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Figure CN116412883B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of metering device, in particular to a clinker metering chain plate type metering scale. BACKGROUND
[0002] In some cement, metallurgical and other industries, high-temperature clinker after rotary kiln calcination is cooled by grate cooler and other equipment, and then is transported to clinker storage by cableway, so as to calculate production capacity and adjust process. In domestic clinker calcination process, raw meal and coal powder entering the kiln are measured with high precision, but high-temperature clinker after exiting the kiln is not accurately measured before being transported into the storage, and there is no mature and reliable metering device for accurate measurement of clinker exiting the kiln. Accurate measurement of clinker exiting the kiln helps to improve the calcination process, accurately controls the loss on ignition of clinker, and improves the quality of clinker exiting the kiln. Some manufacturers use a rigid support rail weighing mechanism with four weighing sensors, but the mechanism can only obtain relatively accurate weighing results in a static state. The conveying assembly in dynamic variable speed operation generates a resultant force including rolling friction and deviation friction on the track, and the friction increases and causes wear when the track is covered with dust, which eventually leads to an unrealistic weight signal and large fluctuations, which is unacceptable for production capacity statistics. SUMMARY
[0003] The present application aims to provide a clinker metering chain plate type metering scale to solve the problems in the background.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a clinker metering chain plate type metering scale, comprising a weighing frame, a bearing rotation assembly, a reed assembly and a weighing sensor, the weighing frame comprises two groups arranged symmetrically, the outer end of each weighing frame is connected to the bearing rotation assembly arranged symmetrically, and the inner end of the weighing frame arranged symmetrically is elastically connected by the reed assembly, the weighing sensor is provided with two pieces and is installed below the weighing frame, the weighing frame is further provided with a metering track, the metering track is used for moving the rollers of the conveying assembly, and the metering track is provided with an automatic cleaning component, the automatic cleaning component cleans the metering track by the action of the rollers and its own gravity.
[0005] Preferably, the weighing frame comprises a rotating rod connected to the bearing rotation assembly and a movable rod connected to the reed assembly at both ends, the rotating rod and the movable rod are connected by a cross beam, and the cross beam is fixed with the metering track above.
[0006] Preferably, the bearing rotation assembly comprises a bearing seat, a rotation bearing, a rotation shaft and a sealing ring, the rotation bearing is installed in the bearing seat, the end of the rotation shaft is rotatably connected in the rotation bearing and can freely rotate in the rotation bearing, the other end of the rotation shaft is connected to the side of the weighing frame, the sealing ring is installed at the opening of the hole for installing the rotation shaft of the bearing seat, a sealing cover is arranged on the outer side of the bearing seat, a communication valve is arranged on the sealing cover, the communication valve is located at the bottom end of the sealing cover, and a balance piece is arranged on the end surface of the rotation shaft.
[0007] Preferably, the spring assembly comprises an upper hanger, a lower hanger, a spring and a spring pressing plate, one end of the upper hanger is connected to the weighing frame, and the other end is connected to a spring seat for installing the spring; one end of the lower hanger is connected to the weighing frame, and the other end is connected to the spring seat for installing the spring; the spring is connected to the two spring seats; the spring pressing plate is located on the side of the spring and fixes the spring on the spring seat through bolts; and the spring seats are respectively installed in the two symmetrical weighing frames.
[0008] Preferably, the metering track is provided with a groove for the movement of the roller, the groove is provided with a movable table located on the inner side wall, the inner side of the movable table is connected to a piston device through a connecting rod, the piston device is installed in a hydraulic chamber, the hydraulic chamber is filled with hydraulic oil, and the hydraulic chamber is connected to the communication valve through an oil pipe.
[0009] Preferably, the bottom of the side of the groove opposite to the installation of the movable table is provided with a slag discharge port, and the bottom surface of the movable table is provided with a pressing inclined surface.
[0010] Preferably, a wedge-shaped plate is slidably connected to the movable table through a T-shaped sliding groove, an L-shaped connecting plate is connected below the wedge-shaped plate, the connecting plate penetrates through a connecting buckle and extends into the cross beam at the bottom, the connecting buckle is fixed on the cross beam, a hanging code is arranged below the connecting plate, an air bag is arranged above the connecting plate, a surrounding frame is arranged at the bottom of the air bag, the bottom of the surrounding frame is connected to the connecting plate, the air bag is communicated with a spray head through an air pipe, the top of the air pipe is fixed in the spray head, the bottom end of the air pipe is slidably connected in the air bag, a spring is arranged below the spray head, and the spray head is installed in the cross beam and can be moved up and down by the spring.
[0011] Compared with the prior art, the present application has the following advantages:
[0012] 1. By arranging the bearing rotation assembly, the conveying assembly rolls on the metering track, and the friction torque and the deviation friction torque generated by the rolling of the roller and the track are consumed on the bearing rotation fulcrum, and the weighing module only receives the vertical torque generated on the frame, so that the material weight can be accurately measured.
[0013] 2. The hydraulic chamber designed in the application can increase the liquid pressure in the bearing seat when the roller passes, increase the resistance of the balance plate in the swinging process, enable the rotary bearing to quickly return to the balance state, and reduce the influence on the metering;
[0014] 3. The movable block cooperates with the slag discharge port and the automatic cleaning component, can clean the dust, calcined materials and other materials falling from the conveying assembly during the movement of the roller, reduces the friction during the movement of the roller, and makes the metering result as accurate as possible. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the application;
[0016] Figure 2 It is a top view of the application;
[0017] Figure 3 It is a schematic diagram of the bearing rotary assembly;
[0018] Figure 4 It is Figure 3 It is a sectional view of the inner A-A structure;
[0019] Figure 5 It is a schematic diagram of the metering track structure of the application;
[0020] Figure 6 It is a structure diagram of the automatic cleaning component;
[0021] Figure 7 It is a sectional view of the automatic cleaning component structure;
[0022] Figure 8 It is a schematic diagram of the structure of the application when it is running;
[0023] Figure 9 It is a schematic diagram of the leaf spring assembly structure.
[0024] In the figure: 1 - weighing frame; 11 - rotary rod; 12 - movable rod; 13 - cross beam;
[0025] 2 - bearing rotary assembly; 21 - bearing seat; 22 - rotary bearing; 23 - rotary shaft; 24 - sealing ring; 25 - sealing cover; 26 - communication valve; 28 - balance sheet;
[0026] 3 - leaf spring assembly; 31 - upper lifting lug; 32 - lower lifting lug; 33 - leaf spring; 331 - positioning rib; 34 - leaf spring pressing plate; 35 - leaf spring seat;
[0027] 4 - weighing sensor;
[0028] 5 - roller; 6 - metering track; 61 - groove; 62 - movable table; 621 - pressing inclined surface; 63 - hydraulic chamber;
[0029] 7-automatic cleaning component; 71-wedge-shaped plate; 72-connection plate; 73-connection buckle; 74-hanging code; 75-air bag; 76-enclosing frame; 77-air pipe; 78-sprayer; 79-spring. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figures 1 to 9 The present application provides a technical solution: a clinker metering chain plate type metering scale, comprising a weighing frame 1, a bearing rotation assembly 2, a reed assembly 3 and a load cell 4, the weighing frame 1 comprises two groups arranged symmetrically, the outer end of each group of weighing frame 1 is connected to the bearing rotation assembly 2 arranged symmetrically, the inner end of the weighing frame 1 arranged symmetrically is elastically connected through the reed assembly 3, the load cell 4 is provided with two pieces and is respectively installed below the weighing frame 1, the weighing frame 1 is further provided with a metering track 6, the metering track 6 is used for moving the roller 5 of the conveying assembly, the metering track 6 is provided with an automatic cleaning component 7, the automatic cleaning component 7 realizes cleaning of the metering track 6 through the roller 5 and its own gravity.
[0032] In the present embodiment, the weighing frame 1 comprises a rotating rod 11 connected to the bearing rotation assembly 2 and a movable rod 12 connected to the reed assembly 3 at both ends, the rotating rod 11 and the movable rod 12 are connected through a cross beam 13, the metering track 6 is fixed above the cross beam 13, the rotating rod 11 and the bearing rotation assembly 2 connected thereto can eliminate the vibration, displacement or centrifugal force to the rear and oblique downward of the roller 5 caused by the friction torque and the deviation friction torque generated by the roller 5 and the metering track 6.
[0033] In this embodiment, the bearing rotating assembly 2 comprises a bearing seat 21, a rotating bearing 22, a rotating shaft 23 and a sealing ring 24, the rotating bearing 22 is installed in the bearing seat 21, the end of the rotating shaft 23 is rotatably connected in the rotating bearing 22 and can freely rotate in the rotating bearing 22, the other end of the rotating shaft 23 is connected to the side of the weighing frame 1, the sealing ring 24 is installed in the mouth of the hole of the bearing seat 21 for installing the rotating shaft 23, the outer side of the bearing seat 21 is provided with a sealing cover 25, the sealing cover 25 is provided with a communication valve 26, the communication valve 26 is located at the bottom end of the sealing cover 25, the end surface of the rotating shaft 23 is provided with a balance piece 28, when the roller 5 moves on the measuring track, the force generated by the rotation of the roller 5 and the balance piece 28 can be quickly consumed by the rotating bearing 22, and the hydraulic oil in the bearing seat 21 can be subjected to pressure generated by the movement of the movable table 62 due to the extrusion of the roller 5, and the force generated by the rotation of the rotating shaft 23 and the balance piece 28 can be quickly consumed by the resistance of the hydraulic oil under pressure, so that the whole weighing process is as little as possible affected by the friction of the roller 5 on the measuring track 6.
[0034] In this embodiment, the spring assembly 3 comprises an upper hanger 31, a lower hanger 32, a spring 33 and a spring pressing plate 34, one end of the upper hanger 31 is connected to the weighing frame 1, one end of the lower hanger 32 is connected to the spring seat 35 for installing the spring 33, the spring 33 is connected to the two spring seats 35, the spring pressing plate 34 is located on the side of the spring 33 and fixes the spring 33 on the spring seat 35 by bolts, the spring seat 35 is installed in the two symmetrical weighing frames 1 respectively, and the two symmetrical weighing frames 1 are connected by the spring 33 with elasticity to maximize the gravity generated by the conveying assembly and the goods and prevent the gravity from being consumed by the rigid connecting piece between the two symmetrical frames 1.
[0035] In this embodiment, the measuring track 6 is provided with a groove 61 for the movement of the roller 5, the groove 61 is provided with a movable table 62 on the inner side wall, the inner side of the movable table 62 is connected to the hydraulic chamber 63 by a piston device, the hydraulic chamber 63 is filled with hydraulic oil, and the hydraulic chamber 63 is connected to the communication valve 26 by an oil pipe, when the roller moves through the groove 61, the movable table 62 is extruded backward by the roller 5, the hydraulic oil in the hydraulic chamber 63 is extruded by the piston device of the movable table 62, forcing the hydraulic oil to enter the bearing seat 21, after the roller 5 passes, the wedge-shaped plate 71 driven by the hanging weight 74 drives the movable table 62 to reset, the hydraulic oil in the bearing seat 21 reenters the hydraulic chamber 63 and resets the movable table 62.
[0036] In the embodiment, the bottom of the side opposite to the installation movable block 62 of the groove 61 is provided with a slag discharge port 64, the upper side of the slag discharge port 64 is provided with an elastic bag 65, the elastic bag 65 is provided with a gas jet port opposite to the movable block 62, when the movable block 62 is reset, the slag and dust falling from the conveying assembly into the groove 61 can be pushed out from the slag discharge port 64.
[0037] In the embodiment, the movable block 62 is slidably connected with a wedge-shaped plate 71 through a T-shaped sliding groove, the lower side of the wedge-shaped plate 71 is connected with an L-shaped connecting plate 72, the connecting plate 72 penetrates through a connecting buckle 73 and the bottom extends into the cross beam 13, the connecting buckle 73 is fixed on the cross beam 13, the lower side of the connecting plate 72 is provided with a hanging weight 74, the upper side of the connecting plate 72 is provided with an air bag 75, the bottom of the air bag 75 is provided with a surrounding frame 76, the bottom of the surrounding frame 76 is connected on the connecting plate 72, the air bag 75 is communicated with a spray head 78 through an air pipe 77, the top of the air pipe 77 is fixed in the spray head 78, the bottom end of the air pipe 77 is slidably connected in the air bag 75, the lower side of the spray head 78 is provided with a spring 79, the spray head 78 is installed in the cross beam 13 and can be moved up and down by the spring 79, when the movable block 62 is extruded to move backward by the roller 5, the movable block 62 will extrude the wedge-shaped plate 71 to lift up, at the same time, the connecting plate 72 drives the surrounding frame 76 to lift up and compress the air bag 75, but the gas in the air bag 75 will not be sprayed out because the spray head 78 is pressed by the movable block 62, until the movable block 62 moves to the end and no longer presses the spray head 78, the spray head 78 is popped out of the cross beam 13 and the high-pressure gas generated by compression is sprayed out, at the time of spraying, the dust in the groove 61 can be blown to the slag discharge port 64, when the roller 5 continuously moves and no longer extrudes the movable block 62, the wedge-shaped plate 71 is pulled down by the hanging weight 74, so that the movable block 62 is reset, at the same time, the dust at the slag discharge port 64 is pushed out of the groove 61 by the movable block 62.
[0038] Working principle: load the goods to be measured in the conveying assembly, then start the conveying assembly to make the conveying assembly with the goods pass through the measuring track 6, the rotating lever 11 and the bearing rotating assembly 2 connected thereto can eliminate the friction torque and deviation friction torque generated by the rolling of the roller 5 on the measuring track 6, and the vibration, displacement or centrifugal force to the rear and lower side of the roller 5, at the same time, when the roller passes through the groove 61, the movable table 62 is pressed backward by the roller 5, the hydraulic oil in the hydraulic chamber 63 is pressed by the piston device of the movable table 62, and the hydraulic oil is forced to enter the bearing seat 21, so that the hydraulic oil in the bearing seat 21 is subjected to the pressure generated by the movement of the movable table 62, when the rotating shaft 23 and the balance piece 28 are rotated, the rotating force is quickly consumed by the resistance of the pressurized hydraulic oil, after the roller 5 passes through, the wedge-shaped plate 71 is pulled downward by the hanging code 74, so that the movable block 62 is reset, and the nozzle 78 is pressed downward again during the resetting process, at the same time, the dust at the slag discharge port 64 is pushed out of the groove 61 by the movable block 62.
[0039] Based on the above, the bearing rotating assembly is arranged, the conveying assembly rolls on the measuring track, the friction torque and deviation friction torque generated by the rolling of the roller and the track are consumed on the bearing rotating fulcrum, and the weighing module only receives the vertical moment generated on the frame, so that the material weight can be accurately measured.
[0040] From the technical common sense, the present application can be realized by other embodiments without departing from the spirit or essential characteristics. Therefore, the above disclosed embodiments are only examples, and are not the only ones. All changes within the scope of the present application or within the scope equivalent to the present application are included in the present application.
Claims
1. A clinker metering chain plate type weighing scale, characterized in that: The weighing frame (1), bearing slewing assembly (2), reed assembly (3), and weighing sensor (4) are included. The weighing frame (1) includes two symmetrically arranged sets. The outer end of each weighing frame (1) is connected to the symmetrically arranged bearing slewing assembly (2). The two symmetrically arranged weighing frames (1) are elastically connected by the reed assembly (3). The weighing sensor (4) is provided in two pieces and is installed below the weighing frame (1). The weighing frame (1) is also provided with a metering track (6). The metering track (6) is used for the movement of the rollers (5) of the conveying component. The metering track (6) is provided with an automatic cleaning component (7). The automatic cleaning component (7) cleans the metering track (6) by the action of the rollers (5) and its own gravity. The weighing frame (1) consists of a rotating rod (11) connected to the bearing slewing assembly (2) and a movable rod (12) connected to the spring assembly (3) at both ends. The rotating rod (11) and the movable rod (12) are connected by a crossbeam (13), and a metering track (6) is fixed above the crossbeam (13). The bearing slewing assembly (2) includes a bearing housing (21), a slewing bearing (22), a slewing shaft (23), and a sealing ring (24). The slewing bearing (22) is installed in the bearing housing (21). The end of the slewing shaft (23) is rotatably connected to the slewing bearing (22) and can rotate freely in the slewing bearing (22). The other end of the slewing shaft (23) is connected to the side of the weighing frame (1). The sealing ring (24) is installed in the opening of the hole in the bearing housing (21) for installing the slewing shaft (23). A sealing cover (25) is provided on the outer side of the bearing housing (21). A connecting valve (26) is provided on the sealing cover (25). The connecting valve (26) is located at the bottom end of the sealing cover (25). A balance plate (28) is provided on the end face of the slewing shaft (23). The reed assembly (3) includes an upper lug (31), a lower lug (32), a reed (33), and a reed pressure plate (34). One end of the upper lug (31) is connected to the weighing frame (1), and the other end is connected to the reed seat (35) for mounting the reed (33). One end of the lower lug (32) is connected to another weighing frame (1), and the other end is connected to another reed seat (35) for mounting the reed (33). The reed (33) is connected to both reed seats (35). The reed pressure plate (34) is located on the side of the reed (33) and the reed (33) is fixed to the reed seat (35) by bolts. The reed seats (35) are respectively installed in two symmetrical sets of weighing frames (1).
2. The clinker metering chain plate type metering scale according to claim 1, characterized in that: The metering track (6) is provided with a groove (61) for the roller (5) to move. The groove (61) is provided with a movable platform (62) located on the inner side wall. The inner side of the movable platform (62) is connected to the piston device through a connecting rod. The piston device is installed in the hydraulic chamber (63). The hydraulic chamber (63) is filled with hydraulic oil. The hydraulic chamber (63) is connected to the connecting valve (26) through an oil pipe.
3. The clinker metering chain plate type metering scale according to claim 2, characterized in that: The bottom of the groove (61) opposite to the mounting platform (62) is provided with a slag discharge port (64), and the bottom surface of the mounting platform (62) is provided with a pressing slope (621).
4. A clinker metering chain plate type metering scale according to claim 2, characterized in that: A wedge plate (71) is slidably connected to the movable platform (62) via a T-shaped groove. An L-shaped connecting plate (72) is connected below the wedge plate (71). The connecting plate (72) passes through a connecting buckle (73) and extends into the crossbeam (13) at its bottom. The connecting buckle (73) is fixed to the crossbeam (13). A hanging bracket (74) is provided below the connecting plate (72). An airbag (75) is provided above the connecting plate (72). The bottom of the airbag (75) is provided with... There is a surrounding frame (76), the bottom of which is connected to the connecting plate (72). The airbag (75) is connected to the nozzle (78) through the air pipe (77). The top of the air pipe (77) is fixed inside the nozzle (78), and the bottom of the air pipe (77) is slidably connected inside the airbag (75). A spring (79) is provided below the nozzle (78). The nozzle (78) is installed in the crossbeam (13) and can be moved up and down by the spring (79).
Citation Information
Patent Citations
Conveyor and dosing device
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