An automatic installation device for building insulation boards

By designing the automatic installation equipment of the building insulation board and using mechanized push plates, nail beaters and material spraying scraping mechanisms, the time-consuming and labor-intensive installation of the existing stair insulation board is solved, and automatic installation is realized, reducing construction risks and improving efficiency.

CN116427669BActive Publication Date: 2025-08-01CHINA RAILWAY SIXTH GROUP CO LTD +1
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Patent Information

Application Number
CN202310409701.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-18
Publication Date
2025-08-01
Estimated Expiration
2043-04-18

AI Technical Summary

Technical Problem

The existing stair insulation board installation method is time-consuming and labor-intensive, has high cost, has a long construction cycle, and has installation risks.

Method used

Design an automatic installation equipment for insulation boards on the floor, using mechanized push plates, nail beaters and material spray scraping mechanisms, combined with lifting equipment and fixed anchor mounting box components to realize automatic coating, pasting and fixing of insulation boards.

Benefits of technology

The mechanical automatic installation of insulation boards is realized, which reduces labor costs, saves time and effort, reduces construction risks, improves construction efficiency, and avoids the safety hazards of manual installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of thermal insulation board installation, and particularly relates to an automatic installation device for building thermal insulation boards, including an operation platform, fixed anchor bolts and thermal insulation boards. Above the bottom of the operation platform, a control end support, an installation end sliding frame and a support frame are respectively fixedly connected. A right-side sliding support and a left-side sliding support are respectively installed on the installation end sliding frame; compared with the existing installation method of staircase thermal insulation boards, through this device, mechanical automation can be achieved from the coating of the thermal insulation board to its fixation on the wall, reducing labor costs, saving time and effort, omitting problems such as scaffolding erection in conventional installation, reducing construction risks and improving construction efficiency.
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Description

Technical Field

[0001] The present invention belongs to the technical field of thermal insulation board installation, and particularly relates to an automatic installation device for building thermal insulation boards. Background Art

[0002] Thermal insulation boards, to put it simply and understandably, are boards used for insulating buildings. Thermal insulation boards are made of polystyrene resin as raw materials, plus other raw and auxiliary materials and polymers. Through heating and mixing while injecting a catalyst, and then extrusion molding, rigid foam plastic boards are manufactured. They play an important role in alleviating the contradiction of China's energy shortage, reducing environmental pollution, and promoting sustainable economic development. They also achieve functions such as moisture-proof and waterproof, and can reduce the thickness of the building's exterior wall enclosure structure, thereby increasing the indoor usable area. When installing thermal insulation boards, usually scaffolding is installed on the outer periphery of the exterior wall, and then the thermal insulation boards are fixed layer by layer. However, there are problems such as time-consuming, laborious, high cost, low installation efficiency, and long construction period in the installation of scaffolding.

[0003] Therefore, an automatic installation device for building thermal insulation boards is provided to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic installation device for building thermal insulation boards. Compared with the existing installation method of building thermal insulation boards, through this device, mechanical automation can be achieved from the coating of thermal insulation boards to their fixation on the wall, reducing labor costs, saving time and effort, omitting problems such as scaffolding erection in conventional installations, reducing construction risks, and improving construction efficiency.

[0005] The present invention realizes the above purpose through the following technical solutions:

[0006] An automatic installation device for building thermal insulation boards includes an operation platform, fixed anchor bolts, and thermal insulation boards. Above the bottom of the operation platform, a control end support, an installation end sliding frame, and a support frame are respectively fixedly connected. A right-side sliding support and a left-side sliding support are respectively installed on the installation end sliding frame;

[0007] Below the bottom of the operation platform, two motors for moving the sliding supports up and down are fixedly connected. The output shaft of the motor for moving the sliding supports up and down is connected to a screw rod for moving the sliding supports up and down. The screw rod for moving the sliding supports up and down penetrates through the bottom of the operation platform and is rotatably connected to the inner wall of the top of the installation end sliding frame. The right-side sliding support and the left-side sliding support are respectively installed on the screw rod for moving the sliding supports up and down. The other ends of the right-side sliding support and the left-side sliding support are slidably connected to a secondary rod for moving the sliding supports up and down. Both ends of the secondary rod for moving the sliding supports up and down are fixedly connected to the bottom of the operation platform and the inner wall of the top of the installation end sliding frame;

[0008] The two sides of the right sliding bracket are fixedly connected with sliding bracket sliders. At both ends of one side of the right sliding bracket, a push plate motor is fixedly connected respectively. A push plate lead screw is connected to the output shaft of the push plate motor. The push plate lead screw penetrates through one side of the right sliding bracket and is rotationally connected to the inner wall of the other side of the right sliding bracket; at one end of the right sliding bracket, on the outer side of the push plate motor, a nail gun forward and backward movement motor is fixedly connected. A nail gun forward and backward movement lead screw is connected to the output shaft of the nail gun forward and backward movement motor. The nail gun forward and backward movement lead screw penetrates through one side of the right sliding bracket and is rotationally connected to the inner wall of the other side of the right sliding bracket. At the position corresponding to the nail gun forward and backward movement lead screw at the other end of the right sliding bracket, a nail gun forward and backward movement auxiliary rod is fixedly connected to the inner wall of the right sliding bracket. The nail gun forward and backward movement lead screw and the nail gun forward and backward movement auxiliary rod are parallel to the push plate lead screw; at one end of the right sliding bracket close to the nail gun forward and backward movement auxiliary rod, a spray material scraping slider motor is fixedly connected. A spray material scraping slider lead screw is connected to the output shaft of the spray material scraping slider motor. The spray material scraping slider lead screw penetrates through one end of the right sliding bracket and is rotationally connected to the inner wall of the other end of the right sliding bracket. The spray material scraping slider lead screw is perpendicular to the push plate lead screw; a support plate is installed and connected on one side of the right sliding bracket close to the spray material scraping slider motor;

[0009] The left sliding bracket has the same structure as the right sliding bracket. When installing the nail gun forward and backward movement motor, the nail gun forward and backward movement lead screw and the nail gun forward and backward movement auxiliary rod on the left sliding bracket, their upper and lower positions are installed and connected in the opposite position to those of the right sliding bracket. The position of the spray material scraping slider motor is also installed and connected in the opposite position. The installation positions of the push plate motor, the push plate lead screw and the support plate are the same;

[0010] A push plate mechanism, a nail gun mechanism and a spray material scraping and leveling mechanism are respectively connected and installed on the right sliding bracket and the left sliding bracket.

[0011] Moreover, the push plate mechanism includes four push plate sliders, a push plate bracket and a suction cup. The four push plate sliders are respectively installed on the push plate lead screws at both ends of the right sliding bracket and the left sliding bracket. The four corners of the push plate bracket are fixedly connected with a plurality of push plate sliders. The suction cup is installed and connected on the push plate bracket.

[0012] Moreover, the nail gun mechanism includes four nail gun forward and backward movement sliders, two nail gun left and right movement sliders, two nail gun left and right movement slider motors, two nail gun left and right movement lead screws, a nail gun up and down movement slider, a nail gun up and down movement slider motor, a nail gun up and down movement lead screw, a nail gun up and down movement auxiliary rod and a nail gun;

[0013] The four nail drivers' front - rear moving sliders are respectively installed on the nail driver front - rear moving lead screws and the nail driver front - rear moving auxiliary rods at both ends of the right - side sliding bracket and the left - side sliding bracket. The two nail driver left - right moving slider motors are respectively fixedly connected to the outer surfaces of two diagonally opposite nail driver front - rear moving sliders. The two nail driver left - right moving lead screws are respectively connected to the output shafts of the two nail driver left - right moving slider motors. The two nail driver left - right moving lead screws pass through the nail driver front - rear moving sliders fixedly connected with the nail driver left - right moving slider motors and are rotationally connected to the nail driver front - rear moving sliders parallel to the nail driver front - rear moving sliders fixedly connected with the nail driver left - right moving slider motors;

[0014] The two nail driver left - right moving sliders are respectively installed on the two nail driver left - right moving lead screws. The nail driver up - down moving slider motor is fixedly connected to the upper surface of the upper nail driver left - right moving slider. The output shaft of the nail driver up - down moving slider motor is connected with a nail driver up - down moving lead screw. The nail driver up - down moving lead screw passes through the nail driver left - right moving slider fixedly connected with the nail driver up - down moving slider motor and is rotationally connected to the other nail driver left - right moving slider. A nail driver up - down moving auxiliary rod parallel to the nail driver up - down moving lead screw is fixedly connected between the two nail driver left - right moving sliders. The nail driver up - down moving slider is installed and connected to the nail driver up - down moving lead screw and the nail driver up - down moving auxiliary rod. A nail driver is fixedly connected to one side of the nail driver up - down moving slider;

[0015] The nail driver is also equipped with a fixed anchor nail installation box assembly.

[0016] Moreover, the material spraying and leveling mechanism includes two scraper sliders, a material spraying pipe, an upper scraper, a lower scraper, a scraper auxiliary slider and a scraper motor;

[0017] A material spraying pipe through - slot is opened on one side surface of the scraper slider. A limiting slot is opened at the edge of the material spraying pipe through - slot. Round - hole slots and fan - shaped slots are also opened on both sides of the surface of the scraper slider where the material spraying pipe through - slot is opened. Shaft holes are opened on two adjacent surfaces of the surface of the scraper slider where the round - hole slot is opened. The round - hole slot and the shaft hole are connected, and a gear cavity is opened at the connection. The upper scraper and the lower scraper are fixedly connected with scraper auxiliary sliders at both ends;

[0018] The two scraper sliders are respectively installed on the material spraying and leveling slider lead screws on the right - side sliding bracket and the left - side sliding bracket. The same material spraying pipe passes through the material spraying pipe through - slots of the two scraper sliders. The shaft rods at both ends of the upper scraper and the lower scraper are respectively installed in the round - hole slots on the two scraper sliders. The scraper auxiliary slider is inserted and slidably connected in the fan - shaped slot. The scraper motor is fixedly connected to the edge of the shaft hole. The output shaft of the scraper motor passes through the shaft hole and is respectively in the gear cavity and is in a worm - gear transmission with the shaft rods at both ends of the upper scraper and the lower scraper.

[0019] Moreover, a plurality of material spraying holes are formed in one side of the material spraying pipe facing the heat preservation board. Limit blocks are fixedly connected to both ends of the material spraying pipe, and the limit blocks are clamped with the limit grooves.

[0020] The material spraying pipe and the support plate are provided with accessories suitable for heat preservation boards of various sizes.

[0021] Moreover, the fixed anchor bolt installation box assembly includes an installation box, a slide rail, a fixed block, an installation box motor, a motor installation box base, and an installation box push-pull screw rod.

[0022] One end of the slide rail is fixedly connected to the up-and-down moving slider of the nail driver. A motor installation box base is slidably connected to the slide rail. An installation box motor is fixedly connected to the motor installation box base. The output shaft of the installation box motor is connected to the installation box push-pull screw rod. The installation box push-pull screw rod passes through the fixed block and is rotationally connected to the installation box. The fixed block is fixedly connected to the nail driver. The lower end of the installation box is slidably connected to the nail driver.

[0023] Fixed anchor bolts are installed in the installation box.

[0024] Moreover, the installation equipment is also equipped with a lifting equipment, an air pump, and a mixture grouting machine on the ground. The air pump and the mixture grouting machine are installed on the ground body of the lifting equipment. The air pump and the suction cup are connected through an air pipe. The two ends of the mixture grouting machine and the material spraying pipe are connected through a conveying pipe.

[0025] Moreover, a control end of the lifting equipment and the heat preservation board installation device is fixedly installed on the installation end sliding frame. The up-and-down moving motor of the sliding support, the push plate motor, the front-and-back moving motor of the nail driver, the motor of the material spraying and scraping slider, the installation box motor, the nail driver mechanism, the material spraying and scraping mechanism, the lifting equipment, the air pump, and the mixture grouting machine are all electrically connected to the control end.

[0026] The beneficial effects of the present invention are as follows: <�

[0027] 1. In the present invention, the working platform is sent to the working area through the lifting equipment to realize the close-range adjustment function. After the heat preservation board is sucked by the push plate mechanism, the mixture adhesive is evenly coated on the heat preservation board through the material spraying and scraping mechanism, and then pushed to the wall surface by the push plate mechanism to be pasted. At this time, the fixed anchor bolts are driven into the heat preservation board and the wall surface through the nail driver mechanism, so that the heat preservation board is more firmly fixed on the wall surface. Compared with the existing installation method, the present invention can realize mechanical automation from the coating of the heat preservation board to its fixation on the wall surface, reduce labor costs, save time and effort, can omit problems such as scaffolding erection in conventional installation, reduce construction risks, and improve construction efficiency.

[0028] 2. In the present invention, the spraying and scraping mechanism can be used to spray and then level one side of the insulation board, completing the entire work of applying and leveling the adhesive material at one time, avoiding the defects of time-consuming and laborious manual coating and leveling, and realizing automation to improve efficiency.

[0029] 3. In the present invention, the up, down, left, and right movement of the nail driver mechanism can be used to achieve nail driving and anchoring at multiple points on the insulation board, and its front and back movement can avoid collision with the push plate mechanism and damage to the adhesive board. The nail driving and anchoring are completed at one time, avoiding the intermittent operation of first pasting the board and then driving and anchoring the nails after the mixture is cured in the existing installation method.

[0030] 4. In the present invention, the fixed anchor nail installation box assembly can automatically install the fixed anchor nails on the nail driver, avoiding manual installation of the fixed anchor nails between the spraying and scraping mechanism and the nail driver mechanism. The installation is fast and accurate, reducing the incidence of safety accidents caused by manual installation.

[0031] 5. In the present invention, the spray pipe and the support plate are provided with size accessories suitable for insulation boards of various sizes. When fixedly installing different insulation boards, the corresponding spray pipe and support plate of the appropriate size can be selected for the fixed installation operation, having the advantage of quickly switching the corresponding spray pipe and support plate for fixedly installing insulation boards of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is a schematic three-dimensional structure diagram of the present invention;

[0033] Figure 2 is a schematic three-dimensional structure diagram of the working platform in the present invention;

[0034] Figure 3 is another perspective view of the working platform in the present invention;

[0035] Figure 4 is a schematic structure diagram of the installation end in the present invention;

[0036] Figure 5 is a schematic structure diagram of the push plate mechanism, the nail driver mechanism, and the spraying and scraping mechanism in the present invention;

[0037] Figure 6 is a schematic structure diagram of the right sliding bracket in the present invention;

[0038] Figure 7 is a schematic structure diagram of the left sliding bracket in the present invention;

[0039] Figure 8 is a schematic structure diagram of the push plate mechanism in the present invention;

[0040] Figure 9 is a schematic structure diagram of the nail driver mechanism in the present invention;

[0041] Figure 10 Schematic diagram of the spraying and scraping mechanism in the present invention;

[0042] Figure 11 Partial schematic diagram of the spraying and scraping mechanism in the present invention;

[0043] Figure 12 is Figure 11 Enlarged view of part A in

[0044] Figure 13 Schematic diagram of the structure of the fixed anchor installation box assembly in the present invention;

[0045] Figure 14 Schematic diagram of the spraying and scraping operation in the present invention;

[0046] Figure 15 is Figure 14 Partial enlarged schematic diagram of

[0047] Figure 16 Schematic diagram of the bonding state of the pushed heat preservation board in the present invention;

[0048] Figure 17 Schematic diagram of another perspective of the bonding state of the pushed heat preservation board in the present invention;

[0049] Figure 18 Schematic diagram of the fixed anchor installation box assembly in the present invention installing fixed anchors for the nailing device;

[0050] Figure 19 Schematic diagram of another perspective of the fixed anchor installation box assembly in the present invention installing fixed anchors for the nailing device;

[0051] Figure 20 Schematic diagram of driving the fixed anchor in the present invention;

[0052] Figure 21 Schematic diagram of the state of the present invention connected to the lifting equipment awaiting operation;

[0053] Figure 22 Circuit diagram of the present invention;

[0054] In the figure: 1. Operating platform; 11. Control end support; 12. Support frame; 13. Motor for moving the sliding support up and down; 14. Lead screw for moving the sliding support up and down; 15. Auxiliary rod for moving the sliding support up and down; 2. Installation end sliding frame; 21. Right sliding support; 211. Sliding block of the sliding support; 212. Pusher motor; 213. Pusher lead screw; 214. Motor for moving the nail driver back and forth; 215. Lead screw for moving the nail driver back and forth; 216. Auxiliary rod for moving the nail driver back and forth; 217. Motor for moving the spraying and leveling slider; 218. Lead screw for moving the spraying and leveling slider; 219. Support plate; 22. Left sliding support; 3. Pusher mechanism; 31. Pusher slider; 32. Pusher support; 33. Suction cup; 4. Nail driver mechanism; 41. Sliding block for moving the nail driver back and forth; 42. Sliding block for moving the nail driver left and right; 43. Motor for moving the nail driver left and right; 44. Lead screw for moving the nail driver left and right; 45. Sliding block for moving the nail driver up and down; 46. Motor for moving the nail driver up and down; 47. Lead screw for moving the nail driver up and down; 48. Auxiliary rod for moving the nail driver up and down; 49. Nail driver; 5. Spraying and leveling mechanism; 51. Scraper slider; 511. Spray pipe through groove; 512. Round hole groove; 513. Sector groove; 515. Limit groove; 52. Spray pipe; 521. Spray hole; 522. Limit block; 53. Upper scraper; 54. Lower scraper; 55. Auxiliary scraper slider; 56. Scraper motor; 6. Fixed anchor nail; 7. Thermal insulation board; 8. Fixed anchor nail installation box assembly; 81. Installation box; 82. Slide rail; 83. Fixed block; 84. Installation box motor; 85. Base of the motor installation box; 86. Installation box push-pull lead screw. Embodiment

[0055] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment 1

[0056] As Figure 1-21 shown, the automatic installation equipment for the building thermal insulation board in this embodiment includes an operating platform 1, a fixed anchor nail 6, and a thermal insulation board 7. Above the bottom of the operating platform 1, a control end support 11, an installation end sliding frame 2, and a support frame 12 are respectively fixedly connected. A right sliding support 21 and a left sliding support 22 are respectively installed on the installation end sliding frame 2;

[0057] Two sliding support up and down movement motors 13 are fixedly connected below the bottom of the operation platform 1. A sliding support up and down movement lead screw 14 is connected to the output shaft of the sliding support up and down movement motor 13. The sliding support up and down movement lead screw 14 penetrates through the bottom of the operation platform 1 and is rotationally connected to the inner wall of the top of the installation end sliding frame 2. A right sliding support 21 and a left sliding support 22 are respectively installed on the sliding support up and down movement lead screw 14. The other ends of the right sliding support 21 and the left sliding support 22 are slidably connected to a sliding support up and down movement secondary rod 15. Both ends of the sliding support up and down movement secondary rod 15 are fixedly connected to the bottom of the operation platform 1 and the inner wall of the top of the installation end sliding frame 2 respectively;

[0058] Sliding support sliders 211 are fixedly connected to both sides of the right sliding support 21. Pusher motors 212 are respectively fixedly connected to both ends of one side of the right sliding support 21. A pusher lead screw 213 is connected to the output shaft of the pusher motor 212. The pusher lead screw 213 penetrates through one side of the right sliding support 21 and is rotationally connected to the inner wall of the other side of the right sliding support 21; At one end of the right sliding support 21, a nail gun front and back movement motor 214 is fixedly connected on the outer side of the pusher motor 212. A nail gun front and back movement lead screw 215 is connected to the output shaft of the nail gun front and back movement motor 214. The nail gun front and back movement lead screw 215 penetrates through one side of the right sliding support 21 and is rotationally connected to the inner wall of the other side of the right sliding support 21. At the corresponding position of the other end of the right sliding support 21 and the nail gun front and back movement lead screw 215, a nail gun front and back movement secondary rod 216 is fixedly connected to the inner wall of the right sliding support 21. The nail gun front and back movement lead screw 215 and the nail gun front and back movement secondary rod 216 are parallel to the pusher lead screw 213; A spraying and scraping slider motor 217 is fixedly connected to one end of the right sliding support 21 close to the nail gun front and back movement secondary rod 216. A spraying and scraping slider lead screw 218 is connected to the output shaft of the spraying and scraping slider motor 217. The spraying and scraping slider lead screw 218 penetrates through one end of the right sliding support 21 and is rotationally connected to the inner wall of the other end of the right sliding support 21. The spraying and scraping slider lead screw 218 is perpendicular to the pusher lead screw 213; A support plate 219 is installed and connected to one side of the right sliding support 21 close to the spraying and scraping slider motor 217;

[0059] The left sliding support 22 has the same structure as the right sliding support 21. When the nail gun front and back movement motor 214, the nail gun front and back movement lead screw 215 and the nail gun front and back movement secondary rod 216 are installed on the left sliding support 22, their upper and lower positions are installed and connected in the opposite position to those of the right sliding support 21. The spraying and scraping slider motor 217 is also installed and connected in the opposite position. The installation positions of the pusher motor 212, the pusher lead screw 213 and the support plate 219 are the same;

[0060] The right sliding bracket 21 and the left sliding bracket 22 are respectively connected and installed with a push plate mechanism 3, a nailer mechanism 4 and a material spraying and scraping mechanism 5.

[0061] Preferably, the push plate mechanism 3 includes four push plate sliders 31, a push plate bracket 32 and a suction cup 33. The four push plate sliders 31 are respectively installed on the push plate lead screws 213 at both ends of the right sliding bracket 21 and the left sliding bracket 22. The four corners of the push plate bracket 32 are fixedly connected to a number of push plate sliders 31, and the suction cup 33 is installed and connected to the push plate bracket 32.

[0062] Preferably, the nailer mechanism 4 includes four nailer front and rear moving sliders 41, two nailer left and right moving sliders 42, two nailer left and right moving slider motors 43, two nailer left and right moving lead screws 44, a nailer up and down moving slider 45, a nailer up and down moving slider motor 46, a nailer up and down moving lead screw 47, a nailer up and down moving secondary rod 48 and a nailer 49;

[0063] The four nailer front and rear moving sliders 41 are respectively installed on the nailer front and rear moving lead screws 215 and the nailer front and rear moving secondary rods 216 at both ends of the right sliding bracket 21 and the left sliding bracket 22. The two nailer left and right moving slider motors 43 are respectively fixedly connected to the outer surfaces of two diagonally opposite nailer front and rear moving sliders 41. The two nailer left and right moving lead screws 44 are respectively connected to the output shafts of the two nailer left and right moving slider motors 43. The two nailer left and right moving lead screws 44 penetrate through the nailer front and rear moving sliders 41 fixedly connected with the nailer left and right moving slider motors 43 and are rotationally connected to the nailer front and rear moving sliders 41 parallel to the nailer front and rear moving sliders 41 fixedly connected with the nailer left and right moving slider motors 43;

[0064] The two nailer left and right moving sliders 42 are respectively installed on the two nailer left and right moving lead screws 44. The nailer up and down moving slider motor 46 is fixedly connected to the upper surface of the upper nailer left and right moving slider 42. The output shaft of the nailer up and down moving slider motor 46 is connected with a nailer up and down moving lead screw 47. The nailer up and down moving lead screw 47 penetrates through the nailer left and right moving slider 42 fixedly connected with the nailer up and down moving slider motor 46 and is rotationally connected to the other nailer left and right moving slider 42. A nailer up and down moving secondary rod 48 parallel to the nailer up and down moving lead screw 47 is fixedly connected between the two nailer left and right moving sliders 42. The nailer up and down moving slider 45 is installed and connected to the nailer up and down moving lead screw 47 and the nailer up and down moving secondary rod 48. A nailer 49 is fixedly connected to one side of the nailer up and down moving slider 45;

[0065] The nailer 49 is also equipped with a fixed anchor nail installation box assembly 8.

[0066] Preferably, the spraying and scraping mechanism 5 includes two scraper sliders 51, a spraying pipe 52, an upper scraper 53, a lower scraper 54, a scraper auxiliary slider 55 and a scraper motor 56;

[0067] On one side surface of the scraper slider 51, a spraying pipe through groove 511 is provided. At the edge of the spraying pipe through groove 511, a limiting groove 515 is provided. On both sides of the surface of the scraper slider 51 where the spraying pipe through groove 511 is provided, a circular hole groove 512 and a sector groove 513 are also provided. On two adjacent surfaces of the surface of the scraper slider 51 where the circular hole groove 512 is provided, shaft holes are provided. The circular hole groove 512 and the shaft holes are connected and a gear cavity is provided at the connection; both ends of the upper scraper 53 and the lower scraper 54 are fixedly connected with a scraper auxiliary slider 55;

[0068] The two scraper sliders 51 are respectively installed on the spraying and scraping slider lead screws 218 on the right sliding bracket 21 and the left sliding bracket 22. The same spraying pipe 52 passes through the spraying pipe through grooves 511 of the two scraper sliders 51. The shaft rods at both ends of the upper scraper 53 and the lower scraper 54 are respectively installed in the circular hole grooves 512 on the two scraper sliders 51. The scraper auxiliary slider 55 is inserted and slidably connected in the sector groove 513. The scraper motor 56 is fixedly connected to the edge of the shaft hole. After the output shaft of the scraper motor 56 passes through the shaft hole, it is respectively in transmission with the shaft rods at both ends of the upper scraper 53 and the lower scraper 54 through a turbine in the gear cavity.

[0069] Preferably, a plurality of spraying holes 521 are provided on one side of the spraying pipe 52 facing the insulation board 7. The two ends of the spraying pipe 52 are fixedly connected with limiting blocks 522, and the limiting blocks 522 are clamped with the limiting grooves 515.

[0070] Preferably, the installation equipment is also equipped with a lifting equipment, an air pump and a mixture grouting machine (the air pump and the mixture grouting machine are not shown in the figure) on the ground. The air pump and the mixture grouting machine are installed on the ground fuselage of the lifting equipment. The air pump and the suction cup 33 are connected through an air pipe. The mixture grouting machine and both ends of the spraying pipe 52 are connected through a conveying pipe (the air pipe and the conveying pipe are not shown in the figure).

[0071] Preferably, a control end of the lifting equipment and the insulation board installation device is fixedly installed on the installation end sliding frame 2. The up and down moving motor 13 of the sliding bracket, the push plate motor 212, the front and back moving motor 214 of the nailer, the spraying and scraping slider motor 217, the nailer mechanism 4, the spraying and scraping mechanism 5, the lifting equipment, the air pump and the mixture grouting machine are all electrically connected to the control end.

[0072] In this embodiment, the installation device is connected to the telescopic arm of a lifting device (the lifting device can be selected as a boom telescopic aerial work platform). After the preparations for the lifting device, air pump, and mixture grouting machine are completed, several insulation boards 7 are placed on both sides of the working platform. Then, the staff on the working platform operate the control terminal. After the working platform is sent to the working area on the building wall by the lifting device, the insulation board 7 is placed on the support plate 219. Then, the air pump is started to fix the insulation board by the suction cup 33. Subsequently, the up and down movement motor 13 of the sliding bracket is started to move the right sliding bracket 21 and the left sliding bracket 22 up and down, ensuring that the insulation board is accurately aligned with the building wall. Then, the spraying and scraping slider motor 217, the scraping motor 56, and the mixture grouting machine are started to spray the prepared mixed adhesive onto the surface of the insulation board 7 on the side close to the building wall. At this time, the two spraying and scraping slider motors 217 can be rotated to make the spraying and scraping slider screw rod 218 move the two scraping sliders 51 synchronously, achieving the effect of fully spraying the surface of one side of the insulation board 7. At the same time, the upper scraper 53 or the lower scraper 54 is used to scrape the sprayed mixture to make it more uniform. After the spraying and scraping mechanism 5 completes the spraying and scraping operation, it can be raised or lowered above or below the insulation board 7, leaving space for the pushing plate mechanism 3 to push the insulation board 7 towards the building wall. Subsequently, the fixing anchor 6 is installed on the nailing end of the nailing device 49. Then, the two pushing plate motors 212 are started to make the pushing plate mechanism 3 push the insulation board towards the building wall. After the insulation board 7 is adhered to the building wall, the front and back movement motor 214 of the nailing device is rotated to make the front and back movement screw rod 215 of the nailing device move the nailing device mechanism 4 towards the insulation board 7. After pushing to a certain extent, the nailing device 49 is used to drive nails. After the first fixing anchor 6 is driven, the nailing device mechanism 4 moves backward to reset through the front and back movement motor 214 of the nailing device. Then, after installing the next fixing anchor 6, the left and right movement slider motor 43 of the nailing device is rotated to make the left and right movement slider 42 of the nailing device move left and right on the left and right movement screw rod 44 of the nailing device. At the same time, the up and down movement slider motor 46 of the nailing device is rotated to make the up and down movement slider 45 of the nailing device move up and down on the up and down movement screw rod 47 of the nailing device and the up and down movement secondary rod 48 of the nailing device. And so on, 4 - 10 fixing anchors 6 are driven on the insulation board 7. Finally, the nailing device mechanism 4 is moved to reset, and then the pushing plate mechanism 3 is moved to reset, preparing for the fixed installation of the next insulation board 7.

[0073] Among them, the staff on the working platform control the up and down movement motor 13 of the sliding bracket, the pushing plate motor 212, the front and back movement motor 214 of the nailing device, the spraying and scraping slider motor, the nailing device mechanism 4, the spraying and scraping mechanism 5, the lifting device, the air pump, and the mixture grouting machine through the control terminal. Embodiment 2

[0074] Improved based on Embodiment 1:

[0075] As shown in 13, the fixed anchor installation box assembly 8 includes an installation box 81, a slide rail 82, a fixed block 83, an installation box motor 84, a motor installation box base 85, and an installation box push-pull screw rod 86;

[0076] One end of the slide rail 82 is fixedly connected to the up-and-down moving slider 45 of the nail driver. A motor installation box base 85 is slidably connected to the slide rail 82. An installation box motor 84 is fixedly connected to the motor installation box base 85. The output shaft of the installation box motor 84 is connected to the installation box push-pull screw rod 86. The installation box push-pull screw rod 86 passes through the fixed block 83 and is rotatably connected to the installation box 81. The fixed block 83 is fixedly connected to the nail driver 49. The lower end of the installation box 81 is slidably connected to the nail driver 49;

[0077] The fixed anchor 6 is installed in the installation box 81.

[0078] In this embodiment, the fixed anchor 6 is installed in the installation box 81. Then, the installation box motor 84 is started to rotate the installation box push-pull screw rod 86. With the assistance of the fixed block 83, the installation box motor 84 drives the motor installation box base 85 to slide on the slide rail 82 towards the nail-driving port of the nail driver 49. At the same time, the installation box motor 84 pushes the installation box push-pull screw rod 86, and the installation box push-pull screw rod 86 pushes the installation box 81, causing the installation box 81 to slide on the nail-driving end of the nail driver 49. After the back surface of the fixed anchor 6 in the installation box 81 is flush with the surface of the nail-driving port of the nail driver 49, the installation box motor 84 stops running. At this time, the fixed anchor 6 in the installation box 81 falls to the bottom of the installation box 81 due to its own weight. At the same time, the center of the lowermost fixed anchor 6 is aligned with the center of the nail-driving port of the nail driver 49. At this time, a small part of the two edges of the fixed anchor 6 is still in a clamped state in the installation box 81, keeping the fixed anchor 6 balanced. Then, the tip of the fixed anchor 6 is passed through the insulation board 7 and pushed against the building wall, and then the installation box 81 is moved back to its original position by the installation box motor 84. At this time, the two edges of the fixed anchor 6 are deformed, and the fixed anchor 6 can be completely detached from the installation box 81. Subsequently, the fixed anchor 6 is successively driven into the insulation board 7 and the building wall by the nail driver 49, and finally the insulation board 7 is fixed to the building wall.

[0079] Among them, the staff on the operation platform controls the installation box motor 84 through the control terminal. Embodiment 3

[0080] Improved on the basis of Embodiment 1:

[0081] The spray pipe 52 and the support plate 219 are provided with size accessories suitable for insulation boards 7 of various sizes.

[0082] In this embodiment, when encountering a thermal insulation board 7 with a different size from the previously installed one, the staff can remove the originally installed spray pipe 52 and support plate 219, and then install the spray pipe 52 and support plate 219 corresponding to this thermal insulation board 7 for operation.

[0083] Usage method of the present invention: Connect the present installation device to a lifting device (the lifting device can be selected as a boom telescopic aerial work platform). After the preparation work of the lifting device, air pump, and mixture grouting machine is completed, place several insulation boards 7 on both sides of the working platform. Then, the staff operates the control terminal on the working platform. After the working platform is sent to the building wall working area by the lifting device, place the insulation board 7 on the support plate 219. Then, start the air pump to fix the insulation board through the suction cup 33. Subsequently, start the up and down movement motor 13 of the sliding bracket to move the right sliding bracket 21 and the left sliding bracket 22 up and down to ensure that the insulation board is accurately aligned with the building wall. Then, start the spraying and scraping slider motor 217, the scraping motor 56, and the mixture grouting machine to spray the prepared mixed adhesive onto the surface of the insulation board 7 on the side close to the building wall. At this time, the two spraying and scraping slider motors 217 can be rotated to make the spraying and scraping slider screw rods 218 move the two scraping sliders 51 synchronously, achieving the effect of fully spraying the surface of one side of the insulation board 7. At the same time, use the upper scraper 53 or the lower scraper 54 to scrape the sprayed mixture to make it more uniform. After the spraying and scraping mechanism 5 completes the spraying and scraping operation, it can be raised or lowered above or below the insulation board 7 to reserve space for the pushing plate mechanism 3 to push the insulation board 7 towards the building wall. Subsequently, start the two pushing plate motorsAfter the first fixed anchor 6 is driven in, the nail driver mechanism 4 moves backward to the reset position through the nail driver forward and backward movement motor 214. Then, after loading the next fixed anchor 6 in the same steps, the nail driver left and right movement slider motor 43 rotates the nail driver left and right movement lead screw 44 to move the nail driver left and right movement slider 42 left and right on the nail driver left and right movement lead screw 44. At the same time, the nail driver up and down movement slider motor 46 rotates the nail driver up and down movement lead screw 47 to move the nail driver up and down movement slider 45 up and down on the nail driver up and down movement lead screw 47 and the nail driver up and down movement auxiliary rod 48. And so on, 4-10 fixed anchors 6 are driven into the insulation board 7. Finally, the nail driver mechanism 4 is moved to the reset position, and then the push plate mechanism 3 is moved to the reset position to prepare for the fixed installation of the next insulation board 7.

[0084] Among them, as is well known to those skilled in the art, the working principles and wiring methods of the lifting equipment, air pump, mixing and grouting machine, and control terminal belong to conventional means or common general knowledge, and will not be elaborated here. Each lead screw can be selected as a ball screw, and those skilled in the art can make any selection according to their needs or convenience.

[0085] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic installation device for building insulation boards, comprising an operation platform (1), fixed anchor bolts (6) and insulation boards (7), characterized in that: Above the bottom of the said working platform (1), a control-end support (11), an installation-end sliding frame (2), and a support frame (12) are respectively fixedly connected. On the installation-end sliding frame (2), a right-side sliding support (21) and a left-side sliding support (22) are respectively installed; Below the bottom of the said working platform (1), two sliding support up-and-down moving motors (13) are fixedly connected. On the output shaft of the sliding support up-and-down moving motor (13), a sliding support up-and-down moving lead screw (14) is connected. The sliding support up-and-down moving lead screw (14) penetrates through the bottom of the working platform (1) and is rotatably connected to the inner wall of the top of the installation-end sliding frame (2). On the sliding support up-and-down moving lead screw (14), a right-side sliding support (21) and a left-side sliding support (22) are respectively installed. The other ends of the right-side sliding support (21) and the left-side sliding support (22) are slidably connected to a sliding support up-and-down moving secondary rod (15). The two ends of the sliding support up-and-down moving secondary rod (15) are respectively fixedly connected to the bottom of the working platform (1) and the inner wall of the top of the installation-end sliding frame (2); On both sides of the right-side sliding support (21), sliding support sliders (211) are fixedly connected. At both ends of one side of the right-side sliding support (21), push plate motors (212) are respectively fixedly connected. On the output shaft of the push plate motor (212), a push plate lead screw (213) is connected. The push plate lead screw (213) penetrates through one side of the right-side sliding support (21) and is rotatably connected to the inner wall of the other side of the right-side sliding support (21); At one end of the right-side sliding support (21), on the outer side of the push plate motor (212), a nail gun front-and-back moving motor (214) is fixedly connected. On the output shaft of the nail gun front-and-back moving motor (214), a nail gun front-and-back moving lead screw (215) is connected. The nail gun front-and-back moving lead screw (215) penetrates through one side of the right-side sliding support (21) and is rotatably connected to the inner wall of the other side of the right-side sliding support (21). At the corresponding position of the other end of the right-side sliding support (21) and the nail gun front-and-back moving lead screw (215), a nail gun front-and-back moving secondary rod (216) is fixedly connected to the inner wall of the right-side sliding support (21). The nail gun front-and-back moving lead screw (215) and the nail gun front-and-back moving secondary rod (216) are parallel to the push plate lead screw (213); At one end of the right-side sliding support (21) close to the nail gun front-and-back moving secondary rod (216), a spraying and scraping slider motor (217) is fixedly connected. On the output shaft of the spraying and scraping slider motor (217), a spraying and scraping slider lead screw (218) is connected. The spraying and scraping slider lead screw (218) penetrates through one end of the right-side sliding support (21) and is rotatably connected to the inner wall of the other end of the right-side sliding support (21). The spraying and scraping slider lead screw (218) is perpendicular to the push plate lead screw (213); On one side of the right-side sliding support (21) close to the spraying and scraping slider motor (217), a support plate (219) is installed and connected; The left sliding bracket (22) has the same structure as the right sliding bracket (21). When installing the nailer forward and backward movement motor (214), the nailer forward and backward movement lead screw (215), and the nailer forward and backward movement auxiliary rod (216) on the left sliding bracket (22), their vertical positions are installed and connected in the opposite position to those on the right sliding bracket (21). The position of the material spraying and leveling slider motor (217) is also installed and connected in the opposite position. The installation positions of the push plate motor (212), the push plate lead screw (213), and the support plate (219) are the same. The right sliding bracket (21) and the left sliding bracket (22) are respectively connected and installed with a push plate mechanism (3), a nailer mechanism (4), and a material spraying and leveling mechanism (5).

2. The automatic installation equipment for building insulation boards according to claim 1, wherein; The push plate mechanism (3) includes four push plate sliders (31), a push plate bracket (32), and a suction cup (33). The four push plate sliders (31) are respectively installed on the push plate lead screws (213) at both ends of the right sliding bracket (21) and the left sliding bracket (22). The four corners of the push plate bracket (32) are fixedly connected to several push plate sliders (31), and the suction cup (33) is installed and connected to the push plate bracket (32).

3. The automatic installation device for building insulation boards according to claim 1, characterized in that; The nailer mechanism (4) includes four nailer forward and backward movement sliders (41), two nailer left and right movement sliders (42), two nailer left and right movement slider motors (43), two nailer left and right movement lead screws (44), a nailer up and down movement slider (45), a nailer up and down movement slider motor (46), a nailer up and down movement lead screw (47), a nailer up and down movement auxiliary rod (48), and a nailer (49). The four nailer forward and backward movement sliders (41) are respectively installed on the nailer forward and backward movement lead screws (215) and the nailer forward and backward movement auxiliary rods (216) at both ends of the right sliding bracket (21) and the left sliding bracket (22). The two nailer left and right movement slider motors (43) are respectively fixedly connected to the outer surfaces of two diagonally opposite nailer forward and backward movement sliders (41). The two nailer left and right movement lead screws (44) are respectively connected to the output shafts of the two nailer left and right movement slider motors (43). The two nailer left and right movement lead screws (44) penetrate through the nailer forward and backward movement sliders (41) fixedly connected with the nailer left and right movement slider motors (43) and are rotationally connected to the nailer forward and backward movement sliders (41) parallel to the nailer forward and backward movement sliders (41) fixedly connected with the nailer left and right movement slider motors (43). The left and right moving sliders (42) of the two nailers are respectively installed on the left and right moving lead screws (44) of the two nailers. The up and down moving slider motor (46) of the nailer is fixedly connected to the upper surface of the left and right moving slider (42) of the upper nailer. A nailer up and down moving lead screw (47) is connected to the output shaft of the nailer up and down moving slider motor (46). The nailer up and down moving lead screw (47) passes through the left and right moving slider (42) of the nailer that is fixedly connected with the nailer up and down moving slider motor (46) and then is rotatably connected to another left and right moving slider (42) of the nailer. A nailer up and down moving auxiliary rod (48) parallel to the nailer up and down moving lead screw (47) is fixedly connected between the two left and right moving sliders (42) of the nailer. The nailer up and down moving slider (45) is installed and connected to the nailer up and down moving lead screw (47) and the nailer up and down moving auxiliary rod (48). A nailer (49) is fixedly connected to one side of the nailer up and down moving slider (45); The nailer (49) is also equipped with a fixed anchor nail installation box assembly (8).

4. An automatic installation device for building insulation boards according to claim 1, characterized in that; The material spraying and scraping mechanism (5) includes two scraper sliders (51), a material spraying pipe (52), an upper scraper (53), a lower scraper (54), a scraper auxiliary slider (55) and a scraper motor (56); A material spraying pipe through groove (511) is opened on one side surface of the scraper slider (51). A limiting groove (515) is opened at the edge of the material spraying pipe through groove (511). Circular hole grooves (512) and fan-shaped grooves (513) are also opened on both sides of the surface of the scraper slider (51) where the material spraying pipe through groove (511) is opened. Shaft holes are opened on two adjacent surfaces of the surface of the scraper slider (51) where the circular hole groove (512) is opened. The circular hole groove (512) is communicated with the shaft hole, and a gear cavity is opened at the communicating part; Both ends of the upper scraper (53) and the lower scraper (54) are fixedly connected with a scraper auxiliary slider (55); The two scraper sliders (51) are respectively installed on the material spraying and scraping slider lead screws (218) on the right sliding bracket (21) and the left sliding bracket (22). The same material spraying pipe (52) passes through the material spraying pipe through grooves (511) of the two scraper sliders (51). The shaft rods at both ends of the upper scraper (53) and the lower scraper (54) are respectively installed in the circular hole grooves (512) on the two scraper sliders (51). The scraper auxiliary slider (55) is inserted and slidably connected in the fan-shaped groove (513). The scraper motor (56) is fixedly connected to the edge of the shaft hole. The output shaft of the scraper motor (56) passes through the shaft hole and then is in transmission connection with the shaft rods at both ends of the upper scraper (53) and the lower scraper (54) in the gear cavity.

5. The automatic installation device for building insulation boards according to claim 4, wherein; A number of material spraying holes (521) are opened on one side of the material spraying pipe (52) facing the insulation board (7). Limit blocks (522) are fixedly connected to both ends of the material spraying pipe (52). The limit blocks (522) are clamped with the limit grooves (515).

6. The automatic installation device for building insulation boards according to claim 3, characterized in that; The fixed anchor installation box assembly (8) includes an installation box (81), a slide rail (82), a fixed block (83), an installation box motor (84), a motor installation box base (85), and an installation box push-pull screw rod (86); One end of the slide rail (82) is fixedly connected to the up-and-down moving slider (45) of the nail driver. The motor installation box base (85) is slidably connected to the slide rail (82). The installation box motor (84) is fixedly connected to the motor installation box base (85). The output shaft of the installation box motor (84) is connected to the installation box push-pull screw rod (86). The installation box push-pull screw rod (86) passes through the fixed block (83) and is rotatably connected to the installation box (81). The fixed block (83) is fixedly connected to the nail driver (49). The lower end of the installation box (81) is slidably connected to the nail driver (49); The installation box (81) is internally provided with a fixed anchor (6).

7. The automatic installation device for building insulation boards according to claim 1, characterized in that; The installation equipment is also equipped with a lifting equipment, an air pump, and a mixture grouting machine on the ground. The air pump and the mixture grouting machine are installed on the ground body of the lifting equipment. The air pump and the suction cup (33) are connected through an air pipe. The two ends of the mixture grouting machine and the spraying pipe (52) are connected through a conveying pipe.

8. An automatic installation device for building insulation boards according to claim 1, characterized in that; The control end of the lifting equipment and the thermal insulation board installation device is fixedly installed on the installation end sliding frame (2). The up-and-down moving motor (13) of the sliding support, the push plate motor (212), the front-and-back moving motor (214) of the nail driver, the spraying and scraping slider motor (217), the installation box motor (84), the nail driver mechanism (4), the spraying and scraping mechanism (5), the lifting equipment, the air pump, and the mixture grouting machine are all electrically connected to the control end.

Citation Information

Patent Citations

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    CN112523477A

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