A flattening device for producing integrated wall panels

Abstract

The present invention relates to a flattening device for producing integrated wall panels, comprising a base, a U-shaped frame, a lifting cylinder, a pressing module, a rolling module and a guiding mechanism. A U-shaped frame is installed in the middle of the base, and the upper end of the U-shaped frame is connected to the pressing module through a lifting cylinder. Rolling modules are symmetrically arranged on the left and right ends of the pressing module, and guiding mechanisms are symmetrically installed on the left and right ends of the base. The present invention can solve the problem that traditional clamping requires clamping the integrated wall panels with a clamp. If the clamping is too tight, the surface of the integrated wall panels may be damaged by excessive squeezing of the clamp. If the clamping is too loose, it may affect the smoothness of subsequent rolling. In addition, during the clamping process of the clamp, part of its structure is located on the upper side of the integrated wall panel. This part of the raised structure collides with the rolling structure, affecting the rolling and easily causing damage to each other, thereby affecting the life of the clamp and the rolling structure.

Description

Technical Field

[0001] The present invention relates to the technical field of integrated wall panel processing, and in particular to a flattening device for integrated wall panel production. Background Art

[0002] Integrated wall panels are a new type of home decoration material. It is a wall filling material that has only emerged in recent years. It has many advantages, including thermal insulation, heat insulation, sound insulation, fire resistance, super hardness, waterproofness, moisture resistance, green environmental protection, easy installation, easy to scrub and no deformation. It is deeply loved by consumers. In the production process of integrated wall panels, it is necessary to press the multi-layer panels into shape. However, after pressing, due to the multi-plate forming structure, the pressing between the plates is not tight, and the integrated wall panels may be uneven or slightly bent. Therefore, they need to be flattened. The traditional flattening method usually clamps the integrated wall panels and rolls them back and forth. However, this traditional rolling method often encounters some problems:

[0003] Traditional clamping requires the use of clamps to clamp the integrated wall panels. If the clamping is too tight, the surface of the integrated wall panels may be damaged by excessive squeezing of the clamps. If the clamping is too loose, it may affect the smoothness of subsequent rolling. In addition, during the clamping process, part of the structure of the clamp is located on the upper side of the integrated wall panel. This part of the raised structure collides with the rolling structure, affecting the rolling and easily causing damage to each other, thereby affecting the life of the clamp and the rolling structure.

[0004] To this end, we propose a flattening device for the production of integrated wall panels. Summary of the Invention

[0005] (1) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a flattening device for the production of integrated wall panels, comprising a base, a U-shaped frame, a lifting cylinder, a pressing module, a rolling module and a guide mechanism. A U-shaped frame is installed in the middle of the base, and the upper end of the U-shaped frame is connected to the pressing module through a lifting cylinder. Rolling modules are symmetrically arranged on the left and right ends of the pressing module, and guide mechanisms are symmetrically installed on the left and right ends of the base.

[0007] The pressing module includes a lifting block, and the lifting block is installed at the top end of the lifting cylinder. A reset telescopic rod is connected between the lifting block and the pressing layer. The reset telescopic rod keeps the pressing layer in a downward trend. An air cavity is opened inside the lifting block, and a connecting cavity for air outlet is opened inside the pressing layer. A telescopic tube is connected between the lower end of the air cavity and the connecting cavity. The setting of the telescopic tube ensures the smooth merging of the pressing layer and the lifting block while connecting the gas. The upper end of the air cavity is communicated with the air pump installed on the lifting block. An opening and closing valve is set inside the air cavity. The opening and closing valve controls the transportation trajectory of the gas inside the air cavity.

[0008] The rolling module includes a connecting frame, which is horizontally inserted into the insertion rod, and the insertion rod is installed at the side end of the lifting block. The interior of the connecting frame is connected to the connecting roller through a bearing. The lifting block and the pressing layer are combined to form a complete pressing block. The arc surface of the side end of the pressing block matches the outer surface structure of the connecting roller, ensuring that after the pressing module and the rolling module are pressed down (before the rolling module moves horizontally), the middle part of the integrated wall panel is seamlessly pressed between the two, and then rolled and flattened to both sides through the rolling pressing of the rolling module. Insert blocks are installed on the front and back outsides of the connecting frame.

[0009] The guiding mechanism includes an electric slider, which is installed on the base. A sliding seat is provided on the electric slider, and the sliding seat is set on the base for sliding left and right. An insertion frame is installed on the upper end of the sliding seat, and a guide frame is provided on the outer side of the insertion frame for limiting the upper end of the connecting frame when the horizontal movement is carried out. The guide frame is installed on the base. When the insertion block is vertically inserted into the insertion frame, the connecting frame is driven to move horizontally by the electric slider, and under the limit of the guide frame, the insertion block is always inserted in the insertion frame when moving horizontally, so that the height of the connecting roller remains unchanged, and the upward protruding part of the integrated wall panel is forcibly flattened.

[0010] Among them, the opening and closing valve includes a blocking frame, the middle rod part of the blocking frame is slidable up and down on the fixed plate, the fixed plate is installed in the air cavity, and a sleeve spring is connected between the blocking frame and the fixed plate. The sleeve spring plays a role of elastic reset, and the lower end of the blocking frame is against the ejection rod, and the ejection rod is installed on the pressing layer.

[0011] Among them, a corresponding hole is opened at the right end of the lifting block, an alignment hole is opened at the right end of the blocking frame, and the horizontal part of the blocking frame in the initial position is located in the expansion part of the air cavity, and the side end upright part of the blocking frame blocks the corresponding hole. At this time, the gas delivery trajectory is downward.

[0012] Among them, the lower end surface of the pressing block and the lower surface of the connecting roller are at the same horizontal position, ensuring the normal rolling of the upper end of the integrated wall panel by the connecting roller.

[0013] Among them, the inner side of the connecting frame is provided with an insertion groove, the insertion rod is located in the insertion groove, and the upper and lower ends of the outer side of the insertion rod are provided with chamfered structures, which reduces the resistance when the connecting frame and the insertion rod are inserted.

[0014] Among them, limit frames are symmetrically installed on the left and right ends of the U-shaped frame, and the limit frames slide and limit the outer side of the connecting frame that has not dropped to the lowest position. When the connecting frame slides horizontally, the limit frames limit the upper end of the insertion block.

[0015] The guide frame is an L-shaped structure, and the guide frames arranged in front and behind are connected by a connecting rod, and the insertion blocks and the insertion frames are in corresponding positions up and down.

[0016] Wherein, a gas jet hole is opened at the lower end of the communication cavity, and gas is ejected from the gas jet hole.

[0017] (2) Beneficial effects

[0018] 1. The flattening device for integrated wallboard production described in the present invention performs air blowing treatment on the integrated wallboard before flattening, and then flattens the middle part thereof, while also playing a positioning and clamping role. Subsequently, the integrated wallboard is flattened in all directions through reverse rolling of the pressing module, and at the same time, the situation in which the clamp affects the rolling is not caused.

[0019] 2. The flattening device for integrated wallboard production described in the present invention uses a pressing module to perform a double flattening method on the middle part of the integrated wallboard, first using elastic pressure and then mechanical forced pressing. The flattening module also acts as a clamp, thus replacing the clamp and ensuring the smoothness of subsequent rolling.

[0020] 3. The flattening device for integrated wall panel production described in the present invention has a limit frame and a guide frame, which ensure the limited descent and horizontal movement of the connecting frame, and ensures that the connecting roller can only roll horizontally after it descends to contact the integrated wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings and examples.

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 is an overall cross-sectional view of the present invention;

[0024] Figure 3 This invention Figure 3 A partial enlarged view of point X. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described below with reference to the accompanying drawings. In the process, to ensure clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the drawings.

[0026] In addition, the following terms are defined based on the functions of the present invention and may vary depending on the intentions or practices of the user or operator. Therefore, these terms are defined based on the entire content of this specification.

[0027] like Figures 1 to 3As shown, a flattening device for the production of integrated wall panels includes a base 1, a U-shaped frame 2, a lifting cylinder 3, a pressing module 4, a rolling module 5 and a guide mechanism 6. The U-shaped frame 2 is installed in the middle of the base 1, and the upper end of the U-shaped frame 2 is connected to the pressing module 4 through the lifting cylinder 3. The rolling modules 5 are symmetrically arranged on the left and right ends of the pressing module 4, and the guide mechanisms 6 are symmetrically installed on the left and right ends of the base 1.

[0028] The pressing module 4 includes a lifting block 41, and the lifting block 41 is installed at the ejection end of the lifting cylinder 3. A reset telescopic rod 43 is connected between the lifting block 41 and the pressing layer 42. The reset telescopic rod 43 keeps the pressing layer 42 in a downward trend. An air cavity 44 is provided inside the lifting block 41, and a connecting cavity 45 for air outlet is provided inside the pressing layer 42. A telescopic tube 46 is connected between the lower end of the air cavity 44 and the connecting cavity 45. The setting of the telescopic tube 46 ensures the smooth merging of the pressing layer 42 and the lifting block 41 while ensuring gas communication. The upper end of the air cavity 44 is communicated with the air pump 47 installed on the lifting block 41. An opening and closing valve 48 is provided inside the air cavity 44. The opening and closing valve 48 controls the conveying trajectory of the gas inside the air cavity 44. The lower end of the connecting cavity 45 is provided with a jet hole, and the gas is ejected from the jet hole.

[0029] Specifically, the pressing module 4 is driven to descend by the lifting cylinder 3, and the gas is ejected from the air jet hole by the air pump 47, so that the upper surface of the integrated wall panel is blown clean. During the descending process, the pressing layer 42 first contacts the upper surface of the integrated wall panel. After the contact, the pressing layer 42 moves closer to the lower end face of the lifting block 41. Under the elastic pressure of the resetting telescopic rod 43, the pressing layer 42 always presses the integrated wall panel. When the pressing layer 42 is merged into the lower end face of the lifting block 41, the opening and closing valve 48 blocks the lower end of the air cavity 44, the gas trajectory changes direction, the downward air blowing disappears, and the pressing block continues to press downward under the action of the lifting cylinder 3, thereby forcibly flattening the integrated wall panel.

[0030] The opening and closing valve 48 includes a blocking frame 481, the middle rod part of the blocking frame 481 is slidably arranged on a fixed plate 482, and the fixed plate 482 is installed in the air cavity 44. A sleeve spring 483 is connected between the blocking frame 481 and the fixed plate 482, and the sleeve spring 483 plays a role of elastic reset. The lower end of the blocking frame 481 is against the ejection rod 484, and the ejection rod 484 is installed on the pressing layer 42.

[0031] Specifically, in the process of the pressing layer 42 approaching the lower end surface of the lifting block 41, the ejector rod 484 pushes the blocking frame 481 upward in the air cavity 44. When the pressing layer 42 is merged into the lower end surface of the lifting block 41, the blocking frame 481 blocks the air cavity 44, and the alignment hole corresponds to the position of the corresponding hole. The trajectory of the gas changes from downward delivery to rightward delivery, and the air blowing to the integrated wall panel disappears. The right end of the lifting block 41 is provided with a corresponding hole, and the right end of the blocking frame 481 is provided with an alignment hole. The horizontal part of the blocking frame 481 in the initial position is located in the expansion part of the air cavity 44, and the side upright part of the blocking frame 481 blocks the corresponding hole. At this time, the gas delivery trajectory is downward delivery.

[0032] The rolling module 5 includes a connecting frame 51, which is horizontally inserted into the insertion rod 52, and the insertion rod 52 is installed at the side end of the lifting block 41. The interior of the connecting frame 51 is connected to the connecting roller 53 through a bearing. The lifting block 41 and the pressing layer 42 are combined to form a complete pressing block. The arc surface of the side end of the pressing block is consistent with the outer surface structure of the connecting roller 53, ensuring that after the pressing module 4 and the rolling module 5 are pressed down (before the rolling module 5 moves horizontally), the middle part of the integrated wallboard is seamlessly pressed between the two, and then the rolling pressing of the rolling module 5 is used to roll and flatten the panels to both sides. The front and rear outer sides of the connecting frame 51 are installed There is an insertion block 54, and the lower end surface of the pressing block is at the same horizontal position as the lower surface of the connecting roller 53, which ensures the normal rolling of the connecting roller 53 on the upper end of the integrated wall panel. The inner side of the connecting frame 51 is provided with an insertion groove, and the insertion rod 52 is located in the insertion groove, and the upper and lower ends of the outer side of the insertion rod 52 are provided with chamfered structures, which reduces the resistance of the connecting frame 51 and the insertion rod 52 during insertion. The left and right ends of the U-shaped frame 2 are symmetrically installed with limit frames 7, which slide and limit the outer side of the connecting frame 51 that has not dropped to the lowest position. When the connecting frame 51 slides horizontally, the upper end of the insertion block 54 is limited by the limit frame 7.

[0033] Specifically, during the pressing process, the lifting block 41 descends while the rolling module 5 descends synchronously. When the pressing layer 42 contacts the lifting block 41, the connecting roller 53 performs contact pressing on the integrated wall panel. At this time, the insertion block 54 is vertically inserted into the insertion frame 63, and then the electric slider 61 drives the insertion frame 63 and the clamped rolling module 5 to move horizontally, thereby horizontally pressing the integrated wall panel.

[0034] The guide mechanism 6 includes an electric slider 61, which is installed on the base 1. A sliding seat 62 is provided on the electric slider 61. The sliding seat 62 is slidable left and right on the base 1. An insertion frame 63 is installed on the upper end of the sliding seat 62. A guide frame 64 is provided on the outer side of the insertion frame 63 for limiting the upper end of the connecting frame 51 when it moves horizontally. The guide frame 64 is installed on the base 1. The guide frame 64 is an L-shaped structure, and the front and rear guide frames 64 are connected by a connecting rod. The insertion block 54 and the insertion frame 63 are in corresponding positions up and down. When the insertion block 54 is vertically inserted into the insertion frame 63, the connecting frame 51 is driven to move horizontally by the electric slider 61, and under the limit of the guide frame 64, when it moves horizontally, the insertion block 54 is always inserted in the insertion frame 63, so that the height of the connecting roller 53 remains unchanged, and the upward protruding part of the integrated wall panel is forcibly flattened.

[0035] The implementation principle of this embodiment is:

[0036] The pressing module 4 is driven down by the lifting cylinder 3, and the gas is ejected from the air jet hole by the air pump 47, thereby performing air blowing cleaning on the upper surface of the integrated wall panel;

[0037] During the descent process, the pressing layer 42 first contacts the upper surface of the integrated wall panel, and then moves closer to the lower end surface of the lifting block 41. Under the elastic pressure of the resetting telescopic rod 43, the pressing layer 42 always presses the integrated wall panel. When the pressing layer 42 merges with the lower end surface of the lifting block 41, the opening and closing valve 48 blocks the lower end of the air cavity 44, the gas trajectory changes direction, and the downward air blow disappears. Under the action of the lifting cylinder 3, the pressing block continues to press downward, thereby forcibly flattening the middle part of the integrated wall panel.

[0038] At this time, the connecting frame 51 is at the lowest point, the insertion block 54 is inserted into the insertion frame 63, and the electric slider 61 drives the connected connecting frame 51 to move horizontally, and the connecting roller 53 performs horizontal rolling on the integrated wall panel.

[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A flattening device for producing integrated wall panels, comprising a base (1), a U-shaped frame (2), a lifting cylinder (3), a pressing module (4), a rolling module (5) and a guiding mechanism (6), characterized in that: A U-shaped frame (2) is installed in the middle of the base (1), the upper end of the U-shaped frame (2) is connected to the pressing module (4) through a lifting cylinder (3), rolling modules (5) are symmetrically arranged on the left and right ends of the pressing module (4), and guiding mechanisms (6) are symmetrically installed on the left and right ends of the base (1); The pressing module (4) includes a lifting block (41), the lifting block (41) is installed at the ejection end of the lifting cylinder (3), a reset telescopic rod (43) is connected between the lifting block (41) and the pressing layer (42), an air cavity (44) is provided inside the lifting block (41), a communicating cavity (45) for air outlet is provided inside the pressing layer (42), a telescopic tube (46) is connected between the lower end of the air cavity (44) and the communicating cavity (45), the upper end of the air cavity (44) is communicated with an air pump (47) installed on the lifting block (41), and an opening and closing valve (48) is provided inside the air cavity (44); The rolling module (5) includes a connecting frame (51), the connecting frame (51) is horizontally inserted into the insertion rod (52), the insertion rod (52) is installed at the side end of the lifting block (41), the interior of the connecting frame (51) is connected to the connecting roller (53) through a bearing, the lifting block (41) and the pressing layer (42) are combined to form a complete pressing block, the side end arc surface of the pressing block is matched with the outer surface structure of the connecting roller (53), and the front and rear outer sides of the connecting frame (51) are installed with insertion blocks (54); The guide mechanism (6) includes an electric slider (61), which is mounted on the base (1). A sliding seat (62) is provided on the electric slider (61). The sliding seat (62) is slidable left and right on the base (1). An insertion frame (63) is installed on the upper end of the sliding seat (62). A guide frame (64) is provided on the outer side of the insertion frame (63) for limiting the upper end of the connecting frame (51) when the connecting frame (51) moves horizontally. The guide frame (64) is mounted on the base (1). The opening and closing valve (48) includes a blocking frame (481), a middle rod portion of the blocking frame (481) is slidably arranged on a fixed plate (482), the fixed plate (482) is installed in the air cavity (44), a sleeve spring (483) is connected between the blocking frame (481) and the fixed plate (482), the lower end of the blocking frame (481) is in contact with an ejection rod (484), and the ejection rod (484) is installed on the pressing layer (42); A corresponding hole is provided at the right end of the lifting block (41), an alignment hole is provided at the right end of the blocking frame (481), and the horizontal portion of the blocking frame (481) in the initial position is located in the expanded cavity portion of the air cavity (44), and the side end upright portion of the blocking frame (481) blocks the corresponding hole.

2. The flattening device for producing integrated wall panels according to claim 1, characterized in that: The lower end surface of the pressing block and the lower surface of the connecting roller (53) are at the same horizontal position.

3. The flattening device for producing integrated wall panels according to claim 1, characterized in that: An insertion groove is provided on the inner side of the connecting frame (51), the insertion rod (52) is located in the insertion groove, and chamfered structures are provided on the upper and lower ends of the outer side of the insertion rod (52).

4. The flattening device for producing integrated wall panels according to claim 1, characterized in that: Limiting frames (7) are symmetrically installed at the left and right ends of the U-shaped frame (2), and the limiting frames (7) slide and limit the outer side of the connecting frame (51) that has not been lowered to the lowest position.

5. The flattening device for producing integrated wall panels according to claim 1, characterized in that: The guide frame (64) is an L-shaped structure, and the guide frames (64) arranged in front and behind are connected by a connecting rod, and the insertion block (54) and the insertion frame (63) are in corresponding positions up and down.

6. The flattening device for producing integrated wall panels according to claim 1, characterized in that: The lower end of the communication cavity (45) is provided with an air jet hole.

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