High-strength mine cab and method of producing the same

Abstract

High-strength mining cab and production method thereof. The application relates to the technical field of vehicle cabs, and relates to a cab body, wherein an outer wall of the cab body is provided with a base plate and a reinforcing mechanism arranged on the base plate, the reinforcing mechanism comprises a reinforcing plate, a shock spring and an inclined support body, the shock spring is arranged between a horizontal end of the reinforcing plate and the base plate, a plurality of limiting blocks are arranged on the reinforcing plate and located on the outer side of the shock spring, the height of the limiting blocks is greater than the length of the shock spring after complete compression, one end of the inclined support body is fixedly connected with the base plate, the other end of the inclined support body abuts against a vertical end of the reinforcing plate, and a connecting seat is arranged at the joint of the horizontal end of the reinforcing plate and the vertical end of the reinforcing plate. The reinforcing plate and the base plate are connected through a plurality of spaced connecting seats, the horizontal end and the vertical end of the reinforcing plate can rotate and deform around the area formed by the connecting seats, the buffer effect of the impact of rolling stones is reliably achieved, and the overall strength and safety protection capability of the cab body are improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle cab, in particular to a high-strength mining cab and a production method thereof. BACKGROUND

[0002] The mining vehicle may be hit by a rolling stone from a high place during the process of traveling in the mine field. In order to ensure the safety of the driver, the overall strength of the vehicle cab needs to be improved. At present, the reinforcing ribs are generally installed or the materials with higher strength are used for manufacturing. However, the improvement of the overall strength of the cab is limited, and there is still a high probability of rolling stone penetration or cab collapse. SUMMARY

[0003] In order to overcome the deficiencies of the prior art, the present application provides a high-strength mining cab and a production method thereof.

[0004] The present application adopts the following technical scheme: the high-strength mining cab comprises a body, the body is formed by a framework skin, a base plate and a reinforcing mechanism arranged on the base plate are arranged on the outer wall of the body, the reinforcing mechanism comprises a reinforcing plate, a shock absorber spring and an inclined strut body, the reinforcing plate is in an inverted L shape, the horizontal end of the reinforcing plate is located above the body, and the vertical end of the reinforcing plate is located behind the body.

[0005] The shock absorber spring is arranged between the horizontal end of the reinforcing plate and the base plate, a plurality of limiting blocks are arranged on the reinforcing plate and located outside the shock absorber spring, and the height of the limiting block is greater than the length of the shock absorber spring after being completely compressed.

[0006] One end of the inclined strut body is fixedly connected with the base plate, and the other end of the inclined strut body abuts against the vertical end of the reinforcing plate.

[0007] A plurality of connecting seats for fixedly connecting the reinforcing plate and the base plate are arranged at the joint of the horizontal end of the reinforcing plate and the vertical end of the reinforcing plate.

[0008] The height of the limiting block increases from the front of the body to the rear of the body.

[0009] The height of one end of the inclined strut body is greater than the height of the other end of the inclined strut body.

[0010] A plurality of pad plates corresponding to the plurality of inclined strut bodies are fixedly arranged on the base plate, one end of the inclined strut body is welded on the pad plate, and the other end of the inclined strut body is attached to the reinforcing plate.

[0011] A preferred embodiment of the present invention is that the connecting seat includes a connecting block and a pressure rod, one end of the connecting block is fixedly connected to the base plate, and the other end of the connecting block supports the reinforcing plate;

[0012] In a preferred embodiment of the present invention, the cross-section of the pressure rod is T-shaped, the horizontal end of the pressure rod presses against the outer wall of the reinforcing plate, the vertical end of the pressure rod passes through the reinforcing plate, the connecting block and the base plate in sequence, and the pressure rod and the connecting block are interference fit.

[0013] A preferred embodiment of the present invention is that the reinforcing plate is provided with a first through hole, the connecting block is provided with a second through hole, and the substrate is provided with a third through hole. The first through hole, the second through hole, and the third through hole are coaxially arranged, and the pressure rod passes through the first through hole, the second through hole, and the third through hole in sequence.

[0014] In a preferred embodiment of the present invention, the inner diameter of the first perforation and the inner diameter of the third perforation are the same and larger than the outer diameter of the vertical end of the pressure rod, and the inner diameter of the second perforation is smaller than the outer diameter of the vertical end of the pressure rod.

[0015] In a preferred embodiment of the present invention, the vertical end of the pressure rod extends to the outside of the third through hole, and the portion of the vertical end of the pressure rod located outside the third through hole is connected to the substrate by electric welding.

[0016] In a preferred embodiment of the present invention, both ends of the connecting block are provided with retaining rings that serve as limiting rings, and a pair of retaining rings are respectively connected to the base plate and the reinforcing plate.

[0017] A method for producing a high-strength mining cab includes the following steps: S1, welding a substrate to the outer wall of the body by pressure welding, and applying sealant to the four edges of the substrate; in this way, the substrate and the body are firmly connected, and after the sealant seals the four edges of the substrate, no water or other debris will enter between the substrate and the body.

[0018] S2. Mark the installation positions of the connecting blocks and pads on the substrate, and then weld the connecting blocks and pads to the corresponding marked points; pre-marking the installation positions can improve the welding efficiency of the connecting blocks and pads.

[0019] S3. The moving reinforcing plate aligns the first perforation with the second perforation and is hammered into the pressure bar to achieve initial fixation of the reinforcing plate; the process of hammering in the pressure bar enables a tight connection between the reinforcing plate and the connecting block.

[0020] S4. Weld the pressure bar extending to the outside of the third perforation to the base plate to achieve complete fixation of the reinforcing plate.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] 1. The reinforcing plate and the base plate are connected by multiple spaced connecting seats, which ensures that the horizontal and vertical ends of the reinforcing plate can rotate and deform around the area formed by the connecting seats, thereby reliably buffering the impact of rolling stones and improving the overall strength and safety protection capability of the body.

[0023] 2. When the rolling stone falls from above the main body, the horizontal end of the reinforcing plate will bend. With the cooperation of the metal toughness of the reinforcing plate and the compression and rebound of the shock-absorbing spring, the falling rolling stone is buffered, avoiding direct hard collision between the rolling stone and the top of the main body, thus preventing damage to the main body.

[0024] 3. The diagonal bracing is tilted towards the rear and lower side of the main body. This avoids vertical impact when subjected to an impact towards the front and lower side of the main body, and promotes deformation of the diagonal bracing to provide cushioning. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the present invention;

[0026] Figure 2 yes Figure 1 Reference diagram of the action state;

[0027] Figure 3 yes Figure 2 Enlarged structural diagram at point A;

[0028] In the figure: 1. Body; 2. Base plate; 20. Third perforation; 31. Reinforcing plate; 310. First perforation; 32. Shock-absorbing spring; 33. Diagonal brace; 34. Limiting block; 35. Pad; 4. Connecting seat; 41. Connecting block; 410. Second perforation; 412. Snap ring; 42. Pressure rod. Detailed Implementation

[0029] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] like Figures 1-3As shown, a high-strength mining cab includes a body 1, which is formed by a frame and skin. A base plate 2 and a reinforcing mechanism mounted on the base plate 2 are provided on the outer wall of the body 1. The reinforcing mechanism includes a reinforcing plate 31, a shock-absorbing spring 32, and a diagonal brace 33. The reinforcing plate 31 is inverted L-shaped, with its horizontal end located above the body 1 and its vertical end located behind the body 1. The base plate 2 on the outer wall of the body 1 effectively improves the strength of the body 1. Furthermore, under the support of the base plate 2, the reinforcing mechanism can be in a predetermined working state, thus reliably strengthening the overall strength of the body 1. Specifically, when a rolling stone falls from above the body 1, the horizontal end of the reinforcing plate 31 will bend, and the metal of the reinforcing plate 31 itself will... The combination of the toughness and the compression and rebound of the shock-absorbing springs buffers the falling stones, preventing direct hard collisions between the stones and the top of the main body 1, thus avoiding damage to the main body 1. When the stones fall obliquely towards the front of the main body 1, the impact of the stones on the vertical end of the reinforcing plate 31 causes the equally tough inclined support 33 to undergo elastic deformation, thus buffering the impact. Because the inclined support 33 is obliquely positioned, the vertical end of the reinforcing plate 31 can deform more easily when impacted, thereby achieving buffering. The probability of impact on the vertical end of the reinforcing plate 31 and the energy after impact are both less than those on the horizontal end of the reinforcing plate 31. Thus, by using the inclined support 33 to support the vertical end of the reinforcing plate 31, the overall connection strength can be improved to a certain extent.

[0031] The shock-absorbing spring 32 is disposed between the horizontal end of the reinforcing plate 31 and the base plate 2. Multiple limiting blocks 34 are provided on the reinforcing plate 31 and on the outside of the shock-absorbing spring 32. The height of the limiting blocks 34 is greater than the length of the shock-absorbing spring 32 after it is fully compressed. The limiting blocks 34 are used to limit the horizontal end of the reinforcing plate 31 to prevent the horizontal end of the reinforcing plate 31 from bending too much and breaking.

[0032] One end of the diagonal brace 33 is fixedly connected to the base plate 2, and the other end of the diagonal brace 33 abuts against the vertical end of the reinforcing plate 31;

[0033] The horizontal end of the reinforcing plate 31 and the vertical end of the reinforcing plate 31 are provided with several connecting seats 4 for fixing and connecting the reinforcing plate 31 and the base plate 2. By connecting the reinforcing plate 31 and the base plate 2 through multiple spaced connecting seats 4, it is ensured that both the horizontal and vertical ends of the reinforcing plate 31 can rotate and deform around the area formed by the connecting seats 4, thereby reliably buffering the impact of rolling stones and improving the overall strength and safety protection capability of the body 1.

[0034] The height of the limiting block 34 increases from the front to the rear of the body 1. In this way, after the bending amplitude of the horizontal end of the reinforcing plate 31 reaches the limit value, the limiting blocks 34 at different positions can contact the top of the base plate 2, thereby simultaneously realizing the limiting function.

[0035] The height of one end of the inclined support 33 is greater than the height of the other end of the inclined support 33. That is, the inclined support 33 is inclined downward toward the rear side of the main body 1, so that when it is hit downward toward the front side of the main body 1, it can avoid vertical impact and promote the deformation of the inclined support 33 to provide cushioning.

[0036] The base plate 2 is fixedly provided with a plurality of pads 35 corresponding one-to-one with a plurality of diagonal braces 33. One end of each diagonal brace 33 is welded to a pad 35, and the other end of each diagonal brace 33 is attached to a reinforcing plate 31. The pads 35 are used to install the diagonal braces 33, thereby improving the installation firmness of the diagonal braces 33.

[0037] The connecting seat 4 includes a connecting block 41 and a pressure rod 42. One end of the connecting block 41 is fixedly connected to the base plate 2, and the other end of the connecting block 41 supports the reinforcing plate 31.

[0038] The pressure rod 42 has a T-shaped cross-section. The horizontal end of the pressure rod 42 presses against the outer wall of the reinforcing plate 31, and the vertical end of the pressure rod 42 passes through the reinforcing plate 31, the connecting block 41, and the base plate 2 in sequence. The pressure rod 42 and the connecting block 41 are interference-fitted. Through the interference fit between the pressure rod 42 and the connecting block 41, the other end of the reinforcing plate 31 and the connecting block 41 are tightly fitted together. Then, one end of the connecting block 41 is fixedly connected to the base plate 2, thereby achieving a reliable connection between the base plate 2, the connecting block 41, and the reinforcing plate 31, ensuring that the reinforcing plate 31 can only bend and will not have overall displacement in the horizontal or vertical directions. The T-shaped cross-section of the pressure rod 42 can better lock the connecting block 41 and the reinforcing plate 31.

[0039] The reinforcing plate 31 has a first through hole 310, the connecting block 41 has a second through hole 410, and the base plate 2 has a third through hole 20. The first through hole 310, the second through hole 410, and the third through hole 20 are coaxially arranged, and the pressure rod 42 passes through the first through hole 310, the second through hole 410, and the third through hole 20 in sequence. The arrangement of the first through hole 310, the second through hole 410, and the third through hole 20 ensures that the pressure rod 42 can reliably pass through the reinforcing plate 31, the connecting block 41, and the base plate 2, and can achieve an interference fit with the connecting block 41, ultimately achieving a secure installation of the reinforcing plate 31.

[0040] The inner diameter of the first through hole 310 and the inner diameter of the third through hole 20 are the same and larger than the outer diameter of the vertical end of the pressure rod 42, while the inner diameter of the second through hole 410 is smaller than the outer diameter of the vertical end of the pressure rod 42.

[0041] The vertical end of the pressure rod 42 extends to the outside of the third through hole 20, and the portion of the vertical end of the pressure rod 42 located outside the third through hole 20 is connected to the substrate 2 by electric welding. Extending the vertical end of the pressure rod 42 to the outside of the third through hole 20 facilitates welding operations, ensures a firm connection between the vertical end of the pressure rod 42 and the substrate 2, and thus ensures the reliable tensioning effect of the pressure rod 42 on the reinforcing plate 31.

[0042] Both ends of the connecting block 41 are provided with retaining rings 412 that serve as limiting devices. A pair of retaining rings 412 are respectively connected to the base plate 2 and the reinforcing plate 31. The retaining rings 412 are fixedly connected to the reinforcing plate 31 and the base plate 2, which can prevent the connecting block 41 from shifting to a certain extent and enhance the connection strength of the connecting block 41 to the reinforcing plate 31 and the base plate 2.

[0043] A method for producing a high-strength mining cab includes the following steps:

[0044] S1. The substrate 2 is welded to the outer wall of the body 1 by pressure welding, and sealant is applied to the periphery of the substrate 2.

[0045] S2. Mark the mounting positions of the connecting block 41 and the pad 35 on the substrate 2, and then weld the connecting block 41 and the pad 35 to the corresponding marked points.

[0046] S3. The moving reinforcing plate 31 aligns the first through hole 310 with the second through hole 410 and hammers in the pressure rod 42 to achieve the initial fixation of the reinforcing plate 31;

[0047] S4. Weld the pressure bar 42 extending to the outside of the third perforation 20 to the base plate 2 to achieve complete fixation of the reinforcing plate 31.

[0048] The above production method can effectively enhance the strength, robustness, and protective properties of the main body 1, prevent the main body 1 from collapsing, and ensure personnel safety.

[0049] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A high-strength mining cab, comprising a body (1), said body (1) being formed by a frame and skin, characterized in that, The outer wall of the body (1) is provided with a base plate (2) and a reinforcing mechanism provided on the base plate (2). The reinforcing mechanism includes a reinforcing plate (31), a shock-absorbing spring (32), and a diagonal brace (33). The reinforcing plate (31) is inverted L-shaped. The horizontal end of the reinforcing plate (31) is located above the body (1), and the vertical end of the reinforcing plate (31) is located behind the body (1). The shock-absorbing spring (32) is located between the horizontal end of the reinforcing plate (31) and the base plate (2). Multiple limiting blocks (34) are provided on the reinforcing plate (31) and outside the shock-absorbing spring (32). The height is greater than the length of the damping spring (32) after full compression; one end of the diagonal brace (33) is fixedly connected to the base plate (2), and the other end of the diagonal brace (33) abuts against the vertical end of the reinforcing plate (31); a plurality of connecting seats (4) for fixing the reinforcing plate (31) and the base plate (2) are provided at the junction of the horizontal end of the reinforcing plate (31) and the vertical end of the reinforcing plate (31); the height of one end of the diagonal brace (33) is greater than the height of the other end of the diagonal brace (33); both the horizontal end and the vertical end of the reinforcing plate (31) can rotate and deform around the area formed by the plurality of connecting seats (4); The substrate (2) is fixed with a plurality of pads (35) corresponding to a plurality of diagonal braces (33). One end of the diagonal brace (33) is welded to the pad (35), and the other end of the diagonal brace (33) is attached to the reinforcing plate (31). The connecting seat (4) includes a connecting block (41) and a pressure rod (42). One end of the connecting block (41) is fixedly connected to the base plate (2), and the other end of the connecting block (41) supports the reinforcing plate (31). The pressure rod (42) has a T-shaped cross section. The horizontal end of the pressure rod (42) presses against the outer wall of the reinforcing plate (31), and the vertical end of the pressure rod (42) passes through the reinforcing plate (31), the connecting block (41), and the base plate (2) in sequence. The pressure rod (42) and the connecting block (41) are interference fit. The reinforcing plate (31) is provided with a first through hole (310), the connecting block (41) is provided with a second through hole (410), and the base plate (2) is provided with a third through hole (20). The first through hole (310), the second through hole (410) and the third through hole (20) are coaxially arranged, and the pressure rod (42) passes through the first through hole (310), the second through hole (410) and the third through hole (20) in sequence.

2. The high-strength mining cab according to claim 1, characterized in that: The height of the limiting block (34) increases from the front of the body (1) to the rear of the body (1).

3. The high-strength mining cab according to claim 1, characterized in that: The inner diameter of the first perforation (310) is the same as the inner diameter of the third perforation (20) and is greater than the outer diameter of the vertical end of the pressure rod (42). The inner diameter of the second perforation (410) is smaller than the outer diameter of the vertical end of the pressure rod (42).

4. The high-strength mining cab according to claim 1, characterized in that: The vertical end of the pressure bar (42) extends to the outside of the third through hole (20), and the portion of the vertical end of the pressure bar (42) located outside the third through hole (20) is connected to the substrate (2) by electric welding.

5. The high-strength mining cab according to claim 1, characterized in that: Both ends of the connecting block (41) are provided with retaining rings (412) that serve as limiting devices, and a pair of retaining rings (412) are respectively connected to the base plate (2) and the reinforcing plate (31).

6. A method for producing a high-strength mining cab as described in claim 1, characterized in that: Includes the following steps: S1. The substrate (2) is welded to the outer wall of the body (1) by pressure welding, and sealant is applied to the periphery of the substrate (2). S2. Mark the mounting positions of the connecting block (41) and the pad (35) on the substrate (2), and then weld the connecting block (41) and the pad (35) to the corresponding marked points; S3. Move the reinforcing plate (31) to align the first through hole (310) with the second through hole (410) and knock in the pressure bar (42) to achieve the initial fixation of the reinforcing plate (31); S4. Weld the pressure bar (42) extending to the outside of the third perforation (20) to the base plate (2) to achieve complete fixation of the reinforcing plate (31), and the process is complete.

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