A fully automatic production line for shaft workpieces

Abstract

The present application relates to a fully automatic production line for shaft workpieces, belonging to the field of shaft workpiece production, which includes a conveying mechanism, a processing mechanism, and a cleaning component arranged in sequence. The conveying structure includes a loading component and a unloading component arranged side by side. The cleaning component is arranged on the side of the processing mechanism away from the unloading component. The unloading component is connected to the cleaning component via a transfer component for conveying the shaft body to the cleaning component. When the present application is in use, the unloading component conveys the processed shaft body to the transfer component, and the transfer component then automatically conveys the shaft body to the cleaning component, reducing the step of the operator manually conveying the shaft body into the cleaning component for cleaning, providing convenience for cleaning the shaft body, and at the same time improving the degree of automation of the entire production line.

Description

Technical Field

[0001] The present application relates to the field of shaft workpiece production, and in particular to a fully automatic production line for shaft workpieces. Background Art

[0002] Shaft parts are one of the typical parts often encountered in hardware accessories. They are mainly used to support transmission components, transmit torque or bear loads. According to the different structural forms of shaft parts, they can generally be divided into three categories: smooth shafts, stepped shafts and special-shaped shafts.

[0003] In the related art, after the shaft is processed, the robot places the processed shaft on a finished product conveyor belt, and the operator manually places the shaft on the finished product conveyor belt into a cleaning box for cleaning.

[0004] Regarding the above-mentioned related technologies, the inventors found that the shaft body after processing needs to be manually moved to a cleaning box and cleaned. The entire process requires the operator to constantly move the shaft body, which increases the labor of the operator and reduces the degree of automation of the entire production process, so it needs to be improved. Summary of the Invention

[0005] In order to improve the degree of automation of shaft workpiece production lines, the present application provides a fully automatic production line for shaft workpieces.

[0006] This application provides a fully automatic production line for shaft workpieces, which adopts the following technical solutions:

[0007] A fully automatic production line for shaft workpieces includes a conveying mechanism, a processing mechanism and a cleaning component arranged in sequence. The conveying structure includes a loading component and a unloading component arranged side by side. The cleaning component is arranged on a side of the processing mechanism away from the unloading component. The unloading component is connected to the cleaning component via a transfer component for conveying the shaft body to the cleaning component.

[0008] By adopting the above technical solution, in the process of producing shaft-type shafts, the operator places the raw materials of the shaft-type shafts on the loading assembly, the loading assembly moves the raw materials to the specified position, the processing mechanism then processes the raw materials and places the processed shafts on the unloading assembly, and the unloading assembly drives the shafts to move toward the cleaning assembly. When the shafts move relative to the position of the transfer assembly, the shafts enter the transfer assembly. At this time, the transfer assembly transports the shafts to the cleaning assembly more smoothly, reducing the steps of the operator frequently moving the shafts to the cleaning assembly, and providing convenience for the shafts to automatically enter the cleaning assembly for cleaning, thereby improving the degree of automation of the shaft-type shaft production line.

[0009] Preferably, the transfer assembly includes a guide member and a transition member, and the guide member and the transition member are arranged in sequence between the blanking assembly and the cleaning assembly, and the guide member includes a first bracket and a guide plate, the first bracket is arranged on the side of the blanking assembly away from the processing mechanism, and the guide plate is arranged on the first bracket, and the guide plate is inclined toward the direction of the transition member, and a guide hole is provided on the guide plate for the shaft to pass through, and the opposite side walls of the guide hole are provided with a first positioning groove that cooperates with one end of the shaft and a second positioning groove that cooperates with the other end of the shaft, and the guide plate is arranged opposite to the transition member on the side away from the blanking assembly.

[0010] By adopting the above technical solution, when the blanking assembly moves the shaft to the guide plate, the first positioning groove, the guide hole and the second positioning groove cooperate to provide guidance for the movement of the shaft, so that the shaft is not easily offset, and the shaft is convenient for moving more smoothly into the transition piece, reducing the possibility of the shaft falling in the process of moving toward the cleaning assembly, and the guide plate tilted toward the transition piece facilitates the shaft to roll into the transition piece by itself, which provides convenience for the transition piece to subsequently transport the shaft to the cleaning assembly, reducing the operator's manual action of moving the shaft on the blanking assembly to the cleaning assembly, thereby improving the overall automation level of the production line.

[0011] Preferably, the transition piece is arranged on a side of the cleaning component close to the guide plate, and the transition piece includes a second bracket, a rotating rod, a supporting bracket for supporting the shaft body and a transfer plate for transferring the shaft body, the second bracket is arranged between the cleaning component and the guide plate, and the second bracket is rotatably connected to the drive shaft, the rotating rod is coaxially fixed on the drive shaft, the rotating rod is provided with a driven shaft at one end away from the driving shaft, the supporting bracket is coaxially arranged on the driven shaft, the supporting bracket has an opening for placing the shaft body, and the opening is arranged in a direction away from the ground, and the transfer plate is arranged on a side of the cleaning component close to the second bracket, and the end of the transfer plate close to the second bracket is tilted upward compared to the end close to the cleaning component, and a control motor is provided on the second bracket, and the output end of the control motor is coaxially connected to the drive shaft.

[0012] By adopting the above technical solution, after the shaft body passes through the guidance of the first positioning groove, the guide hole and the second positioning groove, and moves from the guide plate to the support bracket by itself, the operator starts the control motor, and the control motor drives the drive shaft to rotate. The rotation of the drive shaft drives the rotating rod to rotate toward the direction close to the transfer plate. When the support bracket rotates to be slightly higher than the transfer plate, the shaft body moves to the transfer plate under the action of its own gravity, and then moves into the cleaning assembly by itself through the transfer plate which is tilted downward toward the cleaning assembly, reducing the steps for the operator to manually move the shaft body into the cleaning assembly, thereby improving the degree of automation of the entire production line.

[0013] Preferably, the second bracket is provided with a stabilizing member for controlling the stable movement of the supporting bracket, the stabilizing member includes a first gear, a second gear and a chain, the driven shaft is rotatably connected to the end of the rotating rod away from the driving shaft, the first gear is fixed on the second bracket, the second gear is coaxially fixed on the driven shaft, the chain is wound around the first gear and the second gear, the first gear and the second gear are both engaged with the chain, and a clearance hole that cooperates with the supporting bracket and the rotating rod is opened on the side of the transfer plate close to the second bracket.

[0014] By adopting the above technical solution, after the shaft body moves to the support bracket by itself, the operator starts the control motor, and the control motor drives the drive shaft to rotate clockwise, and the rotation of the drive shaft drives the rotating rod to rotate clockwise. During the rotation of the rotating rod, since the chain always maintains a constant length during the transmission process, the second gear will rotate counterclockwise with the transmission of the chain, so that the opening on the support bracket is always facing away from the ground. When the rotating rod rotates to the clearance hole, the shaft body contacts the transfer plate, and the rotating rod continues to rotate and separates from the shaft body, completing the movement of the shaft body to the transfer plate. After the shaft body moves to the transfer plate, it rolls into the cleaning assembly by itself. At this time, the first gear, the second gear and the chain cooperate to improve the stability of the support bracket in moving the shaft body to the transfer plate, making it difficult for the shaft body to fall off during the movement, and at the same time reducing the operator's manual movement of the shaft body on the unloading conveying assembly to the cleaning assembly, thereby improving the degree of automation during operation of the entire production line.

[0015] Preferably, the unloading assembly includes a support frame, a unloading conveyor belt and a first drive assembly, the unloading conveyor belt and the first drive assembly are both arranged on the support frame, and a plurality of receiving plates are evenly provided on the unloading conveyor belt along its own circumference, and a receiving groove for placing the shaft body after processing is formed between two adjacent receiving plates, and each of the receiving plates is hinged to the unloading conveyor belt along the width direction of the unloading conveyor belt, and a torsion spring is provided at the hinge between each of the receiving plates and the unloading conveyor belt, and the side of the guide plate close to the unloading conveyor belt is arranged opposite to the side of the unloading conveyor belt away from the processing mechanism, and when the shaft body moves to be opposite to the guide plate, the shaft body drives the receiving plate to move toward the guide plate, and the shaft body moves toward the guide plate under the action of its own gravity.

[0016] By adopting the above technical solution, the processing mechanism places the processed shaft in the receiving groove of the unloading conveyor, the first driving component starts and drives the unloading conveyor to rotate, and the unloading conveyor drives the shaft to move toward the guide plate. When the shaft moves to the end of the unloading conveyor close to the guide plate, the shaft contacts the receiving plate and drives the receiving plate to rotate toward the guide plate. At this time, the torsion spring is in a compressed state. When the receiving plate rotates to a position relative to the first positioning groove, guide hole and second positioning groove of the guide plate, the shaft moves into the guide plate by itself. At this time, the receiving plate provides convenience for the shaft to move into the guide plate by itself, and at the same time reduces the possibility of the shaft falling during the movement to the cleaning component. After the shaft is separated from the receiving plate, under the action of the rebound force of the torsion spring, the receiving plate resets itself, which provides convenience for the receiving plate to continue to transport the shaft to the guide plate.

[0017] Preferably, the guide plate includes a first guide block and a second guide block arranged in an upper and lower manner, the first guide block and the second guide block are connected by an adjustment component, and the first guide block and the second guide block are provided with a first give way groove, a second give way groove and a third give way groove arranged in sequence on the opposite sides, a first positioning groove is formed between the oppositely arranged first give way grooves, a guide hole is formed between the oppositely arranged second give way grooves, and a second positioning groove is formed between the oppositely arranged third give way grooves.

[0018] By adopting the above technical solution, when encountering shafts with different outer diameters, the operator uses the adjustment component to adjust the distance between the first guide block and the second guide block, so that the distance between the bottoms of the relatively set first give way grooves, the distance between the bottoms of the relatively set second give way grooves, and the distance between the bottoms of the relatively set third give way grooves are changed, thereby changing the size of the first positioning groove, the positioning hole, and the second positioning groove, increasing the applicability of the guide plate, and at the same time providing convenience for conveying shafts with different outer diameters into the cleaning component.

[0019] Preferably, the adjustment assembly includes an adjustment rod and a guide column, the second guide block is provided with a control hole in the vertical direction, the first guide block is provided with a control groove on the side close to the second guide block, the first guide block is provided with a control groove connected to the control groove, the adjustment rod is threadedly connected in the control hole, the adjustment rod extends into the control cavity and is connected to a control disk, the control disk is in conflict with the inner wall of the control cavity, the guide column is arranged on the side of the second guide block close to the first guide block, the first guide block is provided with a guide groove for inserting the guide column in the vertical direction on the side close to the second guide block, and the guide column is slidably connected in the guide groove.

[0020] By adopting the above technical solution, when it is necessary to adjust the size of the first positioning groove, the guide hole and the second positioning groove, the operator rotates the control lever to move the control lever in the direction away from the ground, and the control lever drives the control disk to rotate. The control disk contacts the inner wall of the control cavity and drives the first guide block to move in the direction away from the second guide block. The size of the first positioning groove, the guide hole and the second positioning groove can be adjusted, so that the guide plate can provide guidance for shafts of different sizes.

[0021] Preferably, infrared detectors are embedded on the inner walls of the first, second and third make way grooves, and an indicator light cooperating with the infrared detector is provided on the second guide block.

[0022] By adopting the above technical solution, when the shaft passes through the guide plate, the infrared detector detects the size of the shaft. When the detected size does not match the calibrated size, the indicator light on the second guide block lights up and reminds the operator to raise the problem shaft.

[0023] Preferably, baffles are provided on both sides of the transfer plate.

[0024] By adopting the above technical solution, during the process of the shaft moving from the transfer plate to the cleaning box, the baffle provides a limit for the shaft, further reducing the possibility of the shaft falling during the process of moving to the cleaning assembly, and providing convenience for subsequent cleaning assemblies to clean the shaft.

[0025] Preferably, the cleaning assembly includes a third bracket and a cleaning box, the third bracket is arranged on the side of the second bracket away from the guide plate, the cleaning box is arranged on the third bracket, the transfer plate is arranged on the side of the cleaning box close to the guide plate, a cleaning groove is provided in the cleaning box, a buffer part for providing buffering for the shaft body and a cleaning part for cleaning the shaft body are provided in the cleaning groove, and the buffer part is arranged on the cleaning part.

[0026] By adopting the above technical solution, when the shaft moves from the transfer plate to the cleaning trough of the cleaning box, the buffer part provides a buffer for the shaft, so that the shaft is not easily rolled directly to the bottom of the cleaning trough and damaged. After the shaft moves onto the cleaning part, the cleaning part cleans the shaft again, realizing automation from shaft processing to cleaning, thereby improving the degree of automation of the entire production line.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. By setting up a transfer component, the transfer component automatically transports the processed shaft to the cleaning component, reducing the operator's manual transfer steps and improving the automation level of the entire production line;

[0029] 2. By setting up a receiving plate, when the unloading conveyor moves the shaft body close to the guide plate, the shaft body drives the receiving plate to rotate toward the guide plate, and the shaft body then passes through the receiving plate and enters the guide plate. At this time, the receiving plate provides convenience for the shaft body to enter the guide plate, while reducing the possibility of the shaft body falling during the process of moving to the cleaning assembly;

[0030] 3. By setting up the support bracket and the stabilizer, the stabilizer ensures that the opening of the support bracket is always facing away from the ground during the movement, thereby improving the stability of the support bracket when transporting the shaft to the transfer plate, reducing the number of steps for operators to pay attention to the shaft during the manual movement of the shaft, and further improving the degree of automation of the entire production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0032] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0033] Figure 3 yes Figure 1 A schematic diagram of the enlarged structure of the middle part B;

[0034] Figure 4 This is a schematic diagram of the structure of the guide member used in this application;

[0035] Figure 5 This is a structural diagram of an embodiment of the present application for illustrating the positional relationship between the guide member and the transition member;

[0036] Figure 6 It is a structural diagram of an embodiment of the present application used to reflect the positional relationship between the guide member, the transition member and the cleaning assembly.

[0037] Explanation of the accompanying symbols: 1. Conveying mechanism; 11. Loading assembly; 111. Loading conveyor belt; 112. Placing plate; 113. Groove; 12. Unloading assembly; 121. Support frame; 122. Unloading conveyor belt; 123. Receiving plate; 124. Receiving groove; 125. Torsion spring; 13. First driving member; 131. Driving motor; 132. Driving gear; 133. Driven gear; 14. Second driving member; 15. Turntable; 2. Processing mechanism; 21. Manipulator; 22. First processing lathe; 23. Second processing lathe; 3. Cleaning assembly; 31. Third bracket; 32. Cleaning box; 321. Cleaning groove; 33. Cleaning member; 331. Cylinder; 332. Mounting plate; 333. Cleaning plate; 34. Buffer member; 341. Buffer plate; 4. Shaft; 5. Transfer assembly; 51. Guide member; 511. First bracket; 51 2. Guide plate; 513. Guide hole; 514. First positioning slot; 515. Second positioning slot; 52. Transition piece; 521. Second bracket; 522. Rotating rod; 523. Support bracket; 524. Transfer plate; 525. Drive shaft; 526. Control motor; 527. Driven shaft; 528. Opening; 529. Clearance hole; 53. First guide block; 531. Control slot; 532. Control cavity; 533. Guide 54. Guide slot; 541. First clearance slot; 542. Second clearance slot; 543. Third clearance slot; 544. Control hole; 545. Guide rod; 546. Baffle; 55. Adjustment assembly; 551. Adjustment rod; 552. Guide column; 553. Control panel; 56. Stabilizer; 561. First gear; 562. Second gear; 563. Chain; 6. Infrared detector; 61. Indicator light. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1-6 This application is described in further detail.

[0039] The embodiment of the present application discloses a fully automatic production line for shaft workpieces. Figure 1, a fully automatic production line for shaft workpieces, including a conveying mechanism 1, a processing mechanism 2 and a cleaning component 3 arranged in sequence, the conveying component includes a loading component 11 and a unloading component 12 arranged side by side, the cleaning component 3 is arranged on the side of the processing mechanism 2 away from the unloading component 12, the unloading component 12 is connected to the cleaning component 3 through a transfer component 5 for conveying the shaft body 4 to the cleaning component 3, the operator places the raw material on the loading component 11, the loading component 11 conveys the raw material to the processing mechanism 2, the processing mechanism 2 processes the raw material and places the processed shaft body 4 on the unloading component 12, the unloading component 12 conveys the shaft body 4 to the transfer component 5 and conveys it to the cleaning component 3 through the transfer component 5, and the cleaning component 3 cleans the shaft body 4, reducing the step of the operator manually moving the shaft body 4 from the unloading component 12 to the cleaning component 3, thereby improving the degree of automation of the entire production line.

[0040] Reference Figure 1 and Figure 2 The unloading assembly 12 includes a support frame 121, a unloading conveyor belt 122 and a first driving member 13 for driving the unloading conveyor belt 122. The support frame 121 is fixed on the ground and is arranged between the processing mechanism 2 and the transfer assembly 5. The unloading conveyor belt 122 and the first driving member 13 are both arranged on the support frame 121, and the first driving member 13 is connected to the unloading conveyor belt 122.

[0041] The loading assembly 11 includes a loading conveyor belt 111 and a second driving member 14 for driving the loading conveyor belt 111. The loading conveyor belt 111 and the second driving member 14 are both arranged on a support frame 121, and the loading conveyor belt 111 and the unloading conveyor belt 122 are arranged side by side on the support frame 121. A plurality of placement plates 112 for placing raw materials are evenly fixed on the loading conveyor belt 111 along its own circumference. The placement plates 112 are provided with grooves 113 for placing raw materials. The grooves 113 protrude toward the ground, which provides convenience for operators to place raw materials, making it difficult for the subsequent processing mechanism 2 to grab two raw materials at the same time, thereby improving the accuracy of the processing mechanism 2 in grabbing raw materials.

[0042] Reference Figure 1 、 Figure 2 and Figure 3 The first driving member 13 and the second driving member 14 each include a driving motor 131, a driving gear 132 and a driven gear 133. The driving gear 132 and the driven gear 133 are both rotatably connected to the support frame 121. The driving motor 131 is fixed to the support frame 121, and the output end of the driving motor 131 is coaxially fixed with the rotating shaft of the driving gear 132. The loading conveyor belt 111 and the unloading conveyor belt 122 are each meshed with a set of driving gears 132 and driven gears 133.

[0043] The processing mechanism 2 includes a manipulator 21, a first processing lathe 22 and a second processing lathe 23. The manipulator 21, the first processing lathe 22 and the second processing lathe 23 are all arranged on a side of a support frame 121 away from the cleaning assembly 3. The support frame 121 is fixed with a turntable 15;

[0044] When the shaft body 4 needs to be processed, the operator places the raw materials in the groove 113 in sequence, and the driving motor 131 corresponding to the feed conveyor belt is started and drives the driving gear 132 to rotate. The driving gear 132 drives the feed conveyor belt and the driven gear 133 to rotate, so that the raw materials move toward the manipulator 21. The manipulator 21 grabs one end of the raw materials and moves the raw materials to the first processing lathe 22 for processing. After the processing is completed, the manipulator 21 places the shaft body 4 on the transfer table 15, and then clamps the processed end of the raw materials and moves the other end of the raw materials to the second processing lathe 23. The second processing lathe 23 then processes the other end of the raw materials. To complete the processing of the shaft body 4, the robot 21 places the processed shaft body 4 on the unloading conveyor belt 122, and the drive motor 131 located at the outlet of the unloading conveyor belt 122 is started and drives the corresponding drive gear 132, driven gear 133 and unloading conveyor belt 122 to rotate, so that the unloading conveyor belt 122 moves toward the transfer component 5, and the transfer component 5 then transports the shaft body 4 to the cleaning component 3, and the cleaning component 3 cleans the shaft body 4, realizing the automation of the shaft body 4 from production to cleaning, reducing the number of times the operator manually moves the workpiece to the cleaning component 3, reducing manual participation, and thus improving the degree of automation of the entire production line.

[0045] Reference Figure 1 The transfer assembly 5 includes a guide member 51 and a transition member 52, and the guide member 51 and the transition member 52 are sequentially arranged between the unloading conveyor belt 122 and the cleaning assembly 3;

[0046] Reference Figure 1 and Figure 4 The guide member 51 includes a first bracket 511 and a guide plate 512. The first bracket 511 is fixed on the ground and is arranged on the side of the unloading conveyor 122 away from the manipulator 21. The guide plate 512 is fixed on the first bracket 511 and is tilted downward toward the transition member 52. A guide hole 513 adapted to the shaft body 4 is provided on the guide plate 512. A first positioning groove 514 adapted to one end of the shaft body 4 and a second positioning groove 515 adapted to the other end of the shaft body 4 are respectively provided on the side walls opposite to the guide hole 513. The guide hole 513, the first positioning groove 514 and the second positioning groove 515 are all tilted downward toward the transition member 52, and the end of the guide plate 512 away from the transition member 52 is opposite to the end of the unloading conveyor 122 away from the manipulator 21.

[0047] Reference Figure 3, a plurality of receiving plates 123 are evenly distributed along the circumference of the unloading conveyor belt 122, and receiving grooves 124 for placing the shaft body 4 are formed between adjacent receiving plates 123. Each receiving plate 123 is hinged to the unloading conveyor belt 122 along the width direction of the unloading conveyor belt 122, and a torsion spring 125 is provided at the hinge between the receiving plate 123 and the unloading conveyor belt 122;

[0048] When the first guide slot 514 and the second guide slot 515 are in the same position as the first guide slot 514, the second guide slot 515 are in the same position as the first guide slot 514, and the second guide slot 515 are in the same position as the first guide slot 514.

[0049] 4 , an infrared detector 6 is embedded on the inner wall opposite to the first positioning groove 514, the inner wall opposite to the guide hole 513, and the inner wall opposite to the second positioning groove 515, and an indicator light 61 cooperating with the infrared detector 6 is fixed on the guide plate 512. When the shaft body 4 passes through the first positioning groove 514, the positioning hole, and the second positioning groove 515, the infrared detector 6 detects the size of the shaft body 4. When the infrared detector 6 detects that there is a problem with the size of the shaft body 4, the indicator light 61 on the guide plate 512 lights up and reminds the operator. At this time, the operator can eliminate defective products, thereby improving the yield of the production line.

[0050] Reference Figure 4 The guide plate 512 includes a first guide block 53 and a second guide block 54 arranged in an upper and lower direction. The first guide block 53 and the second guide block 54 are connected by an adjustment component 55. A first make way groove 541, a second make way groove 542 and a third make way groove 543 are respectively provided on opposite sides of the first guide block 53 and the second guide block 54. A first positioning groove 514 is formed between the opposite first make way grooves 541, a guide hole 513 is formed between the opposite second make way grooves 542, and a second positioning groove 515 is formed between the opposite third make way grooves 543. An infrared detector 6 is embedded in the bottom of each of the first make way groove 541, the second make way groove 542 and the third make way groove 543.

[0051] The adjustment assembly 55 includes an adjustment rod 551 and a guide column 552. A control hole 544 is provided on the second guide block 54 in the vertical direction. A control groove 531 corresponding to the control hole 544 is provided on the side of the first guide block 53 close to the second guide block 54. A control cavity 532 connected to the control groove 531 is provided in the first guide block 53. The adjustment rod 551 is inserted into the control hole 544 and the control groove 531 and extends into the control cavity 532. The adjustment rod 551 is aligned with the control hole 544. The inner wall is threadedly connected, and the adjustment rod 551 is coaxially fixed with a control disk 553 at one end of the control chamber 532. The control disk 553 is in conflict with the inner wall of the control chamber 532 and is rotatably connected to the inner wall of the control chamber 532. The guide column 552 is fixed in the vertical direction to the side of the first guide block 53 close to the second guide block 54. The side of the second guide block 54 close to the first guide block 53 is provided with a guide groove 533 that cooperates with the guide column 552, and the guide column 552 is slidably connected in the guide groove 533.

[0052] When the outer diameter of the shaft body 4 changes, the operator rotates the control lever so that the control lever moves in the direction close to the first guide block 53. The rotation of the control lever drives the control disk 553 to rotate. The control disk 553 rotates and drives the first guide block 53 to move in the direction away from the second guide block 54. At this time, the guide column 552 slides in the guide groove 533. The guide column 552 provides a limit for the first guide block 53, thereby improving the movement stability of the first guide block 53; the first guide block 53 moves in the direction away from the second guide block 54, and the distances between the relative first give way groove 541, the relative second give way groove 542 and the relative third give way groove 543 are adjusted to adjust the sizes of the first positioning groove 514, the positioning hole and the second positioning groove 515 to adapt to shaft bodies 4 with different outer diameters, thereby increasing the applicable range of the guide plate 512, facilitating the guide plate 512 to transport shaft bodies 4 with different outer diameters to the transition piece 52, and providing convenience for the transition piece 52 to transport shaft bodies 4 of different sizes to the cleaning assembly 3 for cleaning.

[0053] Reference Figure 5 and Figure 6The transition piece 52 includes a second bracket 521, a rotating rod 522, a supporting bracket 523 for supporting the shaft body 4 and a transfer plate 524 for transferring the shaft body 4. The second bracket 521 is fixed on the ground and is arranged between the first bracket 511 and the cleaning assembly 3. The second bracket 521 is rotatably connected to the drive shaft 525, and the control motor 526 is fixed on the second bracket 521. The output end of the control motor 526 is coaxially fixed with the drive shaft 525, and the rotating rod 522 is coaxially fixed on the drive shaft 525. The end of the rotating rod 522 away from the drive shaft 525 is provided with a driven shaft 527. The supporting bracket 523 is arranged on the driven shaft 527 and is arranged opposite to the side of the guide plate 512 away from the unloading conveyor belt 122, and an opening 528 is opened on the supporting bracket 523 facing away from the ground. The transfer plate 524 is arranged on the cleaning assembly 3, and the transfer plate 524 is inclined downwardly toward the direction of the cleaning assembly 3;

[0054] The second bracket 521 is provided with a stabilizing member 56 for controlling the stable movement of the supporting frame 523. The stabilizing member 56 includes a first gear 561, a second gear 562 and a chain 563. The first gear 561 is fixed on the second bracket 521, and the driven shaft 527 is rotatably connected to the rotating rod 522. The supporting frame 523 is coaxially fixed on the driven shaft 527, and the second gear 562 is coaxially fixed on the driven shaft 527. The chain 563 is wound around the first gear 561 and the second gear 562 and meshes with the first gear 561 and the second gear 562. A clearance hole 529 is provided at one end of the transfer plate 524 close to the second bracket 521 for the supporting frame 523 and the rotating rod 522 to pass through. A guide rod 545 inclined toward the supporting frame 523 is fixed on the side of the second guide block 54 close to the second bracket 521.

[0055] The shaft body 4 passes through the guide plate 512 under the action of its own gravity, and rolls onto the support bracket 523 under the guidance of the guide rod 545. The guide rod 545 provides guidance for the shaft body 4, reducing the possibility of the shaft body 4 falling during the movement from the guide plate 512 to the support bracket 523, so that the shaft body 4 rolls onto the support bracket 523 more accurately; after the shaft body 4 rolls onto the support bracket 523, the operator starts the control motor 526, and the control motor 526 drives the drive shaft 525 to rotate clockwise, and the drive shaft 525 drives the rotating rod 522 to rotate clockwise. In the process of the rotating rod 522 rotating toward the transfer plate 524, since the chain 563 always maintains a constant length during the transmission process, the second gear 562 will rotate counterclockwise with the transmission of the chain 563, and the counterclockwise rotation of the second gear 562 drives the driven shaft 527 to rotate counterclockwise, so that the opening on the support bracket 523 528 is always facing away from the ground, which improves the stability of the support bracket 523 in moving the shaft 4, further reduces the possibility of the shaft 4 falling during the movement to the cleaning component 3, and at the same time improves the degree of automation of the entire production line; when the rotating rod 522 rotates to the clearance hole 529, the support bracket 523 passes through the clearance hole 529, and the shaft 4 conflicts with the transfer plate 524, and the rotating rod 522 continues to rotate, so that the shaft 4 is separated from the support bracket 523. Under the action of the gravity of the shaft 4 itself, the shaft 4 moves along the transfer plate 524 toward the cleaning component 3. At this time, the transfer plate 524 provides a guide for the shaft 4, which facilitates the shaft 4 to enter the cleaning box 32 by itself, reducing the steps for the operator to manually move the shaft 4 to the cleaning component 3, and at the same time reducing the possibility of the shaft 4 falling during the movement toward the cleaning component 3, thereby improving the overall degree of automation of the production line.

[0056] Reference Figure 6 Baffles 546 are fixed on both sides of the transfer plate 524. The baffles 546 provide a limit for the shaft body 4, making it difficult for the shaft body 4 to fall, and at the same time provide convenience for the shaft body 4 to enter the cleaning component 3 more accurately.

[0057] Reference Figure 6 The cleaning assembly 3 includes a third bracket 31 and a cleaning box 32. The third bracket 31 is fixed on the ground and is arranged on the side of the second bracket 521 away from the first bracket 511. The cleaning box 32 is fixed on the third bracket 31. The transfer plate 524 is fixed on the side of the cleaning box 32 close to the second bracket 521. A cleaning groove 321 for placing a cleaning liquid is opened in the cleaning box 32. A buffer member 34 for providing buffering for the shaft body 4 and a cleaning member 33 for cleaning the shaft body 4 are provided in the cleaning groove 321. The buffer member 34 is arranged on the cleaning member 33;

[0058] The cleaning member 33 includes a cleaning plate 333 and a cylinder 331 for controlling the vertical lifting of the cleaning plate 333. The cleaning plate 333 is connected to the cleaning groove 321 in a reciprocating manner in the vertical direction. When the shaft 4 is not on the cleaning plate 333, the cleaning plate 333 is flush with the end of the transfer plate 524 away from the second bracket 521, which facilitates the relatively smooth rolling of the shaft 4 onto the cleaning plate 333. The cylinder 331 is fixed to the cleaning box 32 via the mounting plate 332, and the output end of the cylinder 331 is fixed to the side of the cleaning plate 333 away from the ground.

[0059] The buffer member 34 includes a buffer plate 341, which is fixed to the side of the cleaning plate 333 away from the transfer plate 524. The buffer plate 341 is made of soft rubber. When the shaft 4 rolls onto the cleaning plate 333, the buffer plate 341 provides a buffer for the shaft 4, thereby reducing the possibility of damage to the shaft 4.

[0060] After the support bracket 523 transports the shaft body 4 to the transfer plate 524, the shaft body 4 rolls onto the cleaning plate 333 under the action of its own gravity and contacts the buffer plate 341. At this time, the buffer plate 341 provides a buffer for the shaft body 4, reducing the possibility of damage to the shaft body 4; the operator starts the cylinder 331 again, and the cylinder 331 drives the cleaning plate 333 to move toward the bottom of the cleaning tank 321. When the cleaning liquid immerses the shaft body 4, the cleaning liquid cleans the shaft body 4. After the cleaning is completed, the operator starts the cylinder 331 again, and the cylinder 331 drives the cleaning plate 333 to move toward the bottom of the cleaning tank 321 away from the cleaning tank 321. At this time, the cleaning of the shaft body 4 is completed, thereby realizing the automation from the production to the cleaning of the shaft body 4, reducing the number of manual participation, and thus improving the overall automation level of the production line.

[0061] The implementation principle of the embodiment of the present application is as follows: during the operation of the production line, the operator places the raw materials for producing the shaft body 4 on the loading conveyor 111, the loading conveyor 111 transports the raw materials to the robot 21, the robot 21 grabs the raw materials and sends the raw materials to the first processing lathe 22 and the second processing lathe 23 for processing in turn. After the processing is completed, the robot 21 places the processed shaft body 4 in the placement slot of the unloading conveyor 122; the unloading conveyor 122 then transports the shaft body 4 toward the guide plate 512, and when the shaft body 4 contacts the receiving plate 123, the shaft body 4 drives the receiving plate 123 to rotate toward the ground. When the receiving plate 123 rotates to be opposite to the first positioning groove 514, the guide hole 513 and the second positioning groove 515, the shaft body 4 rolls to the first positioning groove 514, the guide hole 513 and the second positioning groove 515 by itself. At this time, the first positioning groove 514, the guide hole 513 and the first positioning groove 514 are The two positioning grooves 515 provide guidance for the moving direction of the shaft body 4, making it convenient for the shaft body 4 to roll onto the support bracket 523 more accurately; after the shaft body 4 moves onto the support bracket 523, the control motor 526 is started to drive the driving shaft 525 to rotate, and the driving shaft 525 rotates to drive the rotating rod 522 to rotate toward the transfer plate 524. At this time, under the action of the stabilizing member 56, the support bracket 523 drives the shaft body 4 to move more stably toward the transfer plate 524, so that the shaft body 4 is not easy to fall; when the shaft body 4 contacts the transfer plate 524, the shaft body 4 separates from the support bracket 523 and moves along the transfer plate 524 to the cleaning plate 333 under the action of its own gravity. At this time, the cylinder 331 controls the cleaning plate 333 to move toward the bottom of the cleaning tank 321, and the cleaning liquid cleans the shaft body 4, thereby realizing the automation of the production and cleaning of the shaft body 4, reducing the number of manual participation times, and thus improving the overall automation level of the production line.

[0062] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A fully automatic production line for shaft workpieces, characterized by: The invention comprises a conveying mechanism (1), a processing mechanism (2) and a cleaning assembly (3) which are arranged in sequence, wherein the conveying mechanism (1) comprises a loading assembly (11) and a unloading assembly (12) which are arranged side by side, the cleaning assembly (3) is arranged on a side of the processing mechanism (2) away from the unloading assembly (12), and the unloading assembly (12) is connected to the cleaning assembly (3) via a transfer assembly (5) for conveying a shaft (4) to the cleaning assembly (3); The transfer assembly (5) includes a guide member (51) and a transition member (52), and the guide member (51) and the transition member (52) are sequentially arranged between the blanking assembly (12) and the cleaning assembly (3), the guide member (51) includes a first bracket (511) and a guide plate (512), the first bracket (511) is arranged on the side of the blanking assembly (12) away from the processing mechanism (2), the guide plate (512) is arranged on the first bracket (511), the guide plate (512) is inclined toward the transition member (52), a guide hole (513) for the shaft body (4) to pass through is provided on the guide plate (512), the opposite side wall of the guide hole (513) is provided with a first positioning groove (514) matched with one end of the shaft body (4) and a second positioning groove (515) matched with the other end of the shaft body (4), and the guide plate (512) is arranged opposite to the transition member (52) on the side away from the blanking assembly (12).

2. The fully automatic production line for shaft workpieces according to claim 1, characterized in that: The transition piece (52) is arranged on a side of the cleaning component (3) close to the guide plate (512), and the transition piece (52) includes a second bracket (521), a rotating rod (522), a supporting bracket (523) for supporting the shaft body (4), and a transfer plate (524) for transferring the shaft body (4). The second bracket (521) is arranged between the cleaning component (3) and the guide plate (512). A driving shaft (525) is rotatably connected to the second bracket (521). The rotating rod (522) is coaxially fixed to the driving shaft (525). A driven shaft is provided at one end of the rotating rod (522) away from the driving shaft (525). (527), the support bracket (523) is coaxially arranged on the driven shaft (527), the support bracket (523) is provided with an opening (528) for placing the shaft body (4), and the opening (528) is arranged in a direction away from the ground, the transfer plate (524) is arranged on a side of the cleaning component (3) close to the second bracket (521), and the end of the transfer plate (524) close to the second bracket (521) is tilted upward compared to the end close to the cleaning component (3), and a control motor (526) is provided on the second bracket (521), and the output end of the control motor (526) is coaxially connected to the drive shaft (525).

3. The fully automatic production line for shaft workpieces according to claim 2, characterized in that: The second bracket (521) is provided with a stabilizing member (56) for controlling the stable movement of the supporting frame (523), and the stabilizing member (56) includes a first gear (561), a second gear (562) and a chain (563). The driven shaft (527) is rotatably connected to the end of the rotating rod (522) away from the driving shaft (525). The first gear (561) is fixed on the second bracket (521), and the second gear (562) is coaxially fixed on the driven shaft (527). The chain (563) is wound around the first gear (561) and the second gear (562). The first gear (561) and the second gear (562) are both engaged with the chain (563). A clearance hole (529) that cooperates with the supporting frame (523) and the rotating rod (522) is opened on the side of the transfer plate (524) close to the second bracket (521).

4. The fully automatic production line for shaft workpieces according to claim 3, characterized in that: The blanking assembly (12) comprises a support frame (121), a blanking conveyor belt (122) and a first drive assembly. The blanking conveyor belt (122) and the first drive assembly are both arranged on the support frame (121). A plurality of receiving plates (123) are evenly arranged on the blanking conveyor belt (122) along its circumference. A receiving groove (124) for placing the shaft body (4) after processing is formed between two adjacent receiving plates (123). Each receiving plate (123) is hinged to the blanking conveyor belt (122) along the width direction of the blanking conveyor belt (122). On the conveyor belt (122), a torsion spring (125) is provided at the hinge between each receiving plate (123) and the unloading conveyor belt (122), and the side of the guide plate (512) close to the unloading conveyor belt (122) is arranged opposite to the side of the unloading conveyor belt (122) away from the processing mechanism (2). When the shaft body (4) moves to be opposite to the guide plate (512), the shaft body (4) drives the receiving plate (123) to move toward the guide plate (512), and the shaft body (4) moves toward the guide plate (512) under the action of its own gravity.

5. The fully automatic production line for shaft workpieces according to claim 4, characterized in that: The guide plate (512) comprises a first guide block (53) and a second guide block (54) arranged in an upper and lower manner, wherein the first guide block (53) and the second guide block (54) are connected via an adjusting assembly (55), and a first giving groove (541), a second giving groove (542) and a third giving groove (543) are provided on opposite sides of the first guide block (53) and the second guide block (54), respectively, wherein a first positioning groove (514) is formed between the oppositely arranged first giving grooves (541), a guide hole (513) is formed between the oppositely arranged second giving grooves (542), and a second positioning groove (515) is formed between the oppositely arranged third giving grooves (543).

6. The fully automatic production line for shaft workpieces according to claim 5, characterized in that: The adjustment assembly (55) includes an adjustment rod (551) and a guide column (552); the second guide block (54) is provided with a control hole (544) in the vertical direction; the first guide block (53) is provided with a control groove (531) on a side close to the second guide block (54); the first guide block (53) is provided with a control groove (531) connected to the control groove (531); the adjustment rod (551) is threadedly connected to the control hole (544); the adjustment rod (551) The guide column (552) extends into the control cavity (532) and is connected to a control disk (553), wherein the control disk (553) contacts the inner wall of the control cavity (532), and the guide column (552) is arranged on a side of the second guide block (54) close to the first guide block (53), and a guide groove (533) for inserting the guide column (552) is provided in a vertical direction on a side of the first guide block (53) close to the second guide block (54), and the guide column (552) is slidably connected in the guide groove (533).

7. The fully automatic production line for shaft workpieces according to claim 6, characterized in that: Infrared detectors (6) are embedded on the inner walls of the first yielding groove (541), the second yielding groove (542) and the third yielding groove (543), and an indicator light (61) matching the infrared detector (6) is provided on the second guide block (54).

8. The fully automatic production line for shaft workpieces according to claim 7, characterized in that: Baffles (546) are provided on both sides of the transfer plate (524).

9. The fully automatic production line for shaft workpieces according to claim 2, characterized in that: The cleaning assembly (3) comprises a third bracket (31) and a cleaning box (32), wherein the third bracket (31) is arranged on a side of the second bracket (521) away from the guide plate (512), the cleaning box (32) is arranged on the third bracket (31), the transfer plate (524) is arranged on a side of the cleaning box (32) close to the guide plate (512), a cleaning groove (321) is provided in the cleaning box (32), a buffer member (34) for providing buffering for the shaft body (4) and a cleaning member (33) for cleaning the shaft body (4) are provided in the cleaning groove (321), and the buffer member (34) is arranged on the cleaning member (33).

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