Animal collagen extraction device and process

Abstract

The application discloses animal collagen extraction equipment and process, including base and enzymolysis jar, the enzymolysis jar is fixedly arranged at the top of base, and the application relates to the field of collagen extraction technology.The animal collagen extraction equipment and process, by setting filter material mechanism, regrinding mechanism, feeding mechanism on the top of enzymolysis jar and setting stirring mechanism in the inside of enzymolysis jar, so that the enzymolysis jar can not only complete raw material integrated automatic feeding, filter material, regrinding process through the cooperation of filter material mechanism, regrinding mechanism, feeding mechanism and stirring mechanism, so as to conveniently feed, the volume of material is relatively regular and consistent, which can save the subsequent enzymolysis time effect, and through the cooperation of filter material mechanism and stirring mechanism, the stirring mechanism can continue to independently stir the raw material and enzymolysis liquid after feeding to continue enzymolysis, so as to promote the effect of enzymolysis of raw material.

Description

Technical Field

[0001] This invention relates to the field of collagen extraction technology, specifically to an animal collagen extraction device and process. Background Technology

[0002] Collagen is a biological macromolecule and a major component of animal connective tissue. It plays a vital role in maintaining the normal physiological functions of cells, tissues, and organs. Due to its excellent biological properties, collagen has wide applications in food, cosmetics, biology, and medicine. Currently, collagen is mainly extracted from the bones of terrestrial mammals, but there is a growing trend towards extraction from marine organisms, such as the skin, bones, and scales of fish, which can all be used as raw materials for collagen production.

[0003] Currently, the main methods for preparing collagen are chemical methods and enzymatic methods. Chemical methods use chemical reagents such as acids and alkalis to promote the hydrolysis of collagen to produce small molecule peptides, while enzymatic methods use enzyme preparations to cleave collagen and break it down into small molecule peptides. Chemical methods involve violent reactions that are difficult to control, and organic solvents may remain in the extraction process. Enzymatic methods have advantages such as mild reaction conditions, low cost, high safety, and fewer by-products, making them the most commonly used method for collagen peptide preparation. Although enzymatic methods can obtain better collagen, collagen extraction equipment is still necessary to prepare collagen. Enzymatic hydrolysis tanks are one of the essential extraction devices in the enzymatic hydrolysis process. Enzymatic hydrolysis tanks are mostly composed of a container, a stirring mechanism, and a heating mechanism. The stirring mechanism inside can accelerate the enzymatic hydrolysis of raw materials, while the heating mechanism maintains the temperature of the raw materials during enzymatic hydrolysis.

[0004] While existing technologies can accelerate the enzymatic hydrolysis of raw materials by equipping extraction equipment with a stirring mechanism, the extraction equipment still inevitably has shortcomings in actual use. For example, the extraction equipment itself lacks an integrated fine filtration facility, which results in large residual parts of the raw materials during feeding, leading to significant differences in the shape of the raw materials. Consequently, the enzymatic hydrolysis process is prolonged due to these large differences in the size of the raw materials. To avoid such problems, an animal collagen extraction equipment and process are proposed to solve the existing problems. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an animal collagen extraction device and process, which solves the problem that the extraction device cannot finely filter and feed the chopped raw materials, resulting in large differences in the size of the chopped materials and a long enzymatic hydrolysis time.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an animal collagen extraction device, comprising a base and an enzymatic hydrolysis tank, wherein the enzymatic hydrolysis tank is fixedly disposed on the top of the base, a filter material mechanism is disposed on one side of the top of the enzymatic hydrolysis tank, a re-crushing mechanism for use with the filter material mechanism is disposed on the other side of the top of the enzymatic hydrolysis tank, a feeding mechanism for use with the filter material mechanism is disposed on the top of the base and on one side of the enzymatic hydrolysis tank, and a stirring mechanism for use with the filter material mechanism is disposed inside the enzymatic hydrolysis tank.

[0007] Preferably, the filter media mechanism includes a feeding frame, which is flexibly and movable at the top of the enzymatic hydrolysis tank. The top of the feeding frame is connected to a feed hopper. A filter media inclined plate is fixedly connected between the front and rear sides of the inner cavity of the feeding frame. The bottom of the feeding frame is connected to a discharge pipe, which penetrates and extends into the interior of the enzymatic hydrolysis tank. A baffle is fixedly connected to one side of the discharge pipe and at the top of the enzymatic hydrolysis tank. An inner polygonal sleeve is rotatably connected to the top of the enzymatic hydrolysis tank via a bearing. A cam matching the baffle is fixedly connected to the surface of the inner polygonal sleeve. A servo motor is fixedly connected to the top of the enzymatic hydrolysis tank and directly above the inner polygonal sleeve via a bracket. The output shaft of the servo motor is fixedly connected to an internally threaded cylinder via a coupling. A threaded post is threadedly connected to the inside of the internally threaded cylinder, and one end of the threaded post extends into the interior of the inner polygonal sleeve. A polygonal pin is fixedly connected to the end of the threaded post extending into the interior of the inner polygonal sleeve.

[0008] Preferably, the re-crushing mechanism includes a collection box, which is fixedly mounted on the top of the enzymatic hydrolysis tank by a bracket. A filter plate is fixedly connected inside the collection box. A rotating rod is rotatably connected to the top of the enzymatic hydrolysis tank via a bearing, and one end of the rotating rod extends through and into the interior of the collection box. Several crushing blades are fixedly connected to the surface of the rotating rod and inside the collection box. First pulleys are fixedly connected to both the surface of the rotating rod and the surface of the inner polygonal sleeve. A first belt is drivingly connected between the two first pulleys. A discharge pipe is connected to the bottom of the collection box, and the discharge pipe extends through and into the interior of the enzymatic hydrolysis tank. Pusher plates are fixedly connected to the surface of the rotating rod and at both the top and bottom of the filter plate.

[0009] Preferably, the feeding mechanism includes a storage hopper, which is fixedly mounted on the top of the base. A transmission cylinder is fixedly connected to one side of the enzymatic hydrolysis tank and inside the storage hopper via a bracket. A transmission shaft is rotatably connected to the bottom of the inner cavity of the storage hopper via a bearing, and one end of the transmission shaft passes through the transmission cylinder and extends to the top of the transmission cylinder. A spiral blade is fixedly connected to the surface of the transmission shaft and inside the transmission cylinder. A discharge pipe for use with the feeding hopper is connected to one side of the transmission cylinder. A first gear is fixedly connected to the surface of the inner polygonal sleeve and at the top of the enzymatic hydrolysis tank. A rotating column is rotatably connected to the top of the enzymatic hydrolysis tank and behind the first gear via a bearing. A second gear meshing with the first gear is fixedly connected to the surface of the rotating column. Second pulleys are fixedly connected to the surfaces of the second gear and the transmission shaft. A second belt is drivingly connected between the two second pulleys.

[0010] Preferably, the stirring mechanism includes a stirring shaft, the end of which is rotatably connected to the bottom of the enzymatic hydrolysis tank via a bearing. A plurality of stirring rods are fixedly connected to the surface of the stirring shaft. A protective cover is fixedly connected to the top of the enzymatic hydrolysis tank. One end of the stirring shaft passes through the protective cover and extends into its interior. An inner polygonal sleeve adapted to a polygonal pin is fixedly connected to the end of the stirring shaft extending into the protective cover. Ratchets are fixedly connected to the surfaces of both the inner polygonal sleeve and the inner polygonal sleeve. Mounting boxes are fixedly connected to the top and bottom of one side of the inner cavity of the protective cover. A first return spring is fixedly connected to one side of the inner cavity of the mounting box. A pawl adapted to the ratchet is fixedly connected to one end of the first return spring, and one end of the pawl slides outward to the outside of the mounting box. The two pawls are arranged in opposite anti-reverse directions.

[0011] Preferably, a support plate is fixedly connected to the top of the enzymatic hydrolysis tank, a fixed sleeve is fixedly connected to the front side of the support plate, a second return spring is fixedly connected to the rear side of the inner cavity of the fixed sleeve, a telescopic column is fixedly connected to one end of the second return spring, and one end of the telescopic column slides to the outside of the fixed sleeve, and the end of the telescopic column extending to the outside of the fixed sleeve is fixedly connected to the rear side of the feeding frame.

[0012] Preferably, a fixing hole block is fixedly connected to the surface of the transmission shaft and inside the storage hopper, and a feeding roller is fixedly connected to both sides of the fixing hole block.

[0013] Preferably, one side of the enzymatic hydrolysis vessel is connected to an inlet pipe, the bottom of the enzymatic hydrolysis vessel is connected to an outlet pipe, and heating rods are provided on both sides of the inner cavity of the enzymatic hydrolysis vessel.

[0014] This invention also discloses an animal collagen extraction process, specifically including the following steps:

[0015] S1. During material feeding, the operator starts the servo motor. After the servo motor starts, its output shaft drives the internal threaded cylinder to rotate. When the internal threaded cylinder rotates, its internal threaded column will be locked with the inside of the internal threaded cylinder and rotate together with the internal threaded cylinder. The rotation of the threaded column drives the polygonal pin to rotate. The polygonal pin drives the inner polygonal sleeve to rotate through the engagement with the inner cavity of the inner polygonal sleeve. The rotation of the inner polygonal sleeve drives the first gear to rotate. When the first gear rotates, it will mesh with the second gear, causing the rotating column to drive the second pulley to rotate. When the second pulley rotates, it will drive the transmission shaft to rotate through the transmission cooperation with the second belt. The rotation of the transmission shaft drives the spiral blade to rotate. After the spiral blade rotates, it will continuously transport the raw material inside the storage hopper upward and pour the raw material into the feed hopper through the discharge pipe.

[0016] S2. During the screening process, while the inner polygonal sleeve rotates to drive the spiral blades to transport the raw materials, the inner polygonal sleeve can also drive the cam to rotate at the same time. After the cam rotates, its protrusion will continuously squeeze the baffle on the side of the discharge pipe. After the baffle is squeezed, the entire conveying frame will move backward with it, and through the elastic cooperation of the support plate, the fixed sleeve and the second return spring, it will continuously elastically reset. During the reciprocating back and forth position of the entire conveying frame, the internal filter inclined plate can screen the input raw materials. Raw materials with the correct shape and size enter the interior of the enzymatic hydrolysis tank through the discharge pipe, while raw materials with a larger shape will be collected into the interior of the collection box along the inclined trajectory of the filter inclined plate.

[0017] S3. During crushing, while the inner polygonal sleeve drives the cam to rotate, the surface of the inner polygonal sleeve can also drive the first pulley to rotate. During the rotation of the first pulley, it will drive the rotating rod to rotate together through the transmission cooperation with the first belt. The rotation of the rotating rod will drive the crushing blade and the pusher plate to rotate. The rotation of the crushing blade will crush the raw material that has entered the collection box again. After being filtered by the filter plate and transported by the feed pipe, the crushed raw material is transported to the inside of the enzymatic hydrolysis tank.

[0018] S4. When stirring a single material, the operator first injects an appropriate amount of enzymatic hydrolysate into the raw material inside the enzymatic hydrolysis tank using the inlet pipe. Then, the servo motor is started in reverse. After the servo motor reverses, its output shaft drives the internal threaded cylinder to rotate. The threaded post, which is threaded with the internal threaded cylinder, rotates along with the cylinder. The threaded post drives the polygonal pin to rotate, which in turn drives the inner polygonal sleeve to rotate. During rotation, the surface of the inner polygonal sleeve cannot rotate with the polygonal pin due to the anti-reverse engagement of the ratchet and pawl. Furthermore, through its anti-reverse mechanism, the interior of the inner polygonal sleeve indirectly provides a limiting path for the polygonal pin and the threaded post. Therefore, during the reverse rotation of the internal threaded cylinder, the threaded post inside will drive the polygonal pin... As the pin extends downwards, it causes the polygonal pin to fully enter the interior of the inner polygonal sleeve. Once the polygonal pin is fully inside the inner polygonal sleeve, the inner polygonal sleeve will stop rotating as it disengages from the polygonal pin. As the inner threaded cylinder continues to rotate and the polygonal pin abuts against the inner cavity of the inner polygonal sleeve, the threaded column and the polygonal pin will be unable to descend further. The threaded column will then drive the inner polygonal sleeve and the stirring shaft to rotate together via the polygonal pin. After the stirring shaft rotates, the stirring rod on its surface will continuously stir the raw material with added enzymatic hydrolysate. When feeding is required again, simply reset the rotation direction of the servo motor to allow the polygonal pin to re-engage with the inner polygonal sleeve.

[0019] Preferably, the top of the enzymatic hydrolysis tank in S2 is provided with a drive groove that is compatible with the discharge pipe, and the length of the drive groove is greater than the length of the discharge pipe. Beneficial effects

[0020] This invention provides an animal collagen extraction device and process. Compared with existing technologies, it has the following advantages:

[0021] (1) The animal collagen extraction equipment and process, by setting up a filter material mechanism, a re-crushing mechanism and a feeding mechanism at the top of the enzymatic hydrolysis tank and a stirring mechanism inside the enzymatic hydrolysis tank, enables the enzymatic hydrolysis tank to complete the integrated automatic feeding, filtering and re-crushing process of raw materials through the synergy of the filter material mechanism, the re-crushing mechanism, the feeding mechanism and the stirring mechanism, so as to achieve convenient feeding, relatively regular material volume, and saving time for subsequent enzymatic hydrolysis. In addition, through the synergy of the filter material mechanism and the stirring mechanism, the stirring mechanism can continue to stir and enzymatically hydrolyze the raw materials and enzymatic hydrolysate after feeding, so as to promote the enzymatic hydrolysis of raw materials. Moreover, the integrated filter material mechanism, re-crushing mechanism, feeding mechanism and stirring mechanism at the top of the enzymatic hydrolysis tank can not only freely switch the feeding and stirring process to achieve the effect of convenient use, but also further improve the enzymatic hydrolysis efficiency of materials through the joint synergy of the filter material mechanism, the re-crushing mechanism, the feeding mechanism and the stirring mechanism.

[0022] (2) The animal collagen extraction equipment and process, by setting a filter plate inside the collection box, allows the collection box to continue to retain the raw materials that have not been crushed to the standard inside the collection box and to continue to crush them. Secondly, a pusher plate is set on the surface of the rotating rod and at the top and bottom of the filter plate, so that the pusher plate can push the material at the top of the filter plate and the bottom of the inner cavity of the collection box by rotating with the rotating rod. By pushing the material, it can not only facilitate the filter plate to filter the raw materials, but also allow the material at the bottom of the inner cavity of the collection box to enter the inner cavity of the discharge pipe so that the discharge pipe can transport it.

[0023] (3) The animal collagen extraction equipment and process, by setting fixed holes on the surface of the transmission shaft and setting material-pushing rollers on both sides of the fixed holes, allows the material-pushing rollers to be linked with the transmission shaft through the fixed holes. By linking with it, when the transmission shaft drives the spiral blades to transport the raw materials inside the storage hopper, it can also straighten the raw materials inside the storage hopper by pushing the material-pushing rollers. By straightening them, the material can be prevented from accumulating on the inner wall of the storage hopper, which would cause the area around the transmission shaft to be hollow and make it inconvenient to transport materials.

[0024] (4) The animal collagen extraction equipment and process, by setting a protective cover at the top of the enzymatic hydrolysis tank, and partially covering the inner polygonal ferrule and inner polygonal sleeve with the protective cover, so that the inner polygonal ferrule and inner polygonal sleeve can be protected by the protective cover, so as to prevent the material from splashing into the inner polygonal ferrule and inner polygonal sleeve, causing the polygonal pin to become blocked and misfitting. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the external structure of the present invention;

[0026] Figure 2 This is a rear view of the enzymatic hydrolysis tank structure of the present invention;

[0027] Figure 3 This is a cross-sectional view of the enzymatic hydrolysis tank structure of the present invention;

[0028] Figure 4 This is a schematic diagram of the filter media mechanism structure of the present invention;

[0029] Figure 5 For the present invention Figure 2 A magnified view of a section at point A in the middle;

[0030] Figure 6 This is a schematic diagram of the filter media mechanism and stirring mechanism of the present invention;

[0031] Figure 7 This is a cross-sectional view of the filter media mechanism and stirring mechanism structure of the present invention;

[0032] Figure 8 This is an unfolded view of the filter media mechanism structure of the present invention;

[0033] Figure 9 This is a schematic diagram of the structure of the re-crushing mechanism of the present invention;

[0034] Figure 10 This is a top view of the ratchet and mounting box structure of the present invention.

[0035] In the diagram: 1. Base; 2. Enzymatic hydrolysis tank; 3. Filter media mechanism; 301. Conveying frame; 302. Feed hopper; 303. Filter media inclined plate; 304. Discharge pipe; 305. Baffle; 306. Inner polygonal sleeve; 307. Cam; 308. Servo motor; 309. Inner threaded cylinder; 3091. Threaded column; 3092. Polygonal pin; 4. Re-crushing mechanism; 401. Collection box; 402. Filter plate; 403. Rotating rod; 404. Crushing blade; 405. First pulley; 406. First belt; 407. Discharge pipe; 408. Pusher plate; 5. Feeding mechanism; 501. Storage hopper; 502. Transmission... 503. Conveying cylinder; 504. Transmission shaft; 505. Spiral blade; 506. Discharge pipe; 507. First gear; 508. Rotating column; 509. Second gear; 5000. Second pulley; 5091. Second belt; 6. Stirring mechanism; 601. Stirring shaft; 602. Stirring rod; 603. Protective cover; 604. Inner polygonal sleeve; 605. Ratchet; 606. Mounting box; 607. First return spring; 608. Pawl; 7. Support plate; 8. Fixing sleeve; 9. Second return spring; 10. Telescopic column; 11. Fixing hole block; 12. Feeding roller; 13. Liquid inlet pipe; 14. Liquid outlet pipe; 15. Heating rod. Implementation

[0036] The technical solutions of the present invention will now be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention.

[0037] Please see Figure 1-10 The present invention provides a technical solution: an animal collagen extraction device, including a base 1 and an enzymatic hydrolysis tank 2. The enzymatic hydrolysis tank 2 is fixedly installed on the top of the base 1. One side of the enzymatic hydrolysis tank 2 is connected to an inlet pipe 13, and the bottom of the enzymatic hydrolysis tank 2 is connected to an outlet pipe 14. Heating rods 15 are provided on both sides of the inner cavity of the enzymatic hydrolysis tank 2.

[0038] In a preferred embodiment, to facilitate the filtration and feeding of raw materials, a filter media mechanism 3 is provided on one side of the top of the enzymatic hydrolysis tank 2. The filter media mechanism 3 includes a conveying frame 301, which is elastically and movably disposed on the top of the enzymatic hydrolysis tank 2. A support plate 7 is fixedly connected to the top of the enzymatic hydrolysis tank 2. A fixing sleeve 8 is fixedly connected to the front side of the support plate 7. A second return spring 9 is fixedly connected to the rear side of the inner cavity of the fixing sleeve 8. A telescopic column 10 is fixedly connected to one end of the second return spring 9, and one end of the telescopic column 10 slides to the outside of the fixing sleeve 8. The end of the telescopic column 10 extending to the outside of the fixing sleeve 8 is fixedly connected to the rear side of the conveying frame 301. A feed hopper 302 is connected to the top of the conveying frame 301. A filter media inclined plate 303 is fixedly connected between the front and rear sides of the inner cavity of the conveying frame 301. A discharge pipe 304 is connected to the bottom of the conveying frame 301, and the discharge pipe 304 penetrates and extends into the interior of the enzymatic hydrolysis tank 2 for discharging materials. A baffle 305 is fixedly connected to one side of tube 304 and to the top of enzymatic hydrolysis vessel 2. An inner polygonal sleeve 306 is rotatably connected to the top of enzymatic hydrolysis vessel 2 via a bearing. A cam 307, which is used in conjunction with baffle 305, is fixedly connected to the surface of inner polygonal sleeve 306. A servo motor 308 is fixedly connected to the top of enzymatic hydrolysis vessel 2 and directly above inner polygonal sleeve 306 via a bracket. An internal threaded cylinder 309 is fixedly connected to the output shaft of servo motor 308 via a coupling. A threaded post 3091 is threadedly connected to the inside of internal threaded cylinder 309, and one end of threaded post 3091 extends into the inside of inner polygonal sleeve 306. A polygonal pin 3092 is fixedly connected to the end of threaded post 3091 extending into the inside of inner polygonal sleeve 306. For detailed explanation: the rotation program of servo motor 308 is a full circle start and stop, that is, during the stopping process of servo motor 308, its output shaft will stop after rotating one full circle.

[0039] In a preferred embodiment, to facilitate the re-crushing and re-feeding of the residue after filtration, a re-crushing mechanism 4, which is used in conjunction with the filter material mechanism 3, is provided on the other side of the top of the enzymatic hydrolysis tank 2. The re-crushing mechanism 4 includes a collection box 401, which is fixedly mounted on the top of the enzymatic hydrolysis tank 2 by a bracket. A filter plate 402 is fixedly connected inside the collection box 401. A rotating rod 403 is rotatably connected to the top of the enzymatic hydrolysis tank 2 by a bearing, and one end of the rotating rod 403 passes through and extends into the interior of the collection box 401. Several crushing blades 404 are fixedly connected to the surface of the rotating rod 403 and inside the collection box 401. First pulleys 405 are fixedly connected to both the surface of the rotating rod 403 and the surface of the inner polygonal sleeve 306. A first belt 406 is connected between the two first pulleys 405. A discharge pipe 407 is connected to the bottom of the collection box 401 and extends through and into the interior of the enzymatic hydrolysis tank 2. Pusher plates 408 are fixedly connected to both the surface of the rotating rod 403 and the top and bottom of the filter plate 402.

[0040] In a preferred embodiment, to facilitate the transfer of raw materials to the filter media mechanism 3, a feeding mechanism 5 for use with the filter media mechanism 3 is provided on the top of the base 1 and on one side of the enzymatic hydrolysis tank 2. The feeding mechanism 5 includes a storage hopper 501, which is fixedly mounted on the top of the base 1. A transmission cylinder 502 is fixedly connected to the side of the enzymatic hydrolysis tank 2 and inside the storage hopper 501 via a bracket. A transmission shaft 503 is rotatably connected to the bottom of the inner cavity of the storage hopper 501 via a bearing. One end of the transmission shaft 503 passes through the transmission cylinder 502 and extends to the top of the transmission cylinder 502. A spiral blade 504 is fixedly connected to the surface of the transmission shaft 503 and inside the transmission cylinder 502. One side of the transmission cylinder 502 is connected to a... The unloading pipe 505 used in conjunction with the feeding hopper 302 has a first gear 506 fixedly connected to the surface of the inner polygonal sleeve 306 and located at the top of the enzymatic hydrolysis tank 2. A rotating column 507 is rotatably connected to the top of the enzymatic hydrolysis tank 2 and located behind the first gear 506 via a bearing. A second gear 508 that meshes with the first gear 506 is fixedly connected to the surface of the rotating column 507. A second pulley 509 is fixedly connected to the surface of both the second gear 508 and the transmission shaft 503. A second belt 5091 is connected between the two second pulleys 509. A fixing block 11 is fixedly connected to the surface of the transmission shaft 503 and located inside the storage hopper 501. A feeding roller 12 is fixedly connected to both sides of the fixing block 11.

[0041] In a preferred embodiment, to allow for free switching between the filter media mechanism 3 and the stirring mechanism 6, the enzymatic hydrolysis tank 2 is equipped with a stirring mechanism 6 that works in conjunction with the filter media mechanism 3. The stirring mechanism 6 includes a stirring shaft 601, the end of which is rotatably connected to the bottom of the inner cavity of the enzymatic hydrolysis tank 2 via a bearing. Several stirring rods 602 are fixedly connected to the surface of the stirring shaft 601. A protective cover 603 is fixedly connected to the top of the inner cavity of the enzymatic hydrolysis tank 2. One end of the stirring shaft 601 passes through the protective cover 603 and extends into the interior of the protective cover 603. One end is fixedly connected to an inner polygonal sleeve 604 that is compatible with the polygonal pin 3092. Both the inner polygonal sleeve 306 and the inner polygonal sleeve 604 are fixedly connected to ratchet 605. The top and bottom of one side of the inner cavity of the protective cover 603 are fixedly connected to a mounting box 606. One side of the inner cavity of the mounting box 606 is fixedly connected to a first return spring 607. One end of the first return spring 607 is fixedly connected to a pawl 608 that is compatible with the ratchet 605, and one end of the pawl 608 slides to the outside of the mounting box 606. The anti-reverse directions of the two pawls 608 are set in opposite directions.

[0042] This invention also discloses an animal collagen extraction process, specifically including the following steps:

[0043] S1. During material loading, the operator starts the servo motor 308. After the servo motor 308 starts, its output shaft drives the internal threaded cylinder 309 to rotate. When the internal threaded cylinder 309 rotates, its internal threaded post 3091 will rotate together with the internal threaded cylinder 309 due to being screwed and locked inside the internal threaded cylinder 309. The rotation of the threaded post 3091 drives the polygonal pin 3092 to rotate. The polygonal pin 3092 drives the inner polygonal sleeve 306 to rotate through its engagement with the inner cavity of the inner polygonal sleeve 306. The inner polygonal sleeve 306 rotates... The first gear 506 rotates, and when the first gear 506 rotates, it meshes with the second gear 508, which causes the rotating column 507 to drive the second pulley 509 to rotate. When the second pulley 509 rotates, it drives the transmission shaft 503 to rotate through the transmission cooperation with the second belt 5091. The rotation of the transmission shaft 503 drives the spiral blade 504 to rotate. After the spiral blade 504 rotates, it continuously transports the raw material inside the storage hopper 501 upwards and pours the raw material into the feed hopper 302 through the discharge pipe 505.

[0044] S2. During material screening, while the inner polygonal sleeve 306 rotates to drive the spiral blade 504 to transport the raw material, the inner polygonal sleeve 306 can also drive the cam 307 to rotate. After the cam 307 rotates, its protrusion will continuously squeeze the baffle 305 on the side of the discharge pipe 304. After the baffle 305 is squeezed, the entire conveying frame 301 will move backward with it, and through the elastic cooperation of the support plate 7, the fixed sleeve 8 and the second return spring 9, it will continuously undergo elastic reset. During the reciprocating back and forth position of the entire conveying frame 301, the filter inclined plate 303 inside can screen the input raw material. The raw material with the correct shape and size enters the interior of the enzymatic hydrolysis tank 2 through the discharge pipe 304. The top of the enzymatic hydrolysis tank 2 is provided with a drive groove that is matched with the discharge pipe 304, and the length of the drive groove is greater than the length of the discharge pipe 304. The raw material with a larger shape will be collected into the interior of the collection box 401 along the inclined trajectory of the filter inclined plate 303.

[0045] S3. During crushing, while the inner polygonal sleeve 306 drives the cam 307 to rotate, the surface of the inner polygonal sleeve 306 can also drive the first pulley 405 to rotate. During the rotation of the first pulley 405, it will drive the rotating rod 403 to rotate together through the transmission cooperation with the first belt 406. The rotation of the rotating rod 403 drives the crushing cutter 404 and the pusher plate 408 to rotate. The rotation of the crushing cutter 404 will crush the raw material that has entered the collection box 401 again. After being filtered by the filter plate 402 and transported by the feed pipe 407, the crushed raw material is transported to the inside of the enzymatic hydrolysis tank 2.

[0046] S4. When stirring a single material, the operator first injects an appropriate amount of enzymatic hydrolysate into the raw material inside the enzymatic hydrolysis tank 2 using the inlet pipe 13. Then, the servo motor 308 is started in reverse. After the servo motor 308 reverses, its output shaft drives the internal threaded cylinder 309 to rotate. The threaded post 3091, which is threaded with the internal threaded cylinder 309, will rotate with the internal threaded cylinder 309. The threaded post 3091 drives the polygonal pin 3092 to rotate. The polygonal pin 3092 drives the inner polygonal sleeve 306 to rotate. During the rotation, the surface of the inner polygonal sleeve 306 will not rotate with the polygonal pin 3092 due to the anti-reverse engagement of the ratchet 605 and the pawl 608. Moreover, through its anti-reverse setting, the inside of the inner polygonal sleeve 306 will indirectly provide a limiting path for the polygonal pin 3092 and the threaded post 3091. Therefore, during the reverse rotation of the internal threaded cylinder 309, the threaded post 3091 inside will drive the polygonal pin 3092 to rotate. 092 extends downwards continuously, causing the polygonal pin 3092 to fully enter the interior of the inner polygonal sleeve 604. After the polygonal pin 3092 is fully inside the inner polygonal sleeve 604, the inner polygonal sleeve 306 will stop rotating because it will disengage from the polygonal pin 3092. As the inner threaded cylinder 309 continues to rotate and the polygonal pin 3092 abuts against the inner cavity of the inner polygonal sleeve 604, the threaded column 3091 and the polygonal pin 3092 will be unable to descend further. The threaded column 3091 will drive the inner polygonal sleeve 604 and the stirring shaft 601 to rotate together through the polygonal pin 3092. After the stirring shaft 601 rotates, the stirring rod 602 on its surface will continuously stir the raw material with added enzymatic hydrolysate. When feeding is required again, simply reset the rotation direction of the servo motor 308 to allow the polygonal pin 3092 to re-engage with the inner polygonal sleeve 306.

Claims

1. An animal collagen extraction device, comprising a base (1) and an enzymatic hydrolysis tank (2), wherein the enzymatic hydrolysis tank (2) is fixedly disposed on the top of the base (1), characterized in that: A filter material mechanism (3) is provided on one side of the top of the enzymatic hydrolysis tank (2), and a re-crushing mechanism (4) is provided on the other side of the top of the enzymatic hydrolysis tank (2) in conjunction with the filter material mechanism (3). A feeding mechanism (5) is provided on the top of the base (1) and on one side of the enzymatic hydrolysis tank (2) in conjunction with the filter material mechanism (3). A stirring mechanism (6) is provided inside the enzymatic hydrolysis tank (2) in conjunction with the filter material mechanism (3). The filter media mechanism (3) includes a feeding frame (301), which is flexibly and movable on the top of the enzymatic hydrolysis tank (2). The top of the feeding frame (301) is connected to a feed hopper (302). A filter media inclined plate (303) is fixedly connected between the front and rear sides of the inner cavity of the feeding frame (301). The bottom of the feeding frame (301) is connected to a discharge pipe (304), which penetrates and extends into the interior of the enzymatic hydrolysis tank (2). A baffle (305) is fixedly connected to one side of the discharge pipe (304) and at the top of the enzymatic hydrolysis tank (2). An inner polygonal sleeve (306) is rotatably connected to the top of the enzymatic hydrolysis tank (2) via a bearing. A cam (307) for use with a baffle (305) is fixedly connected to the surface of the polygonal sleeve (306). A servo motor (308) is fixedly connected to the top of the enzymatic hydrolysis tank (2) and directly above the inner polygonal sleeve (306) via a bracket. The output shaft of the servo motor (308) is fixedly connected to an inner threaded cylinder (309) via a coupling. A threaded post (3091) is threadedly connected to the inside of the inner threaded cylinder (309), and one end of the threaded post (3091) extends into the inside of the inner polygonal sleeve (306). A polygonal pin (3092) is fixedly connected to the end of the threaded post (3091) that extends into the inside of the inner polygonal sleeve (306). The re-crushing mechanism (4) includes a collection box (401), which is fixedly mounted on the top of the enzymatic hydrolysis tank (2) by a bracket. A filter plate (402) is fixedly connected inside the collection box (401). A rotating rod (403) is rotatably connected to the top of the enzymatic hydrolysis tank (2) by a bearing. One end of the rotating rod (403) extends through and into the inside of the collection box (401). Several crushing blades are fixedly connected to the surface of the rotating rod (403) and inside the collection box (401). (404), the surface of the rotating rod (403) and the surface of the inner polygonal sleeve (306) are both fixedly connected to the first pulley (405), and the two first pulleys (405) are connected by a first belt (406). The bottom of the collection box (401) is connected to the discharge pipe (407), and the discharge pipe (407) penetrates and extends into the interior of the enzymatic hydrolysis tank (2). The surface of the rotating rod (403) and the top and bottom of the filter plate (402) are both fixedly connected to the push plate (408). The stirring mechanism (6) includes a stirring shaft (601), the end of which is rotatably connected to the bottom of the inner cavity of the enzymatic hydrolysis tank (2) via a bearing. Several stirring rods (602) are fixedly connected to the surface of the stirring shaft (601). A protective cover (603) is fixedly connected to the top of the inner cavity of the enzymatic hydrolysis tank (2). One end of the stirring shaft (601) passes through the protective cover (603) and extends into the interior of the protective cover (603). The end of the stirring shaft (601) extending into the interior of the protective cover (603) is fixedly connected to an inner polygonal sleeve that matches the polygonal pin (3092). 604), the surfaces of the inner polygonal sleeve (306) and the inner polygonal ferrule (604) are both fixedly connected with ratchet (605), the top and bottom of one side of the inner cavity of the protective cover (603) are both fixedly connected with mounting box (606), one side of the inner cavity of the mounting box (606) is fixedly connected with a first return spring (607), one end of the first return spring (607) is fixedly connected with a pawl (608) that is adapted to the ratchet (605), and one end of the pawl (608) slides to extend to the outside of the mounting box (606), and the two pawls (608) are arranged in opposite anti-reverse directions.

2. The animal collagen extraction equipment according to claim 1, characterized in that: The feeding mechanism (5) includes a storage hopper (501), which is fixedly mounted on the top of the base (1). A transmission cylinder (502) is fixedly connected to one side of the enzymatic hydrolysis tank (2) and inside the storage hopper (501) via a bracket. A transmission shaft (503) is rotatably connected to the bottom of the inner cavity of the storage hopper (501) via a bearing. One end of the transmission shaft (503) passes through the transmission cylinder (502) and extends to the top of the transmission cylinder (502). A spiral blade (504) is fixedly connected to the surface of the transmission shaft (503) and inside the transmission cylinder (502). One side of the transmission cylinder (502) is connected to the feed hopper. (302) A matching unloading pipe (505) is provided. The surface of the inner polygonal sleeve (306) and the top of the enzymatic hydrolysis tank (2) are fixedly connected to a first gear (506). The top of the enzymatic hydrolysis tank (2) and the rear side of the first gear (506) are rotatably connected to a rotating column (507) via a bearing. The surface of the rotating column (507) is fixedly connected to a second gear (508) that meshes with the first gear (506). The surfaces of the second gear (508) and the transmission shaft (503) are both fixedly connected to second pulleys (509). A second belt (5091) is connected between the two second pulleys (509).

3. The animal collagen extraction equipment according to claim 2, characterized in that: A support plate (7) is fixedly connected to the top of the enzymatic hydrolysis tank (2). A fixed sleeve (8) is fixedly connected to the front side of the support plate (7). A second reset spring (9) is fixedly connected to the rear side of the inner cavity of the fixed sleeve (8). A telescopic column (10) is fixedly connected to one end of the second reset spring (9), and one end of the telescopic column (10) slides to the outside of the fixed sleeve (8). The end of the telescopic column (10) extending to the outside of the fixed sleeve (8) is fixedly connected to the rear side of the material conveying frame (301).

4. The animal collagen extraction equipment according to claim 3, characterized in that: A fixing hole block (11) is fixedly connected to the surface of the transmission shaft (503) and inside the storage hopper (501), and a feeding roller (12) is fixedly connected to both sides of the fixing hole block (11).

5. The animal collagen extraction equipment according to claim 4, characterized in that: The enzymatic hydrolysis vessel (2) has an inlet pipe (13) connected to one side, an outlet pipe (14) connected to the bottom of the enzymatic hydrolysis vessel (2), and heating rods (15) are provided on both sides of the inner cavity of the enzymatic hydrolysis vessel (2).

6. An animal collagen extraction process, using the animal collagen extraction equipment as described in claim 5, characterized in that: Specifically, the following steps are included: S1. During material loading, the operator starts the servo motor (308). After the servo motor (308) starts, its output shaft drives the internal threaded cylinder (309) to rotate. When the internal threaded cylinder (309) rotates, its internal threaded column (3091) will be locked with the inside of the internal threaded cylinder (309) by screwing, and will rotate together with the internal threaded cylinder (309). The rotation of the threaded column (3091) drives the polygonal pin (3092) to rotate. The polygonal pin (3092) drives the inner polygonal sleeve (306) to rotate by engaging with the inner cavity of the inner polygonal sleeve (306). The inner polygonal sleeve (306) rotates. The first gear (506) is driven to rotate. When the first gear (506) rotates, it meshes with the second gear (508), which causes the rotating column (507) to drive the second pulley (509) to rotate. When the second pulley (509) rotates, it drives the transmission shaft (503) to rotate through the transmission cooperation with the second belt (5091). The rotation of the transmission shaft (503) drives the spiral blade (504) to rotate. After the spiral blade (504) rotates, it will continuously transport the raw material inside the storage hopper (501) upwards and pour the raw material into the feed hopper (302) through the discharge pipe (505). S2. During the screening process, while the inner polygonal sleeve (306) rotates to drive the spiral blade (504) to transport the raw material, the inner polygonal sleeve (306) can also drive the cam (307) to rotate. After the cam (307) rotates, its protrusion will continuously squeeze the baffle (305) on the side of the discharge pipe (304). After the baffle (305) is squeezed, the entire conveying frame (301) will move backward with it. Through the elastic cooperation of the support plate (7), the fixed sleeve (8) and the second reset spring (9), it will continuously undergo elastic reset. During the reciprocating back and forth position of the conveying frame (301), the filter plate (303) inside it can screen the input raw material. The raw material with the correct shape and size enters the interior of the enzymatic hydrolysis tank (2) through the discharge pipe (304), while the raw material with a larger shape will be collected in the collection box (401) along the inclined trajectory of the filter plate (303). S3. During crushing, while the inner polygonal sleeve (306) drives the cam (307) to rotate, the surface of the inner polygonal sleeve (306) can also drive the first pulley (405) to rotate. During the rotation of the first pulley (405), it will drive the rotating rod (403) to rotate together through the transmission cooperation with the first belt (406). The rotation of the rotating rod (403) drives the crushing cutter (404) and the pusher plate (408) to rotate. The rotation of the crushing cutter (404) will crush the raw material that has entered the collection box (401) again. After being filtered by the filter plate (402) and transmitted by the feed pipe (407), the crushed raw material is transported to the inside of the enzymatic hydrolysis tank (2). S4. When stirring materials individually, the operator first injects an appropriate amount of enzymatic hydrolysate into the raw material inside the enzymatic hydrolysis tank (2) using the inlet pipe (13). Then, the servo motor (308) is started in reverse. After the servo motor (308) reverses, its output shaft drives the internal threaded cylinder (309) to rotate. The threaded post (3091) that is threaded with the internal threaded cylinder (309) will rotate with the internal threaded cylinder (309). The threaded post (3091) drives the polygonal pin (3092) to rotate. The polygonal pin (3092) drives the polygonal pin (3092) to rotate. The inner polygonal sleeve (306) rotates. During rotation, its surface cannot rotate with the polygonal pin (3092) due to the anti-reverse engagement of the ratchet (605) and pawl (608). Furthermore, through its anti-reverse mechanism, the interior of the inner polygonal sleeve (306) indirectly provides a limiting path for the polygonal pin (3092) and the threaded post (3091). Therefore, during the reverse rotation of the inner threaded sleeve (309), the threaded post (3091) inside will drive the polygonal pin (3092). 3092) extends downwards continuously, causing the polygonal pin (3092) to fully enter the interior of the inner polygonal sleeve (604). After the polygonal pin (3092) is fully inside the inner polygonal sleeve (604), the inner polygonal sleeve (306) will stop rotating due to disengagement from the polygonal pin (3092). As the inner threaded sleeve (309) continues to rotate and the polygonal pin (3092) abuts against the inner cavity of the inner polygonal sleeve (604), the threaded post (3091) and The polygonal pin (3092) will be unable to descend further, and the threaded column (3091) will drive the inner polygonal sleeve (604) and the stirring shaft (601) to rotate together through the polygonal pin (3092). After the stirring shaft (601) rotates, the stirring rod (602) on its surface will continue to stir the raw material with added enzymatic hydrolysate. When feeding again, simply reset the rotation direction of the servo motor (308) to make the polygonal pin (3092) re-fit with the inner polygonal sleeve (306).

7. The animal collagen extraction process according to claim 6, characterized in that: The top of the enzymatic hydrolysis tank (2) in S2 is provided with a drive groove that is compatible with the discharge pipe (304), and the length of the drive groove is greater than the length of the discharge pipe (304).

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