A power line annealing device

Abstract

The present invention provides a power line annealing device, comprising an annealing box, a cooling box and a refrigerator, wherein one side of the outer wall of the annealing box is connected to the outer wall of the cooling box, one side of the cooling box is connected to one side of the refrigerator, a drying mechanism is provided on one side of the cooling box, an adjustment mechanism is provided inside the annealing box, the adjustment mechanism comprises a lifting frame, a fixing frame, a pair of lead screws, a shaft and a wire pulley, the fixing frame is installed at the bottom end of the interior of the annealing box, the top sides of the fixing frame are respectively rotatably connected to a pair of lead screws, one end of a pair of lead screws are respectively threadedly connected to the two sides of the lifting frame, the lifting frame and the interior of the fixing frame are respectively rotatably connected to a plurality of shafts, the outer walls of the plurality of shafts are respectively covered with wire pulleys, and a driving assembly is provided at the top of the annealing box, the driving assembly comprises a servo motor, a driving gear and a pair of driven gears.

Description

Technical Field

[0001] The present invention relates to the technical field of power line production, and in particular to a power line annealing device. Background Art

[0002] Annealing primarily refers to a heat treatment process in which a material is exposed to high temperatures for an extended period of time, followed by a slow cooling process. Its primary purpose is to release stress, increase the material's ductility and toughness, and produce specialized microstructures. Various specialized annealing devices are currently used in industrial production. Power cords are mostly copper wires, and during production, newly stretched copper wires experience internal stress due to the applied force. This stress needs to be relieved, typically by heating the wire first and then cooling it down.

[0003] Currently, when annealing power cords, it is generally necessary to transfer the power cords between multiple devices for annealing, and the equipment needs to be lengthened to continuously process excessively long power cords. Therefore, it not only takes up a larger workshop space, but is also prone to hidden dangers and accidents when transporting high-temperature power cords, which is not conducive to workshop safety. Summary of the Invention

[0004] An embodiment of the present invention provides a power line annealing device to solve the problems raised in the background art.

[0005] In view of the above problems, the technical solution proposed by the present invention is:

[0006] A power line annealing device comprises an annealing box, a cooling box and a refrigerator, wherein one side of the outer wall of the annealing box is connected to the outer wall of the cooling box, one side of the cooling box is connected to one side of the refrigerator, a drying mechanism is provided on one side of the cooling box, an adjustment mechanism is provided inside the annealing box, the adjustment mechanism comprises a lifting frame, a fixing frame, a pair of lead screws, a shaft and a wire wheel, the fixing frame is installed at the bottom end of the interior of the annealing box, the top two sides of the fixing frame are respectively rotatably connected to a pair of lead screws, one end of a pair of lead screws is respectively threadedly connected to the two sides of the lifting frame, the lifting frame and The interior of the fixed frame is rotatably connected to a plurality of shafts, and the outer walls of the plurality of shafts are respectively covered with wire wheels. A driving assembly is provided at the top of the annealing box, and the driving assembly includes a servo motor, a driving gear and a pair of driven gears. The servo motor is fixedly installed at the top of the annealing box, and the output end of the servo motor extends to the interior of the annealing box and is rotatably connected to the top of the driving gear. The top end of the interior of the annealing box is rotatably connected to a pair of driven gears, and a pair of driven gears are respectively engaged with the driving gear, and the bottom ends of a pair of driven gears are connected to the top ends of a pair of lead screws.

[0007] In order to better implement the technical solution of the present invention, the following technical measures are also adopted.

[0008] Furthermore, the cooling box includes a box body, a wire passing plate and two groups of wire holes, the wire passing plate is installed on one side of the interior of the box body, and a plurality of wire holes are arranged on one side of the interior of the box body, wherein one group of wire holes is respectively located at the top of the wire passing plate and extends to the interior of the drying mechanism, and one end of the other group of wire holes extends to the interior of the annealing box.

[0009] Furthermore, the refrigerator includes a body, a circulating pump, a first pipe fitting and a second pipe fitting, the first pipe fitting and the second pipe fitting are respectively connected on both sides of the outer wall of the body, one end of the first pipe fitting and the second pipe fitting are respectively connected to one side of the box body, and the second pipe fitting is located at the bottom end of the wire plate.

[0010] Furthermore, a circulation pump is installed at the bottom end of the interior of the machine body, and the output end of the circulation pump is connected to one end of the first pipe.

[0011] Furthermore, a filtering mechanism is provided at the top of the refrigerator, and the filtering mechanism includes a collection frame, a top plate, a handle and a filter screen. An opening is provided on one side of the outer wall of the collection frame, and one side of the opening is flush with one end of the second pipe fitting. The top plate is installed at the top of the collection frame, and the handle is installed at the top of the top plate. The filter screen is installed at the bottom end of the collection frame, and the outer wall of the filter screen is in contact with the inner wall of the body.

[0012] Furthermore, a heating mechanism is provided at the bottom end of the outer wall of the annealing box, and the heating mechanism includes a wire feed box, an electromagnetic coil and a pair of pulleys. The electromagnetic coil is embedded in the inner wall of the wire feed box, and a pair of pulleys are installed on one side of the interior of the wire feed box, and a spacing is provided between adjacent sides of a pair of pulleys.

[0013] Furthermore, the drying mechanism includes a square box, a fan, absorbent cotton and a plurality of perforations. The absorbent cotton is installed at one end of the square box, and a plurality of perforations are provided on one side of the absorbent cotton.

[0014] Furthermore, a fan is embedded in the top of the square box.

[0015] Furthermore, a bolt is threadedly connected to one side of the outer wall of the annealing box, and the annealing box is threadedly connected to a disassembly plate.

[0016] A method for annealing a power line device, comprising the following steps:

[0017] S1. Electromagnetic heating: Extend one end of the power cord into the inside of the wire box and start the electromagnetic coil to heat the power cord. Then, with the clamping effect of the two pulleys, the power cord is allowed to move stably inside the wire box until it enters the annealing box.

[0018] S2. Stretching and Straightening: After step S1, the high-temperature power cord is wound around the outer walls of multiple reels, and the servo motor is started so that its output end drives the driving gear to rotate. The driving gear is then meshed with the two driven gears, so that the two driven gears respectively drive the two lead screws on both sides of the top of the fixed frame to rotate synchronously, facilitating the stable lifting and lowering of the lifting frame, until the power cord is stretched and straightened, so that the stretched power cord moves stably around the reels;

[0019] S3, annealing treatment: by connecting the cooling box and the annealing box to each other, the power cord passing through the regulating mechanism enters the interior of the box, and then cooperates with the refrigeration cycle between the refrigerator and the cooling box to facilitate cooling the power cord, and by installing and using the circulating pump and the first pipe fitting, coolant at a specified temperature enters the box, and then cooperates with the communication function of the second pipe fitting to allow the coolant after contacting the power cord to flow into the interior of the machine body, and by installing and using the filtering mechanism, debris and impurities in the coolant are easily cleaned;

[0020] S4. Cleaning water stains: After cooling, the power cord is passed through the perforation, and the coolant on the outer wall of the power cord is initially cleaned through the contact friction of the absorbent cotton. Then, the blower is used to perform a secondary air drying process on the power cord, so that the power cord remains clean after being processed by the device.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] Through the cooperation between the adjustment mechanism and the driving assembly, the excessively long power cord is bent and arranged inside the device, which not only effectively saves space but also is beneficial to the efficiency of annealing. The driving gear is driven to rotate by the output end of the servo motor, and the meshing relationship between the driving gear and the two driven gears is coordinated so that the two driven gears respectively drive the two lead screws to rotate synchronously on both sides of the top of the fixed frame. At the same time, it is convenient for the lifting frame to perform stable lifting activities and adjust the distance between the lifting frame and the fixed frame until the power supply is pulled straight. In this way, the size of the annealing device is effectively reduced. Through the integrated structure of the cooling box and the refrigerator, not only the overall footprint of the device is reduced, but also the working efficiency of the device is improved.

[0023] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are specifically listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1A three-dimensional schematic diagram of a power line annealing device disclosed in an embodiment of the present invention;

[0025] Figure 2 A partial cross-sectional view of a power line annealing device disclosed in an embodiment of the present invention;

[0026] Figure 3 A cross-sectional view of the cooling box and refrigerator structure of the power cord annealing device disclosed in an embodiment of the present invention;

[0027] Figure 4 A cross-sectional view of a heating mechanism of a power line annealing device disclosed in an embodiment of the present invention;

[0028] Figure 5 A schematic diagram of a drying mechanism of a power line annealing device disclosed in an embodiment of the present invention;

[0029] Figure 6 A schematic diagram of a filtering mechanism of a power cord annealing device disclosed in an embodiment of the present invention;

[0030] Figure 7 A schematic diagram of an adjustment mechanism of a power line annealing device disclosed in an embodiment of the present invention;

[0031] Figure 8 A flowchart of a method for annealing a power line according to an embodiment of the present invention;

[0032] Reference numerals: 100, annealing box; 200, cooling box; 2001, box body; 2002, wire plate; 2003, wire hole; 300, refrigerator; 3001, machine body; 3002, circulation pump; 3003, first pipe; 3004, second pipe; 400, heating mechanism; 4001, wire box; 4002, electromagnetic coil; 4003, pulley; 500, drive assembly; 5001, servo motor; 5002, driving gear Wheel; 5003, driven gear; 600, drying mechanism; 6001, square box; 6002, fan; 6003, absorbent cotton; 6004, perforation; 700, filtering mechanism; 7001, collecting frame; 7002, top plate; 7003, handle; 7004, filter; 800, disassembly and assembly plate; 900, adjustment mechanism; 9001, lifting frame; 9002, fixing frame; 9003, screw; 9004, shaft; 9005, pulley. Specific embodiments

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0034] Example 1

[0035] Refer to the attached Figure 1 As shown in Figure 7, a power line annealing device includes an annealing box 100, a cooling box 200, and a refrigerator 300. One side of the outer wall of the annealing box 100 is connected to the outer wall of the cooling box 200, and one side of the cooling box 200 is connected to one side of the refrigerator 300. A drying mechanism 600 is provided on one side of the cooling box 200. An adjustment mechanism 900 is provided inside the annealing box 100. The adjustment mechanism 900 includes a lifting frame 9001, a fixed frame 9002, a pair of lead screws 9003, a shaft 9004, and a wire wheel 9005. The fixed frame 9002 is installed at the bottom end of the annealing box 100. The top two sides of the fixed frame 9002 are rotatably connected to a pair of lead screws 9003 respectively. One end of the pair of lead screws 9003 is respectively threadedly connected to the two sides of the lifting frame 9001. 9001 and the interior of the fixed frame 9002 are respectively rotatably connected to a plurality of shafts 9004, and the outer walls of the plurality of shafts 9004 are respectively covered with wire wheels 9005. A driving assembly 500 is provided at the top of the annealing box 100. The driving assembly 500 includes a servo motor 5001, a driving gear 5002 and a pair of driven gears 5003. The servo motor 5001 is fixedly installed at the top of the annealing box 100. The output end of the servo motor 5001 extends to the interior of the annealing box 100 and is rotatably connected to the top of the driving gear 5002. The top end of the interior of the annealing box 100 is rotatably connected to a pair of driven gears 5003, and the pair of driven gears 5003 are respectively engaged with the driving gear 5002. The bottom ends of the pair of driven gears 5003 are connected to the top ends of the pair of lead screws 9003.

[0036] The embodiment of the present invention is also implemented through the following technical solutions.

[0037] Among them, the cooling box 200 includes a box body 2001, a wire plate 2002 and two groups of wire holes 2003. The wire plate 2002 is installed on one side of the interior of the box body 2001, and a plurality of wire holes 2003 are provided on one side of the interior of the box body 2001, wherein one group of wire holes 2003 is respectively located at the top of the wire plate 2002 and extends to the interior of the drying mechanism 600, and one end of the other group of wire holes 2003 extends to the interior of the annealing box 100.

[0038] Among them, the refrigerator 300 includes a body 3001, a circulating pump 3002, a first pipe fitting 3003 and a second pipe fitting 3004. The first pipe fitting 3003 and the second pipe fitting 3004 are respectively connected on both sides of the outer wall of the body 3001. One end of the first pipe fitting 3003 and the second pipe fitting 3004 are respectively connected to one side of the box body 2001. The second pipe fitting 3004 is located at the bottom end of the wire plate 2002.

[0039] A circulation pump 3002 is installed at the bottom of the body 3001 , and an output end of the circulation pump 3002 is connected to one end of the first pipe 3003 .

[0040] Among them, a filtering mechanism 700 is provided at the top of the refrigerator 300, and the filtering mechanism 700 includes a collection frame 7001, a top plate 7002, a handle 7003 and a filter screen 7004. An opening is provided on one side of the outer wall of the collection frame 7001, and one side of the opening is flush with one end of the second pipe 3004. The top plate 7002 is installed at the top of the collection frame 7001, and the handle 7003 is installed at the top of the top plate 7002. The filter screen 7004 is installed at the bottom of the collection frame 7001, and the outer wall of the filter screen 7004 is in contact with the inner wall of the body 3001.

[0041] Among them, a heating mechanism 400 is provided at the bottom end of the outer wall of the annealing box 100, and the heating mechanism 400 includes a wire entry box 4001, an electromagnetic coil 4002 and a pair of pulleys 4003. The electromagnetic coil 4002 is embedded in the inner wall of the wire entry box 4001, and a pair of pulleys 4003 are installed on one side of the inner part of the wire entry box 4001, and a gap is provided between adjacent sides of the pair of pulleys 4003.

[0042] The drying mechanism 600 includes a square box 6001 , a fan 6002 , absorbent cotton 6003 and a plurality of through holes 6004 . The absorbent cotton 6003 is installed at one end of the square box 6001 , and a plurality of through holes 6004 are provided on one side of the absorbent cotton 6003 .

[0043] Among them, the fan 6002 is embedded in the top of the square box 6001.

[0044] One side of the outer wall of the annealing box 100 is threadedly connected with a bolt, and the annealing box 100 is threadedly connected with a disassembly plate 800.

[0045] Example 2

[0046] Refer to the attached Figure 8 As shown, the present invention also provides a method for annealing a power line device, comprising the following steps:

[0047] S1, electromagnetic heating: by extending one end of the power cord into the inside of the incoming box 4001, and starting the electromagnetic coil 4002 to heat the power cord, and then with the clamping effect of the two pulleys 4003, the power cord is allowed to move stably inside the incoming box 4001 until it enters the annealing box 100;

[0048] S2. Stretching and Straightening: After step S1, the high-temperature power cord is wound around the outer walls of the plurality of reels 9005, and the servo motor 5001 is started, so that its output end drives the driving gear 5002 to rotate. The driving gear 5002 is then meshed with the two driven gears 5003, so that the two driven gears 5003 respectively drive the two lead screws 9003 on both sides of the top of the fixed frame 9002 to rotate synchronously, facilitating the stable lifting and lowering of the lifting frame 9001, until the power cord is stretched and straightened, so that the stretched power cord moves stably around the reels 9005.

[0049] S3, annealing treatment: by connecting the cooling box 200 and the annealing box 100 to each other, the power cord passing through the regulating mechanism 900 enters the interior of the box body 2001, and then cooperates with the refrigeration cycle between the refrigerator 300 and the cooling box 200, it is convenient to cool the power cord, and through the installation and use of the circulating pump 3002 and the first pipe 3003, the coolant of the specified temperature enters the box body 2001, and then cooperates with the communication function of the second pipe 3004, so that the coolant after contacting the power cord is dredged into the interior of the body 3001, and through the installation and use of the filtering mechanism 700, it is convenient to clean the debris and impurities in the coolant;

[0050] S4. Cleaning water stains: After cooling, the power cord is passed through the perforation 6004. The absorbent cotton 6003 is used to initially clean the coolant on the outer wall of the power cord through contact and friction. Then, the fan 6002 is used to blow air for a second time to dry the power cord, so that the power cord remains clean after being processed by the device.

[0051] It should be noted that the specific models and specifications of the refrigerator 300, circulation pump 3002, electromagnetic coil 4002, servo motor 5001 and fan 6002 need to be selected and determined based on the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0052] Obviously, those skilled in the art may make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such changes and modifications fall within the scope of the claims and their equivalents, the present invention is intended to include such changes and modifications.

Claims

1. A power line annealing device, characterized in that: The invention comprises an annealing box (100), a cooling box (200) and a refrigerator (300), wherein one side of the outer wall of the annealing box (100) is connected to the outer wall of the cooling box (200), one side of the cooling box (200) is connected to one side of the refrigerator (300), a drying mechanism (600) is provided on one side of the cooling box (200), and an adjusting mechanism (900) is provided inside the annealing box (100), wherein the adjusting mechanism (900) comprises a lifting frame. (9001), a fixed frame (9002), a pair of lead screws (9003), a shaft (9004) and a wire wheel (9005), wherein the fixed frame (9002) is installed at the inner bottom end of the annealing box (100), the top ends of the fixed frame (9002) are respectively connected to the pair of lead screws (9003), one end of the pair of lead screws (9003) is respectively connected to the two sides of the lifting frame (9001) by threading, and the lifting frame (9001) is connected to the lifting frame (9001). The interior of the fixed frame (9002) is rotatably connected to a plurality of shafts (9004), and the outer walls of the plurality of shafts (9004) are respectively fitted with wire wheels (9005). The top of the annealing box (100) is provided with a driving assembly (500), and the driving assembly (500) comprises a servo motor (5001), a driving gear (5002) and a pair of driven gears (5003). The servo motor (5001) is fixedly mounted on the top of the annealing box (100). The output end of the servo motor (5001) extends into the interior of the annealing box (100) and is rotatably connected to the top of the driving gear (5002). The top of the interior of the annealing box (100) is rotatably connected to the pair of driven gears (5003), and the pair of driven gears (5003) are respectively engaged with the driving gear (5002). The bottom ends of the pair of driven gears (5003) are connected to the top ends of the pair of lead screws (9003). The cooling box (200) comprises a box body (2001), a wire passing plate (2002) and two groups of wire holes (2003); the wire passing plate (2002) is installed on one side of the interior of the box body (2001); a plurality of wire holes (2003) are provided on one side of the interior of the box body (2001); one group of wire holes (2003) is respectively located at the top of the wire passing plate (2002) and extends to the interior of the drying mechanism (600); and one end of the other group of wire holes (2003) extends to the interior of the annealing box (100); A heating mechanism (400) is provided at the bottom end of the outer wall of the annealing box (100), and the heating mechanism (400) includes a wire feed box (4001), an electromagnetic coil (4002) and a pair of pulleys (4003). The electromagnetic coil (4002) is embedded in the inner wall of the wire feed box (4001), and a pair of pulleys (4003) is installed on one side of the interior of the wire feed box (4001), and a distance is provided between adjacent sides of the pair of pulleys (4003).

2. The power line annealing device according to claim 1, characterized in that: The refrigerator (300) comprises a body (3001), a circulation pump (3002), a first pipe fitting (3003) and a second pipe fitting (3004); the first pipe fitting (3003) and the second pipe fitting (3004) are respectively connected to each other on both sides of the outer wall of the body (3001); one end of the first pipe fitting (3003) and the second pipe fitting (3004) are respectively connected to one side of the box body (2001); and the second pipe fitting (3004) is located at the bottom end of the wire plate (2002).

3. The power line annealing device according to claim 2, characterized in that: A circulation pump (3002) is installed at the inner bottom end of the machine body (3001), and the output end of the circulation pump (3002) is connected to one end of the first pipe (3003).

4. The power line annealing device according to claim 3, characterized in that: The top of the refrigerator (300) is provided with a filtering mechanism (700), and the filtering mechanism (700) comprises a collecting frame (7001), a top plate (7002), a handle (7003) and a filter (7004). An opening is provided on one side of the outer wall of the collecting frame (7001), and one side of the opening is flush with one end of the second pipe (3004). The top of the collecting frame (7001) is installed with the top plate (7002), the top of the top plate (7002) is installed with the handle (7003), and the bottom of the collecting frame (7001) is installed with the filter (7004), and the outer wall of the filter (7004) is in contact with the inner wall of the machine body (3001).

5. The power line annealing device according to claim 1, characterized in that: The drying mechanism (600) comprises a square box (6001), a fan (6002), absorbent cotton (6003) and a plurality of perforations (6004). The absorbent cotton (6003) is installed at one end of the square box (6001), and a plurality of perforations (6004) are provided on one side of the absorbent cotton (6003).

6. The power line annealing device according to claim 5, characterized in that: A fan (6002) is embedded and installed on the top of the square box (6001).

7. The power line annealing device according to claim 1, characterized in that: One side of the outer wall of the annealing box (100) is threadedly connected with a bolt, and the annealing box (100) is threadedly connected with a disassembly plate (800).

8. A method for using the power line annealing device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1, electromagnetic heating: by extending one end of the power cord into the inside of the incoming box (4001), and starting the electromagnetic coil (4002), so that it heats the power cord, and then with the clamping effect of the two pulleys (4003), the power cord is allowed to move stably inside the incoming box (4001) until it enters the annealing box (100); S2, stretching and straightening: after step S1, the high-temperature power cord is wound around the outer walls of the plurality of reels (9005), and by starting the servo motor (5001), the output end thereof drives the driving gear (5002) to rotate, and then the meshing relationship between the driving gear (5002) and the two driven gears (5003) is coordinated, so that the two driven gears (5003) respectively drive the two lead screws (9003) to rotate synchronously on both sides of the top of the fixed frame (9002), so that the lifting frame (9001) can perform stable lifting and lowering activities until the power cord is stretched and straightened, so that the straightened power cord can move stably around the reels (9005); S3, annealing treatment: by connecting the cooling box (200) and the annealing box (100) to each other, the power line passing through the regulating mechanism (900) enters the interior of the box body (2001), and then the refrigeration cycle between the refrigerator (300) and the cooling box (200) is coordinated to facilitate cooling the power line, and by installing and using the circulating pump (3002) and the first pipe (3003), the cooling liquid of the specified temperature enters the box body (2001), and then the communication function of the second pipe (3004) is coordinated to allow the cooling liquid after contacting the power line to flow into the interior of the machine body (3001), and by installing and using the filtering mechanism (700), it is convenient to clean the debris and impurities in the cooling liquid; S4. Cleaning water stains: After cooling, the power cord is passed through the perforation (6004). The absorbent cotton (6003) is used to rub against the coolant on the outer wall of the power cord. The blower (6002) then dries the power cord for a second time, so that the power cord remains clean after being treated by the device.

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