A new material preparation device using a lead alloy

Abstract

This invention relates to the field of new material preparation apparatus for lead alloys, and in particular to a new material preparation apparatus for lead alloys, comprising a base plate and a support. A long box is fixedly connected to the top of the base plate, and control structures are connected to the left and right sides of the front of the long box. A support plate is fixedly connected to the top of the control structure, realizing the exchange and preparation of new materials, improving the working efficiency of the new material preparation apparatus for lead alloys. During use, the square frame in the new material preparation apparatus for lead alloys plays a shielding and protective role, preventing sputtering damage from new materials, thus improving the safety of the new material preparation apparatus for lead alloys. The original materials and lead alloy inside the shell are crushed and fed into the heating furnace, reducing the mixing time of the original materials and lead alloy, reducing the operating cost of the new material preparation apparatus for lead alloys. The baffle can prevent lead alloy and original materials from splattering out, making it easy to control the amount added and ensuring the normal use of the new material preparation apparatus for lead alloys.

Description

Technical Field

[0001] This invention relates to the field of new material preparation technology using lead alloys, specifically to a new material preparation apparatus using lead alloys. Background Technology

[0002] The new material preparation device for lead alloys involves adding lead alloys to existing processed materials, thereby mixing the original materials and lead alloys to form a new material.

[0003] Existing lead alloy material preparation equipment uses a separate support platform at the bottom. Therefore, when collecting new material, the entire equipment must be shut down, resulting in prolonged downtime, wasted time, and reduced efficiency. Furthermore, the high material temperature during operation, coupled with the lack of surrounding protection, and the ability to process material simultaneously, increases the risk of splashing, compromising safety. Additionally, the lead alloy is placed into the furnace as a whole, slowing down the mixing of existing materials and increasing production time per batch, thus raising energy consumption and operating costs. Moreover, crushing the lead alloy can cause fragments to splatter, reducing lead content. Since these fragments are difficult to measure, controlling the amount of lead added later is challenging, impacting the normal operation of the equipment. Summary of the Invention

[0004] The purpose of this invention is to solve the problems of reduced working efficiency, reduced safety of lead alloy new material preparation equipment, increased working cost of lead alloy new material preparation equipment, and impact on the normal use of lead alloy new material preparation equipment, and to propose a new material preparation equipment using lead alloys.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A novel material preparation device using lead alloy is designed, comprising a base plate and a support. A long box is fixed to the top of the base plate. Control structures are connected to the left and right sides of the front of the long box. A support plate is fixed to the top of the control structure. A protective structure is connected to the top of the support plate. A heating furnace is fixed to the top of the inner side of the support. A crushing structure is connected to the top of the heating furnace. A shielding structure is connected to the rear of the top of the heating furnace.

[0007] Preferably, the control structure includes a round rod, a sprocket, a chain, a slider, a curved plate, a vertical plate, a slotted plate, and a first motor;

[0008] The outer wall of the round rod is rotatably connected to the front of the long box. The rear end face of the round rod is fixedly connected to the front of the sprocket. The outer wall of the sprocket is meshed with the inner wall of the chain. The rear of the sprocket is connected to the front of the groove plate. The left and right sides of the groove plate are fixedly connected to the left and right sides of the inner wall of the long box, respectively. The inner wall of the groove plate is slidably engaged with the outer wall of the slider. A curved plate is rotatably connected to the rear of the slider. A straight rod below the front of the curved plate is fixedly connected to the rear of the chain. The top of the slider is fixedly connected to the bottom of the vertical plate. The outer wall of the vertical plate is slidably engaged with the top of the long box. The front of the round rod on the left side is fixedly connected to the output end of the first motor.

[0009] Preferably, a first bracket is fixedly connected to the front bottom of the first motor, and the bottom of the first bracket is fixedly connected to the top of the base plate.

[0010] Preferably, the protective structure includes a vertical rod, a square plate, a square frame, and a handle;

[0011] The bottom of the vertical rod is fixedly connected to the top of the support plate, the outer wall of the vertical rod is slidably engaged with the inner wall of the square plate, the outer side of the square plate is fixedly connected to the left side of the square frame, and the front and rear sides of the square frame are respectively fixedly connected to the inner side of the handle.

[0012] Preferably, the four corners of the outer wall of the base plate are fixedly connected to the inner bottom of the support.

[0013] Preferably, the crushing structure includes a shell, a grinding drum, gears, and a second motor;

[0014] The bottom of the outer shell is connected to the top of the heating furnace. The front and rear sides of the inner wall of the outer shell are rotatably connected to the front and rear sides of the grinding cylinder, respectively. The front of the grinding cylinder is fixedly connected to the rear end face of the gear. The outer walls of the two gears are meshed and connected. The front of the gear on the left side is fixedly connected to the output end of the second motor.

[0015] Preferably, a second bracket is fixedly connected to the bottom of the second motor, and the bottom of the second bracket is fixedly connected to the front top of the heating furnace.

[0016] Preferably, the shielding structure includes a baffle, a vertical cylinder, a screw, and a handle;

[0017] The bottom of the baffle is slidably engaged with the top of the heating furnace, the top of the baffle is connected to the bottom of the vertical cylinder, the front left and right sides of the baffle are threadedly connected to the outer wall of the screw, and the outer side of the screw is fixedly connected to the inner side of the handle.

[0018] Preferably, the inner diameter of the screw matches the inner diameter of the outer wall of the housing.

[0019] Preferably, the baffle is located on the outer wall of the housing.

[0020] The present invention proposes a new material preparation device for lead alloys, which has the following advantages: By controlling the rotation of the left sprocket in the structure, the rotating sprocket, in conjunction with the chain, drives the right sprocket to rotate, thereby causing the curved plate to move with the chain. The moving curved plate causes the slider to slide on the inner wall of the groove plate, and the moving slider causes the vertical plate to move, thereby moving the support plate to the right. This places the mold on the left at the valve at the bottom of the heating furnace, and then the mold on the right is replaced. At the same time, the heating furnace casts the mold below. The sprocket continues to rotate, and through the cooperation of the curved plate, slider, and chain, the vertical plate can drive the support plate to move to the left, realizing the exchange and preparation of new materials and improving the working efficiency of the new material preparation device for lead alloys.

[0021] By moving the square plate of the protective structure downward on the outer wall of the vertical rod, the bottom of the square frame fits against the top of the support plate, and the square frame covers the outside of the mold. In the lead alloy new material preparation device, the square frame plays a shielding and protective role, preventing the new material from being splashed and improving the safety of the lead alloy new material preparation device.

[0022] The second motor in the crushing structure is connected to an external power source. The second motor drives the left gear to rotate, and the rotating left gear drives the right gear to rotate, which in turn causes the two grinding drums to rotate in opposite directions. This crushes the original material and lead alloy inside the outer shell and sends them into the heating furnace, reducing the mixing time of the original material and lead alloy and reducing the operating cost of the new lead alloy material preparation device.

[0023] The baffle in the shielding structure slides forward on the top of the heating furnace, and then, in conjunction with the handle, drives the screw to rotate inward. The inner side of the rotating screw is inserted into the front round opening of the outer wall of the outer shell, thus fixing the position of the baffle. The baffle can prevent lead alloy and original materials from splattering out, making it easier to control the amount added and ensuring the normal use of the new lead alloy material preparation device. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of the present invention;

[0025] Figure 2 for Figure 1 A schematic diagram showing the connection relationship between the medium-length box, the slotted plate, and the slider;

[0026] Figure 3 for Figure 1 A schematic diagram showing the connection relationship between the slider, curved plate, and vertical plate;

[0027] Figure 4 for Figure 1 A schematic diagram of the structure of A in the middle;

[0028] Figure 5 for Figure 1 A schematic diagram showing the connection relationship between the central vertical bar, square plate, and square frame;

[0029] Figure 6 for Figure 1 A schematic diagram of the structure of B in the middle.

[0030] In the diagram: 1. Base plate; 2. Control structure; 201. Round rod; 202. Sprocket; 203. Chain; 204. Slider; 205. Curved plate; 206. Vertical plate; 207. Slotted plate; 208. First motor; 3. Protective structure; 301. Vertical rod; 302. Square plate; 303. Square frame; 304. Handle; 4. Crushing structure; 401. Outer shell; 402. Grinding cylinder; 403. Gear; 404. Second motor; 5. Shielding structure; 501. Baffle; 502. Vertical cylinder; 503. Screw; 504. Handle; 6. Long box; 7. Support; 8. Heating furnace; 9. Support plate; 10. First bracket; 11. Second bracket. Detailed Implementation

[0031] The present invention will be further described below with reference to the accompanying drawings:

[0032] Please see Figure 1-6 In this embodiment, a new material preparation device using lead alloy includes a base plate 1 and a support 7. A long box 6 is fixed to the top of the base plate 1. Control structures 2 are connected to the left and right sides of the front of the long box 6. A support plate 9 is fixed to the top of the control structure 2. A protective structure 3 is connected to the top of the support plate 9. A heating furnace 8 is fixed to the top of the inner side of the support 7. The operation and use of the heating furnace 8 is existing technology and will not be elaborated in detail. The model is selected according to the usage requirements. A crushing structure 4 is connected to the top of the heating furnace 8. A shielding structure 5 is connected to the rear of the top of the heating furnace 8.

[0033] Control structure 2 includes a round rod 201, a sprocket 202, a chain 203, a slider 204, a curved plate 205, a vertical plate 206, a slotted plate 207, and a first motor 208. The outer wall of the round rod 201 is rotatably connected to the front of the long box 6. The round rod 201 rotates through the bearing on the front of the long box 6 under force. The rear end face of the round rod 201 is fixedly connected to the front of the sprocket 202. The outer wall of the sprocket 202 is meshed with the inner wall of the chain 203. The rotation of the left sprocket 202, in conjunction with the chain 203, drives the right sprocket 202 to rotate. The rear of the sprocket 202 is connected to the front of the slotted plate 207. The left and right sides of the slotted plate 207 are fixedly connected to the left and right sides of the inner wall of the long box 6, respectively. The inner wall of the slotted plate 207 is slidably engaged with the outer wall of the slider 204. Block 204 slides left and right through the inner wall of the slot plate 207 under force. A curved plate 205 is rotatably connected to the rear of the slider 204. The curved plate 205 rotates through the pin on the inner wall of the slider 204 under force. The straight rod below the front of the curved plate 205 is fixedly connected to the rear of the chain 203. The top of the slider 204 is fixedly connected to the bottom of the vertical plate 206. The outer wall of the vertical plate 206 is slidably engaged with the top of the long box 6. The vertical plate 206 slides left and right through the inside of the slot at the top of the long box 6 under force. The front of the round rod 201 on the left side is fixedly connected to the output end of the first motor 208. A first bracket 10 is fixedly connected to the bottom front of the first motor 208. The model of the first motor 208 is selected according to the usage requirements. The bottom of the first bracket 10 is fixedly connected to the top of the base plate 1.

[0034] By controlling the rotation of the left sprocket 202 in structure 2, the rotating sprocket 202, in conjunction with the chain 203, drives the right sprocket 202 to rotate, thereby causing the curved plate 205 to move along the chain 203. The moving curved plate 205 drives the slider 204 to slide on the inner wall of the slot plate 207, and the moving slider 204 drives the vertical plate 206 to move, thereby causing the support plate 9 to move to the right, so that the mold on the left is placed at the valve at the bottom of the heating furnace 8. Then the mold on the right is replaced, and at the same time the heating furnace 8 casts the mold below. The sprocket 202 continues to rotate, and through the cooperation of the curved plate 205, the slider 204 and the chain 203, the vertical plate 206 can drive the support plate 9 to move to the left, realizing the exchange preparation of new materials and improving the working efficiency of the new lead alloy material preparation device.

[0035] The protective structure 3 includes a vertical rod 301, a square plate 302, a square frame 303, and a handle 304. The bottom of the vertical rod 301 is fixedly connected to the top of the support plate 9. The outer wall of the vertical rod 301 is slidably engaged with the inner wall of the square plate 302. The square plate 302 slides up and down through the outer wall of the vertical rod 301 under force. The outer side of the square plate 302 is fixedly connected to the left side of the square frame 303. The front and rear sides of the square frame 303 are respectively fixedly connected to the inner side of the handle 304. The handle 304 facilitates the upward movement of the square frame 303.

[0036] By moving the square plate 302 of the protective structure 3 downward on the outer wall of the vertical rod 301, the bottom of the square frame 303 is in contact with the top of the support plate 9, and the square frame 303 covers the outside of the mold. In the use of the lead alloy new material preparation device, the square frame 303 plays a shielding and protective role, preventing the new material from being splashed and improving the safety of the use of the lead alloy new material preparation device.

[0037] The four corners of the outer wall of the base plate 1 are fixedly connected to the inner bottom of the support 7. The crushing structure 4 includes a shell 401, a grinding cylinder 402, a gear 403, and a second motor 404. The bottom of the shell 401 is connected to the top of the heating furnace 8. The front and rear sides of the inner wall of the shell 401 are rotatably connected to the front and rear sides of the grinding cylinder 402. The grinding cylinder 402 rotates under force through the bearings on the front and rear sides of the inner wall of the shell 401. The front of the grinding cylinder 402 is fixedly connected to the rear end face of the gear 403. The outer walls of the two gears 403 are meshed and connected. The rotation of the left gear 403 drives the rotation of the right gear 403. The front of the left gear 403 is fixedly connected to the output end of the second motor 404. The model of the second motor 404 is selected according to the usage requirements. The bottom of the second motor 404 is fixedly connected to a second bracket 11. The bottom of the second bracket 11 is fixedly connected to the front top of the heating furnace 8.

[0038] The second motor 404 in the crushing structure 4 is connected to an external power source. The operation of the second motor 404 drives the left gear 403 to rotate, and the rotating left gear 403 drives the right gear 403 to rotate, thereby causing the two grinding cylinders 402 to rotate in opposite directions. This crushes the original material and lead alloy inside the outer shell 401 and sends them into the heating furnace 8, reducing the mixing time of the original material and lead alloy and reducing the operating cost of the new lead alloy material preparation device.

[0039] The shielding structure 5 includes a baffle 501, a vertical cylinder 502, a screw 503, and a handle 504. The bottom of the baffle 501 is slidably engaged with the top of the heating furnace 8. The baffle 501 slides back and forth through the top slot of the heating furnace 8 under force. The top of the baffle 501 is connected to the bottom of the vertical cylinder 502. The front left and right sides of the baffle 501 are threadedly connected to the outer wall of the screw 503. The outer side of the screw 503 is fixedly connected to the inner side of the handle 504. The handle 504 facilitates the rotation of the screw 503 left and right. The inner diameter of the screw 503 matches the inner diameter of the outer wall of the outer shell 401. The baffle 501 is located on the outer wall of the outer shell 401.

[0040] The baffle 501 in the shielding structure 5 slides forward on the top of the heating furnace 8, and then, in conjunction with the handle 504, drives the screw 503 to rotate inward. The inner side of the rotating screw 503 is inserted into the front round opening of the outer wall of the outer shell 401, thus fixing the position of the baffle 501. The baffle 501 can prevent lead alloy and original materials from popping out, making it easy to control the amount added and ensuring the normal use of the new lead alloy material preparation device.

[0041] Working principle:

[0042] When using this device, the original material and lead alloy are first placed on the inner wall of the outer casing 401. Then, the baffle 501 slides forward on the top of the heating furnace 8. Subsequently, the handle 504 drives the screw 503 to rotate inward. The inner side of the rotating screw 503 is inserted into the front round opening of the outer wall of the outer casing 401, fixing the position of the baffle 501. Then, the second motor 404 is connected to an external power source. The second motor 404 drives the left gear 403 to rotate, and the rotating left gear 403 drives the right gear 403 to rotate, thereby causing the two grinding cylinders 402 to rotate in opposite directions. This crushes the original material and lead alloy inside the outer casing 401 and sends it into the heating furnace 8. The heating furnace 8 works to fuse and mix the original material and lead alloy. At this time, the mold is placed on the support plate 9. Then, the square plate 302 moves downward on the outer wall of the vertical rod 301, so that the bottom of the square frame 303 is in contact with the top of the support plate 9, and the square frame 303 covers the outside of the mold. On the side, the bottom valve of the heating furnace 8 opens to send the new material solution into the mold on the right. Then, the bottom valve of the heating furnace 8 closes, and the first motor 208 is connected to the external power supply. The first motor 208 drives the left cylinder 201 to rotate, and the left sprocket 202 rotates. The rotating sprocket 202, in conjunction with the chain 203, drives the right sprocket 202 to rotate, thereby causing the curved plate 205 to move with the chain 203. The moving curved plate 205 drives the slider 204 to slide on the inner wall of the groove plate 207. The moving slider 204 drives the vertical plate 206 to move, thereby causing the support plate 9 to move to the right, so that the mold on the left is placed at the valve at the bottom of the heating furnace 8. Then, the mold on the right is replaced. At the same time, the heating furnace 8 casts the mold below. The sprocket 202 continues to rotate. Through the cooperation of the curved plate 205, the slider 204 and the chain 203, the vertical plate 206 can drive the support plate 9 to move to the left, realizing the exchange and preparation of new materials.

[0043] Although the present invention has been illustrated and described with reference to preferred embodiments, those skilled in the art will understand that various changes in form and detail are possible within the scope of the claims.

Claims

1. A device for preparing a new material with a lead alloy, comprising a base plate (1) and a support (7), characterized in that: The top of the base plate (1) is fixedly connected to a long box (6). The left and right sides of the front of the long box (6) are connected to control structures (2). The top of the control structure (2) is fixedly connected to a support plate (9). The top of the support plate (9) is connected to a protective structure (3). The top of the inner side of the support (7) is fixedly connected to a heating furnace (8). The top of the heating furnace (8) is connected to a crushing structure (4). The rear of the top of the heating furnace (8) is connected to a shielding structure (5). The control structure (2) includes a round rod (201), a sprocket (202), a chain (203), a slider (204), a curved plate (205), a vertical plate (206), a grooved plate (207), and a first motor (208). The outer wall of the round rod (201) is rotatably connected to the front of the long box (6). The rear end face of the round rod (201) is fixedly connected to the front of the sprocket (202). The outer wall of the sprocket (202) is meshed with the inner wall of the chain (203). The rear of the sprocket (202) is connected to the front of the groove plate (207). The left and right sides of the groove plate (207) are fixedly connected to the left and right sides of the inner wall of the long box (6), respectively. The inner wall of the groove plate (207) is connected to the slider. The outer wall of (204) is slidably engaged, and a curved plate (205) is rotatably connected to the rear of the slider (204). The straight rod below the front of the curved plate (205) is fixedly connected to the rear of the chain (203). The top of the slider (204) is fixedly connected to the bottom of the vertical plate (206). The outer wall of the vertical plate (206) is slidably engaged with the top of the long box (6). The front of the round rod (201) on the left side is fixedly connected to the output end of the first motor (208).

2. A device for preparing a new material using a lead alloy according to claim 1, characterized in that: A first bracket (10) is fixedly connected to the front bottom of the first motor (208), and the bottom of the first bracket (10) is fixedly connected to the top of the base plate (1).

3. A device for preparing a new material using a lead alloy according to claim 2, characterized in that: The protective structure (3) includes a vertical rod (301), a square plate (302), a square frame (303), and a handle (304). The bottom of the vertical rod (301) is fixedly connected to the top of the support plate (9), the outer wall of the vertical rod (301) is slidably engaged with the inner wall of the square plate (302), the outer side of the square plate (302) is fixedly connected to the left side of the square frame (303), and the front and rear sides of the square frame (303) are respectively fixedly connected to the inner side of the handle (304).

4. A device for preparing a new material using a lead alloy according to claim 3, characterized in that: The four corners of the outer wall of the base plate (1) are respectively fixed to the inner bottom of the support (7).

5. A device for preparing a new material using a lead alloy according to claim 4, characterized in that: The crushing structure (4) includes a shell (401), a grinding drum (402), a gear (403), and a second motor (404). The bottom of the outer shell (401) is connected to the top of the heating furnace (8). The front and rear sides of the inner wall of the outer shell (401) are rotatably connected to the front and rear sides of the grinding cylinder (402). The front side of the grinding cylinder (402) is fixedly connected to the rear end face of the gear (403). The outer walls of the two gears (403) are meshed and connected. The front side of the gear (403) on the left side is fixedly connected to the output end of the second motor (404).

6. The apparatus for preparing a new material using lead alloy according to claim 5, characterized in that: The bottom of the second motor (404) is fixedly connected to a second bracket (11), and the bottom of the second bracket (11) is fixedly connected to the front top of the heating furnace (8).

7. The apparatus for preparing a new material using lead alloy according to claim 6, characterized in that: The shielding structure (5) includes a baffle (501), a vertical cylinder (502), a screw (503), and a handle (504). The bottom of the baffle (501) is slidably engaged with the top of the heating furnace (8), the top of the baffle (501) is connected to the bottom of the vertical cylinder (502), the front left and right sides of the baffle (501) are threadedly connected to the outer wall of the screw (503), and the outer side of the screw (503) is fixedly connected to the inner side of the handle (504).

8. The apparatus for preparing a new material using lead alloy according to claim 7, characterized in that: The inner diameter of the screw (503) matches the inner diameter of the outer wall of the outer shell (401).

9. The apparatus for preparing a new material using lead alloy according to claim 8, characterized in that: The baffle (501) is located on the outer wall of the outer shell (401).

Images