A fully automatic carrier tape forming equipment

Abstract

The present invention discloses a fully automatic carrier tape forming equipment, comprising a frame, a feeding mechanism, a receiving mechanism, a punching mechanism, a winding mechanism and a film wrapping mechanism. The feeding mechanism, the receiving mechanism, the punching mechanism, the winding mechanism and the film wrapping mechanism are sequentially arranged on the frame along the carrier tape conveying direction. A feather burning device and a detection device are further arranged between the punching mechanism and the winding mechanism. The feeding mechanism is used to send an unformed carrier tape to the receiving mechanism, the receiving mechanism performs material receiving processing on the carrier tape, the carrier tape after the material receiving processing is sent to the punching mechanism, the punching mechanism performs punching and forming processing on the carrier tape, the feather burning device burns away hair scraps generated after punching after the punching and forming, the detection device is used to detect the size of the formed pocket, the size of the punching hole and the relative position of the formed punching hole, and the winding mechanism is used to wind up the carrier tape after the punching. The various mechanisms cooperate to realize accurate, high-speed, efficient and fully automatic carrier tape forming processing, which not only greatly saves labor costs but also greatly improves production quality and efficiency.

Description

Technical Field

[0001] The present invention relates to a carrier tape forming device, and in particular to a fully automatic carrier tape forming device. Background Art

[0002] Carrier tape is commonly used to package electronic components such as LEDs, capacitors, inductors, and resistors. Bulk packaging with carrier tape prevents static electricity and protects the components. The carrier tape production process involves sequentially loading raw materials, punching, pulling tape, winding, and wrapping them with film to create a complete carrier tape product. Each process requires specialized equipment.

[0003] Traditional carrier tape forming equipment is mostly semi-automatic, and the carrier tape forming process often requires manual cooperation to complete all work. For example, the film wrapping work requires manual wrapping of the rewound carrier tape with protective film, resulting in low forming efficiency. Summary of the Invention

[0004] In order to overcome the problem of low carrier forming efficiency caused by the combination of semi-automatic carrier forming equipment and manual carrier forming production in the prior art, the present invention provides a fully automatic carrier forming equipment, including a frame, a feeding mechanism, a material receiving mechanism, a punching mechanism, a winding mechanism, and a film wrapping mechanism. The feeding mechanism, the material receiving mechanism, the punching mechanism, the winding mechanism, and the film wrapping mechanism are arranged on the frame in sequence along the carrier conveying direction. A feather burning device and a detection device are also provided between the punching mechanism and the winding mechanism. The feather burning device and the detection module are arranged on the frame.

[0005] In the above structure, the loading mechanism includes a material rack, a rewinding assembly, and a driving assembly. The material rack is slidably connected to the frame. A first cylinder is also provided on the frame. The output end of the first cylinder is connected to the material rack. The unwinding assembly is provided on the material rack, and the driving assembly is provided on the top of the material rack.

[0006] In the above structure, the unwinding assembly includes an unwinding axis, which passes through the material rack. The two ends of the unwinding axis are respectively on the front and rear sides of the material rack, and unwinding brackets are provided at both ends of the unwinding axis, baffles are provided on both sides of the unwinding bracket, and locking parts are provided at both ends of the unwinding axis; the driving assembly includes a base plate, a second cylinder, a first driving motor, an output shaft and a first mounting plate, the first driving motor and the output shaft are fixed on the first mounting plate, the first driving motor is connected to the output shaft, the first mounting plate is slidably connected to the base plate, the second cylinder is set on the base plate, and the output end of the second cylinder is connected to the first mounting plate, and side plates are provided on the front and rear sides of the base plate, and a loading roller is provided on the side plate, and the loading roller is provided with a first transmission shaft and the output shaft for pluggable connection.

[0007] In the above structure, the material receiving mechanism includes a vertical plate, a tape conveying assembly, a glue pressing assembly, a carrier tape conveying assembly, and a material cutting assembly. The vertical plate is arranged on the frame, the tape conveying assembly and the glue pressing assembly are arranged on the vertical plate, the carrier tape conveying assembly is arranged on the frame, and the material cutting assembly is arranged below the carrier tape conveying assembly for cutting the carrier tape on the carrier tape conveying assembly.

[0008] In the above structure, the tape conveying assembly includes a glue placing part, a tape conveying wheel, a second drive motor, a third drive motor and a tape conveying platform, the glue placing part is used to place the tape roll, the second drive motor is connected to the tape conveying wheel, and the third drive motor is connected to the tape conveying platform; the glue pressing assembly includes a glue pressing arm, a glue pressing drive motor and a glue pressing platform, the glue pressing drive motor and the glue pressing arm are both arranged on the vertical plate, the glue pressing drive motor is connected to the glue pressing arm, the glue pressing platform is arranged below the glue pressing arm, and a fourth cylinder fixed to the frame is provided at the bottom of the glue pressing platform, and the fourth cylinder is used The glue pressing platform is driven to perform lifting movement, and a glue pressing fold is provided on the glue pressing platform; the carrier conveying assembly is provided on both sides of the glue pressing platform, and the carrier conveying assembly includes a carrier conveying platform and a carrier driving motor, and the carrier driving motor is provided on the carrier conveying platform, and a first conveying roller is provided on the carrier driving motor, and the first conveying roller is used to push the carrier to move on the carrier conveying platform, and the cutting assembly includes a cutter, a cutter connecting rod and a cutting driving motor, and the cutting driving motor is provided on the frame, and the cutter connecting rod is connected to the cutting driving motor (353), and the cutter is connected to the cutter connecting rod.

[0009] In the above structure, the punching mechanism includes a punching assembly and a pulling belt assembly. The punching assembly is used to punch the carrier tape, and the pulling belt assembly is used to pull out the carrier tape processed by the punching assembly. The punching assembly includes a punching pressure arm, a punching die frame, a punching die, and a punching drive motor. The punching drive motor is connected to the second transmission shaft, and the second transmission shaft is connected to the punching pressure arm. The punching die frame is arranged on the punching die, and the punching pressure arm is used to push the punching die frame. The pulling belt assembly includes a cam divider, a pulling belt platform, and a first pulling belt wheel. The cam divider is connected to the second transmission shaft, and the first pulling belt wheel is connected to the cam divider. The pulling belt platform is arranged on the frame 1.

[0010] In the above structure, a second belt pulling wheel is also provided on the belt pulling platform, the second belt pulling wheel is connected to the belt pulling drive motor, the cam divider and the belt pulling platform are both provided with a belt pressing wheel, the belt pressing wheels are respectively opposite to the first belt pulling wheel and the second belt pulling wheel, and the belt pressing wheel is provided with a belt pressing cylinder.

[0011] In the above structure, the winding mechanism includes a carrier tape tensioning assembly and a winding assembly. The tensioning assembly is used to tighten the carrier tape. The winding assembly includes a reciprocating arrangement module, a rotary winding module, an upper empty roll module and a lower roll groove. The reciprocating arrangement module is used to arrange the carrier tape reciprocally on the rotary winding module. The upper empty roll module is used to upload the empty roll for winding onto the rotary winding module. The lower roll groove is arranged below the rotary winding module.

[0012] In the above structure, the tensioning assembly includes a guide groove, a tensioning wheel and a transmission wheel, the transmission wheel is arranged near one end of the guide groove, and the tensioning wheel is arranged below the transmission wheel; the reciprocating arrangement module includes a reciprocating arrangement drive motor and a reciprocating arrangement platform, the reciprocating arrangement drive motor is connected to the reciprocating arrangement platform, the rotary winding module includes a winding shaft, a winding drive motor and a fifth cylinder, the winding drive motor and the fifth cylinder are connected to the winding shaft, and a carrier pressure plate is also provided on the winding shaft, and a downward pressure cylinder is provided on the carrier pressure plate, and the upper empty roll module includes a first clamping cylinder, an upper roll drive cylinder, an empty roll feed push plate and an empty roll feed drive cylinder, the first clamping cylinder is connected to the upper roll drive cylinder, and the empty roll feed drive cylinder is connected to the empty roll feed push plate.

[0013] In the above structure, the winding mechanism also includes a cutting assembly and a sample collection assembly, the cutting assembly includes pneumatic scissors and a sixth cylinder, the pneumatic scissors are connected to the sixth cylinder, the sample collection assembly includes a sample collection trough and a seventh cylinder, the sample collection trough is connected to the seventh cylinder, the lower rolling trough includes a lower rolling flat trough and a lower rolling inclined trough, the lower rolling inclined trough is arranged on the frame through a supporting bracket, the lower rolling flat trough is movably connected to the frame, and a pushing cylinder is provided on the lower rolling flat trough.

[0014] In the above structure, the film wrapping mechanism includes a film pulling module, a rotary film wrapping module (62), and a pushing module. The film pulling module is used to pull the protective film for wrapping to the rotary film wrapping module. The rotary film wrapping module is rotatably arranged on the frame. The pushing module is arranged on one side of the rotary film wrapping module and is used to push the protective film onto the carrier roll when wrapping.

[0015] In the above structure, the film pulling module includes a film unwinding rotating shaft, a Y-axis driving cylinder, a Z-axis driving cylinder, a first movable plate, a second clamping cylinder and a first unwinding mounting plate, the second clamping cylinder is arranged on the second movable plate, the second movable plate is arranged on the first movable plate, the second movable plate is connected to the Y-axis driving cylinder, the first movable plate is connected to the Z-axis driving cylinder, the film unwinding rotating shaft is arranged on the first unwinding mounting plate, the rotating film wrapping module includes a film wrapping turntable, a film pressing slider, an eighth cylinder, a slide groove is provided on the film wrapping turntable, the film pressing slider is arranged in the slide groove, and a slider pushing plate is provided at the output end of the eighth cylinder, the slider pushing plate is used to push the film pressing slider to move in the slide groove, the film pressing slider is also provided with a reset spring and a film pressing block, and the film pressing block is provided with a film cutting knife, the pushing module includes a pushing roller and a ninth cylinder, and the pushing roller is connected to the ninth cylinder.

[0016] In the above structure, the feather burner is set on the frame through the second mounting plate, and the detection module is set on the frame through the third mounting plate. The feather burner is used to burn off the hair scraps generated after the carrier is punched. The detection module includes a camera and a camera. The camera is connected to the camera. The bottom of the camera is facing the carrier and is used to detect and photograph the carrier.

[0017] The beneficial effects of the present invention are as follows: the present invention provides a fully automatic carrier tape forming device, the feeding mechanism is used to send the unformed carrier tape to the receiving mechanism, the receiving mechanism performs material receiving processing on the carrier tape, the carrier tape after the receiving processing is sent to the punching mechanism, the punching mechanism performs punching and forming processing on the carrier tape, and after punching and forming, the feather burning device burns off the hair scraps generated after punching, the detection device is used to detect the size of the formed pocket, the punching size and the relative position of the formed punching hole, and the winding mechanism is used to wind the carrier tape after punching. The various mechanisms cooperate to realize accurate, high-speed, efficient and fully automatic carrier tape forming processing, which not only greatly saves labor costs but also greatly improves production quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and examples.

[0019] Figure 1 It is an assembly diagram of the present invention;

[0020] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention;

[0021] Figure 3 This is a partial structural exploded view of the feeding mechanism of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the material receiving mechanism of the present invention.

[0023] Figure 5This is a partial structural diagram of the material receiving mechanism of the present invention. Figure 1 .

[0024] Figure 6 yes Figure 5 Schematic diagram of the structure from another angle.

[0025] Figure 7 This is a partial structural diagram of the material receiving mechanism of the present invention. Figure 2 .

[0026] Figure 8 It is a structural schematic diagram of the punching mechanism of the present invention.

[0027] Figure 9 It is a partial structural diagram of the punching mechanism of the present invention.

[0028] Figure 10 It is a structural schematic diagram of the winding mechanism and the film wrapping mechanism of the present invention.

[0029] Figure 11 yes Figure 10 Schematic diagram of the structure from another angle.

[0030] Figure 12 This is a partial structural diagram of the winding mechanism of the present invention Figure 1 .

[0031] Figure 13 This is a partial structural diagram of the winding mechanism of the present invention Figure 1 .

[0032] Figure 14 It is a partial structural schematic diagram of the film wrapping mechanism of the present invention. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the concept, specific structure and technical effects of the present invention in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the fact that a better connection structure can be formed by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the invention can be combined interactively without conflicting with each other.

[0034] like Figure 1As shown, a fully automatic carrier forming equipment includes a frame 1, a feeding mechanism 2, a receiving mechanism 3, a punching mechanism 4, a winding mechanism 5, and a film wrapping mechanism 6. The feeding mechanism 2, the receiving mechanism 3, the punching mechanism 4, the winding mechanism 5, and the film wrapping mechanism 6 are arranged on the frame 1 in sequence along the carrier conveying direction. A feather burning device 7 and a detection device 8 are also provided between the punching mechanism 4 and the winding mechanism 5. The feather burning device 7 and the detection module 8 are arranged on the frame 1. The feather burning device 7 is arranged on the frame 1 through a second mounting plate 71, and the detection module 8 is arranged on the frame 1 through a third mounting plate 81. The feather burning device 7 is used to burn off the hair scraps generated after the carrier is punched. The detection module 8 includes a camera 82 and a camera 83. The camera 82 is connected to the camera 83. The camera 82 is facing the carrier below and is used to detect and photograph the carrier.

[0035] like Figure 2As shown, the loading mechanism 2 includes a material rack 21, an unwinding assembly 22, and a driving assembly 23. The material rack 21 is slidably connected to the frame 1. The frame 1 is provided with a guide rail, and a slider is provided on the guide rail. The material rack 21 is provided on the slider. The frame 1 is also provided with a first cylinder 24. The output end of the first cylinder 24 is connected to the material rack 21. The driving direction of the first cylinder 24 is consistent with the sliding direction of the slider. The first cylinder 24 can push the material rack to slide on the guide rail to adjust the position of the material rack. The unwinding assembly 22 is provided on the material rack 21, and the unwinding assembly 22 includes an unwinding axis 221. The unwinding axis 221 passes through the material rack 21. The two ends of the unwinding axis 221 are respectively on the front and back sides of the material rack 21. The position where the unwinding axis 221 passes through the material rack 21 is sleeved with a rolling bearing so that the unwinding axis 221 can be rotatably set on the material rack 21, and unwinding brackets 222 are provided at both ends of the unwinding axis 221. The unwinding bracket 222 is used to place the carrier roll to be processed, and baffles 223 are provided on both sides of the unwinding bracket 222. The baffles 223 are used to limit the carrier roll on the unwinding bracket 222, and locking members 224 are provided at both ends of the unwinding axis 221. The locking members 224 are used to limit the position of the baffle 223. The driving assembly 23 is arranged on the top of the material rack 21. In this embodiment, the driving assembly 23 includes a first driving assembly 231 and a second driving assembly 232. The first driving assembly 231 and The second drive assembly 232 has the same structure and includes a base plate 234, a second cylinder 235, a first drive motor 236, an output shaft 237 and a first mounting plate 238. The first drive motor 236 and the output shaft 237 are fixed on the first mounting plate 238. The first drive motor 236 is provided with a driving wheel, and the output shaft 237 is provided with a driven wheel. The driving wheel and the driven wheel are connected by a belt. The first drive motor 236 is used to drive the output shaft 237 to rotate. The first mounting plate 238 is slidably connected to the base plate 234. A guide rail is provided on the base plate 234, and a slider is provided on the guide rail. The first mounting plate 238 is fixedly connected to the slider. The second cylinder 235 is provided on the base plate 234. The second cylinder The output end of 235 is connected to the first mounting plate 238, and the second cylinder 235 can push the first mounting plate to slide on the guide rail of the bottom plate. Side plates 239 are provided on the front and rear sides of the bottom plate 234, and a loading roller 2391 is provided on the side plate 239. The loading roller 2391 is provided with a first transmission shaft and an output shaft 237 that is pluggable. A connection port is provided on the first transmission shaft. The output shaft 237 pushes the first mounting plate 238 to move and follow the movement when the second cylinder 235 moves, so as to realize the insertion or removal of the connection port of the first transmission shaft. Both ends of the output shaft 237 can be connected to the connection port of the first transmission shaft on the side plate 239. When the output shaft 237 is inserted into the connection port of the first transmission shaft of one of the side plates,The other end of the output shaft 237 will be separated from the connection port on the first transmission shaft of the other side plate. A feeding pressure wheel group 2393 and a third cylinder 2394 are also provided on the side plate 239 of the second driving component 232. The third cylinder 2394 is fixedly connected to the side plate 239. The third cylinder 2394 is connected to the feeding pressure wheel group 2393. A guide wheel is also provided on the side plate 239. The feeding pressure wheel group 2393 includes two pressure wheels. The third cylinder 2394 is used to push the feeding Aaron group 2393. The pressure wheel on the feeding pressure wheel group 2393 is facing the feeding roller 2391. Under the action of the third cylinder 2394, the pressure wheel on the feeding pressure wheel group 2393 can press the carrier tape down to the feeding roller 2391. Both ends of the unwinding axis 221 are provided with an unwinding bracket 2 22. When the output shaft 237 is inserted into the connection port of the first transmission shaft on one side panel, the first drive motor 236 drives the output shaft 237 to rotate. At the same time, the first transmission shaft and the loading roller 2391 on the first transmission shaft also rotate. The loading roller 2391 rotates and pulls out the carrier roll on the unwinding bracket 222 on the unwinding axis 221 on the same side. When the carrier roll on the unwinding bracket 222 at one end of the unwinding axis 221 is used up, the second cylinder 235 in the drive assembly 23 pushes the first mounting plate 238 to move. The output shaft 237 on the first mounting plate 238 is inserted into the connection port of the first transmission shaft on the other side panel. In the same way as above, the carrier roll on the unwinding bracket 333 at the other end of the unwinding axis 221 is pulled out. The dual-sided drive pulls out the carrier roll to achieve more efficient loading.

[0036] The material receiving mechanism 3 includes a vertical plate 31, a tape conveying assembly 32, a glue pressing assembly 33, a carrier tape conveying assembly 34, and a cutting assembly 35. The vertical plate 31 is arranged on the frame 1, the tape conveying assembly 32 and the glue pressing assembly 33 are arranged on the vertical plate 31, the carrier tape conveying assembly 34 is arranged on the frame 1, and the cutting assembly 35 is arranged below the carrier tape conveying assembly 34 for cutting the carrier tape on the carrier tape conveying assembly 34. The tape conveying assembly 32 includes a glue placing part 321, a tape conveying wheel 322, a second drive motor 323, a third drive motor 324 and a tape conveying platform 325. The glue placing part 321 is used to place the tape roll, the second drive motor 323 is connected to the tape conveying wheel 322, and the second drive motor 3 23 is used to drive the tape conveying wheel 322. In this embodiment, the second driving motor 323 and the tape conveying wheel 322 are provided in two groups, one group is provided below the glue placing member 321, and the other group is provided below the tape conveying wheel 322. The third driving motor 324 is connected to the tape conveying platform 325; the third driving motor 324 is used to drive the tape conveying platform 325; the tape roll is placed on the glue placing member 321, and the tape conveying wheel 322 rotates under the drive of the second driving motor 323 to bring out the tape to the tape conveying platform 325. The tape conveying platform 325 can push the tape to the glue pressing assembly 33 under the drive of the third driving motor 324. The glue pressing assembly 33 includes a glue pressing arm 331, a glue pressing driving motor 332 and The glue pressing platform 333, the glue pressing drive motor 332 and the glue pressing arm 331 are both arranged on the vertical plate 31, the glue pressing drive motor 332 is connected to the glue pressing arm 331, the glue pressing drive motor 33 is provided with a first cam 335, the first cam 335 is connected to the tail of the glue pressing arm 331, the vertical plate 31 is provided with a guide rail, the guide rail is provided with a slider, the slider is connected to the glue pressing arm 331, the glue pressing arm 331 can drive the first cam 335 to rotate when the glue pressing drive motor 333 drives the glue pressing arm 331 to slide up and down on the guide rail of the vertical plate 31, the glue pressing platform 333 is arranged below the head of the glue pressing arm 331, and the bottom of the glue pressing platform 333 is provided with a fourth cylinder 334 fixed to the frame 1, the fourth cylinder 33 4 is used to drive the glue pressing platform 333 to perform lifting movement. The glue pressing platform 333 is provided with a glue pressing folding plate 336. The back of the glue pressing platform 333 is provided with a receiving groove 3331. The glue pressing folding plate 336 includes a flat portion and a folding portion. The flat portion is placed in the receiving groove 3331. The glue pressing platform 333 can move up and down relative to the glue pressing platform 333 in the receiving groove 3331. The flat portion extends obliquely upward and extends forward 90 degrees at the top of the extension to form a folding portion. The carrier conveying assembly 34 is provided on both sides of the glue pressing platform 333. The carrier conveying assembly 34 includes a carrier conveying platform 341 and a carrier driving motor 342. The carrier driving motor 342 is provided on the carrier conveying platform 341.The first gear 340 is provided with a first gear 341a, a second gear 342b, a third gear 343 and a fourth gear 344. The first gear 340 is provided with a first gear 341b, a third gear 343b and a fourth gear 344c. The first gear 340 is provided with a first gear 341d, a third gear 343b and a fourth gear 344d. The knife connecting rod 353 is connected to the top of the cutter connecting rod 353. The conveying trough 3411 is also provided with a second opening 3413. The cutter 351 is provided at the second opening 3413. The carrier tape conveying platform 341 conveys the carrier tape to the glue pressing platform 333. The glue pressing platform 333 rises under the push of the fourth cylinder 334. At this time, the tape conveying platform 325 can deliver the tape to the bottom of the carrier tape. The glue pressing arm 331 is driven by the glue pressing drive motor 332 to press the carrier tape close to the tape. After the glue-pressing platform 333 is lowered by the fourth cylinder 334, the folded portion of the glue-pressing folding plate 336 is higher than the glue-pressing platform 333. The tape conveyed from the tape conveying platform 325 passes through the glue-pressing folding plate 336 and reaches the carrier tape. At this time, the glue-pressing arm 331, driven by the glue-pressing drive motor 332, continues to press the tape close to the carrier tape to achieve material splicing. The cutter 351, driven by the cutting drive motor 353, cuts the carrier tape at the second opening 3413 of the conveying trough 3411.

[0037] The punching mechanism 4 includes a punching assembly 41 and a pulling assembly 42, wherein the punching assembly 41 is used to punch the carrier tape, and the pulling assembly 42 is used to pull out the carrier tape processed by the punching assembly 41, and the punching assembly 41 includes a punching pressure arm 411, a punching die frame 412, a punching die 413 and a punching drive motor 414, wherein the punching drive motor 414 is connected to a second transmission shaft 415, and the second transmission shaft 415 is connected to the punching pressure arm 411, and a third cam 416 is provided on the second transmission shaft 415, and the third cam 416 is connected to the tail of the punching pressure arm 411, and the punching drive motor 414 drives the second transmission shaft 415, and the eccentric rotation of the third cam 416 on the second transmission shaft 415 is the punching pressure arm 4 11 swings up and down, the head of the punching pressure arm 411 is provided with a punching pressure block 4111, and the punching pressure block 4111 is opposite to the punching die frame 412 below, and the punching pressure block 4111 is used to push the punching die frame 412, and the punching die frame 412 is arranged on the punching die 413, and the punching die frame 412 includes a die frame plate 4121 and a slide rod 4122. The die frame plate 4121 is provided with 4 slide rods 4122, and the die frame plate 4121 can move on the slide rod 4122. The slide rod 4122 is provided with a spring, and a punching needle 4123 is provided at the bottom of the die frame plate 4121. The punching needle 4123 is a double-row punching needle, one row of which is a drawstring punching needle, and the other row is a sample punching needle. The punching needle is used to punch out holes for drawing the tape on the carrier tape, and the sample punching needle is used to punch out sample holes. The drawing assembly 42 includes a cam divider 421, a drawing platform 422, and a first drawing wheel 423. The cam divider 421 is connected to the second transmission shaft 415, and a driving wheel is provided on the second transmission shaft 415. The cam divider 421 is provided with a driven wheel. The driving wheel provided on the second transmission shaft 415 and the driven wheel on the cam divider 421 are connected by a belt. The first drawing wheel 423 is connected to the cam divider 421, and the drawing platform 422 is provided on the frame 1. The drawing platform 422 is also provided with a second drawing wheel 425, and the second drawing wheel 425 is connected to the drawing drive motor 4 26. The first pulling wheel 423 and the second pulling wheel 425 are both provided with a pulling convex point 429, and the pulling convex point 429 is adapted to the pulling hole punched by the pulling punching needle on the carrier tape. When pulling the tape, the pulling convex point 429 passes through the pulling hole and rotates the first pulling wheel 423 and the second pulling wheel 425 to pull the carrier tape out. The cam divider 421 and the pulling platform 422 are both provided with a pressure roller 427. The pressure rollers 427 on the cam divider 421 and the pulling platform 422 are respectively opposite to the first pulling wheel 423 and the second pulling wheel 425. The pressure roller 427 is provided with a pressure cylinder 428. When the pressure roller 427 is pressed down, the carrier tape is pressed down to the first pulling wheel 423 and the second pulling wheel 425.When the tape pressing cylinder 428 pushes the tape pressing roller 427 upward, the first and second pull rollers 423 and 425 are out of contact with the carrier tape.

[0038] The winding mechanism 5 includes a carrier tape tensioning component 51 and a winding component 52. The tensioning component 51 is used to tighten the carrier tape. The tensioning component 51 includes a guide groove 511, a tensioning wheel 512 and a transmission wheel 513. The transmission wheel 513 is arranged at one end close to the guide groove 511, and the tensioning wheel 512 is arranged below the transmission wheel 513; a guide wheel is arranged in the guide groove 511, and a transmission drive motor 514 is arranged on the transmission wheel 513. The tensioning wheel 512 is rotatably arranged on the frame 2, and a tensioning spring is provided on the tensioning wheel 512. The tensioning wheel 512 will adjust its position according to the progress of the carrier tape winding. The tensioning spring is used to limit the position change of the tensioning wheel 512. The winding component 52 includes a reciprocating arrangement module 52 1. Rotating winding module 522, upper empty winding module 523 and lower winding groove 524, the reciprocating arrangement module 521 is used to reciprocate the carrier tape on the rotating winding module 522, the reciprocating arrangement module 521 includes a reciprocating arrangement drive motor 5211 and a reciprocating arrangement platform 5212, the reciprocating arrangement drive motor 5211 is connected to the reciprocating arrangement platform 5212, the reciprocating arrangement drive motor 5211 is connected to the screw rod through a coupling, the screw rod is connected to the reciprocating push plate 5213, the reciprocating push plate 5213 is used to push the reciprocating arrangement platform 5212, the screw rod is provided with a screw rod nut, the screw rod nut is fixed on the frame, the reciprocating arrangement drive motor 5211 drives the screw rod to rotate, due to the screw rod The rod nut is fixed in position, and the screw rod makes reciprocating motion relative to the screw rod nut. The reciprocating arrangement drive motor 5211 follows the reciprocating motion of the screw rod. A support column is provided on the reciprocating push plate 5213, and a mounting hole is provided on the reciprocating arrangement platform 5212. The mounting hole on the reciprocating arrangement platform 5212 is sleeved on the support column of the reciprocating push plate 5213. A tenth cylinder 11 is provided on the frame 1, and a push block 111 is provided at the output end of the tenth cylinder 11. The push block on the output end of the tenth cylinder 11 is facing the reciprocating arrangement platform 5212. The tenth cylinder 11 drives the push block 111 to push the reciprocating arrangement platform, so that the reciprocating arrangement platform 5212 makes a lever motion with the support column of the reciprocating push plate 5213 as the fulcrum. An opening is provided on the reciprocating arrangement platform 5212, and a second conveying roller 5214 is provided below the opening of the reciprocating arrangement platform 5212. The second conveying roller 5214 is connected to a conveying drive motor 5215, and the conveying drive motor 5215 is fixedly connected to the reciprocating arrangement platform 5212. A conveying pressure wheel 5216 is provided on the opening, and an eleventh cylinder 5217 is provided on the conveying pressure wheel 5216. The eleventh cylinder 5217 is fixedly connected to the reciprocating arrangement platform 5212. The rotary winding module 522 includes a winding shaft 5221, a winding drive motor 5223 and a fifth cylinder 5224. The winding drive motor 5223 and the fifth cylinder 5224 are connected to the winding shaft 5221.The winding shaft 5221 is provided with a shaft moving plate 5227, the winding drive motor 5223 is fixedly provided on the shaft moving plate 5227, the output end of the winding drive motor 5223 is provided with a driving wheel, and the winding shaft 5221 is provided with a driven wheel. The driving wheel on the winding drive motor 5223 and the driven wheel on the winding shaft 5221 are connected by a belt. The winding drive motor 5223 drives the winding shaft 5221 to rotate, and the output end of the fifth cylinder 5224 is connected to the shaft moving plate on the winding shaft 5221. The fifth cylinder 5224 pushes the moving plate 5227 and drives the winding. The rotating shaft 5221 moves forward or backward, and a winding turntable 5228 is provided on the winding shaft 5221. A guide rail is provided on the winding turntable 5228, and a slider is provided on the guide rail. The slider is connected to the carrier pressure plate 5225. A downward pressure cylinder 5226 is provided on the carrier pressure plate 5225. The downward pressure cylinder 5226 is fixedly connected to the winding turntable 5228. The downward pressure cylinder 5226 pushes the carrier pressure plate 5225 to slide up and down. The carrier pressure plate 5225 is used to press the carrier tape on the empty roll. When the winding shaft 5221 rotates, the winding turntable 5228 also rotates, and the carrier pressure plate 5225 also rotates accordingly.

[0039] The upper empty roll module 523 is used to upload the empty roll for winding onto the rotary winding module 522, and the lower roll slot 524 is arranged below the rotary winding module 522. The upper empty roll module 523 includes a first clamping cylinder 5231, an upper roll driving cylinder 5232, an empty roll infeed push plate 5233 and an empty roll infeed driving cylinder 5234. The first clamping cylinder 5231 is connected to the upper roll driving cylinder 5232, a first swing rod 5235 is arranged on the first clamping cylinder 5231, and a second swing rod 5236 is arranged at the output end of the upper roll driving cylinder 5232. A second transmission rod 5237 is arranged between the first swing rod 5235 and the second swing rod 5236, and the second transmission rod 5237 is connected to the upper roll driving cylinder 5232. The first swing rod 5235 and the second swing rod 5236 are vertically connected to the second transmission rod 5237. The upper roll driving cylinder 5232 pushes the second swing rod 5236. The second swing rod 5236 rotates clockwise downward with the second transmission rod 5237 as the center. The second transmission rod 5237 rotates along with it. The rotation of the second transmission rod 5237 drives the first swing rod 5335 to rotate clockwise upward. The empty roll feeding driving cylinder 5234 is set on the frame 1, and the frame 1 is provided with a guide rail. , a slider is provided on the guide rail, the empty roll inlet push plate 5233 is connected to the slider of the guide rail on the frame 1, the empty roll inlet driving cylinder 5234 is connected to the empty roll inlet push plate 5233, and an empty roll inlet inclined slot 5238 is also provided in front of the empty roll inlet push plate 5233, the empty roll inlet inclined slot 5238 is used to place empty rolls, and an empty roll inlet push block 5239 is provided in front of the empty roll inlet push plate 5233, the empty roll inlet push block 5239 can pass through the empty roll inlet slot 5235 to push the empty roll out, and a roll-passing pipe 5237 is also provided on the frame 1, the roll-passing The pipe 5237 is arranged in front of the empty roll inlet pushing block 5239, and the empty roll inlet pushing block 5239 can pass through the roll pipe 5237. The front of the over-roll pipe 5237 is opposite to the first clamping cylinder 5231. The empty roll inlet pushing block 5239 pushes the empty roll from the over-roll pipe 5237 to the first clamping cylinder 5231. The first clamping cylinder 5231 clamps the empty roll and is driven by the first rocker arm 5235 to the position of the winding shaft 5221. The winding shaft 5221 moves forward under the push of the fifth cylinder 5224 and covers the empty roll at the head of the winding shaft 5221.

[0040] The winding mechanism 5 also includes a cutting component 53 and a sample collecting component 54, the cutting component 53 includes a pneumatic scissors 531 and a sixth cylinder 532, the pneumatic scissors 531 is connected to the sixth cylinder 532, the sixth cylinder 532 is used to push the pneumatic scissors 531 forward to cut the carrier tape, the sample collecting component 54 includes a sample collecting slot 541 and a seventh cylinder 542, the sample collecting slot 541 is connected to the seventh cylinder 542, the seventh cylinder 542 pushes the sample collecting slot 541 to move left and right, the sample collecting slot 541 is used to place the formed carrier tape fragments, the lower roll slot 524 includes a lower roll flat slot 5241 and a lower roll inclined slot 5242, the lower roll inclined slot 5242 is set on the frame 1 through a support bracket, the lower The roll flat slot 5241 is movably connected to the frame 1, and the lower roll flat slot 5241 is connected to the frame 1 by a hinge. The lower roll flat slot 5241 is provided with a pushing cylinder 5243, and the pushing cylinder 5242 can push the lower roll flat slot 5241 to the same direction as the lower roll inclined slot 5242, and can also push the lower roll flat slot 5241 back to a vertical position with the lower roll inclined slot 5242. A limited opening is also provided on the lower roll platform 5241. When the carrier tape is rolled up, the pneumatic scissors 531 cuts off the excess carrier tape, and the winding shaft 5221 is pushed back by the fifth cylinder 5224, and the carrier tape roll drops into the lower roll inclined slot 5242. The carrier tape roll slides down to the lower roll flat slot 5241 due to the influence of gravity in the lower roll inclined slot 5242, and the lower roll flat slot 5241.

[0041] The film wrapping mechanism 6 includes a film pulling module 61, a rotary film wrapping module 62, and a pushing module 63. The film pulling module 61 is used to pull the protective film for wrapping to the rotary film wrapping module 62. The rotary film wrapping module 62 is rotatably arranged on the frame 1. The pushing module 63 is arranged on one side of the rotary film wrapping module 62 and is used to push the protective film onto the carrier roll when wrapping. The film pulling module 61 includes a film unwinding shaft 611, a Y-axis driving cylinder 612, a Z-axis driving cylinder 613, a first movable plate 614, a second movable plate 615, a second clamping cylinder 616 and a first unwinding mounting plate 617. The second clamping cylinder 616 is arranged on the second movable plate 615. The second movable plate 615 is arranged on the first movable plate 614. The second movable plate 615 is connected to the Y-axis driving cylinder 612. The Y-axis driving cylinder 612 pushes the second movable plate 615 in the Y-axis direction. When the film is rolled up, the first movable plate 614 is connected to the Z-axis driving cylinder 613, and the Z-axis driving cylinder 613 is used to push the first movable plate 614 to move in the Z-axis direction. The second clamping cylinder 616 follows the second movable plate 615 and the first movable plate 615 to move. The second clamping cylinder 616 is used to clamp the protective film. The film unwinding shaft 611 is arranged on the first unwinding mounting plate 617, and a rolling bearing is provided at the connection between the film unwinding shaft 611 and the first unwinding mounting plate 617. One end of the unwinding shaft 611 is provided with a U-shaped tensioning plate 6111, and the U-shaped tensioning plate 6111 is connected to the fixed seat 6112 through a tensioning spring. When the protective film on the unwinding shaft 611 is pulled down to drive the unwinding shaft 611 to rotate, the U-shaped tensioning plate 6111 provided at the tail of the unwinding shaft 611 can tighten the rotation of the unwinding shaft 611 to limit excessive rotation.The rotary film wrapping module 62 includes a film wrapping turntable 621, a film pressing slider 622, an eighth cylinder 623, a slide groove 624 is provided on the film wrapping turntable 621, the film pressing slider 622 is provided in the slide groove 624, and a slider push plate 628 is provided at the output end of the eighth cylinder 623. The slider push plate 628 is used to push the film pressing slider 622 to move in the slide groove 624. The eighth cylinder 623 is used to push the film pressing slider 622 to slide in the slide groove 624. A return spring and a film pressing block 626 are also provided on the film pressing slider 622. The return spring is fixedly connected to the winding turntable 621. A film cutting knife 627 is provided on the film pressing block 626. The eighth cylinder 623 After the film pressing slider 622 is pushed to the outside of the chute 624, the second clamping cylinder 616 clamps the protective film to the film pressing block 626. At this time, the return spring 625 of the eighth cylinder 623 pulls the film pressing slider 622 back to the inside of the chute 624. The film pressing block 626 on the film pressing slider 622 presses the protective film onto the carrier roll. The winding shaft 5221 rotates, driving the carrier roll, and the film wrapping turntable 621 rotates with the carrier roll. The pushing module 63 includes a pushing roller 631 and a ninth cylinder 632. The pushing roller 631 is connected to the ninth cylinder 632. As the carrier roll rotates, the pushing roller 631 is pushed close to the carrier roll by the ninth cylinder 632, pushing the protective film tightly against the carrier roll.

[0042] During operation, the feeding mechanism is used to send the unformed carrier tape to the receiving mechanism, which receives the carrier tape and then sends it to the punching mechanism. The punching mechanism performs punching and forming on the carrier tape, and after punching and forming, the feather burner burns off the hair scraps generated after punching. The detection device is used to detect the size of the formed pocket, the size of the punching hole and the relative position of the formed punching hole. The winding mechanism is used to wind the carrier tape after punching. The various mechanisms cooperate to realize accurate, high-speed, efficient and fully automatic carrier tape forming processing, which not only greatly saves labor costs but also greatly improves production quality and efficiency.

[0043] The above is a specific description of the preferred implementation of the present invention, but the invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A fully automatic carrier tape forming equipment, characterized in that: The invention comprises a frame (1), a feeding mechanism (2), a receiving mechanism (3), a punching mechanism (4), a winding mechanism (5), and a film wrapping mechanism (6); the feeding mechanism (2), the receiving mechanism (3), the punching mechanism (4), the feather burning device (7), the detection module (8), the winding mechanism (5), and the film wrapping mechanism (6) are sequentially arranged on the frame (1) along the conveying direction of the carrier belt; the feeding mechanism (2) comprises a material rack (21), an unwinding assembly (22), and a driving assembly (23); the material rack (21) is slidably connected to the The frame (1) is provided with a first cylinder (24), the output end of the first cylinder (24) is connected to the material rack, the unwinding assembly (22) is provided on the material rack (21), the driving assembly (23) is provided on the top of the material rack (21), the unwinding assembly (22) includes an unwinding axis (221), the unwinding axis (221) passes through the material rack (21), the two ends of the unwinding axis (221) are respectively on the front and rear sides of the material rack (21), and the two ends of the unwinding axis (221) are provided with A reeling bracket (222) is provided, baffles (223) are provided on both sides of the reeling bracket (222), and locking members (224) are provided at both ends of the reeling axis (221); a driving assembly (23) includes a base plate (234), a second cylinder (235), a first driving motor (236), an output shaft (237) and a first mounting plate (238), wherein the first driving motor (236) and the output shaft (237) are fixed on the first mounting plate (238), and the first driving motor (236) The output shaft (237) is connected, the first mounting plate (238) is slidably connected to the base plate (234), the second cylinder (235) is arranged on the base plate (234), the output end of the second cylinder (235) is connected to the first mounting plate (238), the front and rear sides of the base plate (234) are both provided with side plates (239), the side plates (239) are provided with a feeding roller (2391), and the feeding roller (2391) is provided with a first transmission shaft and is pluggable connected to the output shaft (237).

2. The fully automatic carrier tape forming equipment according to claim 1, characterized in that: The material receiving mechanism (3) comprises a vertical plate (31), a tape conveying assembly (32), a glue pressing assembly (33), a carrier tape conveying assembly (34), and a material cutting assembly (35); the vertical plate (31) is arranged on the frame (1); the tape conveying assembly (32) and the glue pressing assembly (33) are arranged on the vertical plate (31); the carrier tape conveying assembly (34) is arranged on the frame (1); and the material cutting assembly (35) is arranged below the carrier tape conveying assembly (34) for cutting the carrier tape on the carrier tape conveying assembly (34).

3. The fully automatic carrier tape forming equipment according to claim 2, characterized in that: The adhesive tape conveying assembly (32) includes a glue placing member (321), an adhesive tape conveying wheel (322), a second drive motor (323), a third drive motor (324) and an adhesive tape conveying platform (325), wherein the glue placing member (321) is used to place an adhesive tape roll, the second drive motor (323) is connected to the adhesive tape conveying wheel (322), and the third drive motor (324) is connected to the adhesive tape conveying platform (325); the adhesive pressing assembly (33) includes an adhesive pressing arm (331), an adhesive pressing drive motor (332) and an adhesive pressing platform (333), wherein the adhesive pressing drive motor (332) and the adhesive pressing arm (331) are both arranged on the vertical plate (31), the adhesive pressing drive motor (332) is connected to the adhesive pressing arm (331), and the adhesive pressing platform (333) is arranged below the adhesive pressing arm (331), and a fourth cylinder (334) fixed to the frame (1) is arranged at the bottom of the adhesive pressing platform (333), and the fourth cylinder (334) is fixed to the frame (1). 4) used to drive the glue pressing platform (333) to do the lifting movement, and the glue pressing platform (333) is provided with a glue pressing folding piece (336); the carrier conveying assembly (34) is provided on both sides of the glue pressing platform (333), and the carrier conveying assembly (34) includes a carrier conveying platform (341) and a carrier driving motor (342), and the carrier driving motor (342) is provided on the carrier conveying platform (341). There is a first conveying roller (343), which is used to push the carrier belt to move on the carrier belt conveying platform (341). The cutting assembly (35) includes a cutter (351), a cutter connecting rod (352) and a cutting drive motor (353). The cutting drive motor (353) is arranged on the frame (1), the cutter connecting rod (352) is connected to the cutting drive motor (353), and the cutter (351) is connected to the cutter connecting rod (352).

4. The fully automatic carrier tape forming equipment according to claim 1, characterized in that: The punching mechanism (4) includes a punching assembly (41) and a pulling assembly (42), wherein the punching assembly (41) is used to punch the carrier tape, and the pulling assembly (42) is used to pull out the carrier tape after being processed by the punching assembly (41), and the punching assembly (41) includes a punching pressure arm (411), a punching die frame (412), a punching die (413), and a punching drive motor (414), wherein the punching drive motor (414) is connected to a second transmission shaft (415), and the second transmission shaft (415) is connected to A punching press arm (411) is provided on the punching die (413), and the punching press arm (411) is used to push the punching die (412). The belt pull assembly (42) comprises a cam divider (421), a belt pull platform (422), and a first belt pull wheel (423). The cam divider (421) is connected to the second transmission shaft (415), and the first belt pull wheel (423) is connected to the cam divider (421). The belt pull platform (422) is provided on the frame (1).

5. The fully automatic carrier tape forming equipment according to claim 4, characterized in that: The belt-pulling platform (422) is also provided with a second belt-pulling wheel (425), the second belt-pulling wheel (425) is connected to a belt-pulling driving motor (426), the cam divider (421) and the belt-pulling platform (422) are both provided with a belt-pressing wheel (427), the belt-pressing wheel (427) is respectively opposite to the first belt-pulling wheel (423) and the second belt-pulling wheel (425), and the belt-pressing wheel (427) is provided with a belt-pressing cylinder (428).

6. The fully automatic carrier tape forming equipment according to claim 1, characterized in that: The winding mechanism (5) includes a tensioning component (51) and a winding component (52), wherein the tensioning component (51) is used to tighten the carrier tape, and the winding component (52) includes a reciprocating arrangement module (521), a rotary winding module (522), an upper empty roll module (523) and a lower roll groove (524), wherein the reciprocating arrangement module (521) is used to reciprocately arrange the carrier tape on the rotary winding module (522), the upper empty roll module (523) is used to upload an empty roll for winding onto the rotary winding module (522), and the lower roll groove (524) is arranged below the rotary winding module (522).

7. The fully automatic carrier tape forming equipment according to claim 6, characterized in that: The tensioning assembly (51) includes a guide groove (511), a tensioning wheel (512) and a transmission wheel (513), wherein the transmission wheel (513) is arranged at one end close to the guide groove (511), and the tensioning wheel (512) is arranged below the transmission wheel (513); the reciprocating arrangement module (521) includes a reciprocating arrangement drive motor (5211) and a reciprocating arrangement platform (5212), wherein the reciprocating arrangement drive motor (5211) is connected to the reciprocating arrangement platform (5212); the rotary winding module (522) includes a winding shaft (5221), a winding drive motor (5223) and a fifth cylinder (5224). ), the winding drive motor (5223) and the fifth cylinder (5224) are connected to the winding shaft (5221), the winding shaft (5221) is also provided with a carrier pressure plate (5225), the carrier pressure plate (5225) is provided with a downward pressure cylinder (5226), the upper empty roll module (523) includes a first clamping cylinder (5231), an upper roll driving cylinder (5232), an empty roll inlet push plate (5233) and an empty roll inlet driving cylinder (5234), the first clamping cylinder (5231) is connected to the upper roll driving cylinder (5232), and the empty roll inlet driving cylinder (5234) is connected to the empty roll inlet push plate (5233).

8. The fully automatic carrier tape forming equipment according to claim 7, characterized in that: The winding mechanism (5) further includes a shearing assembly (53) and a sample collecting assembly (54), wherein the shearing assembly (53) includes a pneumatic scissors (531) and a sixth cylinder (532), and the pneumatic scissors (531) are connected to the sixth cylinder (532). The sample collecting assembly (54) includes a sample collecting trough (541) and a seventh cylinder (542), and the sample collecting trough (541) is connected to the seventh cylinder (542). The lower rolling trough (524) includes a lower rolling flat trough (5241) and a lower rolling inclined trough (5242), and the lower rolling inclined trough (5242) is arranged on the frame through a supporting bracket, and the lower rolling flat trough (5241) is movably connected to the frame (1). A pushing cylinder (5243) is arranged on the lower rolling flat trough (5241).

9. The fully automatic carrier tape forming equipment according to claim 1, characterized in that: The film wrapping mechanism (6) comprises a film pulling module (61), a rotary film wrapping module (62), and a pushing module (63). The film pulling module (61) is used to pull the protective film for wrapping to the rotary film wrapping module (62). The rotary film wrapping module (62) is rotatably arranged on the frame (1). The pushing module (63) is arranged on one side of the rotary film wrapping module (62) and is used to push the protective film onto the carrier roll when wrapping.

10. The fully automatic carrier tape forming equipment according to claim 9, characterized in that: The film drawing module (61) includes a film unwinding shaft (611), a Y-axis driving cylinder (612), a Z-axis driving cylinder (613), a first movable plate (614), a second movable plate (615), a second clamping cylinder (616) and a first unwinding mounting plate (617), wherein the second clamping cylinder (616) is arranged on the second movable plate (615), the second movable plate (615) is arranged on the first movable plate (614), the second movable plate (615) is connected to the Y-axis driving cylinder (612), the first movable plate (614) is connected to the Z-axis driving cylinder (613), the film unwinding shaft (611) is arranged on the first unwinding mounting plate (617), and the rotary film wrapping module (62) includes a film wrapping turntable ( 621), a film pressing slider (622), an eighth cylinder (623), a slide groove (624) is provided on the film wrapping turntable (621), the film pressing slider (622) is provided in the slide groove (624), a slider push plate (628) is provided at the output end of the eighth cylinder (623), the slider push plate (628) is used to push the film pressing slider (622) to move in the slide groove (624), the film pressing slider (622) is also provided with a return spring (625) and a film pressing block (626), the film pressing block (626) is provided with a film cutting knife (627), the pushing module (63) includes a pushing roller (631) and a ninth cylinder (632), and the pushing roller (631) is connected to the ninth cylinder (632).

11. The fully automatic carrier tape forming equipment according to claim 1, characterized in that: The feather burning device (7) is arranged on the frame (1) through the second mounting plate (71), and the detection module (8) is arranged on the frame (1) through the third mounting plate (81). The feather burning device (7) is used to burn off the hair scraps generated after the carrier is punched. The detection module (8) includes a camera (82) and a camera (83). The camera (82) is connected to the camera (83). The camera (82) is facing the carrier below and is used to detect and photograph the carrier.

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