A wall surface finishing construction device and a construction method thereof
The design of the roller coating mechanism solves the problem of uneven paint application, achieving uniformity and efficiency in wall coating. The combination of brush rollers, transfer sponge blocks, and uniform feeding components ensures a continuous and uniform supply of paint during the brushing process, improving the wall coating effect.
Patent Information
- Application Number
- CN202310402171.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-15
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-04-15
AI Technical Summary
In existing brushing devices, the amount of paint on each individual brush gradually decreases during the application of paint, resulting in uneven application and affecting the wall coating effect.
The roller coating mechanism includes a brush roller, a transfer sponge block, a uniform feeding component, and a paint box. The continuous and uniform supply of paint is achieved through the forward and reverse motion of the extrusion block and the stirring of the spiral blade. Combined with the rotation and reciprocating motion of the transfer sponge block, the uniform distribution of paint is ensured.
It achieves uniformity in brushing and paint application, improving the quality and efficiency of wall coating.
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Figure CN116498040B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of wall decoration, in particular to a wall decoration construction device and a construction method thereof. BACKGROUND
[0002] In the process of house building and decoration, the wall surface needs to be painted with paint. The existing brushing work is generally manually operated, and in order to provide brushing efficiency, a brushing device is also used for mechanical construction. For example, a wall automatic painting device is disclosed in Chinese Patent No. 202111299214X.
[0003] Therefore, the existing brushing device mainly includes a displacement control mechanism (corresponding to the lifting linear module and the brush horizontal movement mechanism mentioned above) and a brushing tool (corresponding to the brush mentioned above). The displacement control mechanism is used to drive the brush to move up and down and horizontally relative to the wall surface to complete the brushing of the wall surface.
[0004] However, before brushing, the brush needs to be dipped with paint. Although multiple brushes can be used alternately to brush in turn, the paint on a single brush is continuously transferred to the wall surface during use. In the case that the paint is used up, the paint that can be transferred by the brush also gradually decreases, resulting in uneven brushing amount during the use of a single brush, which easily leads to a decrease in the brushing effect of the wall surface. SUMMARY
[0005] In order to improve the brushing uniformity, the present application provides a wall decoration construction device and a construction method thereof.
[0006] The wall decoration construction device provided by the present application adopts the following technical scheme:
[0007] The wall surface finishing construction device comprises a displacement control mechanism and a roller coating mechanism, the displacement control mechanism is used for driving the roller coating mechanism to move horizontally and move up and down, the roller coating mechanism comprises a brush roller, a transfer sponge block, a uniform feeding assembly and a paint tank, the brush roller is rotationally connected with the output end of the displacement control mechanism, and the surface of the transfer sponge block abuts against the outer circumferential surface of the brush roller; the uniform feeding assembly comprises a transfer cylinder and a uniform flow tank, the two ends of the transfer cylinder are provided with tapered discharge portions, the transfer cylinder is provided with an extrusion block, the extrusion block divides the inner cavity of the transfer cylinder into a first chamber and a second chamber, the transfer cylinder is provided with a first servo motor, the output shaft of the first servo motor is fixed with a rotating rod located at the axis of the transfer cylinder, the extrusion block is slidably connected with the rotating rod along the length direction of the rotating rod, the outer circumferential surface of the extrusion block is threadedly connected with the inner circumferential surface of the transfer cylinder, and the two side surfaces of the extrusion block are fixed with tapered spiral fins; the first chamber and the second chamber are respectively communicated with the paint tank through feeding hoses, the feeding hoses are provided with first switch valves, the two discharge portions are respectively communicated with the uniform flow tank through discharge hoses, the discharge hoses are provided with second switch valves, and the side of the uniform flow tank facing the transfer sponge block is provided with a plurality of strip-shaped discharge holes which are uniformly and spacedly arranged along the length direction of the uniform flow tank.
[0008] Through the above technical scheme, the paint in the paint tank enters the first chamber and the second chamber through the feeding hoses, so that the first chamber and the second chamber are both filled with paint; by closing the first switch valve corresponding to the first chamber and opening the second switch valve corresponding to the first chamber, the discharge hose passage corresponding to the first chamber is enabled, the first servo motor is positively rotated to drive the extrusion block to positively rotate and positively move along the axial direction of the transfer cylinder to compress the volume of the first chamber, the paint in the first chamber is pressed into the uniform flow tank through the discharge hose, and under the pressure of the extrusion block, the paint in the uniform flow tank flows to the transfer sponge block through the discharge holes; when the extrusion block moves axially to the end of the stroke in the first chamber, the second switch valve corresponding to the second chamber is opened, the second switch valve corresponding to the first chamber is closed, and the first servo motor is reversely rotated to drive the extrusion block to reversely rotate and reversely move along the axial direction of the transfer cylinder to compress the volume of the second chamber, the paint in the second chamber is pressed into the uniform flow tank through the discharge hose, and the paint in the uniform flow tank flows to the transfer sponge block through the discharge holes, so as to realize continuous and uniform feeding of the transfer sponge block, and the paint absorbed by the transfer sponge block is continuously taken away by the brush roller during rotation to realize uniform roller coating.
[0009] In summary, firstly, the paint can be continuously supplied to the brush roller during the movement of the brush roller to ensure the uniformity of the roller coating; secondly, the paint in the transfer cylinder can be continuously and uniformly extruded by the forward and reverse movement of the extrusion block, and the continuous and uniform extrusion can realize the uniform feeding of the paint to the transfer sponge block and the brush roller under the balanced extrusion force, that is, realize the uniform feeding to ensure the uniformity of the brush coating; thirdly, the paint in the transfer cylinder can be stirred by the spiral blade to reduce the deposition of the paint and ensure the uniformity of the paint itself, thereby further improving the uniformity of the brush coating.
[0010] Optionally, the uniform feeding assembly further comprises a first reciprocating structure for driving the flow uniformizing box to reciprocate along the length direction of the flow uniformizing box, and the two side edges of the discharge hole along the length direction of the flow uniformizing box are provided with guide pieces which are inclined upward and toward the middle part of the discharge hole.
[0011] By adopting the above technical scheme, firstly, the first reciprocating structure drives the flow uniformizing box to reciprocate, so that the contact area of the discharge hole on the flow uniformizing box with the transfer sponge block is increased, thereby providing the uniformity of the paint moving to the transfer sponge block; secondly, when the flow uniformizing box moves, the guide pieces on the flow uniformizing box move horizontally relative to the paint in the flow uniformizing box, and the force will force the paint to enter the discharge hole along the inclined surface of the guide piece, thereby accelerating the rate and intensity of the paint being discharged into the transfer sponge block, thereby improving the paint absorption effect of the transfer sponge block.
[0012] Optionally, the guide piece is a rubber piece, and a deformation avoiding groove is formed in the part of the guide piece connected with the side edge of the discharge hole.
[0013] By adopting the above technical scheme, the guide piece has the characteristic of elastic deformation, so that the paint in a single direction can enter the discharge hole faster.
[0014] Optionally, the transfer sponge block is in a strip-shaped structure, the abutting and fitting surface of the transfer sponge block and the flow uniformizing box is an arc surface, and the middle part of the arc surface is in an upward arch shape.
[0015] By adopting the above technical scheme, the contact area of the transfer sponge block and the flow uniformizing box can be increased by the arc fitting, thereby improving the transfer amount of the paint.
[0016] Optionally, a plurality of installation ropes are connected between the two side edges of the discharge hole along the width direction of the flow uniformizing box, a plurality of balls are threaded on the installation ropes, a plurality of through holes are formed through the balls, and the lower part of the ball abuts and sinks into the upper surface of the transfer sponge block.
[0017] By adopting the technical scheme, firstly, the mesh structure composed of the mounting rope and the ball can reduce the situation that part of the structure of the transfer sponge block is stuck in the discharge hole; secondly, the ball sinks into the upper surface of the transfer sponge block, that is, the contact between the ball and the transfer sponge block is large, and the paint can be soaked into the transfer sponge block through the ball, thereby greatly improving the paint absorption effect of the transfer sponge block.
[0018] Optionally, the extrusion block and the adjacent part of the spiral blade are jointly connected with a limiting spring, and the limiting spring forces the outer taper surface of the spiral blade to abut against the inner taper surface of the discharge part.
[0019] By adopting the technical scheme, the limiting spring can limit the position of the spiral blade, so that the extrusion block can not only transmit the torque to the spiral blade to drive the spiral blade to rotate and stir the paint, but also ensure that the axial movement of the extrusion block does not affect the position change of the spiral blade, so that the rotation of the spiral blade can stir and transport the paint in real time, so as to ensure that the paint can quickly pass through the discharge hose to the transfer sponge block, thereby reducing the accumulation of the paint in the transfer cylinder.
[0020] Optionally, the flow equalizing box is in the form of a ring sleeve, the flow equalizing box is arranged outside the transfer cylinder, the discharge hole is located on the outer circumferential surface of the flow equalizing box, the transfer sponge block is also in the form of a ring sleeve, the inner circumferential surface of the transfer sponge block is attached to the outer circumferential surface of the flow equalizing box, and the outer circumferential surface of the transfer sponge block abuts against the outer circumferential surface of the brush roller; the roller coating mechanism further comprises a rotation driving assembly, and the rotation driving assembly is used to drive the transfer sponge block to rotate around the axis thereof.
[0021] By adopting the technical scheme, firstly, the rotation driving assembly and the ring sleeve-shaped transfer sponge block are arranged, so that the transfer sponge block can continuously rotate relative to the flow equalizing box to continuously and uniformly absorb the paint from the flow equalizing box; secondly, the transfer sponge block also rotates relative to the brush roller, so that the same amount of paint on each part of the transfer sponge block is uniformly transferred to the brush roller, thereby improving the uniformity of the brush coating.
[0022] Optionally, the two end surfaces of the transfer sponge block are each provided with a material blocking ring.
[0023] By adopting the technical scheme, the paint of the transfer sponge block can be prevented from overflowing from the end surface, thereby reducing the waste of the paint.
[0024] Optionally, the roller coating mechanism further comprises a second reciprocating assembly, and the second reciprocating assembly is used to drive the transfer sponge block to reciprocate along the axis thereof.
[0025] By adopting the technical scheme, firstly, the transfer sponge block has two motion modes of self-rotation and axial reciprocating movement, the two motion modes are superimposed, the contact range between the transfer sponge block and the annular flow box is increased, the range of the paint in the flow box flowing to the transfer sponge block is larger, and the paint absorption amount of the transfer sponge block is improved; secondly, the two motions are superimposed, the contact area between the transfer sponge block and the brush roller per unit time can be greatly increased, and the paint transfer efficiency is improved; thirdly, the centrifugal force and the axial force are superimposed, the paint on the transfer sponge block can be thrown outward, and the speed of the paint transferred to the brush roller is improved.
[0026] The wall surface finishing construction device provided by the application adopts the following technical scheme:
[0027] The wall surface finishing construction device comprises the following steps: cleaning the wall surface, arranging the wall surface finishing construction device, and then brushing, firstly, the paint in the paint box enters the first cavity and the second cavity through the feeding hose, so that the first cavity and the second cavity are filled with paint, the first switch valve corresponding to the first cavity is closed and the second switch valve corresponding to the first cavity is opened, so that the outlet hose corresponding to the first cavity is connected, the first servo motor is positively rotated to drive the extrusion block to positively rotate and axially move along the transfer cylinder, so as to compress the volume of the first cavity, the paint in the first cavity is pressed into the flow box through the outlet hose, and the spiral blade is driven to rotate by the extrusion block to stir the paint; under the pressure of the extrusion block, the paint in the flow box flows to the transfer sponge block through the outlet hole; during the positive rotation of the extrusion block, the volume of the second cavity increases, and the feeding hose corresponding to the second cavity continuously supplements the paint into the second cavity, so that the paint in the second cavity is in a full state; when the extrusion block axially moves to the end point of the stroke in the first cavity, the second switch valve corresponding to the second cavity is opened, the second switch valve corresponding to the first cavity is closed, and the first servo motor is reversely rotated to drive the extrusion block to reversely rotate and axially move along the transfer cylinder, so as to compress the volume of the second cavity, the paint in the second cavity is pressed into the flow box through the outlet hose, and the paint in the flow box flows to the transfer sponge block through the outlet hole; during the reverse rotation of the extrusion block, the volume of the first cavity increases, and the feeding hose corresponding to the first cavity continuously supplements the paint into the first cavity, so that the paint in the first cavity is in a full state, so as to realize continuous and uniform feeding of the transfer sponge block; the displacement control mechanism is started to drive the brush roller to roll on the wall surface, and the brush roller continuously takes away the paint absorbed by the transfer sponge block during rotation, so as to uniformly roll.
[0028] In summary, the application has at least one of the following beneficial technical effects:
[0029] 1. By setting the roller coating mechanism including brush roller, transfer sponge block, uniform feeding assembly and paint box, firstly, the brush roller can be continuously supplied with paint during its movement to ensure the uniformity of roller coating; secondly, through the forward and reverse movement of the extrusion block, the paint in the transfer cylinder can be continuously and uniformly extruded, and the continuous and uniform extrusion can realize the uniform feeding of the paint into the transfer sponge block and the brush roller under balanced extrusion force, that is, to ensure the uniformity of brush coating; thirdly, by setting the spiral blade, the paint in the transfer cylinder can be stirred to reduce the deposition of the paint, so as to ensure the uniformity of the paint itself and further improve the uniformity of brush coating.
[0030] 2. By setting the rotary drive assembly and the ring-shaped transfer sponge block, the transfer sponge block can continuously rotate relative to the flow box to continuously and uniformly absorb paint from the flow box, and the transfer sponge block rotates relative to the brush roller, so that the uniform amount of paint on each part of the transfer sponge block is uniformly transferred to the brush roller, thereby improving the uniformity of brush coating. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is the overall structure schematic diagram of the wall finishing construction device of example 1.
[0032] Figure 2 is the schematic diagram of the roller coating mechanism of example 1.
[0033] Figure 3 is the sectional view of the roller coating mechanism of example 1.
[0034] Figure 4 is Figure 3 is the local enlarged view of A in FIG.
[0035] Figure 5 is Figure 3 is the local enlarged view of B in FIG.
[0036] Figure 6 is the local sectional view of the cooperation position between the flow box and the transfer sponge block of example 2.
[0037] Figure 7 is the sectional view of the transfer cylinder of example 3.
[0038] Figure 8 is the schematic diagram of the roller coating mechanism of example 4.
[0039] Figure 9 is the schematic diagram of the roller coating mechanism of example 5.
[0040] Explanation of reference signs: 1, paint box; 2, brush roller; 3, transfer sponge block; 4, transfer cylinder; 5, flow equalizing box; 6, first reciprocating structure; 7, rotary drive assembly; 8, drive structure; 9, second reciprocating assembly; 10, displacement control mechanism; 101, horizontal movement assembly; 102, lifting assembly; 103, lifting end; 11, horizontal guide rail; 12, feeding hose; 13, discharging hose; 14, first on-off valve; 15, second on-off valve; 16, retainer; 20, roller coating mechanism; 31, material blocking ring; 32, rotary frame; 41, discharging part; 401, first chamber; 402, second chamber; 42, extrusion block; 43, first servo motor; 44, rotary rod; 45, helical blade; 46, limit spring; 51, discharging hole; 52, guide blade; 53, deformation avoiding groove; 54, ball bearing; 55, mounting rope. DETAILED DESCRIPTION
[0041] The following will be described in detail with reference to the accompanying drawings. Figures 1-9 The present application is further described in detail.
[0042] Embodiment 1 of the present application discloses a wall finishing construction device.
[0043] Reference Figure 1 The wall finishing construction device comprises a displacement control mechanism 10 and a roller coating mechanism 20, the displacement control mechanism 10 is used to drive the roller coating mechanism 20 to move horizontally and vertically, that is, the brush coating mechanism can move relative to the wall surface to uniformly brush paint on the entire wall surface.
[0044] The displacement control mechanism 10 comprises a horizontal movement assembly 101 and a lifting assembly 102, both of which change the position of the roller coating mechanism 20 through screw transmission, that is, the horizontal movement assembly 101 can drive the lifting assembly 102 to move horizontally, and the roller coating mechanism 20 is installed on the lifting end 103 of the lifting assembly 102, and the roller coating mechanism 20 is driven by the lifting assembly 102 to move vertically.
[0045] As shown in Figure 2 , the roller coating mechanism 20 comprises a brush roller 2, a transfer sponge block 3, a uniform feeding assembly, and a paint box 1, wherein the paint box 1 is installed on the lifting end 103 of the lifting assembly 102, the paint box 1 contains paint, the brush roller 2 is rotatably connected to one side of the paint box 1, and the brush roller 2 can rotate by itself using the friction with the wall surface, or the brush roller 2 can be driven by an external drive mechanism to rotate by itself, and in this embodiment, a drive structure 8 is added, which is used to drive the brush roller 2 to rotate by itself.
[0046] The transfer sponge block 3 is in a strip shape, the transfer sponge block 3 is located directly above the brush roller 2, the transfer sponge block 3 is fixedly connected to the paint box 1 in opposition, and the lower surface of the transfer sponge block 3 abuts against the outer periphery of the brush roller 2.
[0047] The uniform feeding assembly is used for uniformly conveying the paint in the paint tank 1 to the transfer sponge block 3. After the transfer sponge block 3 absorbs the paint, the paint on the transfer sponge block 3 is transferred to the brush roller 2 through the relative friction movement between the brush roller 2 and the transfer sponge block 3, and the transfer sponge block 3 continuously supplies the paint during the process of the brush roller 2 brushing the wall surface, thereby ensuring the uniformity of the brushing.
[0048] Specifically, as shown in Figure 2 , Figure 3 , the uniform feeding assembly comprises a transfer cylinder 4, a flow uniformizing box 5 and a first reciprocating structure 6. The transfer cylinder 4 is in a cylindrical shape, is parallel to the brush roller 2, is fixedly connected to the paint tank 1 in a opposite manner, and is provided with a tapered discharge portion 41 at each end thereof. The transfer cylinder 4 is provided with a circular extrusion block 42 inside. The outer circumferential surface of the extrusion block 42 is threadedly connected to the inner circumferential surface of the transfer cylinder 4, that is, the outer circumferential surface of the extrusion block 42 and the inner circumferential surface of the transfer cylinder 4 are both provided with threads (not shown in the figure). The extrusion block 42 divides the inner cavity of the transfer cylinder 4 into a first chamber 401 and a second chamber 402. One end of the transfer cylinder 4 is fixedly provided with a first servo motor 43. The output shaft of the first servo motor 43 is fixedly provided with a rotating rod 44. The cross section of the rotating rod 44 is in a square shape. The rotating rod 44 is coaxially arranged with the transfer cylinder 4. The rotating rod 44 penetrates through the extrusion block 42, so that the extrusion block 42 can rotate together with the rotating rod 44, and the extrusion block 42 can axially slide relative to the rotating rod 44. The two side surfaces of the extrusion block 42 are both provided with a tapered spiral blade 45. The spiral axis of the spiral blade 45 is collinear with the axis of the rotating rod 44. The tapered portion of the spiral blade 45 is adapted to the inner tapered surface of the discharge portion 41, and the two spiral blades 45 have the same rotation direction.
[0049] As shown in Figure 2 , Figure 3 , the first chamber 401 and the second chamber 402 are respectively communicated with the paint tank 1 through two feeding hoses 12. The paint in the paint tank 1 can enter the first chamber 401 and the second chamber 402 through the two feeding hoses 12 respectively. In order to increase the conveying capacity of the paint, two conveying pumps (not shown in the figure) can be additionally arranged on the paint tank 1 to convey the paint in the two feeding hoses 12 respectively. The feeding hose 12 is provided with a first on-off valve 14. The first on-off valve 14 can be an electromagnetic valve to open and close the feeding hose 12.
[0050] The flow uniformizing box 5 is located between the transfer cylinder 4 and the transfer sponge block 3. The flow uniformizing box 5 is in an elongated strip shape, is parallel to the brush roller 2, and is horizontally slidably connected to a horizontal guide rail 11 arranged on one side of the paint tank 1. The first reciprocating structure 6 can be a pneumatic cylinder or an electric cylinder. The first reciprocating structure 6 is used to drive the flow uniformizing box 5 to reciprocate along the length direction of the flow uniformizing box 5.
[0051] Two discharge parts 41 are communicated with the equalizing box 5 respectively, and the discharge hose 13 is provided with a second switch valve 15, which can be an electromagnetic valve to open and close the discharge hose 13; the bottom surface of the equalizing box 5 is attached to the upper surface of the transferred sponge block 3, and the abutting and attaching surface of the transferred sponge block 3 and the equalizing box 5 is provided as a curved surface, and the middle part of the curved surface is in an upward arch shape.
[0052] As shown in Figure 3 , Figure 5 , the bottom surface of the equalizing box 5 is provided with a plurality of strip-shaped discharge holes 51, the length direction of the discharge hole 51 is arranged along the width direction of the equalizing box 5, and each discharge hole 51 is uniformly spaced along the length direction of the equalizing box 5.
[0053] As shown in Figure 5 , the two side edges of the discharge hole 51 along the length direction of the equalizing box 5 are provided with guide pieces 52, the guide piece 52 is a rubber piece, the guide piece 52 is inclined upward and towards the middle part of the discharge hole 51, and the part of the guide piece 52 connected with the side edge of the discharge hole 51 is provided with a deformation avoiding groove 53.
[0054] Embodiment 1 also discloses a construction method of the wall decoration construction device, comprising the following steps:
[0055] First, clean the wall, specifically, use a brush or cloth to wipe off the dust on the wall, then arrange the wall decoration construction device, and then perform brushing.
[0056] First, the paint in the paint box 1 enters the first chamber 401 and the second chamber 402 through the feeding hose 12, so that the first chamber 401 and the second chamber 402 are filled with paint, by closing the first switch valve 14 corresponding to the first chamber 401 and opening the second switch valve 15 corresponding to the first chamber 401, opening the first switch valve 14 corresponding to the second chamber 402 and closing the second switch valve 15 corresponding to the second chamber 402, so that the discharge hose 13 corresponding to the first chamber 401 is connected, the feeding hose 12 corresponding to the first chamber 401 is disconnected, the feeding hose 12 corresponding to the second chamber 402 is connected, and the discharge hose 13 corresponding to the second chamber 402 is disconnected.
[0057] Then, the first servo motor 43 rotates forward to drive the extrusion block 42 to rotate forward and move axially along the middle transfer cylinder 4 to compress the volume of the first chamber 401, so as to press the paint in the first chamber 401 into the flow equalization box 5 through the discharge hose 13, and the extrusion block 42 drives the spiral blade 45 to rotate to stir the paint, and under the pressure of the extrusion block 42, the paint in the flow equalization box 5 flows to the transfer sponge block 3 through the discharge hole 51. During the forward rotation of the extrusion block 42, the volume of the second chamber 402 increases, and the paint is continuously supplemented into the second chamber 402 through the corresponding feed hose 12 to ensure that the paint in the second chamber 402 is in a full state.
[0058] When the extrusion block 42 moves axially to the end of the stroke in the first chamber 401 (one side of the spiral blade 45 abuts against the inner tapered surface of the discharge part 41), the second switch valve 15 corresponding to the second chamber 402 is opened, the first switch valve 14 corresponding to the second chamber 402 is closed, the second switch valve 15 corresponding to the first chamber 401 is closed, and the first switch valve 14 corresponding to the first chamber 401 is opened, so that the discharge hose 13 corresponding to the first chamber 401 is disconnected, the feed hose 12 corresponding to the first chamber 401 is connected, the feed hose 12 corresponding to the second chamber 402 is disconnected, and the discharge hose 13 corresponding to the second chamber 402 is connected.
[0059] The first servo motor 43 reversely rotates to drive the extrusion block 42 to reversely rotate and move axially along the middle transfer cylinder 4 to compress the volume of the second chamber 402, so as to press the paint in the second chamber 402 into the flow equalization box 5 through the discharge hose 13, and the paint in the flow equalization box 5 flows to the transfer sponge block 3 through the discharge hole 51. During the reverse rotation of the extrusion block 42, the volume of the first chamber 401 increases, and the paint is continuously supplemented into the first chamber 401 through the corresponding feed hose 12 to ensure that the paint in the first chamber 401 is in a full state, so as to realize continuous and uniform feeding of the transfer sponge block 3,
[0060] Then, the displacement control mechanism 10 is started to drive the brush roller 2 to roll on the wall, and the brush roller 2 rotates to continuously take away the paint absorbed by the transfer sponge block 3 and uniformly roll on the wall.
[0061] During the rotation of the brush roller 2, the first reciprocating structure 6 drives the flow equalization box 5 to continuously reciprocate, and the guide piece 52 on the flow equalization box 5 moves horizontally relative to the paint in the flow equalization box 5. The force will force the paint to enter the discharge hole 51 along the inclined surface of the guide piece 52, so as to accelerate the rate and intensity of the paint discharged into the transfer sponge block 3, thereby improving the paint absorption effect of the transfer sponge block 3.
[0062] After the wall is coated with the roller and dried, the wall is patched with putty according to the situation, and then polished with sandpaper, cleaned, and then coated with the roller and patched with putty for 2-3 times to complete the finishing construction of the wall.
[0063] The implementation principle of the embodiment 1 is that the uniform feeding assembly can continuously supplement the paint to the brush roller 2 during the movement of the brush roller 2 to ensure the uniformity of the roller coating; secondly, the uniform force extrusion of the paint in the transfer cylinder 4 can be realized by the forward and reverse movement of the extrusion block 42, and the uniform force extrusion can realize the uniform feeding of the paint to the transfer sponge block 3 and the brush roller 2 under the balanced extrusion force, that is, the uniform feeding is realized to ensure the uniformity of the brush coating.
[0064] Moreover, the paint in the transfer cylinder 4 can be stirred by the spiral piece 45 to reduce the deposition of the paint to ensure the uniformity of the paint itself and further improve the uniformity of the brush coating.
[0065] Embodiment 2
[0066] The difference between the embodiment 2 and the embodiment 1 is that, as shown in Figure 6 the multiple installation ropes 55 are connected between the two side edges of the material outlet hole 51 along the width direction of the flow uniformizing box 5, the installation ropes 55 are provided with multiple balls 54, the balls 54 are provided with multiple through holes (not shown in the figure), or the balls 54 are hollow spherical, and the lower part of the ball 54 abuts against the upper surface of the transfer sponge block 3.
[0067] In this way, the mesh structure composed of the installation ropes 55 and the balls 54 can reduce the situation that the part of the structure of the transfer sponge block 3 is clamped into the material outlet hole 51 to reduce the friction force when the flow uniformizing box 5 moves relative to the transfer sponge block 3.
[0068] Secondly, the ball 54 is sunk into the upper surface of the transfer sponge block 3, the paint can be soaked into the transfer sponge block 3 through the through holes of the ball 54 and the gap between the balls 54, thereby greatly improving the paint absorption effect of the transfer sponge block 3.
[0069] Embodiment 3
[0070] The difference between the embodiment 3 and the embodiment 1 is that, as shown in Figure 7 the limiting spring 46 is fixedly connected between the extrusion block 42 and the spiral piece 45, the limiting spring 46 is arranged along the axial direction of the rotating rod 44, and the elastic force of the limiting spring 46 forces the outer conical surface of the spiral piece 45 to abut against the inner conical surface of the material outlet part 41, that is, the spiral piece 45 and the material outlet part 41 are kept in the matching state.
[0071] In this way, the extrusion block 42 can transmit torque to the spiral blade 45 to drive the spiral blade 45 to rotate and stir the paint, and can also enable the spiral blade 45 to generate a conveying force on the paint to ensure that the paint can quickly pass through the discharge hose 13 to the transfer sponge block 3, thereby reducing the accumulation of paint in the transfer cylinder 4.
[0072] Embodiment 4
[0073] Embodiment 4 differs from embodiment 1 in that, as shown in Figure 8 the flow equalization box 5 is in the form of a ring sleeve, the flow equalization box 5 is sleeved on the outside of the transfer cylinder 4, the horizontal guide rail 11 is in sliding connection with the inner wall of the flow equalization box 5, and the discharge holes 51 are uniformly distributed on the outer peripheral surface (not shown in the figure) of the flow equalization box 5.
[0074] The transfer sponge block 3 is in the form of a ring sleeve, the inner peripheral surface of the transfer sponge block 3 is attached to the outer peripheral surface of the flow equalization box 5, and the outer peripheral surface of the transfer sponge block 3 is in abutment with the outer peripheral surface of the brush roller 2. The paint tank 1 is fixed with a circular-arc-shaped retainer 16 on one side, and the retainer 16 is used to cover part of the outer peripheral surface of the transfer sponge block 3 to keep the position of the transfer sponge block 3 stable.
[0075] The two end surfaces of the transfer sponge block 3 are each fixed with a material blocking ring 31, and the roller coating mechanism 20 further comprises a rotating driving assembly 7, which comprises a second servo motor, the second servo motor is in opposite fixed connection with the paint tank 1, the output end of the second servo motor is fixed with a rotating frame 32, the end portion of the rotating frame 32 is arranged in the transfer sponge block 3 along the axial direction of the transfer sponge block 3, and the rotating frame 32 is in fixed connection with the material blocking ring 31.
[0076] The second servo motor can drive the transfer sponge block 3 to rotate around its own axis, and in this embodiment, the transfer sponge block 3 rotates in a circumferential swinging manner, so that the transfer sponge block 3 can rotate relative to the flow equalization box 5 to uniformly absorb paint from the flow equalization box 5, and at the same time, the transfer sponge block 3 rotates relative to the brush roller 2, so that the same amount of paint on each part of the transfer sponge block 3 is uniformly transferred to the brush roller 2, thereby improving the uniformity of the brush coating.
[0077] Embodiment 5
[0078] Embodiment 5 is based on embodiment 4 and is provided with the following settings, as shown in Figure 9 the roller coating mechanism 20 further comprises a second reciprocating assembly 9, which can be a pneumatic cylinder or an electric cylinder, the second reciprocating assembly 9 is in opposite fixed connection with the paint tank 1, the second servo motor is in opposite sliding connection with the paint tank 1, and the driving end of the second reciprocating assembly 9 is in fixed connection with the second servo motor, so that the second reciprocating assembly 9 indirectly drives the transfer sponge block 3 to reciprocate along its own axial direction.
[0079] In this way, the transport sponge block 3 has two movement modes of rotation and axial reciprocating movement, and the two movement modes are superimposed, so that the contact range between the transport sponge block 3 and the annular flow uniformizing box 5 is increased, and the range of the paint in the flow uniformizing box 5 flowing to the transport sponge block 3 is larger, so as to improve the paint absorption amount of the transport sponge block 3.
[0080] Secondly, the two movements are superimposed, which can greatly increase the contact area between the transport sponge block 3 and the brush roller 2 per unit time, so as to improve the paint transport efficiency.
[0081] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, so: any equivalent changes made on the basis of the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A wall finishing construction device, comprising a displacement control mechanism (10) and a roller coating mechanism (20), The displacement control mechanism (10) is used to drive the roller coating mechanism (20) to move horizontally and vertically, characterized in that: The roller coating mechanism (20) comprises a brush roller (2), a transfer sponge block (3), a uniform feeding assembly and a paint tank (1), the brush roller (2) is rotatably connected with the output end of the displacement control mechanism (10), and the surface of the transfer sponge block (3) abuts against the outer peripheral surface of the brush roller (2); The uniform feeding assembly comprises a transfer cylinder (4) and a uniform flow box (5), both ends of the transfer cylinder (4) are provided with tapered discharge portions (41), the transfer cylinder (4) is provided with an extrusion block (42) inside, the extrusion block (42) divides the inner cavity of the transfer cylinder (4) into a first chamber (401) and a second chamber (402), the transfer cylinder (4) is provided with a first servo motor (43), the output shaft of the first servo motor (43) is fixed with a rotating rod (44) located at the axis of the transfer cylinder (4), the extrusion block (42) is slidably connected along the length direction of the rotating rod (44), the outer peripheral surface of the extrusion block (42) is threadedly connected with the inner peripheral surface of the transfer cylinder (4), both sides of the extrusion block (42) are fixed with tapered spiral fins (45), and the positions close to the extrusion block (42) and the spiral fins (45) are jointly connected with a limiting spring (46); The first chamber (401) and the second chamber (402) are respectively communicated with the paint tank (1) through feeding hoses (12), the feeding hoses (12) are provided with first switch valves (14), the two discharge portions (41) are respectively communicated with the uniform flow box (5) through discharge hoses (13), the discharge hoses (13) are provided with second switch valves (15), the side of the uniform flow box (5) facing the transfer sponge block (3) is provided with a plurality of strip-shaped discharge holes (51) uniformly arranged along the length direction of the uniform flow box (5), the transfer sponge block (3) is in a long strip shape, the abutting and adhering surface of the transfer sponge block (3) and the uniform flow box (5) is an arc surface, and the middle part of the arc surface is in an upward arch shape; The uniform feeding assembly further comprises a first reciprocating structure (6), the first reciprocating structure (6) is used for driving the uniform flow box (5) to reciprocate along the length direction of the uniform flow box (5), both sides of the discharge hole (51) along the length of the uniform flow box (5) are provided with guide fins (52), the guide fins (52) are upwardly and obliquely arranged towards the middle part of the discharge hole (51), the guide fins (52) are rubber fins, and the part of the guide fin (52) connected with the side of the discharge hole is provided with a deformation avoiding groove (53); A plurality of installation ropes (55) are jointly connected between the two side edges of the discharge hole (51) along the width direction of the uniform flow box (5), a plurality of balls (54) are threaded on the installation ropes (55), a plurality of through holes are formed in the balls (54), and the lower part of the ball (54) abuts against and sinks into the upper surface of the transfer sponge block (3).
2. A method of applying a wall finish according to claim 1, characterised in that: The following steps are included: Firstly, the paint in the paint tank (1) enters the first chamber (401) and the second chamber (402) through the feeding hose (12), so that the first chamber (401) and the second chamber (402) are filled with paint, by closing the first switch valve (14) corresponding to the first chamber (401) and opening the second switch valve (15) corresponding to the first chamber (401), so that the outlet hose (13) corresponding to the first chamber (401) is open, the first servo motor (43) rotates forward to drive the extrusion block (42) to rotate forward and move axially along the middle transfer cylinder (4), so as to compress the volume of the first chamber (401) and press the paint in the first chamber (401) into the flow equalizing box (5) through the outlet hose (13), and the spiral blade (45) is driven to rotate by the extrusion block (42) to stir the paint, under the pressure of the extrusion block (42), the paint in the flow equalizing box (5) flows to the transfer sponge block (3) through the outlet hole (51), during the forward rotation of the extrusion block (42), the volume of the second chamber (402) increases, and the feeding hose (12) corresponding to the second chamber (402) continuously supplements paint into the second chamber (402), so as to ensure that the paint in the second chamber (402) is in a full state; when the extrusion block (42) moves axially to the end of the stroke in the first chamber (401), the second switch valve (15) corresponding to the second chamber (402) is opened, the second switch valve (15) corresponding to the first chamber (401) is closed, the first servo motor (43) reverses to drive the extrusion block (42) to reverse and move reversely along the middle transfer cylinder (4), so as to compress the volume of the second chamber (402) and press the paint in the second chamber (402) into the flow equalizing box (5) through the outlet hose (13), and the paint in the flow equalizing box (5) flows to the transfer sponge block (3) through the outlet hole (51), during the reverse rotation of the extrusion block (42), the volume of the first chamber (401) increases, and the feeding hose (12) corresponding to the first chamber (401) continuously supplements paint into the first chamber (401), so as to ensure that the paint in the first chamber (401) is in a full state, so as to realize continuous and uniform feeding of the transfer sponge block (3); by starting the displacement control mechanism (10), the brush roller (2) is driven to roll on the wall surface, and the brush roller (2) rotates to continuously take away the paint absorbed by the transfer sponge block (3), so as to uniformly roll.
Citation Information
Patent Citations
Multifunctional chemical engineering experiment reaction kettle
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