A steering wheel airbag disassembly and protection tool
By designing a steering wheel airbag removal and protection tool, a single person can efficiently and accurately remove the airbag using a spiral transmission mechanism. This solves the problems of difficult removal and high damage rate in existing technologies and is applicable to various vehicle models.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA FAW CO LTD
- Filing Date
- 2023-05-08
- Publication Date
- 2026-06-12
AI Technical Summary
In the existing technology, the disassembly of the steering wheel airbag is difficult, requires two people to work together, is prone to damage to the airbag and steering wheel, and lacks protective functions, resulting in low disassembly efficiency, poor precision and high damage rate of parts.
A steering wheel airbag removal and protection tool was designed, including a base, a fixing mechanism, an airbag removal rod, and a removal rod adjustment structure. Precise control is achieved through a screw transmission mechanism to ensure the airbag is removed and protected without damage.
It enables efficient and precise airbag removal by a single person with a 0% parts damage rate, protecting the operator and surrounding parts, and is suitable for various vehicle models.
Smart Images

Figure CN116512179B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of automotive parts technology, specifically relating to a tool for removing and protecting steering wheel airbags, and a method for using the tool. Background Technology
[0002] Currently, some car steering wheel airbags are clipped onto the steering wheel. When it is necessary to remove the steering wheel airbag for testing and repair, using ordinary screwdrivers or unprofessional tools is not only difficult to remove, but can also easily damage the airbag and surrounding parts and plastic components that do not need to be replaced, thus affecting the appearance and lifespan of the steering wheel.
[0003] With the increase in car ownership in the 21st century, the frequency of vehicle maintenance and modification has increased, and the frequency of airbag removal has also continued to rise.
[0004] Current technology for removing steering wheel airbags often requires two people. When removing an airbag, one operator needs to use both hands to push the airbag fixing clips with the special removal tool, while the other operator uses a pry bar or other tools to remove the airbag. The entire removal process is complicated, requires two operators, and is inefficient.
[0005] Furthermore, currently, automotive steering wheel airbags include two-point snap-fit airbags and three-point fixed airbags. Separating these two types of airbags from the steering wheel relies entirely on existing tools, such as screwdrivers and hex wrenches; no specialized tools are available. Using these existing tools to remove two-point snap-fit or three-point fixed airbags requires working directly in front of the steering wheel in a confined space, making airbag removal difficult. The success of the task depends heavily on the operator's skill. If the operator is inexperienced, it can easily result in damage to the airbag, scratches on the steering wheel and surrounding parts, or even prevent the airbag from being removed from the steering wheel altogether.
[0006] Existing airbag removal tools only have removal functions and no protection functions. After the removal tool opens the locking mechanism, the airbag still needs to be pulled out manually. This process has a large inertia and cannot accurately control the pulling force, which can easily cause accidents such as damage to the locking mechanism and breakage of the airbag wiring harness. It is impossible to complete the removal work with high quality, high efficiency and high precision. Summary of the Invention
[0007] To address the problems of low disassembly efficiency, poor precision, waste of parts, and repetitive manual work caused by easy damage to locking mechanisms and airbag wiring harnesses during airbag removal, this invention provides a steering wheel airbag removal and protection tool. It can achieve precise control disassembly, non-destructive disassembly, disassembly protection, and flexible assembly of airbags, reducing the damage rate to 0%.
[0008] The objective of this invention is achieved through the following technical solution, as shown in the accompanying drawings:
[0009] A steering wheel airbag removal and protection tool includes a base 1, a fixing mechanism 2, an airbag removal rod 3, and a removal rod adjustment structure 4. The fixing mechanism 2 is installed at the bottom of the base 1 and its lateral installation position is adjustable. The fixing mechanism 2 is used to fix the tool to the steering wheel. The airbag removal rod 3 is installed at the bottom of the base 1 and its lateral and vertical installation positions are adjustable. The airbag removal rod 3 is used to remove the steering wheel airbag. The removal rod adjustment structure 4 is threadedly connected to the top of the base 1 and simultaneously threadedly connected to the top of the airbag removal rod 3. The removal rod adjustment structure 4 is used to drive the airbag removal rod 3 to move vertically on one side or vertically as a whole, thereby removing the airbag.
[0010] Furthermore, the fixing mechanism 2 includes four fixing mechanism units, which are installed at the four corners of the base 1. Each fixing mechanism unit includes a fixing claw 21 and a fixing rod 22. The fixing rod 22 is provided with a fixing claw mounting groove 24, and the fixing claw 21 is connected to the fixing claw mounting groove 24 by bolts and nuts. The base 1 is provided with a fixing rod mounting groove 23, and the top end of the fixing rod 22 is connected to the fixing rod mounting groove 23 by bolts and nuts.
[0011] Preferably, the fixing claw mounting groove 24 is a vertical elongated groove, and the fixing claw 21 can be adjusted in vertical mounting position within the fixing claw mounting groove 24.
[0012] Preferably, the fixing rod mounting groove 23 is a transverse long groove, and the fixing rod 22 can be adjusted to a transverse installation position within the fixing rod mounting groove 23.
[0013] Furthermore, there are four airbag removal rods 3, which are symmetrically installed in pairs on the base 1. The airbag removal rod 3 includes a single-point adjusting screw 31 and a pry bar 32 welded to the bottom of the single-point adjusting screw 31. The single-point adjusting screw 31 is threadedly connected to the base 1 through its upper threaded section and fixed by a nut.
[0014] Preferably, the base 1 is provided with a transverse base groove, and the single-point adjusting screw 31 is threadedly connected to the base groove through its upper threaded section, and can adjust the transverse installation position within the base groove.
[0015] Furthermore, the disassembly rod adjustment structure 4 includes a main linkage platform 41, two single-sided linkage platforms 42, a main adjustment screw 43, and a single-sided adjustment screw 44. The main linkage platform 41 is installed above the base 1 via the main adjustment screw 43 and is limited by a nut. The two single-sided linkage platforms 42 are symmetrically arranged below the main linkage platform 41 and are each connected between the main linkage platform 41 and the base 1 via a single-sided adjustment screw 44. The single-sided linkage platform 42 is connected to the single-sided adjustment screw 44 via a threaded section and is limited by a nut. The single-sided linkage platform 42 is also threadedly connected to the airbag disassembly rod 3 on the corresponding side.
[0016] Furthermore, the main linkage table 41 is provided with a transverse linkage table long slot 45, and the single-sided adjusting screw 44 is connected to the linkage table long slot 45 and fixed by a nut, so that the single-sided linkage table 42 and the airbag disassembly rod 3 can be adjusted to adjust their transverse positions synchronously.
[0017] Preferably, the single-sided linkage table 42 is provided with a longitudinal groove, and the airbag removal rod 3 is connected to the longitudinal groove through its threaded section and limited by a nut. The vertical position of the airbag removal rod 3 is adjusted by the cooperation of the nut and the threaded section.
[0018] Preferably, the bottom of the single-sided adjusting screw 44 is fixed on the base 1, the upper end of the single-sided adjusting screw 44 is fixed to the main linkage table 41, the single-sided adjusting screw 44 is connected to the longitudinal groove of the single-sided linkage table 42 through its threaded section and is limited by a nut, and the vertical position of the single-sided linkage table 42 is adjusted by the cooperation of the nut and the threaded section.
[0019] Preferably, the bottom of the main adjusting screw 43 is fixed on the base 1, and the upper part of the main adjusting screw 43 is connected to the main linkage table 41 through a threaded section and limited by a nut. The vertical position of the main linkage table 41 is adjusted by the cooperation of the nut and the threaded section.
[0020] Functional and Principle Description of the Invention:
[0021] Steering wheel adaptation: First, fix the fixing claw to the steering wheel by adjusting the lateral distance of the fixing mechanism; then, adjust the vertical distance of the fixing claw by adjusting the connecting bolts between the fixing claw and the fixing rod to achieve the adaptation and installation of steering wheels of different sizes.
[0022] Airbag adaptation: By adjusting the installation position of the airbag removal rod along the long groove of the base, the pry bar at the end of the single-point adjusting screw can move laterally, thus enabling the adaptation and installation of airbags of different sizes.
[0023] Single-point pre-extraction of the airbag: Rotate the nut between the single-point adjusting screw and the base. The rotational motion of the nut is converted into the linear motion of the screw. The single-point adjusting screw moves vertically and drives the pry bar at the end of the screw to move vertically, thereby realizing the single-point pre-extraction of the airbag.
[0024] Single-sided airbag removal: In this embodiment, the disassembly rod adjustment mechanism is designed with 3 linkage platforms. After the airbag is pre-removed at one point, the single-sided adjustment nut is rotated. Through the screw transmission mechanism, the single-sided adjustment nut will drive the linkage platform and the two single-point control screws to move in the Z direction, thereby realizing the single-sided removal of the airbag.
[0025] Complete airbag removal: If the airbag has been removed from both sides but is still not completely removed, turn the connecting nut between the main linkage and the main adjusting screw. Through the transmission of the main adjusting screw, the main linkage, the two single-sided linkages, and the four single-point adjusting screws will move vertically together, thereby achieving complete airbag removal.
[0026] The present invention has the following beneficial effects:
[0027] 1. Precise control of disassembly: The disassembly force is precisely controlled by the small pitch of the screw drive mechanism.
[0028] 2. Non-destructive disassembly: Through precise disassembly, the damage rate of locking mechanisms, airbag wiring harnesses, etc. is 0%.
[0029] 3. Disassembly protection: If the airbag pops out accidentally during the disassembly process, the base will block it, preventing injury to the operator.
[0030] 4. Flexible assembly: Through on-site testing, this invention can be used on all models of a certain vehicle type, demonstrating strong versatility. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.
[0032] Figure 1 This is an isometric schematic diagram of a steering wheel airbag removal and protection tool structure according to an embodiment of the present invention;
[0033] Figure 2 This is an isometric view of another angle of the structure of a steering wheel airbag removal and protection tool according to an embodiment of the present invention;
[0034] Figure 3 A schematic diagram of another angle structure of a steering wheel airbag removal and protection tool according to an embodiment of the present invention;
[0035] Figure 4 A front view of a steering wheel airbag removal and protection tool structure according to an embodiment of the present invention;
[0036] Figure 5 A top view of the structure of a steering wheel airbag removal and protection tool according to an embodiment of the present invention;
[0037] Figure 6 A side view of the structure of a steering wheel airbag removal and protection tool according to an embodiment of the present invention;
[0038] In the picture:
[0039] 1-Base; 2-Steering wheel fixing mechanism; 3-Airbag removal lever; 4-Removal lever adjustment mechanism;
[0040] 21-Fixing claw; 22-Fixing rod; 23-Fixing rod mounting slot; 24-Fixing claw mounting slot;
[0041] 31-One-way adjusting screw; 32-Pry bar;
[0042] 41-Main control panel; 42-Single control panel; 43-Main adjusting screw; 44-Single adjusting screw. Detailed Implementation
[0043] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.
[0044] In the description of this invention, unless otherwise expressly specified and limited, the terms “connected,” “linked,” and “fixed” should be interpreted broadly, for example, as a fixed connection, a detachable connection, or an integral part.
[0045] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0046] Example
[0047] like Figures 1 to 5As shown, a steering wheel airbag removal and protection tool includes a base 1, a fixing mechanism 2, an airbag removal rod 3, and a removal rod adjustment structure 4. The fixing mechanism 2 is installed at the bottom of the base 1 and its lateral installation position is adjustable. The fixing mechanism 2 is used to fix the tool on the steering wheel. The airbag removal rod 3 is installed at the bottom of the base 1 and its lateral and vertical installation positions are adjustable. The airbag removal rod 3 is used to remove the steering wheel airbag. The removal rod adjustment structure 4 is threadedly connected to the top of the base 1 and is also threadedly connected to the top of the airbag removal rod 3. The removal rod adjustment structure 4 is used to drive the airbag removal rod 3 to move vertically on one side or vertically as a whole, thereby removing the airbag.
[0048] The fixing mechanism 2 includes four fixing mechanism units, which are installed at the four corners of the base 1. Each fixing mechanism unit includes a fixing claw 21 and a fixing rod 22. The fixing rod 22 is provided with a fixing claw mounting groove 24, and the fixing claw 21 is connected to the fixing claw mounting groove 24 by bolts and nuts. The base 1 is provided with a fixing rod mounting groove 23, and the top end of the fixing rod 22 is connected to the fixing rod mounting groove 23 by bolts and nuts.
[0049] The fixing claw mounting groove 24 is a vertically elongated groove, and the fixing claw 21 can be adjusted in vertical installation position within the fixing claw mounting groove 24.
[0050] The fixing rod mounting groove 23 is a horizontal long groove, and the fixing rod 22 can be adjusted to a horizontal installation position within the fixing rod mounting groove 23.
[0051] The number of airbag removal rods 3 is four, and the four airbag removal rods 3 are symmetrically installed in pairs on the base 1. The airbag removal rod 3 includes a single-point adjusting screw 31 and a pry bar 32 welded to the bottom of the single-point adjusting screw 31. The single-point adjusting screw 31 is threadedly connected to the base 1 through its upper threaded section and fixed by a nut.
[0052] The base 1 is provided with a transverse base groove. The single-point adjusting screw 31 is threadedly connected to the base groove through its upper threaded section, and the transverse installation position can be adjusted within the base groove.
[0053] The disassembly rod adjustment structure 4 includes a main linkage platform 41, two single-sided linkage platforms 42, a main adjustment screw 43, and a single-sided adjustment screw 44. The main linkage platform 41 is installed above the base 1 via the main adjustment screw 43 and is limited by a nut. The two single-sided linkage platforms 42 are symmetrically arranged below the main linkage platform 41 and are each connected between the main linkage platform 41 and the base 1 via a single-sided adjustment screw 44. The single-sided linkage platform 42 is connected to the single-sided adjustment screw 44 via a threaded section and is limited by a nut. The single-sided linkage platform 42 is also threadedly connected to the airbag disassembly rod 3 on the corresponding side.
[0054] The main linkage table 41 is provided with a horizontal linkage table long slot 45. The single-sided adjusting screw 44 is connected to the linkage table long slot 45 and fixed by a nut, so that the single-sided linkage table 42 and the airbag disassembly rod 3 can be adjusted to adjust the horizontal position synchronously.
[0055] The single-sided linkage table 42 is provided with a longitudinal groove. The airbag removal rod 3 is connected to the longitudinal groove through its threaded section and is limited by a nut. The vertical position of the airbag removal rod 3 is adjusted by the cooperation between the nut and the threaded section.
[0056] The bottom of the single-sided adjusting screw 44 is fixed on the base 1, and the upper end of the single-sided adjusting screw 44 is fixed to the main linkage table 41. The single-sided adjusting screw 44 is connected to the longitudinal groove of the single-sided linkage table 42 through its threaded section and is limited by a nut. The vertical position of the single-sided linkage table 42 is adjusted by the cooperation of the nut and the threaded section.
[0057] The bottom of the main adjusting screw 43 is fixed on the base 1. The upper part of the main adjusting screw 43 is connected to the main linkage table 41 through a threaded section and is limited by a nut. The vertical position of the main linkage table 41 is adjusted by the cooperation of the nut and the threaded section.
[0058] The working principle of this embodiment is as follows:
[0059] Steering wheel adaptation: First, fix the fixing claw 21 to the steering wheel by adjusting the lateral distance of the fixing mechanism 2; then, adjust the vertical distance of the fixing claw by adjusting the connecting bolts between the fixing claw and the fixing rod to achieve the adaptation and installation of steering wheels of different sizes.
[0060] Airbag adaptation: By adjusting the installation position of the airbag removal rod 3 along the long groove of the base, the pry bar 32 at the end of the single-point adjusting screw 31 can move laterally, thereby enabling the adaptation and installation of airbags of different sizes.
[0061] Single-point pre-extraction of the airbag: Rotate the nut between the single-point adjusting screw and the base. The rotational motion of the nut is converted into the linear motion of the screw. The single-point adjusting screw moves vertically and drives the pry bar at the end of the screw to move vertically, thereby realizing the single-point pre-extraction of the airbag.
[0062] Single-sided airbag removal: In this embodiment, the disassembly rod adjustment mechanism is designed with 3 linkage platforms. After the airbag is pre-removed at one point, the single-sided adjustment nut is rotated. Through the screw transmission mechanism, the single-sided adjustment nut will drive the linkage platform and the two single-point control screws to move in the Z direction, thereby realizing the single-sided removal of the airbag.
[0063] Complete airbag removal: If the airbag has been removed from both sides but is still not completely removed, rotate the connecting nut between the main linkage and the main adjusting screw 43. Through the transmission of the main adjusting screw 43, the main linkage, the two single-sided linkages and the four single-point adjusting screws will move vertically together, thereby achieving complete airbag removal.
[0064] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tool for removing and protecting steering wheel airbags, characterized in that, The tool includes a base (1), a fixing mechanism (2), an airbag removal rod (3), and a removal rod adjustment structure (4). The fixing mechanism (2) is installed at the bottom of the base (1) and its lateral installation position is adjustable. The fixing mechanism (2) is used to fix the tool to the steering wheel. The airbag removal rod (3) is installed at the bottom of the base (1) and its lateral and vertical installation positions are adjustable. The airbag removal rod (3) is used to remove the steering wheel airbag. The removal rod adjustment structure (4) is threadedly connected to the top of the base (1) and simultaneously connected to the top of the airbag removal rod (3). The threaded connection and the disassembly rod adjustment structure (4) are used to drive the airbag disassembly rod (3) to move vertically on one side or vertically as a whole, so as to pull out the airbag; the fixing mechanism (2) includes 4 fixing mechanism units, which are installed at the four corners of the base (1). Each fixing mechanism unit includes a fixing claw (21) and a fixing rod (22). The fixing rod (22) is provided with a fixing claw mounting groove (24). The fixing claw (21) is connected to the fixing claw mounting groove (24) by bolts and nuts; the base (1) is provided with a fixing rod mounting groove (23). The top of the fixing rod (22) is connected to the fixing rod mounting groove (23) by bolts and nuts; there are four airbag removal rods (3), and the four airbag removal rods (3) are symmetrically installed on the base (1) in pairs; the airbag removal rod (3) includes a single-point adjusting screw (31) and a pry bar (32) welded to the bottom of the single-point adjusting screw (31). The single-point adjusting screw (31) is threaded to the base (1) through its upper threaded section and fixed by nuts; the removal rod adjustment structure (4) includes a main linkage platform (41) and two single-sided linkage platforms (42). ), main adjusting screw (43), single-sided adjusting screw (44); the main linkage platform (41) is installed above the base (1) through the main adjusting screw (43) and limited by the nut; two single-sided linkage platforms (42) are symmetrically arranged below the side of the main linkage platform (41) and are connected between the main linkage platform (41) and the base (1) through the single-sided adjusting screw (44), the single-sided linkage platform (42) is connected to the single-sided adjusting screw (44) through the threaded section and limited by the nut; the single-sided linkage platform (42) is also threadedly connected to the airbag disassembly rod (3) on the corresponding side.
2. The steering wheel airbag removal and protection tool as described in claim 1, characterized in that, The fixing claw mounting groove (24) is a vertical long groove, and the fixing claw (21) can be adjusted to a vertical installation position within the fixing claw mounting groove (24); the fixing rod mounting groove (23) is a horizontal long groove, and the fixing rod (22) can be adjusted to a horizontal installation position within the fixing rod mounting groove (23).
3. The steering wheel airbag removal and protection tool as described in claim 1, characterized in that, The base (1) is provided with a transverse base groove. The single-point adjusting screw (31) is threadedly connected to the base groove through its upper threaded section and can adjust the transverse installation position within the base groove.
4. The steering wheel airbag removal and protection tool as described in claim 1, characterized in that, The main linkage platform (41) is provided with a horizontal linkage platform long slot (45). The single-sided adjusting screw (44) is connected to the linkage platform long slot (45) and fixed by a nut, so that the single-sided linkage platform (42) and the airbag disassembly rod (3) can be adjusted to adjust the horizontal position synchronously.
5. The steering wheel airbag removal and protection tool as described in claim 1, characterized in that, The single-sided linkage table (42) is provided with a longitudinal groove. The airbag removal rod (3) is connected to the longitudinal groove through its threaded section and limited by a nut. The vertical position of the airbag removal rod (3) is adjusted by the cooperation of the nut and the threaded section.
6. The steering wheel airbag removal and protection tool as described in claim 1, characterized in that, The bottom of the single-sided adjusting screw (44) is fixed on the base (1), and the upper end of the single-sided adjusting screw (44) is fixed to the main linkage table (41). The single-sided adjusting screw (44) is connected to the longitudinal long groove of the single-sided linkage table (42) through its threaded section and is limited by the nut. The vertical position of the single-sided linkage table (42) is adjusted by the cooperation of the nut and the threaded section.
7. A steering wheel airbag removal and protection tool as described in claim 6, characterized in that, The bottom of the main adjusting screw (43) is fixed on the base (1). The upper part of the main adjusting screw (43) is connected to the main linkage table (41) through the threaded section and limited by the nut. The vertical position of the main linkage table (41) is adjusted by the cooperation of the nut and the threaded section.