Full-automatic continuous fireproof plate processing assembly line

Abstract

This invention discloses a fully automated continuous fireproof board processing line, relating to the field of fireproof board processing technology. It includes a bottom mounting plate with two conveying devices fixedly mounted on its upper surface. A U-shaped mounting frame is fixedly mounted on the upper surface of the bottom mounting plate, located between the two conveying devices. A mounting side plate is fixedly connected to the side wall of the U-shaped mounting frame, and a first cylinder is fixedly mounted through and on the side wall of the mounting side plate. Through the cooperation of the conveying devices, the first cylinder, the second cylinder, the cutting mechanism, the rotary motor, the adjusting mechanism, the blowing mechanism, and the coating mechanism, this production line can sequentially complete the cutting, cleaning, and coating of fireproof boards. Each process step does not require multiple independent processing equipment, reducing the investment cost of processing equipment and the space required for equipment installation, thus achieving continuous flow processing.

Description

Technical Field

[0001] This invention relates to the field of fireproof board processing technology, and in particular to a fully automated continuous fireproof board processing production line. Background Technology

[0002] Fireproof boards, also known as fire-resistant boards, are mostly composed of surface paper, colored paper, and multiple layers of kraft paper. The product refers to non-combustible and fire-resistant boards that are wrapped around steel structures using specific connection, fixing, and combination methods. This slows down the rapid temperature rise of steel and the reduction of its strength during a fire, preventing the steel structure from losing its supporting capacity and causing the building or structure to collapse. They are characterized by wear resistance, high temperature resistance, scratch resistance, impermeability, and easy cleaning, and are widely used in modern applications.

[0003] Currently, fireproof boards require cutting, cleaning, and coating during processing. However, in existing technologies, each process step in the production of fireproof boards is independent of the others. Therefore, each process step requires a separate set of processing equipment, which undoubtedly increases the equipment investment cost. Moreover, each processing equipment requires a separate area for independent use, so a larger space is needed to arrange the processing equipment, making it impossible to form a continuous production line. Summary of the Invention

[0004] The purpose of this invention is to solve the problems existing in the prior art and to propose a fully automated continuous fireproof board processing line.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a fully automated continuous fireproof board processing line, including a bottom mounting plate. Two conveying devices are fixedly mounted on the upper surface of the bottom mounting plate. A U-shaped mounting frame is fixedly mounted on the upper surface of the bottom mounting plate and located between the two conveying devices. A mounting side plate is fixedly connected to the side wall of the U-shaped mounting frame. A first cylinder is installed through and fixedly mounted on the side wall of the mounting side plate. The piston end of the first cylinder is connected to a mounting horizontal plate via a connecting block. A second cylinder is installed through and fixedly connected to the side wall of the mounting horizontal plate. A cutting mechanism is connected to the bottom piston end of the second cylinder. A rotary motor is fixedly installed on the upper surface of the bottom mounting plate and between the two conveying devices. A rotating shaft is fixedly connected to the drive end of the rotary motor. A lower positioning pressure plate is connected to the top of the rotating shaft through an adjustment mechanism. A third cylinder is fixedly connected through the top of the U-shaped mounting frame. An upper positioning pressure plate that cooperates with the lower positioning pressure plate is fixedly installed at the piston end of the bottom of the third cylinder. An induced draft fan is fixedly installed on the top of the U-shaped mounting frame. A blower mechanism for dust removal is connected to the air outlet of the induced draft fan. A film covering mechanism is installed on the upper surface of the bottom mounting plate. A hot press plate is also connected to the upper surface of the bottom mounting plate through the mounting mechanism.

[0006] As a further description of the above technical solution:

[0007] The cutting mechanism includes a mounting base fixedly installed on the piston end at the bottom of the second cylinder. A cutting motor is fixedly installed on the side wall of the mounting base. A cutting shaft is fixedly connected to the drive end of the cutting motor. A cutting blade is fixedly installed on the end of the cutting shaft away from the cutting motor.

[0008] As a further description of the above technical solution:

[0009] The hot press plate and the cutting blade are located above the two conveying devices, respectively.

[0010] As a further description of the above technical solution:

[0011] The adjustment mechanism includes a rotating mounting platform fixedly installed at the top of the rotating shaft, a fourth cylinder fixedly installed at the center of the top of the rotating mounting platform, and a lower positioning pressure plate fixedly installed at the piston end of the top of the fourth cylinder.

[0012] As a further description of the above technical solution:

[0013] The blower mechanism includes an air guide pipe, which is connected to the top of the U-shaped mounting bracket via multiple connecting rods. One end of the air guide pipe is connected to the air outlet of the blower via an air outlet pipe, and multiple air blowing pipes are connected to the side wall of the air guide pipe.

[0014] As a further description of the above technical solution:

[0015] The coating mechanism includes a mounting base fixedly installed on the side wall of the bottom mounting plate, a robotic arm fixedly installed on the top of the mounting base, and a negative pressure suction cup installed at the end of the robotic arm away from the mounting base.

[0016] As a further description of the above technical solution:

[0017] A film-coating platform for placing film material is fixedly installed on the side wall of the bottom mounting plate.

[0018] As a further description of the above technical solution:

[0019] The installation mechanism includes an L-shaped mounting plate fixedly installed on the side wall of the bottom mounting plate. The horizontal end of the L-shaped mounting plate passes through and is fixedly connected to a vertically arranged fifth cylinder. The hot press plate is fixedly installed on the bottom piston end of the fifth cylinder.

[0020] As a further description of the above technical solution:

[0021] A mounting plate is fixedly installed on the side wall of the bottom mounting plate, and an industrial camera that is inclined is fixedly installed on the outer side wall of the mounting plate.

[0022] The present invention has the following beneficial effects:

[0023] 1. Compared with existing technologies, this fully automated continuous fireproof board processing line, through the cooperation of the conveying device, the first cylinder, the second cylinder, the cutting mechanism, the rotary motor, the adjusting mechanism, the blowing mechanism and the film coating mechanism, can sequentially complete the cutting, cleaning and film coating of fireproof boards. Each process step does not require multiple independent processing equipment, which can reduce the investment cost of processing equipment, and also reduce the space required for the installation of processing equipment, realizing continuous flow processing operation.

[0024] 2. Compared with existing technologies, this fully automated continuous fireproof board processing line, through the cooperation between the conveying device, the mounting plate and the industrial camera, allows the conveying device to move the coated fireproof board to the area below the industrial camera. The industrial camera can then be used to inspect whether the cut coated fireproof board meets production standards, thus facilitating the processing and inspection of fireproof boards. Attached Figure Description

[0025] Figure 1 This is a first-view three-dimensional structural diagram of the fully automated continuous fireproof board processing line proposed in this invention.

[0026] Figure 2 This is a second-view three-dimensional structural diagram of the fully automated continuous fireproof board processing line proposed in this invention;

[0027] Figure 3 This is a right view of the fully automated continuous fireproof board processing line proposed in this invention.

[0028] Figure 4 This is a left view of the fully automated continuous fireproof board processing line proposed in this invention.

[0029] Figure 5 This is a schematic diagram of the connection structure of the U-shaped mounting frame, cutting mechanism and blower mechanism in the fully automated continuous fireproof board processing line proposed in this invention.

[0030] Figure 6 This is a schematic diagram of the connection structure between the first cylinder and the cutting mechanism in the fully automated continuous fireproof board processing line proposed in this invention.

[0031] Figure 7 This is a schematic diagram of the connection structure between the rotary motor, the adjustment mechanism, and the lower positioning pressure plate in the fully automated continuous fireproof board processing production line proposed in this invention.

[0032] Legend:

[0033] 1. Bottom mounting plate; 2. Conveying device; 3. U-shaped mounting frame; 4. Mounting side plate; 5. First cylinder; 6. Connecting block; 7. Mounting horizontal plate; 8. Second cylinder; 9. Rotary motor; 10. Rotating shaft; 11. Lower positioning pressure plate; 12. Third cylinder; 13. Upper positioning pressure plate; 14. Exhaust fan; 15. Industrial camera; 16. Hot press plate; 17. Mounting base; 18. Cutting motor; 19. Cutting shaft; 20. Cutting blade; 21. Rotating mounting table; 22. Fourth cylinder; 23. Air guide pipe; 24. Connecting rod; 25. Air outlet pipe; 26. Air blowing pipe; 27. Mounting base; 28. Robotic arm; 29. ​​Negative pressure suction cup; 30. Film coating table; 31. L-shaped mounting plate; 32. Fifth cylinder; 33. Mounting vertical plate. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Reference Figures 1-7 The fully automated continuous fireproof board processing line provided by this invention includes a bottom mounting plate 1. Two conveying devices 2 are fixedly mounted on the upper surface of the bottom mounting plate 1. A U-shaped mounting frame 3 is fixedly mounted on the upper surface of the bottom mounting plate 1 and located between the two conveying devices 2. A mounting side plate 4 is fixedly connected to the side wall of the U-shaped mounting frame 3. A first cylinder 5 is fixedly mounted through and fixedly mounted on the side wall of the mounting side plate 4. The piston end of the first cylinder 5 is connected to a mounting horizontal plate 7 through a connecting block 6. A second cylinder 8 is fixedly connected through and fixedly mounted on the side wall of the mounting horizontal plate 7. The bottom of the second cylinder 8... The piston end of the second cylinder 8 is connected to a cutting mechanism. The cutting mechanism includes a mounting base 17 fixedly installed on the piston end of the bottom of the second cylinder 8. A cutting motor 18 is fixedly installed on the side wall of the mounting base 17. A cutting shaft 19 is fixedly connected to the drive end of the cutting motor 18. A cutting blade 20 is fixedly installed on the end of the cutting shaft 19 away from the cutting motor 18. After the first cylinder 5 is started, the mounting plate 7 can be pulled back and forth to adjust the front and back position of the cutting mechanism. After the second cylinder 8 is started, the entire cutting mechanism can be pulled up and down to facilitate the placement of the fireproof board to be cut.

[0036] A rotary motor 9 is fixedly installed on the upper surface of the bottom mounting plate 1 between the two conveying devices 2. A rotary shaft 10 is fixedly connected to the drive end of the rotary motor 9. A lower positioning plate 11 is connected to the top of the rotary shaft 10 through an adjustment mechanism. The adjustment mechanism includes a rotating mounting platform 21 fixedly installed at the top of the rotary shaft 10. A fourth cylinder 22 is fixedly installed at the center of the top of the rotating mounting platform 21. The lower positioning plate 11 is fixedly installed at the piston end of the top of the fourth cylinder 22. A third cylinder 12 is fixedly connected through the top of the U-shaped mounting bracket 3. An upper positioning plate 13 that works with the lower positioning plate 11 is fixedly installed at the piston end of the bottom of the third cylinder 12. The third cylinder 12 can drive the upper positioning plate 13 to move downward, and the fourth cylinder 22 can drive the lower positioning plate 11 to move upward. That is, the upper positioning plate 13 and the lower positioning plate 11 can move relative to each other or towards each other to clamp or release the fireproof board. In addition, after the rotary motor 9 is started, it can also drive the fireproof board to rotate. The rotating board can be cut into a circle or arc shape under the action of the cutting mechanism.

[0037] A blower 14 is fixedly installed on the top of the U-shaped mounting bracket 3. The air outlet of the blower 14 is connected to a blower mechanism for dust removal. The blower mechanism includes an air guide duct 23, which is connected to the top of the U-shaped mounting bracket 3 through multiple connecting rods 24. One end of the air guide duct 23 is connected to the air outlet of the blower 14 through an air outlet duct 25. Multiple air blowing pipes 26 are connected to the side wall of the air guide duct 23. After the blower 14 is started, it drives the gas to be blown out through the air blowing pipes 26. The airflow blown out by the air blowing pipes 26 is directed towards the cutting position of the board, which can quickly and efficiently remove the debris generated during cutting and prevent the debris from accumulating on the surface of the board and affecting the subsequent lamination of the board.

[0038] A film-coating mechanism is installed on the upper surface of the bottom mounting plate 1. The film-coating mechanism includes a mounting base 27 fixedly installed on the side wall of the bottom mounting plate 1. A robotic arm 28 is fixedly installed on the top of the mounting base 27. A negative pressure suction cup 29 is installed on the end of the robotic arm 28 away from the mounting base 27.

[0039] The bottom mounting plate 1 has a hot press plate 16 connected to its upper surface via a mounting mechanism. The mounting mechanism includes an L-shaped mounting plate 31 fixedly mounted on the side wall of the bottom mounting plate 1. A vertically arranged fifth cylinder 32 is connected to the horizontal end of the L-shaped mounting plate 31. The hot press plate 16 is fixedly mounted on the bottom piston end of the fifth cylinder 32. The hot press plate 16 and the cutting blade 20 are located above the two conveying devices 2, respectively. A film-coating platform 30 for placing film material is fixedly mounted on the side wall of the bottom mounting plate 1. A mounting device is also fixedly mounted on the side wall of the bottom mounting plate 1. A vertical plate 33 is mounted on which an industrial camera 15 is fixedly installed at an angle. It should be noted that the film to be coated onto the fireproof board is placed on the coating table 30. After the robotic arm 28 is started, it drives the negative pressure suction cup 29 to pick up the film at the top and move the film to cover the fireproof board. Then, after the negative pressure suction cup 29 is misaligned with the fireproof board, the fifth cylinder 32 drives the hot press plate 16 to move down to realize the coating process of the board. The industrial camera 15 can be used to inspect whether the fireproof board after cutting and coating meets the production standards.

[0040] The functional principle of this invention can be explained through the following operational methods:

[0041] In use, the board to be cut is placed between the two conveying devices 2, so that the middle position of the board corresponds to the center position of the lower positioning plate 11. The fourth cylinder 22 is activated, and the piston end of the fourth cylinder 22 pushes the lower positioning plate 11 upward until the surface of the lower positioning plate 11 contacts and abuts against the fireproof board to be cut. At the same time, the third cylinder 12 can be activated, and the piston end of the third cylinder 12 pushes the upper positioning plate 13 downward until the surface of the upper positioning plate 13 contacts and abuts against the fireproof board to be cut. At this time, the fireproof board to be cut is clamped and positioned by the cooperation of the lower positioning plate 11 and the upper positioning plate 13.

[0042] When horizontal cutting is required, the first cylinder 5 is activated, which pushes the mounting plate 7, the second cylinder 8, and the cutting mechanism to move together until the cutting blade 20 moves to one side of the board. Then, the second cylinder 8 is activated, which pushes the cutting motor 18 downward to adjust the cutting blade 20 to a position that is convenient for cutting the fireproof board. Then, the cutting motor 18 is activated and drives the cutting blade 20 to rotate and cut the board through the cutting shaft 19. At the same time, the first cylinder 5 is activated, which drives the cutting blade 20 to move in a straight line along the board to complete the vertical cutting of the board.

[0043] When the fireproof board needs to be cut into an arc or circle, after the upper positioning plate 13 and the lower positioning plate 11 clamp the fireproof board, adjust the cutting blade 20 to the position corresponding to the circular or arc cutting, start the cutting motor 18 to drive the cutting blade 20 to cut the fireproof board. At the same time as the cutting motor 18 starts, the rotary motor 9 is also started. The rotary motor 9 drives the rotary shaft 10 to rotate. The rotary shaft 10 drives the fourth cylinder 22, the lower positioning plate 11 and the fireproof board to rotate as a whole through the rotating mounting table 21. The rotating board can be cut by the cutting blade 20 to form the corresponding arc or circle.

[0044] In addition, when the cutting blade 20 is cutting the fireproof board, the exhaust fan 14 can be started. The exhaust fan 14 draws in outside air, and the outside air enters the air guide duct 23 through the air outlet duct 25. The air in the air guide duct 23 is then blown out through each air blowing pipe 26. The airflow blown out by the air blowing pipe 26 is directed towards the cutting position of the fireproof board, blowing away the debris generated during the cutting of the board from the surface of the board, preventing the debris from accumulating on the fireproof board and affecting the subsequent coating of the fireproof board.

[0045] After the board is cut, a blower is used to remove debris and dust from the surface of the board. Then, the conveying device 2 located below the hot press plate 16 is activated. The conveying device 2 moves the fireproof board to below the hot press plate 16 and then pauses. The robotic arm 28 moves until the negative pressure suction cup 29 sucks up the film material on the laminating table 30. Then, the robotic arm 28 moves to the negative pressure suction cup 29 to transfer the film material to the surface of the fireproof board. After the negative pressure suction cup 29 separates from the film material, the robotic arm 28 moves the negative pressure suction cup 29 off the fireproof board. Then, the fifth cylinder 32 is activated to move the hot press plate 16 downward until the hot press plate 16 presses the film material onto the fireproof board, completing the laminating process of the fireproof board.

[0046] After the lamination process is completed, the conveyor device 2 is restarted to drive the laminated fireproof board through the industrial camera 15. The industrial camera 15 can take pictures to detect whether the laminated fireproof board meets the processing standards, thus completing one fireproof board assembly line processing operation.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A fully automated continuous fireproof board processing line, including a bottom mounting plate (1), characterized in that: Two conveying devices (2) are fixedly installed on the upper surface of the bottom mounting plate (1). A U-shaped mounting bracket (3) is fixedly installed on the upper surface of the bottom mounting plate (1) between the two conveying devices (2). A mounting side plate (4) is fixedly connected to the side wall of the U-shaped mounting bracket (3). A first cylinder (5) is fixedly installed through the side wall of the mounting side plate (4). The piston end of the first cylinder (5) is connected to a mounting horizontal plate (7) through a connecting block (6). A second cylinder (8) is fixedly connected through the side wall of the mounting horizontal plate (7). A cutting mechanism is connected to the bottom piston end of the second cylinder (8). A rotary electric... The rotating motor (9) is fixedly connected to a rotating shaft (10) at its drive end. The top of the rotating shaft (10) is connected to a lower positioning plate (11) via an adjustment mechanism. A third cylinder (12) is fixedly connected through the top of the U-shaped mounting bracket (3). An upper positioning plate (13) is fixedly installed at the piston end of the bottom of the third cylinder (12) to cooperate with the lower positioning plate (11). A blower (14) is fixedly installed on the top of the U-shaped mounting bracket (3). A blower mechanism for dust removal is connected to the air outlet of the blower (14). A film covering mechanism is installed on the upper surface of the bottom mounting plate (1). A hot press plate (16) is also connected to the upper surface of the bottom mounting plate (1) via an installation mechanism. The cutting mechanism includes a mounting base (17) fixedly installed on the piston end of the bottom of the second cylinder (8), a cutting motor (18) fixedly installed on the side wall of the mounting base (17), a cutting shaft (19) fixedly connected to the drive end of the cutting motor (18), and a cutting blade (20) fixedly installed at the end of the cutting shaft (19) away from the cutting motor (18). The hot press plate (16) and the cutting blade (20) are respectively located above the two conveying devices (2); The adjustment mechanism includes a rotating mounting platform (21) fixedly installed on the top of the rotating shaft (10), a fourth cylinder (22) fixedly installed at the center of the top of the rotating mounting platform (21), and a lower positioning pressure plate (11) fixedly installed on the piston end of the top of the fourth cylinder (22). The blower mechanism includes an air guide pipe (23), which is connected to the top of the U-shaped mounting bracket (3) via multiple connecting rods (24). One end of the air guide pipe (23) is connected to the air outlet of the blower (14) via an air outlet pipe (25). Multiple air blowing pipes (26) are connected to the side wall of the air guide pipe (23). The coating mechanism includes a mounting base (27) fixedly installed on the side wall of the bottom mounting plate (1), a robotic arm (28) fixedly installed on the top of the mounting base (27), and a negative pressure suction cup (29) installed on the end of the robotic arm (28) away from the mounting base (27).

2. The fully automated continuous fireproof board processing line according to claim 1, characterized in that: The bottom mounting plate (1) has a film-coating platform (30) fixedly installed on its side wall for placing film material.

3. The fully automated continuous fireproof board processing line according to claim 1, characterized in that: The installation mechanism includes an L-shaped mounting plate (31) fixedly installed on the side wall of the bottom mounting plate (1). The horizontal end of the L-shaped mounting plate (31) is connected to a vertically arranged fifth cylinder (32). The hot press plate (16) is fixedly installed on the bottom piston end of the fifth cylinder (32).

4. The fully automated continuous fireproof board processing line according to claim 1, characterized in that: A mounting plate (33) is fixedly installed on the side wall of the bottom mounting plate (1), and an industrial camera (15) is fixedly installed on the outer side wall of the mounting plate (33) at an angle.

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