Celadon underglaze color processing equipment and processing technology thereof
By designing the assembly, glazing, and sintering mechanisms of the celadon underglaze color processing equipment, the difficulties in assembling the body and handle, as well as the problems of coloring and glazing in the existing technology, have been solved, realizing the efficient and automated production of celadon cups and uniform glaze coating.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 王玮
- Filing Date
- 2023-05-16
- Publication Date
- 2026-04-21
AI Technical Summary
The existing automated production line for celadon cups cannot assemble the body and handle, nor can it perform coloring and glazing operations, resulting in low production efficiency.
A celadon underglaze color processing device was designed, including an assembly mechanism, a glazing mechanism, and a sintering mechanism. The assembly mechanism assembles the blank and the handle into a cup body, the glazing mechanism applies glaze to the inner and outer walls of the cup body, and the sintering mechanism sinters the glazed cup body.
The automated production of celadon cups has been achieved, which has improved production efficiency, facilitated the processing of celadon cups, enhanced the connection between the body and the handle, and ensured the uniform coating and sintering effect of the glaze on the surface of the cup.
Smart Images

Figure CN116512414B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of celadon processing equipment technology, and in particular to a celadon underglaze color processing equipment and its processing technology. Background Technology
[0002] Underglaze painting is a type of porcelain glaze decoration, also known as "kiln painting." It is a primary decorative technique for ceramics, involving painting various designs onto a shaped and dried unglazed piece (i.e., a semi-finished product) using pigments, then covering it with a white transparent glaze or other light-colored glaze, and firing it once. After firing, the design is covered by a layer of transparent glaze, resulting in a smooth, glossy, and non-protruding surface that appears crystal clear.
[0003] Chinese Patent Application No. 202010201892.7 discloses an automated production line for celadon blanks, including an annular conveyor belt, a blank mixing and input mechanism and a roll forming mechanism disposed on the upper part of the conveyor belt body on one side of the annular conveyor belt, an inner mold opening mechanism disposed on the side of the conveyor belt body on the other side of the annular conveyor belt, a lifting and rotating conveying mechanism disposed between the conveyor belt body of the annular conveyor belt and the inner mold opening mechanism, and a blank glazing output mechanism disposed on one side of the inner mold opening mechanism. The outer mold body is uniformly disposed on the conveyor belt body of the annular conveyor belt, and the inner mold body is sleeved inside the outer mold body.
[0004] Figure 21 The image shows a celadon cup in the prior art, which is composed of a body 501 and a handle 502. When producing this celadon cup, the body 501 and the handle 502 are first assembled together with mud to form a cup body. Then, the colorant is painted on the outer wall of the cup body, and then the outer wall of the cup body is glazed. After the glazed cup body is sintered, the finished underglaze celadon cup can be obtained.
[0005] When producing celadon cups, if the production method of manually assembling the blank 501 and handle 502, applying coloring and glazing is used, the production efficiency will be low. If the celadon cups are produced through the above-mentioned automated production line, there are the following problems: First, the automated production line cannot assemble the blank 501 and handle 502 together. Second, it cannot apply coloring and glazing to the outer wall of the cup, which is not convenient for the production of celadon cups. Summary of the Invention
[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing a celadon underglaze color processing device. The device assembles the blank and handle into a cup body through an assembly mechanism, applies colorant to the outer wall of the cup body through a coloring mechanism, and applies glaze to the inner and outer walls of the cup body through a glazing mechanism. The glazed cup body is then sintered through a sintering mechanism. This automated production method is more efficient than manual production and facilitates the production of celadon cups.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A celadon underglaze color processing device includes: an assembly mechanism for assembling a blank and a handle into a cup body; a glazing mechanism for adhering glaze to the inner and outer walls of the cup body; and a sintering mechanism for sintering the glazed cup body.
[0009] Furthermore, the assembly mechanism includes: a material transfer component; a flipping component, wherein the material transfer component transfers the blank to the flipping component; a feeding component; and an assembly component, wherein the feeding component transfers the blank handle to the assembly component, and the assembly component assembles the blank and the blank handle into a cup body.
[0010] Preferably, the material transfer assembly includes: a conveyor belt disposed on the ground, the conveyor belt having a notch; a mounting plate mounted on one side of the conveyor belt; an inclined plate mounted on the other side of the conveyor belt; a linear drive a mounted on the mounting plate; and a pushing block mounted on the output end of the linear drive a. The flipping assembly includes: fixed columns; a rotating plate mounted between two sets of fixed columns; and an arc-shaped baffle mounted on the rotating plate.
[0011] Furthermore, the feeding assembly includes: a feeding pipe; a feeding section, wherein the feeding section disposed on the feeding pipe causes the blanks inside the feeding pipe to fall down one by one in sequence; the feeding section includes: a rotary drive member d, wherein the rotary drive member d is mounted on the feeding pipe, and the feeding pipe has two sets of blocking grooves; a fixed rod a, wherein the fixed rod a is mounted on the output end of the rotary drive member d; a blocking plate a, wherein the blocking plate a is mounted on the fixed rod a; a fixed rod b, wherein the fixed rod b is mounted on the output end of the rotary drive member d; and a blocking plate b, wherein the included angle between the fixed rod a and the fixed rod b is an acute angle.
[0012] Preferably, the assembly component includes: a slurry application section, which evenly applies slurry to the blank body and the handle; a support section, which supports the interior of the blank body; and an assembly section, which assembles the blank body and the handle into a cup body.
[0013] Furthermore, the slurry application section includes: a linear drive component b; a lifting plate, the lifting plate being installed at the output end of the linear drive component b; a linear drive component c, the linear drive component c being installed on the side of the lifting plate; a moving rod, the moving rod being installed at the output end of the linear drive component c; a flat plate, the flat plate being installed at the top and bottom of the moving rod; a cylinder, two sets of the cylinders being installed at both ends of the top of the top flat plate; a scratching block, the scratching block being installed inside the cylinder, the scratching block having a grouting hole a; a rotating rod b, the rotating rod b being installed at both ends of the bottom flat plate; a rotating plate, the rotating plate being installed on the rotating rod b, the rotating plate having a grouting hole b; and bristles, the bristles being arranged in a ring on the rotating plate.
[0014] Preferably, the assembly includes: a linear drive component d; a lifting block, the lifting block being mounted on the output end of the linear drive component d; a linear drive component e, the linear drive component e being mounted on the end face of the lifting block; a mounting block, the mounting block being mounted on the output end of the linear drive component e, the mounting block having a circular groove and a sliding groove inside; an arc-shaped clamping block, the arc-shaped clamping block being slidably disposed in the sliding groove, the arc-shaped clamping block having an arc-shaped rack mounted on it; a transmission rod, the transmission rod being mounted inside the mounting block; and a gear a, the gear a mounted at both ends of the transmission rod meshing with the arc-shaped rack.
[0015] Furthermore, the support portion includes: a fixed base; a flip plate rotatably disposed within the fixed base; a linear drive f mounted on the flip plate; a motion shaft mounted at the output end of the linear drive f, the motion shaft having a groove; a mounting base mounted on both sides of the motion shaft; a first connecting rod rotatably disposed on the mounting base; a slider slidably disposed within the groove; a second connecting rod rotatably disposed on the slider, the first connecting rod and the second connecting rod being intersected and rotatably mounted at the intersection; and a support plate mounted at the ends of the first connecting rod and the second connecting rod.
[0016] Preferably, the glazing mechanism includes: a guide rail, which is divided into a first section and a second section, the first section being higher than the second section, and the second section being inclined; a sliding block, which slides on the guide rail; a connecting rod, which is installed at the bottom of the sliding block; a clamping assembly, which is installed at the bottom of the connecting rod for clamping the cup body; and a box, which is filled with glaze liquid and located below the second section.
[0017] Furthermore, the clamping assembly includes: a connecting block, which is installed at the bottom of the connecting rod and has multiple sets of grooves; a rotating rod a, which is rotatably disposed within the grooves; a clamping rod, which is installed on the rotating rod a and includes two sets of L-shaped rods and an arc-shaped rod, with the two sets of L-shaped rods connected by the arc-shaped rods; a reset part, which drives the clamping rod to a vertically downward state; and an unfolding part, which drives the clamping rod to rotate and unfold outward. The reset part includes: a placement groove, which is formed inside the connecting block; a spring, which is disposed in the placement groove and sleeved on the outside of the rotating rod a; and a fixing ring, which is installed at both ends of the spring, one of which is installed on the inner wall of the placement groove, and the other of which is installed on the rotating rod a.
[0018] Preferably, the unfolding section includes: a fixing block mounted on the clamping rod; a rotation drive b mounted inside the connecting rod; a winding shaft mounted at the output end of the rotation drive b; and a rope, one end of which is connected to the fixing block and the other end of which is connected to the winding shaft.
[0019] Furthermore, the sintering mechanism includes: a housing, which is installed on the outside of the guide rail; a flame sintering device, which is installed on the side of the housing; a rack plate b, which is installed inside the housing; the glazing mechanism further includes: a rack plate f, which is installed below the second section; and a gear f, which is installed on the connecting rod.
[0020] The beneficial effects of this invention are as follows:
[0021] (1) The present invention assembles the blank and the handle into a cup body through an assembly mechanism, applies the colorant to the outer wall of the cup body through a coloring mechanism, and makes the glaze adhere to the inner and outer walls of the cup body through a glazing mechanism. The glazed cup body is sintered through a sintering mechanism. The automated production is more efficient than manual production and facilitates the production of celadon cups.
[0022] (2) In this invention, the linear drive component c drives the moving rod to leave the bottom of the mounting block, and the linear drive component d drives the mounting block to move downward, which in turn drives the blank handle in the circular groove to move downward until the bottom of the blank handle contacts the top of the blank body and they are connected together by mud, thus assembling the blank handle and the blank body into a cup body.
[0023] (3) The present invention drives the cylinder to move upward by the linear drive b, which drives the scratching block to scratch the mud at the bottom of the blank handle. The scratches are strip-shaped, and the scratches are formed on the mud on the outer wall of the blank by the rotating brush. The scratches are ring-shaped; the two scratches are intersected, and the connection is strengthened after the blank and the blank handle are assembled.
[0024] (4) In this invention, the support plate is driven to move into the blank body by the linear drive f, and the slider is driven to move by the cylinder, thereby reducing the included angle between the first link and the second link, and then driving the support plate to support the inner surface wall of the blank from the upper and lower directions. The purpose of supporting the inner surface wall of the blank is to prevent the blank from deforming due to lack of support when the blank and the blank are assembled.
[0025] (5) In this invention, the rotating plate is driven to rotate, the support plate and the cup body are driven to rotate to a vertical state; the sliding block slides on the guide rail, the clamping assembly is located above the cup body, the unfolding part drives the clamping rod to rotate outward and unfold, the linear drive f drives the cup body to rise until the cup body is located inside the unfolded clamping rod, the reset part drives the clamping rod to rotate downward and clamp the cup body. The contact area between the cup body and the clamping rod is small, so as to prevent the large contact area from affecting the glazing of the cup body.
[0026] (6) When the sliding block slides on the second section, the gear f meshes with the rack plate f, driving the connecting rod to rotate, which in turn drives the clamping assembly that holds the cup to rotate, making it easier to glaze the cup. In addition, there are some gaps between the cup and the clamping rod to prevent the cup from being fixed to the clamping rod, which would prevent glazing at the contact point. Also, the spray nozzle stops running, and the tilted and rotating clamping assembly holds the cup, making it easier for the glaze on the cup to fall off. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the assembly mechanism of the present invention;
[0029] Figure 3 This is a schematic diagram of the material feeding component and assembly component of the present invention;
[0030] Figure 4 This is a schematic diagram of the material feeding section of the present invention;
[0031] Figure 5 This is a schematic diagram of the structure of fixing rod a and fixing rod b of the present invention;
[0032] Figure 6 This is a schematic diagram of the structure of some parts of the sizing section of the present invention;
[0033] Figure 7 For the present invention Figure 6 Enlarged view of point A in the middle;
[0034] Figure 8 This is a schematic diagram of the drive unit structure of the present invention;
[0035] Figure 9 This is a schematic diagram of the structure of some parts of the assembly section of the present invention;
[0036] Figure 10 This is a schematic diagram of the arc-shaped clamping block structure of the present invention;
[0037] Figure 11 For the present invention Figure 10 Enlarged view of point B in the middle;
[0038] Figure 12 This is a schematic diagram of the support structure of the present invention;
[0039] Figure 13 This is a schematic diagram of the guide rail structure of the present invention;
[0040] Figure 14 This is a schematic diagram of the clamping component structure of the present invention;
[0041] Figure 15 This is a schematic diagram of the clamping component of the present invention in its unfolded state;
[0042] Figure 16 For the present invention Figure 15 Enlarged view of point C in the middle;
[0043] Figure 17 This is a schematic diagram of the clamping rod structure of the present invention;
[0044] Figure 18 This is a schematic diagram of the unfolded part of the present invention;
[0045] Figure 19 This is a schematic diagram of the box and rack plate f structure of the present invention;
[0046] Figure 20 This is a schematic diagram of the internal structure of the box of the present invention;
[0047] Figure 21 This is a schematic diagram of the structure of a celadon cup in the existing technology;
[0048] Figure 22 This is a schematic diagram illustrating two scratch states of the present invention;
[0049] Figure 23 This is a schematic diagram of the sintering mechanism of the present invention;
[0050] Figure 24 This is a schematic diagram of the coloring mechanism of the present invention;
[0051] Figure 25 This is a schematic diagram of the grouting hole b structure of the present invention.
[0052] Figure Labels
[0053] 1. Assembly mechanism; 11. Material transfer assembly; 111. Conveyor belt; 1111. Notch; 112. Mounting plate; 113. Inclined plate; 114. Linear drive component a; 115. Push block; 12. Tilting assembly; 121. Fixed column; 122. Rotating plate; 123. Arc-shaped baffle; 13. Discharge assembly; 131. Discharge pipe; 1311. Blocking groove; 132. Discharge section; 1321. Rotary drive component d; 1322. Fixed rod a; 1323. Blocking plate a; 1324. Fixed rod b; 1325. Blocking plate b; 14. Assembly assembly; 141. Sizing section; 1410. Brush; 1411. Linear drive Part b; 1412, Lifting plate; 1413, Linear drive component c; 1414, Moving rod; 1415, Flat plate; 1416, Cylinder; 1417, Scratched block; 14171, Grouting hole a; 1418, Rotating rod b; 1419, Rotating plate; 14191, Grouting hole b; 142, Support part; 1421, Fixed seat; 1422, Flipping plate; 1423, Linear drive component f; 1424, Moving shaft; 14241, Slide groove; 1425, Mounting seat; 1426, First connecting rod; 1427, Slider; 1428, Second connecting rod; 1429, Support plate; 143, Assembly part; 1431, Linear... Drive component d; 1432, Lifting block; 1433, Linear drive component e; 1434, Mounting block; 14341, Circular groove; 14342, Sliding groove; 1435, Arc-shaped clamping block; 14351, Arc-shaped rack; 1436, Transmission rod; 1437, Gear a; 1438, Worm gear; 1439, Worm; 1430, Rotary drive component a; 144, Drive unit; 1441, Rotary drive component f; 1442, Drive rod; 1443, Belt; 2, Glazing mechanism; 21, Guide rail; 211, First section; 212, Second section; 22, Sliding block; 23, Connecting rod; 24, Clamping assembly; 241, Connecting block ; 2411, Groove; 2412, Placement slot; 242, Rotating rod a; 243, Clamping rod; 2431, L-shaped rod; 2432, Arc-shaped rod; 244, Reset part; 2441, Spring; 2442, Fixing ring; 245, Unfolding part; 2451, Fixing block; 2452, Rotation drive component b; 2453, Rewinding shaft; 2454, Rope; 25, Box; 251, Rack plate f; 252, Gear f; 3, Sintering mechanism; 31, Outer shell; 32, Flame sintering device; 33, Rack plate b; 4, Coloring mechanism; 41, Fixing frame; 42, Linear drive component p; 43, Coloring head; 44, Coloring barrel. Detailed Implementation
[0054] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0055] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0056] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0057] Example 1
[0058] like Figure 1 As shown, this embodiment provides a celadon underglaze color processing equipment, including: an assembly mechanism 1, which assembles the blank and the handle into a cup body; a glazing mechanism 2, which makes the glaze adhere to the inner and outer walls of the cup body; and a sintering mechanism 3, which sinters the glazed cup body.
[0059] The invention is entitled "A Celadon Underglaze Color Processing Equipment", and can also be named "A Celadon Underglaze Color Production Organization" or "A Celadon Underglaze Color Production Line".
[0060] Preferred, such as Figure 2 and Figure 3 As shown, the assembly mechanism 1 includes: a material transfer component 11; a flipping component 12, wherein the material transfer component 11 transfers the blank to the flipping component 12; a material unloading component 13; and an assembly component 14, wherein the material unloading component 13 transfers the blank handle to the assembly component 14, and the assembly component 14 assembles the blank and the blank handle into a cup body.
[0061] In this embodiment, the blank and the handle are assembled into a cup body by the assembly mechanism 1, and the glaze is adhered to the inner and outer walls of the cup body by the glazing mechanism 2. The glazed cup body is sintered by the sintering mechanism 3. The automated production is more efficient than manual production and facilitates the production of celadon cups.
[0062] Specifically, such as Figure 2 As shown, the material transfer assembly 11 includes: a conveyor belt 111, which is disposed on the ground and has a notch 1111; a mounting plate 112, which is mounted on one side of the conveyor belt 111; an inclined plate 113, which is mounted on the other side of the conveyor belt 111; a linear drive a114, which is mounted on the mounting plate 112; and a push block 115, which is mounted on the output end of the linear drive a114.
[0063] Preferred, such as Figure 2 and Figure 3 As shown, the flipping assembly 12 includes: a fixed column 121; a rotating plate 122, which is installed between two sets of fixed columns 121; and an arc-shaped baffle 123, which is installed on the rotating plate 122. The rotation of the rotating plate 122 is preferably driven by a motor.
[0064] In this embodiment, the billet is transported by the conveyor belt 111. When the billet is transported to the notch 1111, the linear drive a114 drives the push block 115 to push the billet onto the inclined plate 113. Under the action of gravity, the billet slides into the rotating plate 122 and the arc-shaped baffle 123. The motor drives the rotating plate 122 to rotate to a horizontal state, driving the billet in the arc-shaped baffle 123 to remain in a horizontal state.
[0065] Furthermore, such as Figures 3-5 As shown, the feeding assembly 13 includes: a feeding pipe 131; a feeding section 132, which is disposed on the feeding pipe 131 to allow the blanks inside the feeding pipe 131 to fall one by one; wherein, the feeding section 132 includes: a rotary drive d1321, which is mounted on the feeding pipe 131 and has two sets of blocking grooves 1311; a fixing rod a1322, which is mounted on the output end of the rotary drive d1321; a blocking plate a1323, which is mounted on the fixing rod a1322; a fixing rod b1324, which is mounted on the output end of the rotary drive d1321; and a blocking plate b1325, which is mounted on the fixing rod b1324, and the included angle between the fixing rod a1322 and the fixing rod b1324 is an acute angle;
[0066] It should be noted that the feeding trough inside the feeding pipe 131 is a square trough, and a blank handle with its bottom facing down is placed inside the feeding trough, in its original state as follows: Figure 4 As shown, the rotary drive d1321 drives the fixed rods a1322 and b1324 to rotate, causing the baffle plate a1323 to insert into the top baffle groove 1311 and the baffle plate b1325 to leave the bottom baffle groove 1311. The blank located between the baffle plate a1323 and the baffle plate b1325 falls from the feed chute under the action of gravity.
[0067] The rotating drive d1321 drives the blocking plate a1323 to leave the top blocking groove 1311, and drives the blocking plate b1325 to insert into the bottom blocking groove 1311. The blanks located on the blocking plate a1323 fall onto the upper blocking plate b1325 under the action of gravity. This process is repeated so that the blanks in the feeding tube 131 are dropped one by one by the feeding part 132.
[0068] Preferred, such as Figure 3 As shown, the assembly component 14 includes: a slurry application part 141, which evenly applies slurry to the blank body and the handle; a support part 142, which supports the interior of the blank body; and an assembly part 143, which assembles the blank body and the handle into a cup body.
[0069] Furthermore, such as Figure 3 , Figures 6-8 As shown, the sizing section 141 includes: a linear drive b1411; a lifting plate 1412, which is mounted on the output end of the linear drive b1411; a linear drive c1413, which is mounted on the side of the lifting plate 1412; a moving rod 1414, which is mounted on the output end of the linear drive c1413; a flat plate 1415, which is mounted on the top and bottom of the moving rod 1414; and a cylinder 1. 416, Two sets of cylinders 1416 are installed at both ends of the top plate 1415; Scratching block 1417, the scratching block 1417 is installed inside the cylinder 1416, and the scratching block 1417 has a grouting hole a14171; Rotating rod b1418, the rotating rod b1418 is installed at both ends of the bottom plate 1415; Rotating plate 1419, the rotating plate 1419 is installed on the rotating rod b1418, and the rotating plate 1419 has a grouting hole b14191 (e.g. Figure 25 (As shown); bristles 1410, bristles 1410 are arranged in a ring on the rotating plate 1419 (as shown). Figure 25 (As shown).
[0070] Preferred, such as Figure 3 , Figures 9-11As shown, the assembly unit 143 includes: a linear drive member d1431; a lifting block 1432, which is mounted on the output end of the linear drive member d1431; a linear drive member e1433, which is mounted on the end face of the lifting block 1432; a mounting block 1434, which is mounted on the output end of the linear drive member e1433, and the mounting block 1434 has a circular groove 14341 and a sliding groove 14342; and an arc-shaped clamping block 1435, which is slidably mounted on the sliding groove 14342. Inside the moving groove 14342, an arc-shaped rack 14351 is installed on the arc-shaped clamping block 1435; a transmission rod 1436 is installed inside the mounting block 1434; a gear a1437 is installed at both ends of the transmission rod 1436 and meshes with the arc-shaped rack 14351; a worm gear 1438 is installed on the transmission rod 1436; a rotary drive component a1430 is installed inside the mounting block 1434; and a worm 1439 that meshes with the worm gear 1438 is installed at the output end of the rotary drive component a1430.
[0071] like Figure 8 As shown, the assembly component 14 also includes a drive unit 144, which is used to drive the rotating plate 1419 to rotate. The drive unit 144 includes a rotary drive member f1441 disposed in the motion rod 1414, and a drive rod 1442 is installed at the output end of the rotary drive member f1441. The drive rod 1442 and the rotating rod b1418 are connected by a belt 1443.
[0072] In this embodiment, the blanks in the feeding tube 131 are dropped one by one by the feeding part 132 (the bottom of the blanks is facing down in this state) and fall into the circular groove 14341. The rotation drive a1430 drives the worm gear 1439 to rotate, which drives the transmission rod 1436 and the gear a1437 to rotate, causing the arc-shaped clamping block 1435 to slide in the sliding groove 14342, thereby clamping the blanks from the outside, which facilitates the subsequent assembly of the blanks and blanks.
[0073] In this embodiment, the blank handle is driven to move downward by the linear drive d1431 and the linear drive e1433, causing the bottom end of the blank handle to be inserted into the cylinder 1416. Mud is injected into the grouting hole a14171 through the pipe. The mud is injected into the cylinder 1416, and the bottom end of the blank handle is covered with mud. Then the mud in the cylinder 1416 is extracted through the pipe.
[0074] Linear drive component b1411 drives the motion rod 1414 downward, causing the brush bristles 1410 to move downward and contact the outer wall of the billet within the arc-shaped baffle 123. Slurry is injected into the injection hole b14191 through the pipe, and the slurry adheres to the brush bristles 1410. Rotary drive component f1441 drives the drive rod 1442 to rotate, thereby driving the brush bristles 1410 to rotate, brushing the slurry onto the outer wall of the billet. The slurry is transported through the pipe, such as... Figure 6 As shown, the pipe is mounted with a rotating seal at the top of the rotating rod b1418;
[0075] It should be noted that: the linear drive component b1411 drives the cylinder 1416 to move upward, causing the scratching block 1417 to scratch the mud at the bottom of the blank (the scratches are as follows). Figure 22 The strip shape shown in state B), through the rotating brush 1410, forms scratches on the slurry on the outer wall of the blank (scratches are as shown in state B). Figure 22 (as shown in state A of the ring); the two scratches are intersecting, and after the blank and the billet are assembled, the connection is strengthened.
[0076] Furthermore, such as Figure 3 and Figure 12 As shown, the support part 142 includes: a fixed base 1421; a flip plate 1422, which is rotatably disposed within the fixed base 1421; a linear drive f1423, which is mounted on the flip plate 1422; a motion shaft 1424, which is mounted on the output end of the linear drive f1423, and has a groove 14241; a mounting base 1425, which is mounted on both sides of the motion shaft 1424; and a first connecting rod 1426. The connecting rod 1426 is rotatably mounted on the mounting base 1425; the slider 1427 is slidably mounted in the slide groove 14241; the second connecting rod 1428 is rotatably mounted on the slider 1427; the first connecting rod 1426 and the second connecting rod 1428 are arranged crosswise and are rotatably mounted at the intersection; the support plate 1429 is mounted at the end of the first connecting rod 1426 and the second connecting rod 1428; the slider 1427 is preferably driven by a cylinder, which can be located in the motion shaft 1424.
[0077] In this embodiment, the support plate 1429 is moved into the blank body by the linear drive f1423, and the slider 1427 is moved by the cylinder, which drives the included angle between the first link 1426 and the second link 1428 to become smaller, thereby driving the support plate 1429 to support the inner surface wall of the blank from the upper and lower directions. The purpose of supporting the inner surface wall of the blank is to prevent the blank from deforming due to lack of support when the blank and the billet are assembled.
[0078] In this embodiment, the linear drive component c1413 drives the motion rod 1414 away from the mounting block 1434, and the linear drive component d1431 drives the mounting block 1434 to move downward, causing the blank handle in the circular groove 14341 to move downward until the bottom of the blank handle contacts the top of the blank (connected together by mud), assembling the blank handle and the blank into a cup body. The arc-shaped clamping block 1435 slides in the sliding groove 14342, and the blank handle disengages from the arc-shaped clamping block 1435.
[0079] like Figure 24 As shown, the present invention also includes a coloring mechanism 4, which applies colorant to the outer wall of the cup body; wherein the coloring mechanism 4 includes: a fixed frame 41 disposed on the bottom surface, a linear drive p42 mounted on the fixed frame 41, a coloring head 43 mounted on the output end of the linear drive p42, a coloring tank 44 disposed on the fixed frame 41, and the coloring tank 44 and the coloring head 43 being connected by a pipe.
[0080] When the support part 142 supports the inner surface of the cup, the linear drive f1423 drives the cup to move below the coloring head 43. The linear drive p42 drives the coloring head 43 to move downward and contact the outer surface of the cup, thereby applying the colorant to the outer surface of the cup. The coloring head 43 is supplied with colorant by the colorant tank 44. A drive motor can be installed inside the flip plate 1422. The drive motor drives the linear drive f1423 to rotate, thereby realizing the rotation of the cup.
[0081] Example 2
[0082] like Figure 13 and Figure 19 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:
[0083] The glazing mechanism 2 in this embodiment includes a guide rail 21, which is divided into a first section 211 and a second section 212. The height of the first section 211 is higher than that of the second section 212, and the second section 212 is inclined. A sliding block 22 slides on the guide rail 21. A connecting rod 23 is installed at the bottom of the sliding block 22. A clamping assembly 24 is installed at the bottom of the connecting rod 23 and is used to clamp the cup. A box 25 is filled with glaze liquid and is located below the second section 212.
[0084] Furthermore, such as Figure 14 and Figure 15 As shown, the clamping assembly 24 includes: a connecting block 241, which is installed at the bottom of the connecting rod 23, and has multiple sets of grooves 2411; a rotating rod a 242, which is rotatably disposed within the grooves 2411; a clamping rod 243, which is installed on the rotating rod a 242, and includes two sets of L-shaped rods 2431 and an arc-shaped rod 2432, with the two sets of L-shaped rods 2431 connected by the arc-shaped rod 2432; a reset part 244, which drives the clamping rod 243 to a vertically downward state; and an unfolding part 245, which drives the clamping rod 243 to rotate outward and unfold.
[0085] In this embodiment, the motor drives the flip plate 1422 to rotate, drives the motion shaft 1424 to rotate 90°, and then drives the support plate 1429 and the cup body to rotate to a vertical state; the sliding block 22 slides on the guide rail 21, drives the clamping assembly 24 to be located above the cup body, the unfolding part 245 drives the clamping rod 243 to rotate outward and unfold, the linear drive f1423 drives the cup body to rise until the cup body is located inside the unfolded clamping rod 243, and the reset part 244 drives the clamping rod 243 to rotate downward and clamp the cup body.
[0086] Preferred, such as Figure 16 As shown, the reset part 244 includes: a placement groove 2412, which is formed inside the connecting block 241; a spring 2441, which is disposed in the placement groove 2412 and sleeved on the outside of the rotating rod a242; and a fixing ring 2442, which is installed at both ends of the spring 2441, one of which is installed on the inner wall of the placement groove 2412 and the other is installed on the rotating rod a242.
[0087] Furthermore, such as Figure 18 As shown, the unfolding part 245 includes: a fixing block 2451, which is mounted on the clamping rod 243; a rotation drive b2452, which is mounted inside the connecting rod 23; a winding shaft 2453, which is mounted at the output end of the rotation drive b2452; and a rope 2454, one end of which is connected to the fixing block 2451 and the other end of which is connected to the winding shaft 2453.
[0088] The rotary drive component b2452 drives the take-up shaft 2453 to rotate, pulling the clamping rod 243 outward via the rope 2454 to unfold it. When there is no external pulling force, the clamping rod 243 is kept in its original state by the force of the spring 2441. Figure 14 (state in)
[0089] The glazing mechanism 2 also includes: a rack plate f251, which is installed below the second section 212; and a gear f252, which is installed on the connecting rod 23.
[0090] In this embodiment, the sliding block 22 slides from the first section 211 to the second section 212. Since the second section 212 is in an inclined state, it drives the clamping assembly 24 holding the cup to maintain an inclined state and move inside the box 25. The spray nozzle inside the box 25 sprays out glaze liquid, thereby applying the glaze liquid to the inner and outer walls of the cup.
[0091] It should be noted that when the sliding block 22 slides on the second section 212, the gear f252 meshes with the rack plate f251, driving the connecting rod 23 to rotate, which in turn drives the clamping assembly 24 holding the cup to rotate, facilitating the glazing of the cup. Secondly, the contact area between the cup and the clamping rod 243 is small to prevent a large contact area from affecting the glazing of the cup. In addition, there are some gaps between the cup and the clamping rod 243 to prevent the cup from being fixed to the clamping rod 243, which would prevent the contact area from being glazed. Also, when the spray nozzle stops operating, the tilted and rotating clamping assembly 24 clamps the cup, facilitating the glaze liquid to fall off the cup.
[0092] In this embodiment, the sintering mechanism 3 includes: a housing 31, which is mounted on the outside of the guide rail 21; a flame sintering device 32, which is mounted on the side of the housing 31; and a rack plate b33, which is mounted inside the housing 31.
[0093] In this embodiment, the sliding block 22 slides on the guide rail 21, driving the clamping assembly 24 holding the cup to move to one side of the flame sintering machine 32. The flame sintering machine 32 sprays flames to sinter the cup inside the clamping assembly 24. Meanwhile, the rack plate b33 meshes with the gear f252, driving the clamping assembly 24 to rotate, which in turn drives the cup to rotate, enhancing the sintering effect. The sintered cup is then removed by a robotic arm and placed into a receiving box.
[0094] Example 3
[0095] like Figures 1-24 As shown in the figure, this embodiment provides a process for processing celadon cups using a celadon underglaze color processing equipment, including the following steps:
[0096] Step 1, feeding process: Conveyor belt 111 transports the billet. When the billet is transported to the notch 1111, linear drive a114 drives push block 115 to push the billet onto inclined plate 113. Under the action of gravity, the billet slides into rotating plate 122 and arc baffle 123. The motor drives rotating plate 122 to rotate to a horizontal state, driving the billet in arc baffle 123 to maintain a horizontal state.
[0097] Step 2, Clamping process: The unloading part 132 causes the blank handles in the unloading tube 131 to fall one by one (the bottom of the blank handles is facing down in this state) into the circular groove 14341. The rotation drive a1430 drives the worm gear 1439 to rotate, which drives the transmission rod 1436 and gear a1437 to rotate, causing the arc-shaped clamping block 1435 to slide in the sliding groove 14342, thereby clamping the blank handles from the outside, which facilitates the subsequent assembly of the blank body and blank handles.
[0098] Step 3, Slurry Application: The blank handle is driven downwards by linear drive components d1431 and e1433, causing its bottom end to insert into cylinder 1416. Slurry is injected into injection hole a14171 through the pipe. The bottom end of the blank handle adheres to the slurry inside cylinder 1416. The slurry is then extracted from cylinder 1416 through the pipe.
[0099] The linear drive component b1411 drives the motion rod 1414 to move downward, causing the brush bristles 1410 to move downward and contact the outer wall of the billet inside the arc-shaped baffle 123. The slurry is injected into the grouting hole b14191 through the pipe, and the slurry adheres to the brush bristles 1410. The rotary drive component f1441 drives the drive rod 1442 to rotate, thereby driving the brush bristles 1410 to rotate and brush the slurry onto the outer wall of the billet.
[0100] Step 4, Support Process: The linear drive component f1423 drives the support plate 1429 to move into the blank body, and the cylinder drives the slider 1427 to move, which drives the included angle between the first connecting rod 1426 and the second connecting rod 1428 to become smaller, thereby driving the support plate 1429 to support the inner surface wall of the blank from the top and bottom directions and outwards, so as to prevent the blank from deforming due to lack of support when the blank and the billet are assembled.
[0101] Step 5, Assembly Process: The linear drive component c1413 drives the motion rod 1414 away from the mounting block 1434, and the linear drive component d1431 drives the mounting block 1434 to move downward, causing the blank handle in the circular groove 14341 to move downward until the bottom of the blank handle contacts the top of the blank (connected together by mud). The blank handle and the blank are assembled into a cup body. The arc-shaped clamping block 1435 slides in the sliding groove 14342. The blank handle is separated from the arc-shaped clamping block 1435, and then the coloring mechanism 4 applies colorant to the outer wall of the cup body.
[0102] Step 6, clamping process: The motor drives the tilting plate 1422 to rotate, drives the motion shaft 1424 to rotate 90°, and then drives the support plate 1429 and the cup body to rotate to a vertical position;
[0103] The sliding block 22 slides on the guide rail 21, the driving clamping assembly 24 is located above the cup body, the unfolding part 245 drives the clamping rod 243 to rotate outward and unfold, the linear drive f1423 drives the cup body to rise until the cup body is located inside the unfolded clamping rod 243, and the reset part 244 drives the clamping rod 243 to rotate downward and clamp the cup body.
[0104] The drive slider 1427 moves, causing the angle between the first link 1426 and the second link 1428 to increase, so that the support plate 1429 does not contact the inner surface of the cup. The linear drive f1423 drives the support plate 1429 to move downward to avoid the cup.
[0105] Step 7, Glazing process: The sliding block 22 slides from the first section 211 to the second section 212. Since the second section 212 is in an inclined state, it drives the clamping component 24 holding the cup body to maintain an inclined state and move in the box 25. The spray nozzle in the box 25 sprays out glaze liquid, and then applies the glaze liquid to the inner and outer walls of the cup body.
[0106] Step 8, Sintering process: The sliding block 22 slides on the guide rail 21, driving the clamping assembly 24 holding the cup to move to one side of the flame sintering machine 32. The flame sintering machine 32 sprays flames to sinter the cup inside the clamping assembly 24. The sintered cup is removed by the robot and placed into the receiving box.
[0107] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A celadon underglaze painting processing equipment, characterized in that, include: Assembly mechanism (1) assembles the blank and the blank into a cup body; Glazing mechanism (2), which causes the glaze to adhere to the inner and outer walls of the cup body; Sintering mechanism (3), which sinters the glazed cup body; The assembly mechanism (1) includes: a material transfer component (11); a flipping component (12), wherein the material transfer component (11) transfers the blank to the flipping component (12); a material unloading component (13); and an assembly component (14), wherein the material unloading component (13) transfers the blank handle to the assembly component (14), and the assembly component (14) assembles the blank and the blank handle into a cup body. The assembly component (14) includes: a slurry application part (141) which evenly applies slurry to the blank and the handle; a support part (142) which supports the interior of the blank; and an assembly part (143) which assembles the blank and the handle into a cup body. The sizing section (141) includes: a linear drive b (1411); a lifting plate (1412) mounted on the output end of the linear drive b (1411); a linear drive c (1413) mounted on the side of the lifting plate (1412); a moving rod (1414) mounted on the output end of the linear drive c (1413); a flat plate (1415) mounted on the top and bottom of the moving rod (1414); and two sets of cylinders (1416) mounted on the top. The top two ends of the flat plate (1415); scratch block (1417), the scratch block (1417) is installed inside the cylinder (1416), and the scratch block (1417) has a grouting hole a (14171); rotating rod b (1418), the rotating rod b (1418) is installed at both ends of the bottom of the flat plate (1415); rotating plate (1419), the rotating plate (1419) is installed at the bottom of the rotating rod b (1418), and the rotating plate (1419) has a grouting hole b (14191); bristles (1410), the bristles (1410) are arranged in a ring on the rotating plate (1419).
2. The celadon underglaze color processing equipment according to claim 1, characterized in that, The material transfer assembly (11) includes: A conveyor belt (111) is provided on the ground, and a notch (1111) is provided on the conveyor belt (111). Mounting plate (112), the mounting plate (112) is mounted on one side of the conveyor belt (111); Inclined plate (113), said inclined plate (113) is installed on the other side of the conveyor belt (111); A linear drive a (114) is mounted on the mounting plate (112); A push block (115) is mounted on the output end of the linear drive a (114); The flipping component (12) includes: A fixed column (121) is provided on the ground; A rotating plate (122) is disposed between the two sets of fixed columns (121); An arc-shaped baffle (123) is mounted on the rotating plate (122).
3. The celadon underglaze color processing equipment according to claim 2, characterized in that, The feeding assembly (13) includes: Feed pipe (131); The feeding part (132) is provided on the feeding pipe (131) so that the blanks in the feeding pipe (131) fall down one by one in sequence; The feeding section (132) includes: A rotary drive component d (1321) is mounted on the feed pipe (131), and the feed pipe (131) is provided with two sets of blocking grooves (1311). A fixed rod a (1322) is installed at the output end of the rotary drive d (1321); A blocking plate a (1323) is mounted on the fixing rod a (1322); A fixing rod b (1324) is installed at the output end of the rotary drive d (1321); A blocking plate b (1325) is installed on the fixing rod b (1324), and the included angle between the fixing rod a (1322) and the fixing rod b (1324) is an acute angle.
4. The celadon underglaze painting equipment according to claim 3, characterized in that, The assembly unit (143) includes: Linear drive component d (1431); A lifting block (1432) is installed at the output end of the linear drive d (1431); A linear drive element e (1433) is mounted on the side of the lifting block (1432); Mounting block (1434), which is mounted on the output end of the linear drive element e (1433), and the mounting block (1434) has a circular groove (14341) and a sliding groove (14342) inside. An arc-shaped clamping block (1435) is slidably disposed in the sliding groove (14342), and an arc-shaped rack (14351) is installed on the arc-shaped clamping block (1435). A transmission rod (1436) is installed inside the mounting block (1434); Gear a (1437), which is installed at both ends of the transmission rod (1436), meshes with the arc-shaped rack (14351); A worm gear (1438) is installed on the transmission rod (1436), and a rotary drive component a (1430) is installed inside the mounting block (1434). A worm (1439) that meshes with the worm gear (1438) is installed at the output end of the rotary drive component a (1430).
5. The celadon underglaze painting equipment according to claim 4, characterized in that, The support portion (142) includes: A fixing base (1421) is provided on the ground; A flip plate (1422) is rotatably disposed within the fixed base (1421); A linear drive element f (1423) is mounted on the flip plate (1422); Motion shaft (1424) is installed at the output end of the linear drive f (1423), and a sliding groove (14241) is provided inside the motion shaft (1424). Mounting base (1425), the mounting base (1425) is mounted on both sides of the motion shaft (1424); The first link (1426) is rotatably mounted on the mounting base (1425); A slider (1427) is slidably disposed within the groove (14241); The second link (1428) is rotatably mounted on the slider (1427). The first link (1426) and the second link (1428) are arranged crosswise and are rotatably mounted at the intersection. A support plate (1429) is installed at the ends of the first link (1426) and the second link (1428).
6. The celadon underglaze painting equipment according to claim 5, characterized in that, The glazing mechanism (2) includes: The guide rail (21) includes a first section (211) and a second section (212), wherein the height of the first section (211) is higher than the height of the second section (212), and the second section (212) is in an inclined state; Sliding block (22), which slides on the guide rail (21); A connecting rod (23) is installed at the bottom of the sliding block (22); The clamping assembly (24), which is installed at the bottom of the connecting rod (23), is used to clamp the cup body; The box (25), filled with glaze, is located below the second section (212).
7. The celadon underglaze painting equipment according to claim 6, characterized in that, The clamping assembly (24) includes: Connecting block (241), the connecting block (241) is installed at the bottom of the connecting rod (23), and the connecting block (241) has multiple sets of grooves (2411). Rotating rod a (242), the rotating rod a (242) is rotatably disposed in the groove (2411); A clamping rod (243) is mounted on the rotating rod a (242). The clamping rod (243) includes two sets of L-shaped rods (2431) and an arc-shaped rod (2432). The two sets of L-shaped rods (2431) are connected to each other through the arc-shaped rod (2432). The reset part (244) drives the clamping rod (243) to a vertically downward state; The unfolding part (245) drives the clamping rod (243) to rotate outward and unfold; The reset part (244) includes: Placement slot (2412), the placement slot (2412) is formed in the connecting block (241); Spring (2441), which is disposed in the placement groove (2412), is sleeved on the outside of the rotating rod a (242); A fixing ring (2442) is installed at both ends of the spring (2441), one of the fixing rings (2442) is installed on the inner wall of the placement groove (2412), and the other fixing ring (2442) is installed on the rotating rod a (242).
8. The celadon underglaze painting equipment according to claim 7, characterized in that, The unfolding section (245) includes: A fixing block (2451) is mounted on the clamping rod (243); Rotary drive component b (2452), which is installed inside the connecting rod (23); A take-up shaft (2453) is mounted on the output end of the rotary drive b (2452); A rope (2454), one end of which is connected to the fixing block (2451) and the other end of which is connected to the winding shaft (2453); The sintering mechanism (3) includes: The housing (31) is mounted on the outside of the guide rail (21); A flame sintering device (32) is mounted on the side of the housing (31); A rack plate b (33) is installed inside the housing (31); The glazing mechanism (2) further includes: A rack plate f (251) is installed below the second segment (212); Gear f (252), which is mounted on the connecting rod (23).
9. The process of using a celadon underglaze color processing equipment according to claim 8 for processing celadon cups, characterized in that, Includes the following steps: Step 1, feeding process: The conveyor belt (111) transports the billet, and the linear drive a (114) drives the push block (115) to push the billet onto the inclined plate (113). Under the action of gravity, the billet slides into the rotating plate (122) and the arc baffle (123), driving the billet in the arc baffle (123) to remain in a horizontal state; Step 2, clamping process: The unloading part (132) causes the blanks in the unloading tube (131) to fall into the circular groove (14341) one by one. The rotating drive a (1430) drives the worm (1439) to rotate, causing the arc-shaped clamping block (1435) to clamp the blanks from the outside. Step 3, Slurrying process: Drive the bottom end of the blank into the cylinder (1416), inject mud into the slurry injection hole a (14171), the mud is injected into the cylinder (1416), the bottom end of the blank is covered with mud, and the mud in the cylinder (1416) is extracted through the pipe. Drive the bristles (1410) downward to contact the outer wall of the blank inside the arc baffle (123), inject mud into the grouting hole b (14191), and the mud adheres to the bristles (1410); drive the bristles (1410) to rotate, and brush the mud onto the outer wall of the blank. Step 4, Support Process: The linear drive component f (1423) drives the support plate (1429) to move into the blank body, drives the slider (1427) to move, drives the included angle between the first connecting rod (1426) and the second connecting rod (1428) to become smaller, and drives the support plate (1429) to support the inner surface wall of the blank from the upper and lower directions and outward. Step 5, Assembly process: Drive the mounting block (1434) to move downward, which drives the blank handle in the circular groove (14341) to move downward until the bottom of the blank handle contacts the top of the blank body. Assemble the blank handle and the blank body into a cup body. The blank handle is separated from the arc-shaped clamp (1435). Then, the colorant is applied to the outer wall of the cup body through the colorant application mechanism (4). Step 6, clamping process: drive the support plate (1429) and the cup body to rotate to a vertical position; drive the clamping assembly (24) to be located above the cup body, the unfolding part (245) drives the clamping rod (243) to rotate outward and unfold, drive the cup body to rise into the unfolded clamping rod (243), and the resetting part (244) drives the clamping rod (243) to rotate downward and clamp the cup body; The angle between the first link (1426) and the second link (1428) increases, the support plate (1429) does not contact the inner surface of the cup, and the linear drive f (1423) drives the support plate (1429) to move away from the cup. Step 7, Glazing process: The sliding block (22) slides from the first section (211) to the second section (212). Since the second section (212) is in an inclined state, it drives the clamping component (24) holding the cup body to maintain an inclined state and move in the box (25). The spray nozzle in the box (25) sprays out the glaze liquid, and then applies the glaze liquid to the inner and outer walls of the cup body. Step 8, Sintering process: The sliding block (22) slides on the guide rail (21) to drive the clamping assembly (24) holding the cup to move to one side of the flame sintering machine (32). The flame sintering machine (32) sprays flames to sinter the cup inside the clamping assembly (24). The sintered cup is removed by the robot and placed into the receiving box.
Citation Information
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