Plasma-sprayed sealant strip production device and production process
By using a plasma spraying and conveying assembly with gas and water flow devices to process the sealing strips, the problems of wear and air bubble adhesion during the cooling process of the sealing strips are solved, achieving efficient cooling and drying and reducing production costs.
Patent Information
- Application Number
- CN202310630517.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2043-05-31
AI Technical Summary
During the production of sealing strips, the sealing strips wear down when they are cooled in the water tank due to their own weight contacting the bottom of the water tank, and air bubbles easily adhere to the surface, affecting the cooling effect and the subsequent winding process.
The surface of the sealing strip is treated with plasma spraying equipment, and the bottom of the sealing strip is blown and sprayed by the gas and water flow device on the conveying component, which reduces wear with the strip ring and improves heat exchange efficiency and drying efficiency.
It reduces wear on the sealing strip and the guide ring, improves cooling and drying efficiency, reduces the length requirement of the cooling water tank, and lowers production costs.
Smart Images

Figure CN116512568B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of sealant strip production, and in particular to a plasma spraying sealant strip production device and production process. BACKGROUND
[0002] In the production process of the sealant strip, raw materials are first put into a cold material screw extruder, and then the sealant strip is extruded through a die after plasticizing by the screw extruder, the temperature of the extruded sealant strip is high, the sealant strip is further subjected to surface treatment after passing through a vulcanization pipeline, and finally the sealant strip is subjected to water cooling.
[0003] When cooling in the water tank, the cooling of the sealant strip needs a certain length of time, and the extrusion of the sealant strip is continuously carried out, so the water tank needs to be set relatively long to ensure the cooling time of the sealant strip in the water during continuous extrusion and movement, and the part of the sealant strip located in the middle of the water tank will contact the bottom end of the water tank due to its own gravity, causing the sealant strip and the bottom end of the water tank to be abraded, and after the sealant strip comes out of the water tank, it will move upward away from the water tank and then pass through a circular strip passing ring, and due to the bending of the sealant strip, the bottom end of the sealant strip will contact the inner side of the ring, causing the abrasion to increase; and due to the surface properties of the sealant sleeve itself and the need to produce inverted U-shaped or arc-shaped sealant strips, air bubbles will be attached to the inner side of the water tank, and part of the gas will accumulate on the bottom end arc surface of the sealant strip, thereby causing poor cooling effect of the sealant strip and affecting the subsequent winding process. SUMMARY
[0004] The application provides a plasma spraying sealant strip production device and production process to solve the problems in the background.
[0005] To achieve the above-mentioned purposes, the application adopts the following technical scheme: a plasma spraying sealant strip production device, comprising a screw extruder, the screw extruder extrudes a sealant strip, one end of the sealant strip away from the screw extruder enters the inside of a vulcanization pipeline I, an end portion outside the vulcanization pipeline I away from the screw extruder is provided with a plasma treatment device for treating the surface of the sealant strip, an end portion outside the plasma treatment device away from the vulcanization pipeline I is provided with a spraying device for spraying a protective layer, an end portion outside the spraying device away from the plasma treatment device is provided with a vulcanization pipeline II, an end portion outside the vulcanization pipeline II away from the spraying device is provided with a conveying assembly for conveying the sealant strip, an end portion of the conveying assembly away from the vulcanization pipeline II is provided with a cooling water tank for cooling the sealant strip, a side of the cooling water tank away from the conveying assembly is provided with a strip passing ring through which the sealant strip can pass, and an end portion outside the cooling water tank away from the conveying assembly is provided with a traction machine for winding the sealant strip.
[0006] Further, the two ends of the main shaft driving the conveying belt in the conveying assembly are connected with rotary discs, the upper and lower sides of the center of each rotary disc are respectively connected with fixed blocks, the circumferential outer side of each fixed block is fixedly connected with a rotating plate at equal angles, the side surface of the rotary disc is slidably connected with a sliding column between the rotating plates, the outer side of the sliding column is sleeved with a connecting belt, the end of the connecting belt away from the sliding column is fixedly connected with a piston, the upper side of the end of the cooling water tank away from the conveying assembly is provided with a gas cavity, the inner side of the gas cavity is slidably connected with the outer side of the piston, the side surface of the piston away from the conveying assembly is fixedly connected with a return spring, the end of the return spring away from the piston is connected with the inner wall of the gas cavity, the inner side of the gas cavity is transversely divided into two chambers by the piston, the two chambers are respectively connected with air pipes, the lower side of the side surface of the overstrip ring close to the conveying assembly is connected with an arc-shaped box, the end of the air pipe away from the gas cavity is communicated with the inner side of the arc-shaped box, and the arc-shaped box is provided with a gas outlet near the center of the overstrip ring.
[0007] Further, the bottom end of the inner side of the cooling water tank is fixedly connected with connecting blocks at equal distances in the transverse direction, the outer side of each connecting block is slidably connected with a water pipe, the middle part of the water pipe is connected with a water jet head with an axis perpendicular to the axis of the water pipe, the end of each water pipe is fixedly connected with the outer side of the connecting belt arranged above through a support rod, the outer side of the water inlet pipe of the cooling water tank is connected with the end of the water pipe, and the end of the water inlet pipe away from the cooling water tank is close to the side surface of the conveying assembly.
[0008] Further, the shape of one of the fixed blocks is arc-shaped, and the sharp end of the fixed block close to the counterclockwise direction is rounded.
[0009] Further, the connecting belt is a flexible belt, and the adjacent support rods connected below the connecting belt are at the same distance.
[0010] Further, the outer side of the arc-shaped box is the same as the outer side of the overstrip ring in the arc-shaped contour, the gas outlet arranged on the surface of the arc-shaped box is also an arc shape with the same center as the overstrip ring and the arc-shaped box, the opening of the gas outlet faces the lower side of the sealing rubber strip, and the air pipe is a one-way air blowing pipeline to the inner side of the arc-shaped box.
[0011] Further, the cross section of the connecting block is an obtuse triangle, the sharp end of the obtuse angle faces upward, the short side of the acute angle is close to the direction of the gas cavity, the long side of the acute angle is close to the direction of the conveying assembly, the opposite side of the obtuse angle is close to the bottom end of the cooling water tank, the water pipe is in the included angle between the adjacent two connecting blocks, the included angle between the two connecting blocks is obliquely directed to the direction of the gas cavity, and the arc-shaped groove is arranged below the sealing rubber strip.
[0012] A production process of a plasma sprayed sealing rubber strip production equipment, comprising the following steps:
[0013] S1, after the raw materials are put into the inside of the screw extruder, the screw extruder extrudes the sealing rubber strip, the sealing rubber strip passes through vulcanization pipeline I, plasma treatment equipment, spraying equipment, vulcanization pipeline II and finally reaches the top of the conveying belt in the conveying assembly;
[0014] S2, the main shaft of the conveying assembly drives the rotating disc to rotate counterclockwise, the rotating disc drives the rotating plate to rotate, the rotating plate pushes the side of the sliding column, the sliding column rotates along the inner wall of the rotating disc, at the same time, the sliding column pulls the piston, the piston stretches the return spring, the piston pushes the gas in the inside of the gas cavity to blow out from the opening of the air outlet to the bottom end of the sealing rubber strip through the air pipe and the arc-shaped box, so that the bottom end of the sealing rubber strip is subjected to upward blowing force;
[0015] S3, when the fixed block rotates to the plane of itself tends to be horizontal, the sliding column is subjected to the elastic tension of the transverse return spring through the connecting belt, the connecting belt pulls the sliding column to directly pass between the two fixed blocks transversely, so that the piston moves again in the inside of the gas cavity, and then pushes the gas in the inside of the gas cavity away from the other chamber of the conveying assembly, the gas is compressed to blow out from the air outlet to the bottom end of the sealing rubber strip through the air pipe and the arc-shaped box, and the bottom end of the sealing rubber strip is continuously blown;
[0016] S4, the connecting belt is pushed to move transversely reciprocatingly on the inside of the rotating disc through the sliding column, and the water pipe moves synchronously, that is, when the connecting belt moves in the direction of transversely approaching the gas cavity, the water pipe drives the water jet head to rotate counterclockwise, when the connecting belt moves in the direction of transversely moving away from the gas cavity, the water pipe drives the water jet head to rotate clockwise, so that the water jet head continuously sprays water flow to the bottom end of the sealing rubber strip through the water pipe, and the sealing rubber strip itself and the surrounding water are disturbed.
[0017] The beneficial effect of the present application is that, through the arrangement of the fixed block, when the fixed block rotates, the rotating plate pushes the sliding column connected to the inside of the rotating disc, so that when the sliding column moves circumferentially on the inside of the rotating disc, the end of the connecting belt connected to the sliding column moves slowly from the side close to the gas cavity to the side away from the gas cavity, at the same time, the piston connected to the end of the connecting belt away from the sliding column is pulled transversely, so that the piston moves transversely in the inside of the gas cavity and stretches the return spring, the chamber close to the gas cavity in the inside of the piston is compressed, the gas is blown out from the opening of the air outlet through the air pipe and the arc-shaped box, that is, to the bottom end of the sealing rubber strip, so that the sealing rubber strip is subjected to the upward thrust of the airflow, and then resists the normal pressure of the contact between the bottom end of part of the sealing rubber strip and the overstrip ring, and reduces the abrasion intensity between the sealing rubber strip and the overstrip ring.
[0018] The water pipe is connected with a water spraying head below the sealing rubber strip, when the connecting belt moves in the transverse direction, the connecting belt drives the water pipe connected by the supporting rod to rotate, the water pipe drives the connected water spraying head to rotate synchronously, and the water spraying head sprays water to the bottom end of the sealing rubber strip during the rotation, so that the bottom end of the sealing rubber strip is away from the bottom end of the water tank, avoiding contact and abrasion, and the water at the bottom end of the sealing rubber strip is pushed, and the moving water sprayed during the rotation of the water spraying head drives away the gas accumulated at the bottom end of the sealing rubber strip due to its shape, and the water around the sealing rubber strip is disturbed, so that the water flow breaks the bubbles attached around the sealing rubber strip, ensuring the heat exchange efficiency, and the water is continuously disturbed, which also speeds up the heat exchange efficiency, thereby reducing the time required for the sealing rubber strip in the water, and reducing the length of the cooling water tank, and reducing the cost of cooling the sealing rubber strip. BRIEF DESCRIPTION OF DRAWINGS
[0019] The accompanying drawings, which form a part of the specification, illustrate the embodiments of the present application and serve to explain the principles of the present application.
[0020] The present application can be more clearly understood and appreciated from the following detailed description, taken in conjunction with the accompanying drawings, in which:
[0021] Figure 1 It is a process flow diagram for the production equipment of the present application;
[0022] Figure 2 It is a structure diagram of the cooling water tank of the present application;
[0023] Figure 3 It is a structure diagram of the cooling water tank of the present application;
[0024] Figure 4 It is a structure diagram of the cooling water tank of the present application;
[0025] In the figure: 1, screw extruder; 2, vulcanization pipeline I; 3, plasma treatment equipment; 4, spraying equipment; 5, vulcanization pipeline II; 6, conveying assembly; 7, cooling water tank; 8, over strip ring; 9, traction machine; 10, sealing rubber strip; 11, rotating disc; 12, fixed block; 13, rotating plate; 14, sliding column; 15, connecting belt; 16, piston; 17, gas cavity; 18, return spring; 19, air pipe; 20, arc-shaped box; 21, gas outlet; 22, connecting block; 23, water pipe; 24, water spraying head; 25, water inlet pipe. DETAILED DESCRIPTION
[0026] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Embodiment
[0027] Please refer to Figure 1 A plasma spraying sealant strip production equipment, comprising a screw extruder 1, the screw extruder 1 extrudes a sealant strip 10, the end of the sealant strip 10 away from the screw extruder 1 enters the inside of a vulcanization pipeline I 2, the outside of the end of the vulcanization pipeline I 2 away from the screw extruder 1 is provided with a plasma treatment device 3 for treating the surface of the sealant strip 10, the outside of the end of the plasma treatment device 3 away from the vulcanization pipeline I 2 is provided with a spraying device 4 for spraying a protective layer, the outside of the end of the spraying device 4 away from the plasma treatment device 3 is provided with a vulcanization pipeline II 5, the outside of the end of the vulcanization pipeline II 5 away from the spraying device 4 is provided with a conveying assembly 6 for conveying the sealant strip 10, the end of the conveying assembly 6 away from the vulcanization pipeline II 5 is provided with a cooling water tank 7 for cooling the sealant strip 10, the side of the cooling water tank 7 above the conveying assembly 6 is provided with a passing ring 8 through which the sealant strip 10 passes, and the outside of the end of the cooling water tank 7 away from the conveying assembly 6 is provided with a traction machine 9 for winding the sealant strip 10. Embodiment
[0028] Please refer to Figure 2 The two ends of the main shaft driving the conveying belt in the conveying assembly 6 are connected with turntables 11, and the turntables 11 are driven by the main shaft to rotate counterclockwise, the turntables 11 are disc-shaped and recessed away from the end face of the conveying assembly 6, the upper and lower parts of the center of the inner side of each turntable 11 are connected with fixed blocks 12, the circumferential outer side of the fixed blocks 12 is fixedly connected with rotating plates 13 at equal angles, the side surface of the turntable 11 is slidingly connected with sliding columns 14 between the rotating plates 13, during transmission, the end of the sliding column 14 always slides on the inner side of the turntable 11, so that the end of the sliding column 14 close to the end face of the turntable 11 always contacts the turntable 11, and the outer side of the sliding column 14 is sleeved with a connecting belt 15. Figure 3The piston 16 is fixedly connected to the end of the connecting belt 15 away from the sliding column 14. The gas cavity 17 is arranged above the end of the cooling water tank 7 away from the conveying assembly 6. The inner side of the gas cavity 17 is in sliding connection with the outer side of the piston 16. The outer side of the piston 16 and the inner wall of the gas cavity 17 are in sliding sealing. The outer side of the piston 16 is sealed with the connecting surface of the gas cavity 17. The reset spring 18 is fixedly connected to the side of the piston 16 away from the conveying assembly 6. The end of the reset spring 18 away from the piston 16 is connected with the inner wall of the gas cavity 17. The inner side of the gas cavity 17 is divided into two chambers by the piston 16 in the transverse direction. The two chambers are respectively communicated with the air pipes 19. The side of the two chambers is respectively connected with the one-way air inlet valve, so as to facilitate the air supplement to the inner chamber of the gas cavity 17. Referring to Figure 4 The arc-shaped box 20 is connected to the lower side of the side of the conveying assembly 6 close to the passing ring 8. The end of the air pipe 19 away from the gas cavity 17 is communicated with the inner side of the arc-shaped box 20. The arc-shaped box 20 is provided with the air outlet 21 close to the axis of the passing ring 8.
[0029] Please refer to Figure 2 The connecting blocks 22 are fixedly connected to the bottom end of the inner side of the cooling water tank 7 in the transverse direction at equal distances. The water pipes 23 are in sliding connection with the outer side of the connecting blocks 22. The outer side of the water pipe 23 and the outer side of the connecting block 22 are always in contact during the working of the water pipe 23 and the connecting block 22, so as to ensure that the position of the water pipe 23 between the connecting blocks 22 is unchanged and only rotates around the axis thereof. The water pipes 23 are communicated with the water jet heads 24 having the axis perpendicular to the axis of the water pipe 23 in the middle part of the water pipe 23. The water jet heads 24 are located directly below the sealing rubber strip 10, so that the water flow sprayed by the water jet heads 24 directly acts on the bottom end of the sealing rubber strip 10. The end of each water pipe 23 is fixedly connected with the outer side of the connecting belt 15 arranged above through the support rod. The water inlet pipe 25 is arranged on the outer side of the cooling water tank 7. The outer side of the water inlet pipe 25 is communicated with the end of the water pipe 23. The end of the water inlet pipe 25 away from the cooling water tank 7 is close to the side of the conveying assembly 6. The water outlet pipe is arranged on the outer side of the cooling water tank 7 away from the conveying assembly 6, so that the water in the cooling water tank 7 forms a water flow flowing from the side of the conveying assembly 6 to the side of the gas cavity 17. The water outlet pipe of the cooling water tank 7 discharges water, and the water jet head 24 takes in water.
[0030] Please refer to Figure 3, one fixed block 12 is arc-shaped, and the tip of the fixed block 12 close to the counterclockwise direction is rounded, the planes of the two fixed blocks 12 connected to the side of the rotating disc 11 do not contact each other, and the distance between the two planes is greater than the diameter of the sliding column 14, and the rounded corner of the fixed block 12 close to the counterclockwise direction is rounded, which facilitates the sliding column 14 to be pushed by the rotating plate 13 to move circumferentially on the rotating disc 11, and then the sliding column 14 is more easily enters the space between the two planes of the fixed blocks 12 through the outside of the rounded corner part, which facilitates the sliding column 14 to return to the rotating disc 11 from between the two fixed blocks 12 and to be closer to one side of the gas cavity 17, so that the piston 16 connected to the other end of the connecting belt 15 moves towards the reset spring 18 on the inside of the gas cavity 17, and the chamber gas on the inside of the gas cavity 17 outside the reset spring 18 flows out through the air pipe 19 and blows out through the gas outlet 21 on the inside of the arc-shaped box 20, so that the gas is directly blown to the bottom end of the sealing rubber strip 10, and the sealing rubber strip 10 is pushed upward by the gas, reducing the contact pressure between the bottom end of the sealing rubber strip 10 and the inside of the overstrip ring 8, thereby reducing the wear of the contact surface between the overstrip ring 8 and the sealing rubber strip 10, prolonging the service life of the sealing rubber strip 10, and reducing the cost of using the sealing rubber strip 10.
[0031] Please refer to Figure 2 and Figure 3 , the connecting belt 15 is a flexible belt, and the distance between the adjacent support rods connected below the connecting belt 15 is the same, and in the state shown in the figure, the reset spring 18 pulls the connecting belt 15 through the piston 16, so that the transmission of the connecting belt 15 is always in a tight state, and the movement of the tight connecting belt 15 will synchronize the movement of the piston 16 and the sliding column 14, and at the same time drive the support rods connected to the bottom end of the connecting belt 15 to move synchronously, ensuring the stability of the effect.
[0032] Please refer to Figure 4, the outer side of the arc-shaped box 20 is the same as the outer arc-shaped contour of the strip passing ring 8, and the air outlet 21 opened on the surface of the arc-shaped box 20 is also an arc with the same center as the strip passing ring 8 and the arc-shaped box 20. The opening of the air outlet 21 faces the lower side of the sealing rubber strip 10. The air pipe 19 is a one-way blowing pipe to the inner side of the arc-shaped box 20. Since the air outlet 21 is located below the sealing rubber strip 10, and the air outlet 21 blows gas to the bottom end of the sealing rubber strip 10, it can push the gas around the sealing rubber strip 10 to flow, help dry the water remaining on the surface of the sealing rubber strip 10, improve the drying efficiency of the sealing rubber strip 10, and facilitate the subsequent winding process of the sealing rubber strip 10 by the traction machine 9. At the same time, the sliding column 14 is pushed by the rotating plate 13 to move slowly in the circumferential direction of the rotating disc 11, and the sliding column 14 moves quickly between the fixed blocks 12. The movement of the sliding column 14 is controlled by the elastic force of the return spring 18, and the piston 16 moves slowly in the direction of the conveying assembly 6 and quickly in the direction of the gas cavity 17. The gas is pushed by the piston 16 in the gas cavity 17, and the air outlet 21 blows out the gas intermittently at fast and slow speeds. The pushing force of the fast and slow gas blown out of the air outlet 21 on the sealing rubber strip 10 is different, the vibration of the sealing rubber strip 10 caused by the pushing is different, and the sealing rubber strip 10 produces different degrees of shaking, which helps to shake off the water on the surface of the sealing rubber strip 10, and improves the drying efficiency of the surface of the sealing rubber strip 10.
[0033] Please refer to Figure 3 and Figure 4The cross section of the connecting block 22 is an obtuse triangle, the tip of the obtuse angle faces upward, the short side of the acute angle is close to the direction of the gas cavity 17, the long side of the acute angle is close to the direction of the conveying assembly 6, the opposite side of the obtuse angle is close to the bottom end of the cooling water groove 7, the water pipe 23 is in the included angle between the two adjacent connecting blocks 22, and the included angle between the two connecting blocks 22 is inclined to the direction of the gas cavity 17, and the connecting block 22 is located directly below the sealing rubber strip 10. An arc-shaped groove is formed in the top end of the connecting block 22, which reduces the contact between the bottom end of the sealing rubber strip 10 and the top end of the connecting block 22. When the sliding column 14 connected to the end of the connecting belt 15 is slowly moved in the circumferential direction on the inner side of the rotating disc 11 by the rotating plate 13, the connecting belt 15 drives the connecting rod on the outer side, thereby controlling the rotation of the water pipe 23 connected to the bottom end of the inner side of the cooling water groove 7, so that the water pipe 23 drives the water jet head 24 to slowly rotate clockwise between the two connecting blocks 22. The water jet head 24 sprays water to the bottom end of the sealing rubber strip 10, and the water flowing around the sealing rubber strip 10 improves the cooling effect, and the sprayed water can drive the gas accumulated at the bottom end of the sealing rubber strip 10 and the bubbles attached to the surface of the sealing rubber strip 10 away. When the sliding column 14 connected to the end of the connecting belt 15 is pushed to the fixed block 12 by the rotating plate 13, the sliding column 14 is instantaneously moved to the direction close to the gas cavity 17 by the elastic pulling of the reset spring 18 through the connecting belt 15, so that the instantaneous movement of the connecting belt 15 drives the connecting rod on the outer side, and the water pipe 23 is instantaneously counterclockwise rotated between the two connecting blocks 22, so that the water pipe 23 sprays water to the bottom end of the sealing rubber strip 10 through the water jet head 24. The water flowing through the water jet head 24 moves gradually toward the gas cavity 17 during the rotation of the water pipe 23, so that the bottom end of the sealing rubber strip 10 is subjected to the water pushing force toward the gas cavity 17, thereby accelerating the transmission of the sealing rubber strip 10 toward the gas cavity 17, avoiding the accumulation of the sealing rubber strip 10 on the inner side of the cooling water groove 7, and ensuring the transmission efficiency of the sealing rubber strip 10.
[0034] A production process of a plasma sprayed sealing rubber strip production equipment, comprising the following steps:
[0035] S1, after the raw materials are put into the inner side of the screw extruder 1, the sealing rubber strip 10 is extruded by the screw extruder 1, and the sealing rubber strip 10 passes through the vulcanization pipeline I 2, the plasma treatment equipment 3, the spraying equipment 4, the vulcanization pipeline II 5, and finally reaches the top of the conveying belt in the conveying assembly 6;
[0036] S2, the main shaft of the conveying assembly 6 drives the rotating disc 11 to rotate counterclockwise, the rotating disc 11 drives the rotating plate 13 to rotate, the rotating plate 13 pushes the side of the sliding column 14, the sliding column 14 rotates along the inner wall of the rotating disc 11, at the same time, the sliding column 14 pulls the piston 16, the piston 16 stretches the reset spring 18, the piston 16 pushes the gas in the gas cavity 17 to blow out from the opening of the air outlet 21 to the bottom end of the sealing rubber strip 10 through the air pipe 19 and the arc box 20, so that the bottom end of the sealing rubber strip 10 is subjected to upward blowing force;
[0037] S3, when the fixed block 12 rotates to the plane of itself tends to be horizontal, the sliding column 14 is subjected to the elastic pulling force of the reset spring 18 through the connecting belt 15, the connecting belt 15 pulls the sliding column 14 to directly pass between the two fixed blocks 12 horizontally, the piston 16 moves again in the inside of the gas cavity 17, and then pushes the gas in the inside of the gas cavity 17 away from the other chamber of the conveying assembly 6, the gas is compressed to blow out from the air outlet 21 to the bottom end of the sealing rubber strip 10 through the air pipe 19 and the arc box 20, and the bottom end of the sealing rubber strip 10 is continuously blown;
[0038] S4, the connecting belt 15 is pushed to move reciprocatingly horizontally in the inside of the rotating disc 11 through the sliding column 14, the water pipe 23 moves synchronously, that is, when the connecting belt 15 moves horizontally in the direction close to the gas cavity 17, the water pipe 23 drives the water jet head 24 to rotate counterclockwise, when the connecting belt 15 moves horizontally in the direction away from the gas cavity 17, the water pipe 23 drives the water jet head 24 to rotate clockwise, so that the water jet head 24 continuously sprays water flow to the bottom end of the sealing rubber strip 10 through the rotation of the water pipe 23, and the sealing rubber strip 10 itself and the surrounding water are disturbed.
[0039] The use method (working principle) of the application is as follows:
[0040] After the raw materials are put into the inner side of the screw extruder 1, the end of the screw extruder 1 extrudes the sealing strip 10, the sealing strip 10 is driven to the inner side of the vulcanization pipeline I 2, and then enters the inner side of the plasma treatment equipment 3, moves out of the inner side of the plasma treatment equipment 3, enters the inner side of the spraying equipment 4, moves out of the inner side of the spraying equipment 4, enters the inner side of the vulcanization pipeline II 5, and then reaches the upper side of the conveying belt in the conveying assembly 6. The main shaft rotating the conveying belt on the inner side of the conveying assembly 6 drives the rotating disc 11 to rotate counterclockwise, the rotating disc 11 drives the rotating plate 13 connected by the fixed block 12 to rotate, the side of the rotating plate 13 pushes the side of the sliding column 14, and the sliding column 14 rotates along the inner wall of the rotating disc 11 to the side of the rotating disc 11 away from the gas cavity 17. At the same time, the sliding column 14 pulls the piston 16 through the connecting belt 15, so that the piston 16 stretches the return spring 18 and simultaneously slides on the inner side of the gas cavity 17 towards the conveying assembly 6, so that the piston 16 pushes the gas in the chamber on the inner side of the gas cavity 17 close to the conveying assembly 6 through the air pipe 19 and the arc box 20, and blows out from the opening of the gas outlet 21 to the bottom end of the sealing strip 10, so that the bottom end of the sealing strip 10 is subjected to an upward blowing force, the normal pressure of the contact surface between the sealing strip 10 and the overstrip ring 8 is reduced, and the wear between the sealing strip 10 and the overstrip ring 8 is reduced. When the fixed block 12 rotates to the plane of the fixed block 12 tends to be horizontal, the end of the fixed block 12 close to the counterclockwise direction is rounded, so that the sliding column 14 is subjected to the elastic pulling force of the transverse return spring 18 through the connecting belt 15, the connecting belt 15 pulls the sliding column 14 to move directly transversely between the two fixed blocks 12 towards the gas cavity 17, so that the piston 16 moves again on the inner side of the gas cavity 17 away from the conveying assembly 6, and further pushes the gas in the other chamber on the inner side of the gas cavity 17 away from the conveying assembly 6. The gas is compressed through the air pipe 19 and the arc box 20 and blown out from the gas outlet 21 to the bottom end of the sealing strip 10, thereby continuously blowing the bottom end of the sealing strip 10 and reducing the friction between the sealing strip 10 and the overstrip ring 8. At the same time, when the connecting belt 15 moves transversely towards the gas cavity 17, the overwater pipe 23 connected by the supporting rod on the outer side of the connecting belt 15 moves synchronously, that is, when the connecting belt 15 moves transversely towards the gas cavity 17, the overwater pipe 23 drives the water spraying head 24 to rotate counterclockwise, and when the connecting belt 15 moves transversely away from the gas cavity 17, the overwater pipe 23 drives the water spraying head 24 to rotate clockwise, thereby continuously spraying water from the overwater pipe 23 to the bottom end of the sealing strip 10, disturbing the water around the sealing strip 10 itself, accelerating the cooling efficiency of the sealing strip 10, and discharging the gas accumulated at the bottom end of the sealing strip 10 and the bubbles attached to the surface of the sealing strip 10, thereby improving the cooling efficiency of the sealing strip 10.
Claims
1. A plasma spraying sealing strip production equipment, comprising a screw extruder (1), characterized in that, The screw extruder (1) extrudes a sealing strip (10). The end of the sealing strip (10) away from the screw extruder (1) enters the inner side of the vulcanizing pipe I (2). A plasma treatment device (3) is provided on the outer side of the end of the vulcanizing pipe I (2) away from the screw extruder (1) to treat the surface of the sealing strip (10) by plasma treatment. A spraying device (4) for spraying a protective layer is provided on the outer side of the end of the plasma treatment device (3) away from the vulcanizing pipe I (2). A spraying device (4) for spraying a protective layer is provided on the outer side of the end of the spraying device (4) away from the plasma treatment device (3). There is a vulcanizing pipe II (5), and a conveying assembly (6) for conveying sealing strip (10) is provided on the outer side of the end of the vulcanizing pipe II (5) away from the spraying equipment (4). A cooling water tank (7) for cooling sealing strip (10) is provided on the end of the conveying assembly (6) away from the vulcanizing pipe II (5). A strip ring (8) for passing through sealing strip (10) is provided on the side above the cooling water tank (7) away from the conveying assembly (6). A traction machine (9) for winding sealing strip (10) is provided on the outer side of the end of the cooling water tank (7) away from the conveying assembly (6). The main shaft driving the conveyor belt in the conveying assembly (6) is connected to two turntables (11) at both ends. Each turntable (11) has a fixed block (12) above and below its inner center. A rotating plate (13) is fixedly connected to the outer circumferential side of each fixed block (12) at equal angles. A sliding column (14) located between the rotating plates (13) is slidably connected to the side of each turntable (11). A connecting belt (15) is sleeved on the outer side of each sliding column (14). A piston (16) is fixedly connected to the end of the connecting belt (15) away from the sliding column (14). A gas chamber (17) is provided above the end of the cooling water tank (7) away from the conveying assembly (6). The gas chamber (17) contains… The side is slidably connected to the outside of the piston (16). The side of the piston (16) away from the conveying assembly (6) is fixedly connected to a return spring (18). The end of the return spring (18) away from the piston (16) is connected to the inner wall of the gas chamber (17). The inner side of the gas chamber (17) is divided into two chambers by the piston (16) laterally, and the two chambers are respectively connected to a vent pipe (19). The lower side of the strip ring (8) near the side of the conveying assembly (6) is connected to an arc-shaped box (20). The end of the vent pipe (19) away from the gas chamber (17) is connected to the inner side of the arc-shaped box (20). The arc-shaped box (20) has an air outlet (21) near the axis of the strip ring (8). The bottom of the inner side of the cooling water tank (7) is fixedly connected with connecting blocks (22) at equal intervals. The outer side of the connecting blocks (22) is slidably connected with water pipes (23). The middle part of the water pipes (23) is connected with a spray head (24) whose axis is perpendicular to the axis of the water pipes (23). The end of each water pipe (23) is fixedly connected to the outer side of the connecting strip (15) set above by a support rod. The outer side of the cooling water tank (7) is provided with an inlet pipe (25) for passing cooling water. The outer side of the inlet pipe (25) is connected to the end of the water pipe (23). The end of the inlet pipe (25) away from the cooling water tank (7) is close to the side of the conveying assembly (6).
2. The plasma spraying sealing strip production equipment according to claim 1, characterized in that, One of the fixing blocks (12) is arc-shaped, and the tip of the fixing block (12) is rounded near the counterclockwise direction.
3. The plasma spraying sealing strip production equipment according to claim 1, characterized in that, The connecting strip (15) is a flexible strip, and the spacing between adjacent support rods connected below the connecting strip (15) is the same.
4. The plasma spraying sealing strip production equipment according to claim 1, characterized in that, The outer side of the arc-shaped box (20) has the same arc-shaped outline as the outer side of the strip ring (8), and the air outlet (21) opened on the surface of the arc-shaped box (20) is also arc-shaped with the same center as the strip ring (8) and the arc-shaped box (20). The opening of the air outlet (21) faces the bottom of the sealing strip (10), and the air pipe (19) is a pipe that blows air into the inner side of the arc-shaped box (20) in one direction.
5. The plasma spraying sealing strip production equipment according to claim 1, characterized in that, The cross-sectional shape of the connecting block (22) is an obtuse triangle, with the tip of the obtuse angle pointing upwards, the short side of the acute angle close to the direction of the gas chamber (17), the long side of the acute angle close to the direction of the conveying component (6), and the opposite side of the obtuse angle closely attached to the bottom of the cooling water tank (7). The water pipe (23) is within the included angle between two adjacent connecting blocks (22), and the included angle between the two connecting blocks (22) is obliquely directed towards the direction of the gas chamber (17). The connecting block (22) has an arc-shaped groove directly below the sealing strip (10).
6. The production process of the plasma spraying sealing strip production equipment according to claim 1, characterized in that, Includes the following steps: S1. After the raw material is fed into the inside of the screw extruder (1), the screw extruder (1) extrudes the sealing strip (10). The sealing strip (10) passes through the vulcanization pipe I (2), the plasma treatment equipment (3), the spraying equipment (4), the vulcanization pipe II (5) and finally reaches the top of the conveyor belt in the conveying assembly (6). S2. The main shaft of the conveying assembly (6) drives the turntable (11) to rotate counterclockwise. The turntable (11) will drive the rotating plate (13) to rotate, causing the rotating plate (13) to push the side of the sliding column (14). The sliding column (14) rotates along the inner wall of the turntable (11). At the same time, the sliding column (14) will pull the piston (16), causing the piston (16) to stretch the return spring (18), causing the piston (16) to push the gas inside the gas chamber (17) through the vent pipe (19) and the arc-shaped box (20), and blow it out from the opening of the air outlet (21) to the bottom end of the sealing strip (10), so that the bottom end of the sealing strip (10) is subjected to an upward blowing force. S3. When the fixed block (12) rotates to a plane that tends to be horizontal, the sliding column (14) is subjected to the elastic tension of the horizontal return spring (18) through the connecting belt (15), and the connecting belt (15) pulls the sliding column (14) directly across the two fixed blocks (12), so that the piston (16) moves again inside the gas chamber (17), thereby pushing the gas in the other chamber of the gas chamber (17) away from the transmission assembly (6). The gas is compressed and blown out from the outlet (21) to the bottom end of the sealing strip (10) through the vent pipe (19) and the arc box (20), continuously blowing the bottom end of the sealing strip (10). S4. The connecting belt (15) is pushed laterally and reciprocates on the inside of the turntable (11) by the sliding column (14). The water pipe (23) moves synchronously. That is, when the connecting belt (15) moves laterally closer to the gas chamber (17), the water pipe (23) drives the spray head (24) to rotate counterclockwise. When the connecting belt (15) moves laterally away from the gas chamber (17), the water pipe (23) drives the spray head (24) to rotate clockwise. The spray head (24) continuously sprays water to the bottom of the sealing strip (10) through the rotation of the water pipe (23), disturbing the sealing strip (10) itself and the surrounding water.
Citation Information
Patent Citations
rubber profile manufacturing plant
DE202008001195U1