Aluminum formwork pre-assembly system and method

Abstract

The application discloses an aluminum template pre-assembly system and method, which comprises a strip plate horizontally installed on a fixing frame, clamping plates slidingly installed at both ends of the strip plate along the extension direction of the strip plate, elastic pressing components arranged on the strip plate and used for pressing the aluminum templates close to the strip plate, connecting components arranged on the strip plate and used for connecting the elastic pressing components and the clamping plates so that the clamping plates clamp two of the symmetrical aluminum templates, and clamping components arranged on the clamping plates and used for clamping the other two of the symmetrical aluminum templates. In use, the application can quickly realize the assembly of the aluminum templates, occupies a small space, is time-saving and labor-saving, and can effectively improve the work efficiency.

Description

Technical Field

[0001] This invention relates to the field of aluminum formwork assembly, and in particular to an aluminum formwork pre-assembly system and method. Background Technology

[0002] With the rapid development of the construction industry, aluminum alloy formwork is often used in some construction processes. Usually, before assembling aluminum alloy formwork on the construction site, it is necessary to make a design in advance, such as using the popular 3D BIM technology to create a model first. Based on the model built by BIM technology, various tools are then used to assemble the aluminum formwork.

[0003] Currently, when assembling traditional aluminum formwork on the construction site, the diagonal support structure is usually built first, and then multiple (mostly four) aluminum formwork pieces are supported one by one to make the aluminum formwork in a vertical state. Then, fasteners are used to lock the multiple aluminum formwork pieces, and finally concrete is poured to form the required column or wall.

[0004] In view of the current technological situation, the inventor believes that the traditional method of pre-fixing aluminum formwork with inclined support structure not only occupies a lot of space, but is also time-consuming and labor-intensive, reducing construction efficiency, and needs further improvement. Summary of the Invention

[0005] The purpose of this application is to provide an aluminum formwork pre-assembly system and method that can quickly assemble aluminum formwork, not only occupying little space but also saving time and labor, thus effectively improving work efficiency.

[0006] This application provides an aluminum formwork pre-assembly system, which adopts the following technical solution:

[0007] An aluminum formwork pre-assembly system includes: a strip plate horizontally installed on a fixed frame; clamping plates slidably installed at both ends of the strip plate along its extension direction; an elastic pressing component disposed on the strip plate for pressing against aluminum formwork close to the strip plate; a connecting component disposed on the strip plate for connecting the elastic pressing component and the clamping plates so that the clamping plates clamp two symmetrical aluminum formworks; and a clamping component disposed on the clamping plates for clamping two other symmetrical aluminum formworks.

[0008] By adopting the above technical solution, during the assembly of aluminum formwork, the elastic pressure-bearing components can press against the aluminum formwork. At the same time, they can also apply their own elastic force to the clamping plate through the connecting components, so that the clamping plate can clamp the aluminum formwork on both sides. The clamping components can clamp the aluminum formwork on the basis of the clamping plate and the elastic pressure-bearing components, thereby realizing the pre-assembly of the entire aluminum formwork. This solution saves time and effort and can effectively improve work efficiency.

[0009] This application further provides that: the elastic pressing component includes: two sliding plates slidably connected to the middle position of the strip plate along the extension direction of the strip plate; an elastic plate with its end hinged to the end of the sliding plate away from the strip plate; and a pressing component installed in the middle position of the elastic plate for pressing against the aluminum template, wherein each strip plate is provided with a limiting groove for the sliding plate and the clamping plate to slide a predetermined distance.

[0010] By adopting the above technical solution, the elastic plate can use its own elastic force to drive the pressing component to press against the aluminum template. The limiting groove can not only satisfy the sliding of the sliding plate and the clamping plate, but also limit the sliding displacement to improve the overall controllability.

[0011] This application further provides that the connecting assembly includes: a first connecting rod whose end is rotatably connected to two sliding plates and extends in opposite directions; a second connecting rod whose end is rotatably mounted on a clamping plate; and a connecting cylinder whose one end is rotatably connected to the first connecting rod and whose other end is threadedly connected to the second connecting rod.

[0012] By adopting the above technical solution, when the elastic plate applies pressure to the aluminum template using its own elastic force, it will drive the symmetrical sliding plates to move away from each other. During the process of the sliding plates moving away from each other, the clamping plates will move closer to each other through the set connecting components, so as to clamp the aluminum template from both sides. At the same time, when it is necessary to adjust the distance between the sliding plate and the clamping plate, it can also be adjusted by rotating the connecting cylinder to adapt to more actual needs and increase the applicability of the clamping plate.

[0013] This application further provides that the pressure-blocking assembly includes: a pressure-blocking cylinder with one end fixed to the middle position of the side of the elastic plate away from the strip; a pressure-blocking rod threaded onto the pressure-blocking cylinder; and a pressure-blocking plate installed at the end of the pressure-blocking rod for pressing against the aluminum template.

[0014] By adopting the above technical solution, the pressure plate can form a pressure on the aluminum template under the elastic force of the elastic plate, thereby restricting the aluminum template. At the same time, when it is necessary to adjust the pressure on the aluminum template, the distance between the pressure plate and the elastic plate can be adjusted by rotating the pressure cylinder.

[0015] This application further provides that: a telescopic rod is ball-hinged at the middle position of the elastic plate near the strip, the end of the telescopic rod away from the elastic plate is fixed at the middle position of the strip, and a compression spring is also sleeved on the telescopic rod.

[0016] By adopting the above technical solution, the telescopic rod can restrict the position of the elastic plate and reduce the possibility of the sliding plate sliding randomly. The compression spring can increase the elastic force on the basis of the elastic plate to further increase the pressure effect of the pressure plate on the aluminum template.

[0017] This application further includes: a fixing block fixed to the strip plate at the position between the sliding plate and the clamping plate; a slider slidably connected to the strip plate at the position between the fixing block and the sliding plate; a rotating rod hinged to both the fixing block and the slider; a pressure plate for pressing against the aluminum template hinged to the end of the rotating rod away from the fixing block and the slider; and a connecting piece provided between the slider and the sliding plate near the corresponding slider.

[0018] By adopting the above technical solution, when the elastic pressing component presses against the aluminum template, the elastic force is applied to the slider through the connector, so that the slider can drive the rotating rod to rotate. During the rotation of the rotating rod, the pressure plate presses against the aluminum template. This design allows the pressure plate and the pressing plate to work together, which saves power and has a significant effect.

[0019] This application further provides that the connecting member includes: a fixed cylinder horizontally fixed to the sliding plate and having a strip-shaped slot; a fixed rod with one end slidably inserted into the fixed cylinder and the other end fixed to the slider; a limiting rod fixed to the fixed rod and extending out of the strip-shaped slot; and a limiting ring threadedly connected to the limiting rod.

[0020] By adopting the above technical solution, when it is necessary to adjust the distance between the slider and the sliding plate, the limiting ring can be rotated to release the restriction on the fixed rod, so that the fixed rod can slide inside the fixed cylinder. After the position of the fixed rod is adjusted, the limiting ring can be rotated in the opposite direction.

[0021] This application further provides that the clamping assembly includes: an extension plate mounted on the clamping plate and perpendicular to the strip plate; slidably connected to the extension plate and symmetrically positioned moving blocks; a limiting clamping plate mounted on the moving blocks for clamping the aluminum template; and a driving component disposed on the extension plate for driving the symmetrically positioned moving blocks to move closer or further apart.

[0022] By adopting the above technical solution, when the clamping plates clamp the aluminum template from both sides, the driving components can be activated to drive the symmetrical moving blocks to move closer to each other. During the process of the moving blocks moving closer to each other, they can drive the limiting clamping plates to clamp the aluminum template from the other two sides, so as to realize the all-round assembly of the aluminum template.

[0023] This application further provides that: an adjusting rod is fixed on the extension plate, and the adjusting rod is threadedly connected to one end of the clamping plate near the extension plate.

[0024] By adopting the above technical solution, the adjustable rod can rotate the extension plate according to actual needs, thereby further increasing the applicability of the clamping assembly.

[0025] This application also provides a method for pre-assembling aluminum formwork, including the following steps:

[0026] Step 1: Use a lifting device to hoist the aluminum formwork to be assembled to the predetermined position;

[0027] Step 2: Secure the mounting bracket;

[0028] Step 3: Use the elastic pressing component to press down on the aluminum template, so that the two clamping plates hold the two symmetrical aluminum templates.

[0029] Step 4: Use the clamping components to clamp the other symmetrical aluminum template to complete the installation of the aluminum template;

[0030] Step 5: Secure the assembled aluminum formwork with fasteners.

[0031] In summary, this application includes at least one of the following beneficial technical effects:

[0032] By setting up elastic pressure-resistant components, during the assembly of aluminum formwork, the elastic force of the elastic plate can be used to drive the pressure plate to press and restrict the aluminum formwork. The pressure plate and connector can apply the elastic force of the elastic plate to the pressure plate through the connector, so that the pressure plate and the pressure plate work together to press the aluminum formwork.

[0033] By setting up clamping plates and connecting components, the elastic force of the elastic plate can be applied to the clamping plates, allowing the clamping plates to clamp the aluminum template from both sides. The clamping components can then clamp the aluminum template from the other two sides, thereby improving the assembly efficiency of the aluminum template. Attached Figure Description

[0034] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;

[0035] Figure 2 This is a schematic diagram of the connector structure in an embodiment of this application.

[0036] Explanation of reference numerals in the attached drawings: 1. Fixed frame; 2. Strip plate; 21. Sliding plate; 22. Elastic plate; 23. First connecting rod; 24. Second connecting rod; 25. Connecting cylinder; 26. Pressing cylinder; 27. Pressing rod; 28. Pressing plate; 29. ​​Telescopic rod; 3. Clamping plate; 31. Fixed block; 32. Sliding block; 33. Rotating rod; 34. Pressure plate; 35. Fixed cylinder; 36. Fixed rod; 37. Limiting rod; 38. Limiting ring; 4. Extension plate; 41. Moving block; 42. Limiting clamping plate; 43. Adjusting rod. Detailed Implementation

[0037] The present application will be further described in detail below with reference to the accompanying drawings.

[0038] This application discloses an aluminum formwork pre-assembly system, such as... Figure 1 and Figure 2 As shown, it includes: a fixing frame 1, on which a strip 2 is horizontally installed. When using the fixing frame 1, it is necessary to use fasteners to fix the fixing frame 1 in a predetermined position so that the strip 2 is in a position approximately parallel to the aluminum template.

[0039] Among them, clamping plates 3 are slidably installed on both ends of strip 2, and the sliding direction of clamping plates 3 is consistent with the extension direction of strip 2. Elastic pressing components are also provided on strip 2, which are used to press against the aluminum templates on the side close to strip 2. At the same time, connecting components are also provided on strip 2 to connect elastic pressing components and clamping plates 3. It should be noted that the connecting components can apply the elastic force of elastic pressing components to clamping plates 3, so that clamping plates 3 move closer to each other and clamp the aluminum templates on both sides. In order to realize the assembly of four aluminum templates together, clamping components are also provided on clamping plates 3. The clamping components can clamp the aluminum templates from the other two sides along the length direction perpendicular to the strip 2.

[0040] In this embodiment, the elastic pressing component includes: two sliding plates 21 slidably installed near the middle position of the strip plate 2, the sliding direction of the sliding plates 21 being consistent with the extension direction of the strip plate 2; an elastic plate 22 installed between the sliding plates 21, the ends of the elastic plate 22 being respectively hinged to the ends of the sliding plates 21 away from the strip plate 2; and the elastic plate 22 can be made of rubber or metal sheet with good elasticity; a pressing component is also provided in the middle position of the elastic plate 22; when it is necessary to press the aluminum template, the elastic plate 22 can use its own elasticity to make the pressing component apply a pressing force to the aluminum template.

[0041] The pressing component includes: a first connecting rod 23 whose ends are rotatably connected to two sliding plates 21 and extend in opposite directions; a second connecting rod 24 horizontally rotatably mounted on the clamping plate 3; a connecting cylinder 25 rotatably mounted on the end of the first connecting rod 23 away from the sliding plate 21; and the end of the connecting cylinder 25 away from the first connecting rod 23 threadedly mounted on the second connecting rod 24.

[0042] When the elastic plate 22 uses its own elastic force to press the pressing component against the aluminum template, it will also drive the two sliding plates 21 to move away from each other. At this time, the sliding plates 21 will pull the symmetrical clamping plates 3 closer to each other through the connecting component, so as to clamp the aluminum templates on both sides from both sides. In addition, when the size of the aluminum template changes or when actual needs are required, the distance between the clamping plate 3 and the sliding plate 21 can be adjusted by rotating the connecting cylinder 25.

[0043] It should be noted that in this embodiment, in order to limit the sliding displacement of the sliding plate 21 and the clamping plate 3, a limiting groove (not shown in the figure) is provided on the strip plate 2 for the sliding plate 21 and the clamping plate 3 to slide. The advantage of this setting is that it can reduce the large-amplitude sliding of the clamping plate 3.

[0044] In this embodiment, the pressing component includes: a pressing cylinder 26 with one end fixed to the middle position of the side of the elastic plate 22 away from the strip plate 2. The pressing cylinder 26 is perpendicular to the strip plate 2. A pressing rod 27 is threadedly connected to the pressing cylinder 26. A pressing plate 28 is installed at the end of the pressing rod 27 away from the pressing cylinder 26. When the elastic plate 22 elastically deforms and resets, it will use its own elastic force to drive the pressing plate 28 to press against the aluminum template, thereby restricting the aluminum template. At the same time, when it is necessary to adjust the distance between the pressing plate 28 and the elastic plate 22, it can also be achieved by rotating the pressing rod 27, thereby further increasing the applicability of the pressing plate 28.

[0045] To further enhance the elastic force of the elastic plate 22, in this embodiment, a telescopic rod 29 is ball-hinged at the middle position on the side of the elastic plate 22 near the strip plate 2. The end of the telescopic rod 29 away from the elastic plate 22 is fixed at the middle position of the strip plate 2. At the same time, a compression spring (not shown in the figure) is also sleeved on the telescopic rod 29. The elastic force of the compression spring can increase the elastic force on the pressing plate 28. In addition, the setting of the telescopic rod 29 can also restrict the position of the elastic plate 22 and reduce the situation where the sliding plate 21 slides randomly.

[0046] In this embodiment, a fixing block 31 is fixed at the position of the strip 2 between the sliding plate 21 and the clamping plate 3. A slider 32 is slidably connected at the position of the strip 2 between the fixing block 31 and the sliding plate 21. The sliding direction of the slider 32 is consistent with the length direction of the strip 2. A rotating rod 33 is hinged to both the fixing block 31 and the slider 32. A pressure plate 34 is hinged to the end of the rotating rod 33 away from the fixing block 31 and the slider 32. At the same time, a connecting member for connecting the two is provided between the slider 32 and the sliding plate 21 near the slider 32.

[0047] The connecting component includes: a fixed cylinder 35 horizontally fixed on the sliding plate 21, a strip-shaped groove on the fixed cylinder 35, the extension direction of the strip-shaped groove being consistent with the length direction of the fixed cylinder 35, a fixed rod 36 slidably inserted inside the fixed cylinder 35, the end of the fixed rod 36 away from the fixed cylinder 35 being fixed to the slider 32, and a limiting rod 37 fixed on the outer side of the end of the fixed rod 36 located inside the fixed cylinder 35, the limiting rod 37 extending out from the strip-shaped groove, and a limiting ring 38 threadedly connected to the outer end of the limiting rod 37.

[0048] When the elastic plate 22 recovers its deformation, it drives the symmetrical sliding plate 21 to move away from each other. During the process of moving away from each other, the sliding plate 21 can drive the clamping plate 3 to move closer to each other through the connecting component, and at the same time, it can also drive the slider 32 to move away from each other through the connecting piece, so that the slider 32 and the rotating rod 33 on the fixed block 31 rotate. When the rotating rod 33 rotates, it will cause the pressure plate 34 to press against the aluminum template, so that the pressure plate 34 and the pressing plate 28 work together to press against the aluminum template, thereby further improving the stability of the aluminum template assembly process.

[0049] In addition, when it is necessary to adjust the distance between the slider 32 and the sliding plate 21, the restriction on the fixed rod 36 can be released by rotating the limiting ring 38, so that the fixed rod 36 can slide on the fixed cylinder 35. After adjusting the distance between the slider 32 and the sliding plate 21, the limiting ring 38 can be rotated in the opposite direction.

[0050] In this embodiment, the clamping assembly includes: an extension plate 4 mounted on the clamping plate 3 and perpendicular to the strip plate 2; symmetrical moving blocks 41 slidably connected to the extension plate 4; a limiting clamping plate 42 mounted on the moving blocks 41; and a driving component mounted on the extension plate 4, which is used to drive the moving blocks 41 to move closer or further apart.

[0051] When the extension plate 4 clamps the aluminum templates on both sides, the driving component can be activated to drive the moving blocks 41 to move closer to each other. When the moving blocks 41 move closer to each other, they will drive the limiting clamps 42 to clamp the aluminum templates from the other two sides. Through the above scheme, the assembly of four aluminum templates can be easily achieved.

[0052] Considering that the limiting clamp 42 may hinder the clamping of the aluminum template in practice, and also in order to adapt to aluminum templates of different sizes, an adjusting rod 43 is fixed at the end of the extension plate 4 near the clamp 3. The end of the adjusting rod 43 away from the extension plate 4 is threadedly connected to the clamp 3. When the limiting clamp 42 needs to be used, simply rotate the adjusting rod 43.

[0053] It should be noted that in this embodiment, the driving component can be a servo motor and a bidirectional threaded rod. The bidirectional threaded rod passes through the two moving blocks 41. When the servo motor is turned on, it can drive the bidirectional threaded rod to rotate, thereby driving the symmetrical moving blocks 41 to move closer or further apart.

[0054] This embodiment also provides a method for pre-assembling aluminum formwork, including the following steps:

[0055] Step 1: Use a lifting device to hoist the aluminum formwork to be assembled to the predetermined position;

[0056] Step 2: Secure the mounting bracket 1;

[0057] Step 3: Use the elastic pressing component to press down on the aluminum template, so that the two clamping plates 3 clamp the two symmetrical aluminum templates;

[0058] Step 4: Use the clamping components to clamp the other symmetrical aluminum template to complete the installation of the aluminum template;

[0059] Step 5: Secure the assembled aluminum formwork with fasteners.

[0060] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An aluminum formwork pre-assembly system, characterized by, The utility model relates to a kind of aluminum mould plate clamping device, including: Horizontal installation on fixed frame (1) on batten (2); Clamping plate (3) is slidably installed at the both ends of batten (2) along the extension direction of batten (2); Resilient pressing assembly is arranged on batten (2) for pressing against aluminum mould plate close to batten (2); Connecting assembly is arranged on batten (2) for connecting resilient pressing assembly and clamping plate (3) to make clamping plate (3) along the length direction of batten (2) to the clamping of two symmetrical aluminum mould plates; And clamping assembly is arranged on clamping plate (3) along the length direction perpendicular to batten (2) for the clamping of other two symmetrical aluminum mould plates; The resilient pressing assembly includes: two sliding plates (21) are slidably connected in the middle position of batten (2) along the extension direction of batten (2);End hinged in the sliding plate (21) away from one end of batten (2) of elastic plate (22);And the pressing assembly for pressing against aluminum mould plate is installed in the middle position of elastic plate (22), and the limiting sliding slot for sliding plate (21) and clamping plate (3) to slide predetermined distance is formed on batten (2); The connecting assembly includes: first connecting rod (23) is rotatably connected on two sliding plates (21) and extends in opposite directions;Second connecting rod (24) is rotatably installed on clamping plate (3);Connecting cylinder (25) is rotatably connected on one end of first connecting rod (23) and is threadedly connected on the other end of second connecting rod (24); The clamping assembly includes: extension plate (4) is installed on clamping plate (3) and perpendicular to batten (2);Mobile block (41) is slidably connected on extension plate (4) and is symmetrical;Limiting clamping plate (42) is installed on mobile block (41) and is used for clamping aluminum mould plate;And drive member is arranged on extension plate (4) for driving symmetrical mobile block (41) to be close to each other or away from each other.

2. The aluminum formwork pre-assembly system of claim 1, wherein, The pressing assembly includes: one end of pressing cylinder (26) is fixed in the middle position of elastic plate (22) away from one side of batten (2);Pressing rod (27) is threadedly installed on pressing cylinder (26);And pressing plate (28) is installed on the end of pressing rod (27) and is used for pressing against aluminum mould plate.

3. The aluminum formwork pre-assembly system of claim 1, wherein, Ball hinge is provided on the middle position of the side of elastic plate (22) close to batten (2) of telescopic rod (29), one end of telescopic rod (29) is fixed on the middle position of batten (2) away from elastic plate (22), and compression spring is further provided on telescopic rod (29).

4. The aluminum formwork pre-assembly system of claim 1, wherein, Fixed block (31) is fixed in the position between sliding plate (21) and clamping plate (3) of batten (2), sliding block (32) is slidably connected in the position between fixed block (31) and sliding plate (21) of batten (2), rotating rod (33) is hinged on fixed block (31) and sliding block (32), pressing plate (34) is hinged on the end of rotating rod (33) away from fixed block (31) and sliding block (32) and is used for pressing against aluminum mould plate, and connecting member is arranged between sliding block (32) and the sliding plate (21) close to corresponding sliding block (32).

5. The aluminum formwork pre-assembly system of claim 4, wherein, The connecting piece comprises a fixed cylinder (35) fixed horizontally on the sliding plate (21) and provided with a strip-shaped slot, a fixed rod (36) with one end slidingly inserted into the fixed cylinder (35) and the other end fixed on the sliding block (32), a limiting rod (37) fixed on the fixed rod (36) and passing out of the strip-shaped slot, and a limiting ring (38) threadedly connected on the limiting rod (37).

6. The aluminum formwork pre-assembly system of claim 1, wherein, The adjusting rod (43) is fixed on the extension plate (4) and is threadedly connected with one end of the clamping plate (3) close to the extension plate (4).

7. A method of pre-assembling an aluminum formwork based on the aluminum formwork pre-assembly system according to any one of claims 1 to 6, characterized in that, The method comprises the following steps: Step one: hoisting the aluminum formwork to be assembled to a predetermined position by using a hoisting device; Step two: fixing the fixed frame (1); Step three: pressing the aluminum formwork by using the elastic pressing assembly, so that the two clamping plates (3) clamp the two symmetric aluminum formworks along the length direction perpendicular to the extension plate (4); Step four: clamping the other symmetric aluminum formwork along the length direction of the extension plate (4) by using the clamping assembly, so as to realize the installation of the aluminum formwork; Step five: fastening the assembled aluminum formwork by using the fastener.

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