Automatic assembling device for card brick glass
By designing an automatic glass assembly device for card blocks, the automatic assembly of magnets and frames and the automatic application and assembly of glass plates are realized, solving the problem of low automation in existing technologies, improving assembly efficiency and accuracy, and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-13
- Publication Date
- 2026-04-10
AI Technical Summary
The existing brick production process has a low degree of automation, low assembly accuracy and efficiency, resulting in high production costs and failing to meet the needs of mass production.
An automatic glass assembly device for card blocks was designed, including a frame picking and lifting mechanism, a conveying device, a magnet assembly mechanism, a glue dispensing mechanism, a glass assembly mechanism, and a finished product unloading mechanism. It realizes the automatic assembly of magnets and frames, the automatic glue application and assembly of glass plates, and ensures a firm bond through a glass pressure holding mechanism.
It improves the assembly efficiency of magnets and glass plates with frames, enhances assembly accuracy and the quality stability of the brick clamps, and reduces production costs.
Smart Images

Figure CN116517934B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of brick production equipment, specifically an automatic assembly device for brick glass. Background Technology
[0002] Cardboard protectors are devices that use two PC material boards and magnets to protect the cards inside. The PC material boards have empty spaces inside to hold the cards, protecting them from being folded and allowing them to be collected and displayed.
[0003] like Figure 1 As shown, in this embodiment, the card block 10 includes a plastic frame 101, a glass plate 102, and a magnet 103. The lower edge of the plastic frame 101 has a recess 104, and the magnet 103 is placed on the recess 104 of the plastic frame 101. The glass plate 102 and the plastic frame 101 are bonded together by UV adhesive.
[0004] However, the existing brick-making process requires workers to manually attach the magnet 103 to the frame 101, apply glue to the frame, and then attach the glass plate to the frame. This method has low automation and low assembly accuracy, and manual assembly greatly reduces the production efficiency of brick-making while significantly increasing production costs, making it unsuitable for mass production. Summary of the Invention
[0005] The problem to be solved by the embodiments of the present invention is to provide an automatic assembly device for carded glass, which has a simple structure and a high degree of automation, realizes the automatic assembly of carded glass, and greatly improves work efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] An automatic glass assembly device for bricks includes a frame picking and lifting mechanism, a conveying device, a magnet assembly mechanism, several glue dispensing mechanisms, a glass assembly mechanism, and a finished product unloading mechanism. Several carriers are provided on the conveying device, and the several carriers pass sequentially through the frame picking and lifting mechanism, the magnet assembly mechanism, the glue dispensing mechanism, the glass assembly mechanism, and the finished product unloading mechanism under the conveying device.
[0008] The adhesive frame picking and lifting mechanism is used to clamp the adhesive frames sequentially onto the carrier, the magnet assembly mechanism is used to push the magnet into the recess of the adhesive frame on the carrier, and the adhesive dispensing mechanism applies adhesive to the adhesive frame on the carrier.
[0009] The glass assembly mechanism includes a glass film receiving device and a glass assembly device, wherein the glass assembly device is disposed at the end of the glass film receiving device;
[0010] The glass film collecting device comprises a glass conveying belt, an arc-shaped guide plate, a first film collecting roller and a second film collecting roller. The arc-shaped guide plate is arranged at the head end of the glass conveying belt. A pair of film tearing rollers are arranged in opposite directions above and below the arc-shaped guide plate and the glass conveying belt. The first film collecting roller is arranged above the arc-shaped guide plate. The second film collecting roller is arranged below the arc-shaped guide plate.
[0011] The packaging bag covered with a plurality of glass plates enters the glass conveying belt through the arc-shaped guide plate. The upper film and the lower film of the packaging bag are wound on the first film collecting roller and the second film collecting roller respectively. The glass plates in the packaging bag are guided onto the glass conveying belt one by one under the relative rotation of the film tearing rollers. The glass conveying belt conveys the glass plates to the direction of the glass assembling device, so that the glass assembling device clamps the glass plates output by the glass conveying belt and covers the rubber frame on the carrier.
[0012] Preferably, the end of the glass conveying belt is provided with a cross beam, and a glass receiving seat is fixedly arranged on the cross beam. A glass taking device is arranged between the glass conveying belt and the glass receiving seat. The glass on the glass conveying belt is sucked and placed on the glass receiving seat by the glass taking device, so that the glass assembling device sucks the glass on the glass receiving seat.
[0013] Preferably, a plurality of pairs of glass pressure maintaining mechanisms are arranged on the pressure maintaining installation frame between the finished product discharging mechanism and the glass assembling device, so that the glass pressure maintaining mechanisms press the glass plates on the carrier respectively.
[0014] Preferably, the glass pressure maintaining mechanism comprises a pressing plate, a fixed plate, a pressure maintaining sliding seat and a pressure maintaining driving device. The pressure maintaining sliding seat is vertically slidably arranged on the pressure maintaining installation frame. The fixed plate is fixedly arranged on the bottom surface of the pressure maintaining sliding seat. The pressing plate is arranged below the fixed plate. The opposite corners of the pressing plate and the fixed plate are connected by buffer springs. The pressing plate is driven to rise and fall by the pressure maintaining driving device.
[0015] Preferably, a rubber frame detection device is further included. The rubber frame detection device is used to detect whether the rubber frame on the carrier is correctly placed.
[0016] Preferably, the magnet assembling mechanism comprises a storage bin, a base, and a push block, the storage bin is vertically arranged on the base, the storage bin is internally provided with a material groove vertically penetrating, a plurality of magnets are sequentially arranged in the material groove of the storage bin, the base is provided with a sliding groove, the push block is slidingly arranged on the sliding groove, and the sliding groove is provided with a discharge port penetrating the base at the end, a pressing block is arranged above the discharge port, the push block is driven by a push block driving device to push the bottommost magnet in the material groove to the position of the discharge port, and the magnet on the discharge port is pushed into the recess of the carrier rubber frame when the pressing block is pressed down.
[0017] Preferably, the glue dispensing mechanism comprises a glue dispensing gun and a three-axis manipulator, the glue dispensing gun is arranged on the three-axis manipulator, and the glue dispensing gun is driven by the three-axis manipulator to glue the rubber frame.
[0018] Preferably, the conveying device comprises an annular guide rail and a chain arranged in the annular guide rail, the plurality of carriers are slidingly matched with the annular guide rail and fixedly connected with the chain, and the chain is driven by a conveying driving device to drive the carriers to rotate along the annular guide rail.
[0019] The outer side of the annular guide rail is rotationally provided with a rotating shaft, a limiting rod is fixedly arranged on the rotating shaft in the horizontal direction, a limiting wheel is rotationally arranged on the top of the limiting rod, and the bottom of the annular guide rail is hingedly provided with a limiting driving device for driving the rotating shaft to swing the limiting rod, and the two sides of the carrier are respectively provided with limiting grooves matched with the limiting wheels.
[0020] Preferably, the rubber frame material taking and lifting mechanism comprises a tray lifting device and a rubber frame material taking device.
[0021] The rubber frame material taking device is arranged above the tray lifting device, the tray lifting device comprises a first storage bin and a second storage bin, a lifting frame is liftably arranged in the first storage bin, a plurality of trays are stacked on the lifting frame, and the rubber frame material taking device clamps the rubber frame on the tray and places it on the carrier.
[0022] The second storage bin has the same structure as the first storage bin, the rubber frame material taking device is provided with a tray collecting device for clamping the empty tray on the first storage bin and placing the empty tray on the second storage bin by the rubber frame material taking device.
[0023] Preferably, a pair of sliding rails are vertically arranged on the rack, a screw rod is rotationally arranged between the sliding rails, the lifting frame is slidingly arranged on the sliding rails and threadedly connected with the screw rod, and the lifting frame is driven by a lifting driving device to lift the tray.
[0024] Compared with the prior art, the present application has the following advantages:
[0025] (1) The magnet assembly mechanism is used to realize automatic assembly of the magnet and the rubber frame, greatly improving the assembly efficiency of the magnet; (2) The glue dispensing mechanism is used to automatically glue the surface of the rubber frame, and the glass assembly mechanism is used to bond the glass plate to the rubber frame, and the glass film collecting device is used to unpack the packaging bag wrapped with the glass plates, and the glass conveying belt is used to convey the glass plates, and the first and second film collecting rollers are used to automatically wind the upper and lower films of the packaging bag, thereby realizing automatic feeding of the glass plates, and using the glass assembly device to realize assembly of the glass plates and the rubber frame, greatly improving the assembly efficiency of the glass plates and the rubber frame; (3) A plurality of pressure maintaining mechanisms are arranged between the glass assembly mechanism and the finished product discharging mechanism, which press the assembled card bricks, so that the bonding between the glass plates and the rubber frame is more firm, greatly improving the quality and stability of the card bricks; (4) The limiting rod is arranged on the conveying device, and the limiting wheel of the limiting rod cooperates with the limiting groove of the carrier to realize precise positioning of the carrier, greatly improving the assembly precision of the card bricks. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic view of the structure of the existing card brick;
[0027] Figure 2 is a schematic view of the overall structure of the present application;
[0028] Figure 3 is a schematic view of the overall structure of the conveying device;
[0029] Figure 4 is a schematic view of the overall structure of the rubber frame taking and lifting mechanism;
[0030] Figure 5 is a schematic view of the overall structure of the rubber frame taking device;
[0031] Figure 6 is a schematic view of the overall structure of the magnet assembly mechanism;
[0032] Figure 7 is a schematic view of the overall structure of the glue dispensing mechanism;
[0033] Figure 8 is a schematic view of the overall structure of the glass assembly mechanism;
[0034] Figure 9 is a schematic view of the structure of part A in Figure 2 ;
[0035] Figure 10 is a schematic view of the structure of part B in Figure 3 . DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0037] In addition, the elements in the present application are referred to as "fixed to" or "disposed on" another element, which can be directly on another element or can have a middle element. When an element is considered to be "connected" to another element, it can be directly connected to another element or can have a middle element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0038] Referring to Figure 1 As shown, the existing card brick 10 includes a rubber frame 101, a glass plate 102, and a magnet 103. The lower edge of the rubber frame 101 has a recess 104, the magnet 103 is placed on the recess 104 of the rubber frame 101, and the glass plate 102 is bonded to the rubber frame 101 by UV glue.
[0039] Referring to Figure 2 As shown, a card brick glass automatic assembly device includes a rack, a rubber frame taking and lifting mechanism 1, a conveying device 2, a magnet assembly mechanism 3, a plurality of dispensing mechanisms 4, a glass assembly mechanism 5, and a finished product discharging mechanism 6. The conveying device 2 is arranged on the rack, and a plurality of carriers 21 are arranged on the conveying device 2. In the embodiment, the carrier 21 has two accommodating grooves, so that each carrier 21 can accommodate two rubber frames 101 at the same time, greatly improving the conveying efficiency of the conveying device 2.
[0040] Referring to Figure 3 As shown, the conveying device 2 includes a ring-shaped guide rail 22 and a chain 23. The two ends of the ring-shaped guide rail 22 are rotatably provided with sprockets 221, and the chain 23 is respectively tensioned on the sprockets 221. A plurality of carriers 21 are respectively in sliding fit with the ring-shaped guide rail 22, and the inner side surface of the carrier 21 is fixedly connected with the chain 23. The chain 23 drives the carrier 21 to rotate along the ring-shaped guide rail 22 through a conveying driving device, so that the plurality of carriers 21 pass through the rubber frame taking and lifting mechanism 1, the magnet assembly mechanism 3, the dispensing mechanism 4, the glass assembly mechanism 5, and the finished product discharging mechanism 6 in turn under the conveying of the conveying device 2.
[0041] Referring to Figure 3 , Figure 10As shown, more preferably, a rotating shaft 24 is rotatably provided on the outer side of the annular guide rail 22, and a limit rod 25 is fixedly provided at intervals along the horizontal direction on the rotating shaft 24. A limit wheel 251 is rotatably provided on the top of the limit rod 25, and a linkage arm 241 is fixedly provided on the rotating shaft 24. A limit drive device 26 is hinged to the bottom of the annular guide rail 22. In this embodiment, the limit drive device 26 is preferably a cylinder, and its extension end is hinged to the linkage arm 241. The limit drive device 26 drives the rotating shaft 24 to swing the limit rod 25. The carrier 21 is provided with a limit groove 211 on both sides to stop the limit wheel 251.
[0042] When the carrier 21 reaches the designated workstation, the limit drive device 26 drives the limit rod 25 to swing in the direction of the annular guide rail 22, so that the limit wheel 251 on the limit rod 25 is placed in the limit groove 211 of the carrier 21, thereby preventing the rubber frame on the carrier 21 from shifting during the processing due to the carrier 21, which would affect the assembly accuracy of the workpiece. When the workpiece on the carrier 21 is finished, the limit drive device 26 drives the limit rod 25 to swing in the opposite direction of the annular guide rail 22, so that the limit wheel 251 on the limit rod 25 moves away from the limit groove 211 of the carrier 21, and the chain 23 transmits the carrier 21 to the next workstation.
[0043] Reference Figure 2 , Figure 4 As shown, the plastic frame picking and lifting mechanism 1 includes a pallet lifting device 11 and a plastic frame picking device 12, with the plastic frame picking device 12 positioned above the pallet lifting device 11.
[0044] The pallet lifting device 11 includes a first storage bin 111 and a second storage bin 112. A lifting frame 113 is vertically mounted in the first storage bin 111. Several pallets 114 are stacked on the lifting frame 113. A pair of slide rails 115 are vertically mounted on the frame, and a lead screw 116 is rotatably mounted between the slide rails 115. The lifting frame 113 is slidably mounted on the slide rails 115 and threadedly connected to the lead screw 116. A lifting drive device is fixedly mounted on the frame. In this embodiment, a servo motor is preferably used. Its output shaft is connected to the lead screw 116 through a synchronous belt. The lifting drive device drives the lifting frame 113 to lift the pallets 114.
[0045] Reference Figure 5As shown, the plastic frame material handling device 12 includes an X-axis linear module 121, a Y-axis linear module 122, a Z-axis linear module 123, and two sets of grippers 124. The X-axis linear module 121 is fixedly mounted on the frame, the Y-axis linear module 122 is slidably mounted on the X-axis linear module 121, and the Z-axis linear module 123 is slidably mounted on the Y-axis linear module 122. In this embodiment, the X-axis linear module 121 is preferably a ball screw linear module, and the Y-axis linear module 122 and the Z-axis linear module 123 are preferably synchronous belt linear modules. A gripper placement seat is provided at the bottom of the Z-axis linear module 123, and the two sets of grippers 124 are respectively mounted on the gripper placement seat. The X-axis linear module 121 and the Y-axis linear module 122 drive the grippers 124 to move horizontally in the X and Y axis directions, and the Z-axis linear module 123 drives the grippers 124 to move up and down in the Z axis direction.
[0046] Reference Figure 4 , Figure 5 As shown, during operation, the X-axis linear module 121 and the Y-axis linear module 122 drive the gripper 124 to move above the pallet lifting device 11. Then, the Z-axis linear module 123 drives the gripper 124 to descend, so that the gripper 124 clamps the plastic frame 101 on the material tray 12. Subsequently, the Y-axis linear module 122 and the Z-axis linear module 123 reset. Finally, the X-axis linear module 121 drives the gripper pick-and-place seat to transport the plastic frame 101 to the top of the carrier 21. The Z-axis linear module 123 drives the gripper 124 to descend, so that the plastic frame 101 on the gripper 124 is placed on the carrier 21, thereby realizing the automatic feeding of the plastic frame 101.
[0047] The structure of the second storage bin 112 is the same as that of the first storage bin 111. A collecting device 13 is installed on the plastic frame picking device 12. The collecting device 13 includes a collecting cylinder 131 and a pair of collecting jaws 132. A lifting plate 133 is fixedly installed on the telescopic end of the collecting cylinder 131. The collecting jaws 132 are respectively located at both ends of the lifting plate 133. After all the plastic frames 101 on the uppermost tray 114 in the first storage bin 111 are removed, the collecting cylinder 131 drives the collecting jaws 132 to move downwards, causing the collecting jaws... 132 picks up the empty pallets 114 respectively, and then the collecting cylinder 131 drives the collecting jaws 132 to move upward, taking out the empty pallets 114 in the first storage bin 111, and moving the empty pallets 114 above the second storage bin 112 through the plastic frame picking device 12. Then, the collecting cylinder 131 drives the collecting jaws 132 to move downward, and the collecting jaws 132 releases the empty pallets 114, thereby stacking the empty pallets 114 in the first storage bin 111 onto the lifting frame of the second storage bin 112.
[0048] When the empty tray 114 on the uppermost layer of the first storage bin 111 is taken away, the lifting drive device drives the lifting frame 113 to ascend one layer, so that the first storage bin 111 continues to provide the rubber frame 101 for the rubber frame taking device 12 to clamp, thereby realizing automatic feeding of the rubber frame.
[0049] Referring to Figure 2 The present application also comprises a rubber frame detection device 7, which is arranged between the rubber frame taking device 12 and the magnet assembly mechanism 3. The rubber frame detection device 7 comprises an industrial camera, which is arranged on a rack. The rubber frame detection device 7 is used to obtain image information of the rubber frame on the carrier 21. According to the image information, the system obtains the placement information of the rubber frame 101. When the rubber frame detection device 7 detects that one end of the rubber frame 101 with the recess 104 is directed to the inner side of the conveying device 2, the system determines that the position of the rubber frame 101 is placed incorrectly, and the rubber frame 101 will not be used for subsequent assembly. When the rubber frame detection device 7 detects that one end of the rubber frame 101 with the recess 104 is directed to the outer side of the conveying device 2, the system determines that the position of the rubber frame 101 is placed correctly, and the rubber frame 101 will be further assembled.
[0050] Referring to Figure 2 , Figure 6 The magnet assembly mechanism 3 comprises a storage bin 31, a base 32, and a push block 33. The base 32 is fixedly arranged on a rack. The storage bin 31 is vertically arranged on the base 32. The storage bin 31 has a trough that penetrates vertically. A plurality of magnets 103 are sequentially arranged in the trough of the storage bin 31. The base 32 has a sliding groove 321. The push block 33 is slidingly arranged on the sliding groove 321. The end of the base 32 is provided with a push block drive device 35. In this embodiment, the push block drive device 35 is preferably a pneumatic cylinder, the extension end of which is fixedly connected with the push block 33. The push block drive device 35 drives the push block 33 to slide horizontally along the sliding groove 321.
[0051] The first end of the sliding groove 321 has a discharge port that penetrates the base 32. A pressing block 34 is arranged above the discharge port. An installation rack 36 is fixedly arranged on the storage bin 31. A pressing block drive device 37 is fixedly arranged on the installation rack 36. In this embodiment, the pressing block drive device 37 is preferably a pneumatic cylinder, the extension end of which is fixedly connected with the pressing block 34. The pressing block drive device 37 drives the pressing block 34 to ascend and descend.
[0052] In this embodiment, the storage bin 31, the push block 33, the pressing block 34, the push block drive device 35, and the pressing block drive device 37 are preferably two groups, so that the magnet assembly mechanism 3 can simultaneously assemble the magnets on the rubber frame on the carrier 21.
[0053] In combination with Figure 3 , Figure 10As shown, in particular work, the carrier 21 moves to the work station of the magnet assembly mechanism 3 under the conveying of the conveying device 2, and the carrier 21 is limited by the limiting wheel 251 of the limiting rod 25, ensuring that the recess position of the rubber frame on the carrier 21 is aligned with the discharge port 322, the push block driving device 35 drives the push block 33 to push the bottom layer of the magnet 103 in the trough 311 to the position of the discharge port, and the pressure block driving device 37 drives the pressure block 34 to press down, so that the pressure block 34 pushes the magnet 103 in the discharge port into the recess position 104 of the rubber frame 101, and when the pressure block 34 is pressed down, the magnet on the discharge port is pushed into the recess position 104 of the rubber frame 101 on the carrier 21, so as to realize the automatic assembly of the rubber frame 101 and the magnet 103.
[0054] Referring to Figure 2 , Figure 7 As shown, in the embodiment, the several dispensing mechanisms 4 are preferably 2 groups, one of which is used for dispensing glue on one of the rubber frames 101 on the carrier 21, and the other dispensing mechanism 4 is used for dispensing glue on the other rubber frame 101 on the carrier, the dispensing mechanism 4 comprises a dispensing gun 41 and a three-axis mechanical hand 42, the dispensing gun 41 is arranged on the three-axis mechanical hand 42, after the rubber frame 101 and the magnet 103 on the carrier 21 are assembled, the carrier 21 is conveyed to the work station of the dispensing mechanism 4 by the conveying device 2, and the three-axis mechanical hand 42 drives the dispensing gun 41 to dispense glue around the inner frame of the rubber frame 101, so as to facilitate subsequent glass assembly.
[0055] Referring to Figure 8 As shown, the glass assembly mechanism 5 comprises a glass film collecting device 51 and a glass assembly device 52, and the glass assembly device 52 is arranged at the end of the glass film collecting device 51.
[0056] The glass film collecting device 51 comprises a glass conveying belt 511, an arc-shaped guide plate 512, a first film collecting roller 513 and a second film collecting roller 514, the arc-shaped guide plate 512 is arranged at the first end of the glass conveying belt 511, and the arc-shaped guide plate 512 and the glass conveying belt 511 are respectively arranged in opposite rotation above and below the tearing roller 515, the first film collecting roller 513 is rotatably arranged above the arc-shaped guide plate 512, and the second film collecting roller 514 is rotatably arranged below the arc-shaped guide plate 512.
[0057] The side wall of the glass conveying belt 511 is fixedly connected with a stand 518, the first film collecting roller 513 is rotatably arranged at the upper part of the stand 518, the second film collecting roller 514 is rotatably arranged at the lower part of the stand 518, and the upper and lower parts of the stand 518 are respectively fixedly installed with film collecting driving devices, and the film collecting driving devices in the embodiment are preferably motors for driving the first film collecting roller 513 and the second film collecting roller 514 to rotate.
[0058] The upper film and the lower film of the packaging bag wrapped with the plurality of glass plates 102 in the embodiment are respectively wound on the first film winding roller 513 and the second film winding roller 514 around the film tearing roller 515. Under the driving of the film winding driving device, the first film winding roller 513 and the second film winding roller 514 respectively wind the upper film and the lower film of the packaging bag, so that the automatic film tearing of the packaging bag is realized by the cooperation of the film tearing roller 515, the first film winding roller 513 and the second film winding roller 514.
[0059] The glass plates 102 in the packaging bag are introduced into the glass conveying belt 511 one by one under the relative rotation of the film tearing roller 515. In addition, the glass conveying belt 511 is provided with a plurality of rollers on both sides of the leading end. After the glass plates 102 enter the leading end of the glass conveying belt 511, the glass plates 102 are tightly attached to both ends of the glass plates on the glass conveying belt 511 through the plurality of rollers, and the glass plates 102 are conveyed to the direction of the glass assembling device 52 in turn through the glass conveying belt 511. The plurality of rollers roll at the same time to avoid the deviation of the glass plates 102 entering the glass conveying belt 511, which affects the subsequent assembly, and realize the automatic film tearing and conveying of the glass plates.
[0060] The glass conveying belt 511 is provided with a material detection module. In the embodiment, a photoelectric sensor is preferably used. When the material detection module senses that there is a glass plate 102 on the end of the glass conveying belt 511, the glass conveying belt 511 and the film winding driving device stop working. When the material detection module senses that there is no glass plate 102 on the end of the glass conveying belt 511, the glass conveying belt 511 and the film winding driving device start working.
[0061] The end of the glass conveying belt 511 is provided with a cross beam 516, which is arranged on the rack. The cross beam 516 is fixedly provided with a glass receiving seat 517 at the end, which is used to receive the glass plates output by the glass conveying belt 511. In the embodiment, the glass receiving seat 517 is preferably used in two groups. The glass receiving seat 517 and the glass conveying belt 511 are provided with a glass taking device 53.
[0062] The glass taking device 53 includes a plurality of suction heads and a horizontal sliding rail 531. The horizontal sliding rail 531 is arranged on the rack. The horizontal sliding rail 531 is slidingly provided with a telescopic cylinder 532, and the telescopic end of the telescopic cylinder 532 is fixedly installed with a suction plate. A plurality of suction heads are fixedly installed on the suction plate, which are used to drive the plurality of suction heads to rise and fall. The plurality of suction heads are connected with an air source. One end of the horizontal sliding rail 531 is fixedly installed with a horizontal moving cylinder, which is used to drive the telescopic cylinder 532 to move horizontally along the horizontal sliding rail.
[0063] When working, the telescopic cylinder 532 is driven by the horizontal moving cylinder to move above the end of the glass conveying belt 511, then the telescopic cylinder 532 drives the suction heads to descend, and simultaneously opens the air source, so that the suction heads suck the glass plate 102 at the end of the glass conveying belt 511, and the telescopic cylinder 532 is reset, the telescopic cylinder 532 is driven by the horizontal moving cylinder to move above the glass receiving seat 517, and finally the telescopic cylinder 532 drives the suction heads to descend and closes the air source, so that the glass plate 102 on the glass conveying belt 511 is placed on the glass receiving seat 517, and waits for the glass assembling device 52 to suck.
[0064] The glass assembling device 52 comprises a glass suction seat 521, a horizontal moving linear module 522 and a longitudinal moving linear module 523, the horizontal moving linear module 522 is arranged at the end of the cross beam 516, and in the embodiment, the horizontal moving linear module 522 preferably adopts a synchronous belt linear module, the longitudinal moving linear module 523 is slidingly arranged on the horizontal moving linear module 522, and in the embodiment, the longitudinal moving linear module 523 preferably adopts a cylinder, the telescopic end of which is fixedly connected with the glass suction seat 521, and the diagonal positions of the glass suction seat 521 are respectively provided with suction holes and are respectively connected with an air source, and in the embodiment, the glass suction seat 521 preferably adopts two groups.
[0065] When the two glass receiving seats 517 in the embodiment are placed with the glass plates 102, the horizontal moving linear module 522 drives the glass suction seat 521 to move above the glass receiving seat 517, the glass suction seat 521 is driven by the longitudinal moving linear module 523 to descend, and simultaneously the air source is opened, so that the suction holes on the glass suction seat 521 respectively suck the glass on the glass receiving seat 517, then the longitudinal moving linear module 523 is reset, the glass suction seat 521 is driven by the horizontal moving linear module 522 to move above the carrier 21, and finally the glass suction seat 521 is driven by the longitudinal moving linear module 523 to descend and place the glass plates 102 on the rubber frames 101 which are completed with glue, and simultaneously the air source is closed, so that the assembly of the tile 10 is automatically completed.
[0066] Referring to FIGS. 1-3, Figure 1 , Figure 8 In order to ensure that the glass plate 102 and the rubber frame 101 are firmly bonded, the application further comprises a plurality of glass pressure maintaining mechanisms 8, a pressure maintaining mounting frame 86 is arranged between the finished product discharging mechanism 6 and the glass assembling device 52, the pressure maintaining mounting frame 86 is arranged on the rack, and the plurality of glass pressure maintaining mechanisms 8 are respectively arranged on the pressure maintaining mounting frame 86.
[0067] The glass pressure maintaining mechanism 8 comprises a pressing plate 81, a fixing plate 82, a pressure maintaining sliding base 83 and a pressure maintaining driving device 84. The pressure maintaining sliding base 83 is vertically slidably arranged on a pressure maintaining mounting frame 86. The fixing plate 82 is fixedly arranged on the bottom surface of the pressure maintaining sliding base 83. The pressing plate 81 is arranged below the fixing plate 82. The opposite corners of the pressing plate 81 and the fixing plate 82 are connected by buffer springs 85, so as to avoid too much pressure on the glass plate 102 by the pressing plate 81, and prevent the glass plate 102 from being damaged due to too much pressure of the pressing plate 81. The pressure maintaining driving device 84 is fixedly installed on the top of the pressure maintaining mounting frame 86. In the embodiment, the pressure maintaining driving device 84 preferably adopts a pneumatic cylinder, the extension end of which is fixedly connected with the pressure maintaining sliding base 83. The pressure maintaining driving device 84 drives the pressing plate 81 to ascend and descend.
[0068] When the glass plate 102 is assembled with the rubber frame 101, the carrier 21 moves below the glass pressure maintaining mechanism 8 under the transmission of the transmission device 2. The pressure maintaining driving device 84 drives the pressing plate 81 to descend, so as to press the glass plate 102 on the rubber frame 101 by the pressing plate 81, thereby improving the bonding force between the glass plate 102 and the rubber frame 101, and making the connection between the glass plate 102 and the rubber frame 101 more firm and stable.
[0069] Referring to Figure 2 As shown in the figure, the finished product discharging device 6 comprises a horizontal linear module, a lifting linear module and a pair of finished product clamping jaws. The horizontal linear module is arranged on the rack. The lifting linear module is slidably arranged on the horizontal linear module. In the embodiment, the horizontal linear module preferably adopts a synchronous belt linear module. The lifting linear module is composed of a sliding block and a pneumatic cylinder. The finished product clamping jaws are fixedly installed on the sliding block. In the embodiment, the finished product clamping jaws preferably adopt pneumatic fingers. The finished product clamping jaws clamp the card bricks 10.
[0070] In operation, the finished product clamping jaws are driven by the horizontal linear module to move above the carrier. The finished product clamping jaws are driven by the lifting linear module to descend, so as to clamp the card bricks on the carrier. Then, the lifting linear module is reset. The finished product clamping jaws are driven by the horizontal linear module to move to the finished product assembly line. The finished product clamping jaws are driven by the lifting linear module to descend, and at the same time, the finished product clamping jaws are loosened, so as to place the card bricks 10 on the finished product assembly line, thereby realizing automatic discharging of the finished product.
[0071] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
[0072] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. An automatic assembling device for a dead -brick glass, characterized in that, Including the adhesive frame material lifting mechanism (1), the conveying device (2), the magnet assembly mechanism (3), several point adhesive mechanism (4), glass assembly mechanism (5), finished product unloading mechanism (6), the conveying device (2) is provided with several carriers (21), the several carriers (21) are sequentially through the adhesive frame material lifting mechanism (1), magnet assembly mechanism (3), point adhesive mechanism (4), glass assembly mechanism (5), finished product unloading mechanism (6) under the transmission of the conveying device (2); The adhesive frame material lifting mechanism (1) is used to clamp the adhesive frame on the carrier (21) in sequence, the magnet assembly mechanism (3) is used to push the magnet into the recess position of the adhesive frame on the carrier (21), and the point adhesive mechanism (4) is used to glue the adhesive frame on the carrier (21); The glass assembly mechanism (5) includes a glass film collecting device (51) and a glass assembling device (52), and the glass assembling device (52) is arranged at the end of the glass film collecting device (51); The glass film collecting device (51) includes a glass conveying belt (511), an arc-shaped guide plate (512), a first film collecting roller (513) and a second film collecting roller (514), the arc-shaped guide plate (512) is arranged at the first end of the glass conveying belt (511), and a pair of film tearing rollers (515) are arranged above and below the arc-shaped guide plate (512) and the glass conveying belt (511) respectively, the first film collecting roller (513) is rotatably arranged above the arc-shaped guide plate (512), and the second film collecting roller (514) is rotatably arranged below the arc-shaped guide plate (512); The packaging bag covered with several glass plates enters the glass conveying belt (511) through the arc-shaped guide plate (512), and the upper film and the lower film of the packaging bag are wound on the first film collecting roller (513) and the second film collecting roller (514) respectively, and the glass plates in the packaging bag are guided into the glass conveying belt (511) one by one under the relative rotation of the film tearing rollers (515), so that the glass conveying belt (511) sequentially conveys the glass plates towards the glass assembling device (52), so that the glass assembling device (52) clamps the glass plates output by the glass conveying belt (511) and covers them on the adhesive frame of the carrier (21).
2. The automatic assembling device for the spliced glass according to claim 1, characterized in that, The end of the glass conveying belt (511) is provided with a cross beam (516), the cross beam (516) is fixedly provided with a glass material receiving seat (517), and the glass material receiving seat (517) and the glass conveying belt (511) are provided with a glass material taking device (53), the glass plates on the glass conveying belt (511) are sucked and placed on the glass material receiving seat (517) through the glass material taking device (53), so that the glass assembling device (52) sucks the glass plates on the glass material receiving seat (517).
3. The automatic assembling device for the dead block glass according to claim 1, characterized in that, Further comprising a plurality of pairs of glass pressure maintaining mechanisms (8), a pressure maintaining mounting frame (86) is arranged between the finished product discharging mechanism (6) and the glass assembling device (52), and the plurality of pairs of glass pressure maintaining mechanisms (8) are arranged on the pressure maintaining mounting frame (86) so that the glass pressure maintaining mechanisms (8) respectively press the glass plates on the carriers (21).
4. The automatic assembling device for the spliced glass according to claim 3, characterized in that, The glass pressure maintaining mechanisms (8) each comprise a pressing plate (81), a fixing plate (82), a pressure maintaining sliding base (83), and a pressure maintaining driving device (84), the pressure maintaining sliding base (83) is vertically slidably arranged on the pressure maintaining mounting frame (86), the fixing plate (82) is fixedly arranged on the bottom surface of the pressure maintaining sliding base (83), the pressing plate (81) is arranged below the fixing plate (82), and a buffer spring (85) is connected between the fixing plate (82) and the opposite corner of the pressing plate (81), and the pressing plate (81) is driven to ascend and descend by the pressure maintaining driving device (84).
5. The automatic device for assembling a glass pane according to claim 1, characterized in that, Further comprising a rubber frame detection device (7) for detecting whether the rubber frame on the carrier (21) is correctly placed.
6. The automatic device for assembling a glass pane according to claim 1, characterized in that, The magnet assembling mechanism (3) comprises a storage bin (31), a base (32), and a push block (33), the storage bin (31) is vertically arranged on the base (32), the storage bin (31) has a material groove vertically penetrating therein, a plurality of magnets are sequentially arranged in the material groove of the storage bin (31), the base (32) has a sliding groove (321), the push block (33) is slidably arranged on the sliding groove (321), the sliding groove (321) has a discharging opening penetrating the base (32) at the end thereof, a pressing block (34) is arranged above the discharging opening, the push block (33) is driven by a push block driving device (35) to push the bottommost magnet in the material groove to the position of the discharging opening, and the magnet on the discharging opening is pushed into the recess of the rubber frame on the carrier (21) when the pressing block (34) is pressed down.
7. The automatic device for assembling a dead block of glass according to claim 1, characterized in that, The point gluing mechanism (4) comprises a point gluing gun (41) and a three-axis mechanical arm (42), the point gluing gun (41) is arranged on the three-axis mechanical arm (42), and the point gluing gun (41) is driven by the three-axis mechanical arm (42) to glue the rubber frame.
8. The automatic device for assembling a dead block according to claim 1, characterized in that, The conveying device (2) comprises a ring-shaped guide rail (22) and a chain (23), both ends of the ring-shaped guide rail (22) are respectively provided with a chain wheel (221), the chain (23) is tensioned on the chain wheel (221), the plurality of carriers (21) are respectively slidably connected with the ring-shaped guide rail (22) and fixedly connected with the chain (23), and the chain (23) is driven by a conveying driving device to drive the carriers (21) to rotate along the ring-shaped guide rail (22). The outer side of the annular guide rail (22) is rotationally provided with a rotating shaft (24), a limiting rod (25) is fixedly arranged on the rotating shaft (24) in a horizontal direction, a limiting wheel (251) is rotationally arranged on the top of the limiting rod (25), the bottom of the annular guide rail (22) is hingedly provided with a limiting driving device (26) for driving the rotating shaft (24) to swing the limiting rod (25), and the two sides of the carrier (21) are respectively provided with limiting grooves (211) matched with the limiting wheels (251).
9. The automatic device for assembling a dead block according to claim 1, wherein, The glue frame taking and lifting mechanism (1) comprises a tray lifting device (11) and a glue frame taking device (12). The glue frame taking device (12) is arranged above the tray lifting device (11), the tray lifting device (11) comprises a first storage bin (111) and a second storage bin (112), a lifting frame (113) is arranged in the first storage bin (111) in a liftable manner, a plurality of trays (114) are stacked on the lifting frame (113), the glue frame taking device (12) clamps the glue frame on the tray (114) and places the glue frame on the carrier (21); The structure of the second storage bin (112) is the same as that of the first storage bin (111), the glue frame taking device (12) is provided with a tray collecting device (13) for clamping the empty tray (114) on the first storage bin (111) and placing the empty tray on the second storage bin (112) through the glue frame taking device (12).
10. The automatic device for assembling a glass pane according to claim 9, characterized in that, Further comprising a rack, a pair of slide rails (115) are vertically arranged on the rack, a screw rod (116) is rotationally arranged between the slide rails (115), the lifting frame (113) is slidably arranged on the slide rails (115) and is threadedly connected with the screw rod (116), and the lifting frame (113) drives the tray (114) to lift through a lifting driving device.
Citation Information
Patent Citations
Magnet automatic assembly machine
CN110170824A
Glass arranging and dispensing UV machine
CN212856401U