Edge surface grinding and polishing integrated machine
Through the driving components and floating adjustment system of the prism grinding and polishing integrated machine, efficient processing of prism products is achieved, solving the problems of low efficiency and excessive manual intervention of existing grinding and polishing machines, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202310595115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2043-05-23
AI Technical Summary
When processing products with edge surfaces, the existing grinding and polishing machines have low processing efficiency and require manual assistance in adjusting the angle, resulting in high labor intensity and easy damage to the products.
The prism grinding and polishing integrated machine is adopted. The driving component drives the moving mechanism to move in the front, back, left and right directions, and up and down directions. The three grinding discs are used for coarse grinding and fine grinding. The pressure between the product and the grinding disc is adjusted by floating cylinders and thrust ball bearings. The guide plate and guide limit structure ensure the accuracy of the movement direction. The pneumatic chuck is finely adjusted and rotated to achieve multi-angle processing of the product.
It improves processing efficiency, reduces manual intervention, ensures product quality, and can complete the processing of lateral products at one time, reducing the intensity of manual labor and the risk of product damage.
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Figure CN116533088B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of edge surface grinding and polishing equipment, and particularly to an edge surface grinding and polishing integrated machine. Background Art
[0002] A grinding and polishing machine generally refers to a dual-purpose machine for grinding and polishing, and realizes the sample preparation processes such as rough grinding, fine grinding, rough polishing, and fine polishing of users through grinding and polishing media.
[0003] Existing grinding and polishing machines have the problem of low processing efficiency;
[0004] In addition, since most of the outer surfaces of products are not regular planes or curved surfaces, for these products, especially products with edge surfaces, on the premise of ensuring the processing quality, it is difficult for existing grinding and polishing machines to quickly and automatically process the outer surfaces of products at one time, and often manual assistance is required to adjust the angles of the products, resulting in problems such as low processing efficiency, high manual labor intensity, and easy damage to products due to frequent loading and unloading. Summary of the Invention
[0005] An advantage of the present invention is to provide an edge surface grinding and polishing integrated machine, in which two moving mechanisms are simultaneously driven by a driving component to move, thereby driving the corresponding products to move in the front-back, left-right, and up-down directions, and being able to cooperate with three grinding discs to simultaneously perform rough grinding and fine grinding, or fine grinding and rough grinding on two products, thereby effectively improving the processing efficiency on the premise of ensuring the product quality.
[0006] An advantage of the present invention is to provide an edge surface grinding and polishing integrated machine, in which on the basis of the cooperation between a floating fixed seat and a floating arm, a floating cylinder monitors the relative pressure between the product and the grinding disc through an internal electronic control proportional valve, and in cooperation with the movement range of a thrust ball bearing on a floating shaft, can provide an additional floating adjustment force for the product, so as to ensure that the product will not have a strong hard contact with the grinding disc when the product just contacts the grinding disc, and at the same time ensure the stability of the pressure between the product and the grinding disc during the processing of the product.
[0007] An advantage of the present invention is to provide an edge surface grinding and polishing integrated machine, in which the accuracy of the moving direction of the floating arm can be ensured through a guide plate and a guide limiting structure, and the maximum downward movement distance can be limited to protect the product.
[0008] An advantage of the present invention is to provide an edge surface grinding and polishing integrated machine, in which with the first floating arm as a fixed reference point, a first rotating element drives a rotating sleeve to rotate in a fixed direction and quantitatively, so that a pneumatic chuck can drive the product to perform fine adjustment at multiple angles in the same plane, which can not only effectively save manpower, but also has high and controllable adjustment accuracy, and can ensure the processing quality of the product.
[0009] One advantage of the present invention is to provide a prism surface grinding and polishing integrated machine, in which on the basis of the first rotating element driving the product to slightly deflect, the product can also be driven to perform a certain degree of directional rotation through the cooperation of the rotating element, the rotating sleeve and the adapter shaft, which is convenient for the one-time processing and forming of the product.
[0010] To achieve at least one of the above advantages of the present invention, the present invention provides a prism surface grinding and polishing integrated machine, including a machine frame and an operation box arranged on the machine frame. Two moving mechanisms and a driving component are arranged in the upper part of the machine frame. The two moving mechanisms are connected to the driving component in a manner that can be driven to move in the front-back direction, left-right direction and up-down direction. A pneumatic chuck for installing the product is arranged at the bottom of the moving mechanism. The left-right direction is the direction in which the two moving mechanisms are arranged side by side. In the left-right direction and the front-back direction, the driving component drives the two moving mechanisms to move synchronously. In the up-down direction, the driving component drives the two moving mechanisms to move up and down synchronously or non-synchronously.
[0011] A liquid basin for containing grinding liquid is arranged below the moving mechanism of the machine frame, and three grinding discs are correspondingly arranged along the left-right direction at the bottom of the liquid basin. The grinding disc near the middle position is a fine grinding and polishing disc, and the grinding discs near both sides are rough grinding and polishing discs, so that the driving component can drive the two moving mechanisms to drive the corresponding products to perform corresponding rough grinding and fine grinding, or fine grinding and rough grinding synchronously on the grinding discs.
[0012] According to an embodiment of the present invention, three grinding liquid barrels are arranged at the rear side of the machine frame. The grinding liquid barrels are respectively connected to three liquid storage areas of the liquid basin through pipelines to supply grinding liquid to the three grinding discs respectively.
[0013] A grinding fixing seat is arranged on the bottom wall of the liquid basin. A liquid retaining ring is arranged at the bottom of the liquid basin near the outer ring of the grinding fixing seat. A grinding shaft is arranged in the grinding fixing seat, and one end of the grinding shaft located in the liquid basin is coaxially connected to the grinding disc, and one end of the grinding shaft located below the liquid basin is coaxially connected to a grinding motor.
[0014] According to an embodiment of the present invention, the driving component includes a left-right moving mechanism, a front-back moving mechanism and an up-down moving mechanism. The left-right moving mechanism includes a left-right guide rail, a first motor, a first lead screw and a first lead screw nut. The left-right guide rail and the first motor both extend along the left-right direction and are fixedly arranged on the top of the machine frame. The first motor is coaxially connected to the first lead screw located in the left-right guide rail at one end of the left-right guide rail and drives the first lead screw to rotate directionally. The first lead screw nut is threadedly sleeved on the first lead screw in a manner that can move directionally along the left-right direction.
[0015] The front - rear moving mechanism includes a front - rear moving seat, a second motor, a second lead screw, and a second lead screw nut. The front - rear moving seat is fixedly connected to the top of the first lead screw nut. A front - rear guide rail extending in the front - rear direction is provided on the top of the front - rear moving seat. The second motor is coaxially connected to the second lead screw located within the front - rear guide rail at one end of the front - rear guide rail, and the second lead screw nut is threadedly fitted on the second lead screw in a manner that can move directionally in the front - rear direction.
[0016] The up - down moving mechanism includes two up - down moving seats, third motors respectively provided on the tops of the up - down moving seats, third lead screws coaxially connected to the third motors within the up - down moving seats respectively, and third lead screw nuts sleeved on the third lead screws respectively. The two up - down moving seats are distributed side by side in the left - right direction and are fixed to the top of the second lead screw nut. Two moving mechanisms are respectively fixedly provided on the two third lead screw nuts, and the two up - down moving seats are respectively provided with up - down guide rails for the two moving mechanisms to move directionally up and down.
[0017] According to an embodiment of the present invention, bellows covers are respectively sleeved on the left - right guide rail, the front - rear guide rail, and the up - down guide rail.
[0018] Drag chains for placing wire are provided on the sides of the left - right guide rail, the front - rear guide rail, and the up - down guide rail.
[0019] According to an embodiment of the present invention, the moving mechanism includes a fixing plate, two floating fixing seats, two floating arms, a fixing mechanism, and a floating mechanism. The fixing plate is matched with the up - down guide rail and is fixedly connected to the third lead screw nut. The two floating fixing seats extend in the up - down direction and are fixedly arranged side by side on the surface of the fixing plate in the left - right direction. The two floating arms are close to the bottom of the floating fixing seats and are symmetrically arranged on the inner side walls of the two floating fixing seats. The fixing mechanism is arranged between the two floating arms and has a mounting end protruding from the bottom of the floating arms for mounting the pneumatic chuck. The floating mechanism includes two floating cylinders and two floating shafts. The two floating cylinders are symmetrically mounted on the outer sides of the two floating fixing seats respectively, and the output ends of the floating cylinders are respectively connected to the corresponding floating arms. The two floating shafts are vertically inserted between the floating fixing seats and the floating arms on both sides correspondingly. Conical roller bearings adapted to connect the floating fixing seats and the floating arms are respectively sleeved on both sides of the floating shafts in the extending direction, and a thrust ball bearing is sleeved at the middle position between the two conical roller bearings. The thrust ball bearing is embedded in the floating arm, and the inner ring of the thrust ball bearing has a clearance fit with the floating shaft.
[0020] According to an embodiment of the present invention, the floating fixing seat is provided with a mounting notch on the inner side wall near the bottom, the top of the floating arm is provided with a boss matching the mounting notch, and the floating shaft faces the boss.
[0021] According to one embodiment of the present invention, the front side walls and rear side walls opposite to the floating fixed seat are respectively installed with guide plates and guide limiting structures, wherein the guide plates extend to the floating arm and cover the top of the floating arm, wherein the guide limiting structure includes a fixed block, a guide block and a fully threaded bolt, wherein the fixed block and the guide block are respectively installed on the floating fixed seat and the floating arm in a vertical direction, one end of the fully threaded bolt is fixedly connected to the fixed block, and the other end passes through the guide block in a sliding fit, and has a nut located below the guide block, and the fully threaded bolt is threadedly fitted with a nut, and the nut is interposed between the guide block and the nut.
[0022] According to one embodiment of the present invention, the fixing mechanism includes a rotating element, a rotating sleeve, a pneumatic chuck and an adapter shaft, wherein the rotating element is fixedly connected to the top end of the rotating sleeve through the adapter sleeve, the adapter shaft is embedded in the rotating sleeve, and is coaxially fixedly connected to the output end of the rotating element through the top end, and is coaxially fixedly connected to the pneumatic chuck through the bottom end, the bottom end of the pneumatic chuck is used to install the product, wherein a bearing is arranged between the adapter shaft and the rotating sleeve, and the rotating sleeve is arranged between the two floating arms.
[0023] According to one embodiment of the present invention, the two floating arms are respectively defined as a first floating arm and a second floating arm, and a first swing shaft and a second swing shaft that can rotate freely are symmetrically arranged inside the first floating arm and the second floating arm, and a first rotating element is arranged on a side of the first floating arm away from the second floating arm, and a rotating output end of the first rotating element is coaxially fixedly connected to the first swing shaft, and the inner ends of the first swing shaft and the second swing shaft are symmetrically connected to both sides of the rotating sleeve.
[0024] According to an embodiment of the present invention, a protective cover is installed on the outer side wall of the second floating arm facing the second swing shaft to protect the second swing shaft, and an adjustment rod is connected between the two floating arms.
[0025] These and other objects, features and advantages of the present invention will be fully reflected in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A three-dimensional structural schematic diagram of an edge grinding and polishing machine according to a preferred embodiment of the present application is shown.
[0027] Figure 2 Shows a partial structural schematic diagram of a prism surface grinding and polishing integrated machine according to a preferred embodiment of the present application.
[0028] Figure 3 Shows a front view three-dimensional structural schematic diagram of the driving component in the present application.
[0029] Figure 4 Shows a rear view three-dimensional structural schematic diagram of the driving component in the present application.
[0030] Figure 5 Shows a three-dimensional structural schematic diagram of the liquid basin in the present application
[0031] Figure 6 Shows a front view sectional schematic diagram of the liquid basin in the present application.
[0032] Figure 7 Shows a three-dimensional structural schematic diagram of the moving mechanism in the present application,
[0033] Figure 8 Shows a partial three-dimensional structural schematic diagram of the moving mechanism in the present application.
[0034] Figure 9 Shows a three-dimensional structural schematic diagram of the fixing mechanism in the present application.
[0035] Figure 10 Shows a side view sectional structural schematic diagram of the fixing mechanism in the present application.
[0036] Figure 11 Shows a top view sectional structural schematic diagram of the fixing mechanism in the present application.
[0037] Reference Numerals: 100 - frame, 200 - operation box, 300 - moving mechanism, 400 - product, 500 - pneumatic chuck, 600 - liquid basin, 601 - liquid holding area, 610 - grinding fixing base, 620 - liquid baffle ring, 630 - grinding shaft, 640 - grinding motor, 700 - grinding disc, 800 - grinding fluid bucket, 10 - left - right moving mechanism, 11 - left - right guide rail, 12 - first motor, 13 - first lead screw nut, 14 - bellows cover, 15 - cable carrier, 20 - front - rear moving mechanism, 21 - front - rear moving seat, 22 - second motor, 23 - front - rear guide rail, 30 - up - down moving mechanism, 31 - up - down moving seat, 32 - third motor, 33 - third lead screw, 34 - third lead screw nut, 35 - up - down guide rail, 41 - fixing plate, 42 - floating fixing seat, 421 - guiding plate, 422 - fixing block, 423 - guiding block, 424 - full - thread bolt, 425 - nut, 426 - nut, 401 - mounting notch, 43 - floating arm, 431 - boss, 432 - first floating arm, 433 - second floating arm, 434 - first swing shaft, 435 - second swing shaft, 436 - first rotating element, 437 - protective cover, 438 - adjusting rod, 44 - fixing mechanism, 441 - rotating element, 442 - rotating sleeve, 443 - adapter shaft, 444 - adapter sleeve, 445 - bearing, 45 - floating cylinder, 46 - floating shaft, 461 - tapered roller bearing, 462 - thrust ball bearing. Detailed Embodiment
[0038] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations. The basic principles defined in the following description of the present invention can be applied to other implementation schemes, variation schemes, improvement schemes, equivalent schemes, and other technical schemes that do not deviate from the spirit and scope of the present invention.
[0039] Those skilled in the art should understand that in the disclosure of the specification, the orientation or positional relationships indicated by the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above - mentioned terms should not be construed as limitations on the present invention.
[0040] It can be understood that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in other embodiments, the number of this element can be multiple. The term "a" should not be construed as a limitation on the number.
[0041] Reference Figures 1 to 11 , a prism surface grinding and polishing integrated machine according to a preferred embodiment of the present invention will be described in detail below. The prism surface grinding and polishing integrated machine includes a frame 100 and an operation box 200 disposed on the frame 100. The operation of each electrical component is controlled by the operation box 200. Two moving mechanisms 300 and a driving assembly are disposed in the upper part of the frame 100. The two moving mechanisms 300 are connected to the driving assembly in a manner that can be driven to move in the front-back direction α, the left-right direction β, and the up-down direction γ. A pneumatic chuck 500 for mounting a product 400 is disposed at the bottom of the moving mechanism 300. Generally, the product 400 is coaxially mounted at the bottom of the pneumatic chuck 500. The left-right direction β is the direction in which the two moving mechanisms 300 are arranged side by side. In the left-right direction β and the front-back direction α, the driving assembly drives the two moving mechanisms to move synchronously. In the up-down direction γ, the driving assembly drives the two moving mechanisms 300 to move up and down synchronously or non-synchronously. When moving up and down synchronously, it can drive two products 400 to move simultaneously, and thus process two products 400 simultaneously. When moving non-synchronously, the processing of the product 400 is controlled separately;
[0042] A liquid basin 600 for containing grinding liquid is disposed below the moving mechanism 300 on the frame 100, and three grinding discs 700 are correspondingly disposed at the bottom of the liquid basin 600 along the left-right direction β. The grinding disc 700 near the middle position is a fine grinding and polishing disc, and the grinding discs 700 near both sides are rough grinding and polishing discs, so that the driving assembly can drive the two moving mechanisms 300 to drive the corresponding products 400 to perform corresponding rough grinding and fine grinding, or fine grinding and rough grinding synchronously on the grinding discs 700.
[0043] For example, after the left product 400 is roughly ground by the leftmost rough grinding disc, it moves to the right to the finishing disc in the middle position for finishing. When the left product 400 moves to the finishing disc, a product 400 to be processed is installed on the pneumatic chuck 500 near the rightmost rough grinding disc. At this time, the finishing disc in the middle position and the rightmost rough grinding disc simultaneously perform finishing and rough grinding on the left product 400 and the right product 400. After the processing is completed, the product 400 after finishing in the middle position can be removed. Then, the moving mechanism 300 moves to the left as a whole. The product 400 after rough grinding on the rightmost side moves to the finishing disc in the middle position, and the pneumatic chuck 500 of the removed product 400 moves to the leftmost rough grinding disc. At this time, a product 400 to be processed is installed on the leftmost pneumatic chuck 500, and then the left product 400 and the right product 400 are simultaneously subjected to rough grinding and finishing by the leftmost rough grinding disc and the finishing disc in the middle position. Thus, two products 400 can be processed simultaneously in each round of processing, and the processing process flow remains unchanged. Furthermore, on the premise of ensuring the quality of the product 400, the processing efficiency can be effectively improved.
[0044] In one embodiment, three grinding fluid barrels 800 are provided at the rear side of the frame 100. The grinding fluid barrels 800 are respectively connected to the three liquid storage areas 601 of the liquid basin 600 through pipelines to supply grinding fluid to the three grinding discs 700 respectively.
[0045] Meanwhile, in combination with Figure 5 and Figure 6 , a grinding fixing seat 610 is provided on the bottom wall of the liquid basin 600, and a liquid retaining ring 620 is provided at the bottom of the liquid basin 600 near the outer ring of the grinding fixing seat 610 to prevent the grinding fluid from seeping into the grinding fixing seat 610 and affecting the normal operation of each component. A grinding shaft 630 is provided in the grinding fixing seat 610, and one end of the grinding shaft 630 located in the liquid basin 600 is coaxially connected to the grinding disc 700. One end of the grinding shaft 630 located below the liquid basin 600 is coaxially connected to a grinding motor 640. Thus, under the control of the operation box 200, the grinding disc 700 is driven to rotate by the grinding motor 640. Generally, the rotation speeds of the two rough grinding discs on both sides are the same, while the rotation speed of the finishing disc in the middle position is slightly larger. In addition, there may be differences in the grinding fluids used for the finishing disc and the rough grinding discs. Moreover, the teeth on the finishing disc are finer than those on the rough grinding discs.
[0046] In one embodiment, in combination with Figures 1 to 4, the driving assembly includes a left - right moving mechanism 10, a front - rear moving mechanism 20 and an up - down moving mechanism 30. Among them, the left - right moving mechanism 10 includes a left - right guide rail 11, a first motor 12, a first lead screw and a first lead screw nut 13. The left - right guide rail 11 and the first motor 12 both extend along the left - right direction β and are both directly or indirectly fixedly arranged on the top of the frame 100. The first motor 12 is coaxially connected to the first lead screw located in the left - right guide rail 11 at one end of the left - right guide rail 11 and drives the first lead screw to rotate directionally. Obviously, the extending direction of the first lead screw is the same as that of the left - right guide rail 11. In addition, the first lead screw nut 13 is threadedly fitted on the first lead screw in a manner that can move directionally along the left - right direction β. Thus, when the first lead screw is driven to rotate, the first lead screw nut 13 can move in a directional straight line;
[0047] The front - rear moving mechanism 20 includes a front - rear moving seat 21, a second motor 22, a second lead screw and a second lead screw nut. The front - rear moving seat 21 is fixedly connected to the top of the first lead screw nut 13 at the same time so as to be able to move directionally in a straight line along with the first lead screw nut 13. Since the front - rear moving seat 21 has a large span in the left - right direction β, a plurality of the first lead screw nuts 13 can be evenly arranged in the left - right direction β, so that the plurality of the first lead screw nuts 13 can drive the front - rear moving seat 21 to move synchronously, which can effectively ensure the stability of the movement of the front - rear moving seat 21. In addition, a front - rear guide rail 23 extending along the front - rear direction α is arranged on the top of the front - rear moving seat 21, and the second motor 22 is coaxially connected to the second lead screw located in the front - rear guide rail 23 at one end of the front - rear guide rail 23. The second lead screw nut is threadedly fitted on the second lead screw in a manner that can move directionally along the front - rear direction α. Furthermore, the directional rotation of the second motor 22 can be converted into the constant - speed linear movement of the second lead screw nut through the cooperation of the second lead screw and the second lead screw nut;
[0048] The vertical movement mechanism 30 includes two vertical movement seats 31, third motors 32 respectively arranged at the tops of the vertical movement seats 31, third lead screws 33 coaxially connected to the third motors 32 within the vertical movement seats 31, and third lead screw nuts 34 sleeved on the third lead screws 33. Among them, the two vertical movement seats 31 are arranged side by side along the left-right direction β and fixed at the top of the second lead screw nut, so as to be able to move linearly in a fixed direction along with the second lead screw nut. Among them, the two movement mechanisms 300 are respectively fixedly arranged on the two third lead screw nuts 34, and the two vertical movement seats 31 are respectively provided with upper and lower guide rails 35 for the two movement mechanisms 300 to move vertically in a fixed direction. Furthermore, under the control of the operation box 200, the two third motors 32 can rotate synchronously or asynchronously, so as to control the timing and moving speed of the corresponding product 400 moving up and down.
[0049] Generally, the two third motors 32 are controlled by the operation box 200 to rotate synchronously, so as to process two products 400 synchronously to ensure the processing efficiency. Only in some special cases, such as when a single product 400 needs to be processed separately, one of the third motors 32 will drive the corresponding product 400 to move up and down.
[0050] Further preferably, bellows covers 14, or flexible bellows machine tool guide rail protective covers, are respectively sleeved on the left-right guide rails 11, the front-back guide rails 23 and the upper-lower guide rails 35 for protecting the machine tool guide rails;
[0051] Drag chains 15 for placing wire materials are arranged on the sides of the left-right guide rails 11, the front-back guide rails 23 and the upper-lower guide rails 35.
[0052] Further preferably, in combination with Figure 7 and Figure 8, the moving mechanism 300 includes a fixing plate 41, two floating fixing seats 42, two floating arms 43, a fixing mechanism 44 and a floating mechanism. The fixing plate 41 is matched with the up-and-down guide rail 35 and fixedly connected to the third lead screw nut 34, and thus can move up and down directionally with the third lead screw nut 34. Two of the floating fixing seats 42 extend along the up-and-down direction γ and are fixedly arranged side by side on the surface of the fixing plate 41 along the left-and-right direction β. Two of the floating arms 43 are close to the bottom of the floating fixing seats 42 and are symmetrically arranged on the inner side walls of the two floating fixing seats 42. The fixing mechanism 44 is arranged between the two floating arms 43 and has a mounting end protruding from the bottom of the floating arms 43 for mounting the pneumatic chuck 500. The floating mechanism includes two floating cylinders 45 and two floating shafts 46. The two floating cylinders 45 are respectively and symmetrically mounted on the outer sides of the two floating fixing seats 42, and the output ends of the floating cylinders 45 are respectively connected to the corresponding floating arms 43, so as to be able to drive the floating arms 43 to move directionally by telescoping. The two floating shafts 46 are correspondingly and vertically inserted between the floating fixing seats 42 and the floating arms 43 on both sides. Conical roller bearings 461 suitable for connecting the floating fixing seats 42 and the floating arms 43 are respectively sleeved on both sides of the floating shafts 46 in the extending direction, and a thrust ball bearing 462 is sleeved at the middle position between the two conical roller bearings 461. The thrust ball bearing 462 is embedded in the floating arm 43, and the inner ring of the thrust ball bearing 462 and the floating shaft 46 are in clearance fit;
[0053] In this way, under the support of the tapered roller bearings 461 on both sides, when the floating cylinders 45 on both sides are synchronously extended or retracted, based on the gap between the thrust ball bearing 462 and the floating shaft 46, the floating arm 43 can be pushed to move in a certain range, thereby driving the product 400 at the installation end of the fixing mechanism 44 to move, flexibly adjusting the pressure between the product 400 and the grinding disc 700, or ensuring that the pressure between the product 400 and the grinding disc 700 is stable, and then when the product 400 just contacts the grinding disc 700, it can ensure that the product 400 will not have a strong hard contact with the grinding disc 700 to damage the product 400. 00, and at the same time, during the processing of the product 400, the processing quality of the product 400 can also be ensured. In the process of the product 400 contacting the grinding disc 700, the product 400 can be first brought close to but not in contact with the grinding disc 700, and then the floating cylinders 45 on both sides can be used to make the product 400 contact the grinding disc 700 and maintain a predetermined pressure. Alternatively, the product 400 can be first allowed to contact the grinding disc 700, and then the pressure between the product 400 and the grinding disc 700 can be adjusted by the floating cylinders 45 on both sides, wherein the pressure between the product 400 and the grinding disc 700 is monitored by the pressure sensor of the electrically controlled proportional valve in the floating cylinder 45.
[0054] Further preferably, the floating fixed seat 42 is provided with a mounting notch 401 on the inner side wall near the bottom, and at the same time, the top of the floating arm 43 is provided with a boss 431 that matches the mounting notch 401, and the floating shaft 46 is opposite to the boss 431, so that the overall structure of the moving mechanism 300 is more compact. At the same time, based on the cooperation between the mounting notch 401 and the boss 431, the floating fixed seat 42 and the floating arm 43 are facilitated to be quickly assembled, and a certain guiding effect can be provided to the movement of the floating arm 43 during the adjustment process.
[0055] Further preferably, a guide plate 421 and a guiding and limiting structure are respectively installed on the opposite front side wall and rear side wall of the floating fixing seat 42. The guide plate 421 extends to the floating arm and covers the top of the floating arm 43 to provide a guiding effect for the movement of the floating arm 43 during the adjustment process. The guiding and limiting structure includes a fixing block 422, a guiding block 423, and a fully threaded bolt 424. The fixing block 422 and the guiding block 423 are respectively installed on the floating fixing seat 42 and the floating arm 43 in the vertical direction. One end of the fully threaded bolt 424 is fixedly connected to the fixing block 422, and the other end passes through the guiding block 423 in a sliding fit manner and has a nut 425 located below the guiding block 423. At the same time, a nut 426 is sleeved on the fully threaded bolt 424 in a threaded fit manner, and the nut 426 is located between the guiding block 423 and the nut 425, so that the downward movement distance of the floating arm 43 can be limited by the nut 426, ensuring that the floating arm 43 will not move down a large distance due to an accident and damage the product 400. In addition, the position of the nut 426 can be rotated and adjusted to change the maximum downward movement distance of the floating arm 43, and the adjustment is more convenient and has a high flexibility.
[0056] Further preferably, in combination with Figures 9 to 11 , the fixing mechanism 44 includes a rotating element 441, a rotating sleeve 442, and a transfer shaft 443. The rotating element 441 is fixedly connected to the top end of the rotating sleeve 442 through a transfer sleeve 444. The transfer shaft 443 is embedded in the rotating sleeve 442, coaxially fixedly connected to the output end of the rotating element 441 at the top end, and coaxially fixedly connected to the pneumatic chuck 500 at the bottom end. The bottom end of the pneumatic chuck 500 is used to install the product 400. A bearing 445 is provided between the transfer shaft 443 and the rotating sleeve 442, and the rotating sleeve 442 is arranged between the two floating arms 43. Thus, based on the cooperation of the rotating sleeve 442 and the transfer shaft 443 through the bearing 445, the product 400 can be driven to rotate directionally by the rotating element 441, facilitating the one-time processing and forming of the product 400.
[0057] Further preferably, the two floating arms 43 are respectively defined as a first floating arm 432 and a second floating arm 433, wherein a first swing shaft 434 and a second swing shaft 435 capable of freely rotating are symmetrically arranged inside the first floating arm 432 and the second floating arm 433. At the same time, a first rotating element 436 is arranged on one side of the first floating arm 432 away from the second floating arm 433, and the rotating output end of the first rotating element 436 is coaxially and fixedly connected to the first swing shaft 434. At the same time, the inner ends of the first swing shaft 434 and the second swing shaft 435 are symmetrically connected to both sides of the rotating sleeve 442, wherein both the first swing shaft 434 and the second swing shaft 435 are embedded in the first floating arm 432 and the second floating arm 433 through bearings. When the first rotating element 436 operates, its rotating output end drives the rotating sleeve 442 to rotate between the two floating arms 43 through the first swing shaft 434 and the second swing shaft 435, so that the product 400 can also generate a certain yaw in the front-back direction α, and cooperate with the rotating element 441 to drive the product to rotate directionally and quantitatively, which is more convenient for the product 400 to be formed in one-time processing. In addition, the symmetrical design of the first swing shaft 434 and the second swing shaft 435 can also effectively improve the stability of the rotation of the fixing mechanism 44, thereby ensuring the accuracy of the yaw direction and yaw amount of the product 400.
[0058] Further preferably, a protective cover 437 is installed on the outer wall of the second floating arm 433 opposite to the second swing shaft 435 for protecting the second swing shaft 435. At the same time, an adjusting rod 438 is connected between the two floating arms 43 for stabilizing the first floating arm 432 and the second floating arm 433.
[0059] It should be noted that the terms "first" and "second" in the present invention are only used for descriptive purposes, do not represent any order, and cannot be understood as indicating or implying relative importance. These terms can be interpreted as names.
[0060] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the drawings are only examples and do not limit the present invention. The advantages of the present invention have been fully and effectively realized. The functions and structural principles of the present invention have been shown and described in the embodiments. Without departing from the above principles, the embodiments of the present invention can have any deformation or modification.
Claims
1. Edge surface grinding and polishing integrated machine, comprising a frame and an operation box arranged on the frame, characterized in that, Two moving mechanisms and a driving component are arranged at the upper part inside the frame. The two moving mechanisms are connected to the driving component in a manner that they can be driven to move in the front-back direction, left-right direction, and up-down direction. A pneumatic chuck for installing products is arranged at the bottom of the moving mechanism. The left-right direction is the direction in which the two moving mechanisms are arranged side by side. In the left-right direction and the front-back direction, the driving component drives the two moving mechanisms to move synchronously. In the up-down direction, the driving component drives the two moving mechanisms to move up and down synchronously or non-synchronously. A liquid basin for containing grinding fluid is arranged below the moving mechanism of the frame, and three grinding discs are correspondingly arranged along the left-right direction at the bottom of the liquid basin. The grinding disc near the middle position is a fine grinding and polishing disc, and the grinding discs near both sides are rough grinding and polishing discs, so that the driving component can drive the two moving mechanisms to drive the corresponding products to perform corresponding rough grinding and fine grinding, or fine grinding and rough grinding synchronously on the grinding discs. The moving mechanism includes a fixing plate, two floating fixing seats, two floating arms, a fixing mechanism, and a floating mechanism. The two floating fixing seats extend along the up-down direction and are fixedly arranged side by side on the surface of the fixing plate along the left-right direction. The two floating arms are close to the bottom of the floating fixing seats and are symmetrically arranged on the inner side walls of the two floating fixing seats. The fixing mechanism is arranged between the two floating arms and has a mounting end protruding from the bottom of the floating arms for mounting the pneumatic chuck. The floating mechanism includes two floating cylinders and two floating shafts. The two floating cylinders are symmetrically installed on the outer sides of the two floating fixing seats respectively, and the output ends of the floating cylinders are respectively connected to the corresponding floating arms. The two floating shafts are correspondingly vertically inserted between the floating fixing seats and the floating arms on both sides. Conical roller bearings suitable for connecting the floating fixing seats and the floating arms are sleeved on both sides of the floating shafts in the extending direction, and a thrust ball bearing is sleeved at the middle position between the two conical roller bearings. The thrust ball bearing is embedded in the floating arm, and the inner ring of the thrust ball bearing is in clearance fit with the floating shaft. The floating fixing seat is provided with a mounting notch on the inner side wall near the bottom. The top of the floating arm is provided with a boss matching the mounting notch, and the floating shaft is aligned with the boss. The front side wall and the rear side wall of the floating fixed seat are respectively provided with a guide plate and a guide limiting structure. The guide plate extends to the floating arm and covers the top of the floating arm. The guide limiting structure includes a fixed block, a guide block and a full-thread bolt. The fixed block and the guide block are respectively installed on the floating fixed seat and the floating arm in the vertical direction. One end of the full-thread bolt is fixedly connected to the fixed block, and the other end passes through the guide block in a sliding fit manner and has a nut located below the guide block. The full-thread bolt is threadedly sleeved with a nut, and the nut is located between the guide block and the nut.
2. The integrated edge surface grinding and polishing machine according to claim 1, characterized in that, Three grinding fluid barrels are arranged at the rear side of the frame. The grinding fluid barrels are respectively connected to the three liquid storage areas of the liquid basin through pipelines to supply grinding fluid to the three grinding discs respectively. A grinding fixed seat is arranged on the bottom wall of the liquid basin. A liquid retaining ring is arranged at the bottom of the liquid basin near the outer ring of the grinding fixed seat. A grinding shaft is arranged in the grinding fixed seat. One end of the grinding shaft located in the liquid basin is coaxially connected to the grinding disc, and one end of the grinding shaft located below the liquid basin is coaxially connected to a grinding motor.
3. The edge surface grinding and polishing integrated machine according to claim 1, wherein The driving assembly includes a left-right moving mechanism, a front-rear moving mechanism and an up-down moving mechanism. The left-right moving mechanism includes a left-right guide rail, a first motor, a first lead screw and a first lead screw nut. The left-right guide rail and the first motor both extend in the left-right direction and are fixedly arranged on the top of the frame. The first motor is coaxially connected to the first lead screw located in the left-right guide rail at one end of the left-right guide rail and drives the first lead screw to rotate directionally. The first lead screw nut is threadedly sleeved on the first lead screw in a manner that can move directionally in the left-right direction. The front-rear moving mechanism includes a front-rear moving seat, a second motor, a second lead screw and a second lead screw nut. The front-rear moving seat is fixedly connected to the top of the first lead screw nut at the same time. A front-rear guide rail extending in the front-rear direction is arranged on the top of the front-rear moving seat. The second motor is coaxially connected to the second lead screw located in the front-rear guide rail at one end of the front-rear guide rail. The second lead screw nut is threadedly sleeved on the second lead screw in a manner that can move directionally in the front-rear direction. The up-down moving mechanism includes two up-down moving seats, third motors respectively arranged on the tops of the up-down moving seats, third lead screws coaxially connected to the third motors in the up-down moving seats respectively, and third lead screw nuts sleeved on the third lead screws respectively. The two up-down moving seats are arranged side by side in the left-right direction and are fixed on the top of the second lead screw nut. Two moving mechanisms are respectively fixedly arranged on the two third lead screw nuts, and the two up-down moving seats are respectively provided with up-down guide rails for the two moving mechanisms to move directionally up and down.
4. The integrated edge surface grinding and polishing machine according to claim 3, wherein, The left-right guide rail, the front-rear guide rail and the up-down guide rail are respectively sleeved with bellows covers. Drag chains for placing wire are arranged on the sides of the left-right guide rail, the front-rear guide rail and the up-down guide rail.
5. The integrated edge surface grinding and polishing machine according to claim 3, wherein, The fixed plate is matched with the upper and lower guide rails and fixedly connected to the third lead screw nut.
6. The integrated edge surface grinding and polishing machine according to claim 5, characterized in that, The fixing mechanism includes a rotating element, a rotating sleeve, a pneumatic chuck and a transfer shaft. The rotating element is fixedly connected to the top of the rotating sleeve through a transfer sleeve. The transfer shaft is embedded in the rotating sleeve, coaxially fixedly connected to the output end of the rotating element through the top, and coaxially fixedly connected to the pneumatic chuck through the bottom. The bottom of the pneumatic chuck is used for installing the product. A bearing is arranged between the transfer shaft and the rotating sleeve, and the rotating sleeve is arranged between the two floating arms.
7. The integrated edge surface grinding and polishing machine according to claim 6, wherein, The two floating arms are respectively defined as a first floating arm and a second floating arm. First swing shafts and second swing shafts capable of freely rotating are symmetrically arranged in the first floating arm and the second floating arm. A first rotating element is arranged on one side of the first floating arm away from the second floating arm. The rotating output end of the first rotating element is coaxially fixedly connected to the first swing shaft. The inner ends of the first swing shaft and the second swing shaft are symmetrically connected to both sides of the rotating sleeve.
8. The integrated edge grinding and polishing machine according to claim 7, wherein, A protective cover is installed on the outer wall of the second floating arm opposite to the second swing shaft for protecting the second swing shaft. An adjusting rod is connected between the two floating arms.
Citation Information
Patent Citations
Edge surface grinding and polishing all-in-one machine
CN219787720U