Transverse material guiding, mixing and extruding forming mechanism for PVC production

Abstract

The application relates to the technical field of PVC raw material mixing and curing equipment, in particular to a transverse material guiding, mixing and extrusion forming mechanism for PVC production, which comprises a horizontal reaction tank, an external electric control push rod, a driving motor and an internal electric control push rod. The transverse material guiding, mixing and extrusion forming mechanism for PVC production adopts a horizontal layout, the horizontal translation seat inside the horizontal reaction chamber is controlled to translate to guide and feed materials at different positions, and the mixed materials are horizontally extruded to form, so that the effects of rapid mixing, feeding and curing are achieved, the production efficiency is greatly improved, the materials are more uniformly mixed by adopting the translation feeding, the extrusion is performed after the mixing is completed, the extrusion forming and curing are completed at the leftmost side of the horizontal reaction chamber, the materials can be quickly cured into the specified state according to the needs, the feeding and production efficiency are greatly improved, the discharging efficiency is greatly improved, and the reaction efficiency of the PVC raw materials is improved.

Description

Technical Field

[0001] This invention relates to the field of PVC raw material mixing and curing equipment, and in particular to a transverse material guiding mixing and extrusion molding mechanism for PVC production. Background Technology

[0002] Polyvinyl chloride, also known as PVC, is a polymer formed by the polymerization of vinyl chloride monomers under the action of initiators such as peroxides and azo compounds, or under the influence of light and heat, according to a free radical polymerization mechanism. Vinyl chloride homopolymers and vinyl chloride copolymers are collectively referred to as vinyl chloride resins.

[0003] Current PVC production processes require the uniform mixing of PVC resin with stabilizers, lubricants, and other additives, followed by curing to form the desired PVC product. Traditional mixing mechanisms have a fixed structure, simply stirring at a fixed height. They are mostly vertically designed, with no adjustable structural position, resulting in a very limited mixing method. Furthermore, they cannot assist in extrusion for curing and molding, nor can they regulate the temperature during curing and molding, leading to fixed and limited efficiency in mixing, curing, and molding. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide an improved transverse material guiding mixing and extrusion molding mechanism for PVC production, in order to solve the problems existing in the above-mentioned background technology. The traditional mixing mechanism has a fixed structure, simply mixes at a fixed height, mostly adopts a vertical layout design, the structural position cannot be adjusted, the mixing method is very simple, and it cannot assist in the extrusion of curing and molding, nor can the temperature be adjusted during the curing and molding process, resulting in fixed and limited mixing, curing and molding efficiency.

[0005] The technical solution adopted by this invention to solve its technical problem is: a transverse material guiding mixing extrusion molding mechanism for PVC production, including a horizontal reaction tank, an external electrically controlled push rod, a drive motor and an internal electrically controlled push rod. The horizontal reaction tank has a transverse reaction chamber inside, and a transverse translation seat controlled by the external electrically controlled push rod is slidably connected inside the transverse reaction chamber. A top reaction groove is formed on the upper surface of the transverse translation seat. A spiral material guiding mechanism controlled by the drive motor is movably assembled inside the top reaction groove. A front extrusion groove is formed at the top inner side of the transverse translation seat below the top reaction groove. An extrusion linkage block controlled by the internal electrically controlled push rod is slidably assembled inside the front extrusion groove.

[0006] The horizontal reaction tank has an external assembly slot on the right side corresponding to the right side of the horizontal reaction chamber for assembling an external electrically controlled push rod. The lower surface of the horizontal translation seat has a bottom assembly slot on the right side of the front extrusion groove for installing an internal electrically controlled push rod. The upper surface of the horizontal translation seat has a top assembly slot on the right side of the top reaction groove for installing a drive motor. The left side shaft of the drive motor is coaxially fixed to the spiral guide mechanism via a coupling.

[0007] The horizontal reaction vessel has multiple top connecting pipes fixedly connected to the upper surface for external material conveying pipelines, and the top surface of the horizontal reaction chamber has an internal material guiding hole corresponding to the position of the top reaction tank, which is connected to the top connecting pipes.

[0008] A circular assembly blind hole is provided at the center of the left inner wall of the top reaction tank, and a circular assembly through hole is provided at the center of the right inner wall of the top reaction tank. The spiral guiding mechanism includes a transverse drive shaft with its two ends inserted into the circular assembly blind hole and the circular assembly through hole respectively, and a spiral structure guiding blade axially fixed to the outside of the transverse drive shaft.

[0009] The upper end of the top surface of the pre-extrusion groove is provided with an internal linkage port that communicates with the bottom of the top reaction groove.

[0010] The horizontal translation seat has an internal threaded adjustment blind hole with an opening on the right side located below the top reaction tank. The external electric control push rod with a left threaded adjustment rod is threadedly connected to the horizontal translation seat by inserting into the internal threaded adjustment blind hole.

[0011] The horizontal reaction vessel has a bottom discharge port on the left side of its lower surface that communicates with the interior of the horizontally placed reaction chamber. The bottom discharge port is equipped with a flip-type bottom discharge plate.

[0012] The horizontal reaction vessel has a lateral tilting groove with a built-in lateral assembly shaft on the right side of the bottom discharge port on its lower surface. The tilting bottom discharge plate is movably connected to the bottom discharge port by a right-side integrated assembly shaft sleeve on the outside of the lateral assembly shaft. The tilting bottom discharge plate has a T-shaped telescopic adjustment groove with a built-in elastic locking block on its left side. The bottom discharge port has a lateral locking groove on its left inner wall that cooperates with the elastic locking block.

[0013] The horizontal reaction vessel has a serpentine internal temperature regulating channel located outside the horizontally placed reaction chamber. External temperature regulating connecting pipes, which are connected to the inlet and outlet of the internal temperature regulating channel, are fixedly connected to both sides of the bottom discharge port on the outer side of the horizontal reaction vessel.

[0014] The beneficial effects of this invention are:

[0015] (1) The transverse material guiding mixing extrusion molding mechanism for PVC production of the present invention adopts a horizontal layout. By controlling the transverse translation seat inside the transverse reaction chamber to guide and convey materials at different positions, and to perform horizontal extrusion molding of the mixture, the mechanism achieves the effects of rapid mixing, conveying and curing, and greatly improves production efficiency.

[0016] (2) A top connecting pipe with multiple external conveying pipes is fixed on the upper surface of the horizontal reaction tank. The material is introduced into the top reaction tank in the reaction sequence through the internal guide hole. Moreover, the reaction and mixing time can be controlled by the translation speed of the horizontal translation seat, making the reaction and mixing control more convenient. The translation conveying can also make the mixing more uniform.

[0017] (3) The mixture is mixed and moved to the front extrusion tank by the spiral material guiding mechanism inside the top reaction tank. Then, the material is discharged into the horizontal reaction chamber by the extrusion linkage block inside the front extrusion tank, thereby closing the left opening of the horizontal translation seat. After the mixing is completed, the translation extrusion is carried out. The extrusion molding and solidification are completed on the far left of the horizontal reaction chamber. It can be quickly solidified into the specified state as needed, greatly improving the material conveying and production efficiency.

[0018] (4) A bottom discharge port with a built-in tilting bottom discharge plate is provided on the lower surface of the horizontal reaction tank, which can quickly tilt and discharge the material after production is completed, greatly improving the discharge efficiency.

[0019] (5) A serpentine internal temperature regulating channel is provided inside the horizontal reaction tank, located outside the horizontal reaction chamber, which can regulate the internal temperature and thus accelerate the reaction efficiency of PVC raw materials. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention.

[0022] Figure 2 This is a schematic diagram of the internal structure of the present invention.

[0023] Figure 3 This is a side sectional view of the present invention. Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0025] Figure 1 , Figure 2 and Figure 3The PVC production transverse material guiding mixing extrusion molding mechanism shown includes a horizontal reaction tank 1, an external electrically controlled push rod 2, a drive motor 3, and an internal electrically controlled push rod 4. The horizontal reaction tank 1 has a transverse reaction chamber 5 inside. A transverse translation seat 6 controlled by the external electrically controlled push rod 2 is slidably connected inside the transverse reaction chamber 5. A top reaction groove 7 is opened on the upper surface of the transverse translation seat 6. A spiral material guiding mechanism controlled by the drive motor 3 is movably assembled inside the top reaction groove 7. A front extrusion groove 8 is opened at the top of the inner side of the transverse translation seat 6 below the top reaction groove 7. An extrusion linkage block 9 controlled by the internal electrically controlled push rod 4 is slidably assembled inside the front extrusion groove 8.

[0026] Working principle: The external electric push rod 2 drives the horizontal translation seat 6 to move left and right, the drive motor 3 drives the spiral guide mechanism to rotate, and the internal electric push rod 4 drives the extrusion linkage block 9 to move inside the front extrusion groove 8. The extrusion linkage block 9 moves to the left opening position of the front extrusion groove 8 on the left side. At this time, the left plane of the extrusion linkage block 9 and the left plane of the horizontal translation seat 6 are on the same plane, which facilitates extrusion.

[0027] A molding chamber can be installed on the inner left side of the horizontally placed reaction chamber 5.

[0028] Furthermore, in order to facilitate the installation of the drive mechanism, the right side of the horizontal reaction tank 1 is provided with an external assembly slot 10 for assembling the external electric push rod 2, corresponding to the right side of the horizontal reaction chamber 5. The lower surface of the horizontal translation seat 6 is provided with a bottom assembly slot 11 for installing the internal electric push rod 4, located to the right of the front extrusion groove 8. The upper surface of the horizontal translation seat 6 is provided with a top assembly slot 12 for installing the drive motor 3, located to the right of the top reaction groove 7. The left side shaft of the drive motor 3 is coaxially fixed with the spiral guide mechanism through a coupling.

[0029] Furthermore, to facilitate external material feeding, the upper surface of the horizontal reaction tank 1 is fixedly connected with three top connecting pipes 14 for external material conveying pipes 13, and the top surface of the horizontal reaction chamber 5 is provided with an internal material guiding hole 15 corresponding to the position of the top reaction tank 7, which is connected to the top connecting pipes 14.

[0030] People introduce materials into the top connecting pipe 14 through different external conveying pipes 13, and then flow into the top reaction tank 7 through the internal guide hole 15. The material is guided at the same time as the horizontal translation seat 6 is translating, which can improve the uniformity of input. Then, while conveying the material, the spiral guide mechanism is controlled to rotate to drive the mixing and convey the mixing from right to left, so as to facilitate the squeezing of the mixing inside the top reaction tank 7 into the front extrusion tank 8. Then, a top guide cover is set on the left side of the upper opening of the top reaction tank 7 to facilitate the introduction of the mixing into the front extrusion tank 8.

[0031] Furthermore, in order to facilitate the assembly, a circular assembly blind hole is provided at the center of the left inner wall of the top reaction tank 7, and a circular assembly through hole is provided at the center of the right inner wall of the top reaction tank 7. The spiral guide mechanism includes a transverse drive shaft 16 with its two ends inserted into the circular assembly blind hole and the circular assembly through hole respectively, and a spiral structure guide blade 17 axially fixed to the outside of the transverse drive shaft 16.

[0032] The drive motor 3 drives the transverse transmission shaft 16 to rotate, thereby controlling the spiral structure guide blades 17, which in turn controls the material in the top reaction tank 7 to move from right to left.

[0033] Furthermore, in order to facilitate material feeding, an internal linkage port 18 is provided on the upper end of the inner top surface of the front extrusion tank 8, which is connected to the bottom of the top reaction tank 7.

[0034] Furthermore, in order to coordinate with the rotation adjustment translation, the interior of the horizontal translation seat 6 is provided with an internal thread adjustment blind hole 19 with an opening on the right side below the top reaction tank 7. The left thread adjustment rod of the external electric control push rod 2 is threadedly connected to the horizontal translation seat 6 by inserting into the internal thread adjustment blind hole 19.

[0035] Furthermore, in order to facilitate bottom discharge, a bottom discharge port 20 is provided on the left side of the lower surface of the horizontal reaction tank 1, which is connected to the interior of the horizontally placed reaction chamber 5. A flip-type bottom discharge plate 21 is movably installed inside the bottom discharge port 20.

[0036] Furthermore, in order to facilitate the closing and locking, a lateral tilting groove 23 with a built-in lateral assembly shaft 22 is provided on the lower surface of the horizontal reaction vessel 1 on the right side of the bottom discharge port 20. The tilting bottom discharge plate 21 is movably connected to the bottom discharge port 20 by the right-side integrated assembly shaft tube 24 sleeved on the outside of the lateral assembly shaft 22. A T-shaped telescopic adjustment groove 26 with a built-in elastic locking block 25 is provided on the left side of the tilting bottom discharge plate 21. A lateral locking groove 27 that cooperates with the elastic locking block 25 is provided on the left inner wall of the bottom discharge port 20.

[0037] Then control the separation flip and active assembly.

[0038] Furthermore, in order to regulate the internal temperature, a serpentine internal temperature regulating channel 28 is provided inside the horizontal reaction tank 1 around the horizontally placed reaction chamber 5. External temperature regulating connecting pipes 29, which are connected to the inlet and outlet of the internal temperature regulating channel 28, are fixedly connected to both sides of the bottom discharge port 20 on the outer side of the horizontal reaction tank 1.

[0039] Cooling water is introduced into the internal temperature-controlled flow channel 28 from the external temperature-controlled connecting pipe 29 to form circulating cooling water, which will accelerate the curing and separation efficiency from the inner wall of the horizontal reaction chamber 5.

[0040] This invention discloses a horizontally guided mixing and extrusion molding mechanism for PVC production, which adopts a horizontal layout. By controlling the translation of the horizontally positioned translational seat 6 inside the horizontal reaction chamber 5, materials at different positions are guided and conveyed, and the mixture is horizontally extruded and molded, thereby achieving rapid mixing, conveying, and curing, significantly improving production efficiency. Multiple external conveying pipes 13 are fixed to the top connecting pipes 14 on the upper surface of the horizontal reaction tank 1. Materials are introduced into the top reaction tank 7 according to the reaction sequence through internal guide holes 15. The reaction and mixing time can be controlled by the translation speed of the horizontally positioned translational seat 6, making reaction and mixing control more convenient. The translational conveying also ensures more uniform mixing. A spiral guiding mechanism inside the top reaction tank 7 further facilitates the process. The mixture is moved into the pre-extrusion tank 8, and then the extrusion linkage block 9 inside the pre-extrusion tank 8 discharges the material into the horizontal reaction chamber 5, thereby closing the left opening of the horizontal translation seat 6. After the mixing is completed, the material is transferred and extruded, and the extrusion molding and curing are completed on the far left of the horizontal reaction chamber 5. It can be quickly cured into a specified state as needed, which greatly improves the material conveying and production efficiency. A bottom discharge port 20 with a built-in flip-type bottom discharge plate 21 is opened on the lower surface of the horizontal reaction tank 1, which can quickly flip and discharge the material after production, greatly improving the discharge efficiency. Inside the horizontal reaction tank 1, a serpentine internal temperature-regulating flow channel 28 is opened around the horizontal reaction chamber 5, which can regulate the internal temperature and accelerate the reaction efficiency of PVC raw materials.

[0041] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A transverse material guiding mixing and extrusion forming mechanism for PVC production, comprising a horizontal reaction tank (1), an external electric control push rod (2), a driving motor (3) and an internal electric control push rod (4), characterized in that: The horizontal reaction tank (1) is internally provided with a horizontal reaction chamber (5), the horizontal reaction chamber (5) is slidably connected with a horizontal translation seat (6) controlled by an external electric control push rod (2), the upper surface of the horizontal translation seat (6) is provided with a top reaction tank (7), the top reaction tank (7) is movably assembled with a spiral material guiding mechanism controlled by a driving motor (3), the inside top end of the horizontal translation seat (6) is provided with a front extrusion tank (8) at the lower end of the top reaction tank (7), and the front extrusion tank (8) is slidably assembled with an extrusion linkage block (9) controlled by an internal electric control push rod (4).

2. The cross-directional material guiding, mixing and extrusion forming mechanism for PVC production according to claim 1, characterized in that: The right side of the horizontal reaction chamber (5) is provided with an external assembly groove (10) for assembling the external electric control push rod (2), the lower surface of the horizontal translation seat (6) is provided with a bottom assembly groove (11) for mounting the internal electric control push rod (4) at the right side of the front extrusion tank (8), the upper surface of the horizontal translation seat (6) is provided with a top assembly groove (12) for mounting the driving motor (3) at the right side of the top reaction tank (7), and the left shaft of the driving motor (3) is coaxially fixed with the spiral material guiding mechanism through a shaft coupling.

3. The cross-directional material guiding, mixing and extrusion forming mechanism for PVC production according to claim 1, characterized in that: The upper surface of the horizontal reaction tank (1) is fixedly connected with a plurality of top connecting pipes (14) for externally connecting material conveying pipes (13), the inner top surface of the horizontal reaction chamber (5) is provided with an internal material guiding hole (15) corresponding to the position of the top reaction tank (7) and communicating with the top connecting pipe (14), the center position of the left inner wall of the top reaction tank (7) is provided with a circular assembly blind hole, and the center position of the right inner wall of the top reaction tank (7) is provided with a circular assembly through hole.

4. The cross-directional material guiding, mixing and extrusion forming mechanism for PVC production according to claim 1, characterized in that: The inner top surface of the front extrusion tank (8) is provided with an internal linkage opening (18) at the upper end and communicating with the bottom of the top reaction tank (7). The left threaded adjusting rod of the external electric control push rod (2) is threadedly connected with the horizontal translation seat (6) by being inserted into the internal threaded adjusting blind hole (19). The lower surface of the horizontal reaction tank (1) is provided with a bottom discharge port (20) communicating with the inside of the horizontal reaction chamber (5), and the bottom discharge port (20) is movably assembled with a turnover bottom discharge plate (21).

5. The cross-directional material guiding, mixing and extrusion forming mechanism for PVC production according to claim 4, characterized in that: The lower surface of the horizontal reaction tank (1) is provided with a lateral overturning groove (23) with a built-in lateral assembly shaft (22) on the right side of the bottom discharge port (20), the overturning bottom discharge plate (21) is movably connected with the bottom discharge port (20) through a right integrated structure assembly shaft pipe (24) sleeved outside the lateral assembly shaft (22), the left side of the overturning bottom discharge plate (21) is provided with a T-shaped structure expansion adjusting groove (26) with a built-in elastic locking block (25), and the left side inner wall of the bottom discharge port (20) is provided with a lateral locking groove (27) matched with the elastic locking block (25).

6. The cross-directional material guiding, mixing and extrusion forming mechanism for PVC production according to claim 4, characterized in that: The inside of the horizontal reaction tank (1) is provided with a serpentine structure internal temperature adjusting flow channel (28) outside the transversely arranged reaction chamber (5), and the outer side of the horizontal reaction tank (1) is fixedly connected with external temperature adjusting connecting pipes (29) in communication with the inlet and outlet of the internal temperature adjusting flow channel (28) on both sides of the bottom discharge port (20).

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