A skeleton blank punching machine

Through the design of slide rails, trays and transmission systems, combined with fan cleaning and alternate rotating stamping plates, the problems of time-consuming control of long-sheet skeleton blanks and impurities accumulation are solved, and the efficient transportation and cleaning of skeleton blanks are achieved, and stamping efficiency and molding quality are improved.

CN116550851BActive Publication Date: 2025-08-19WUXI HONGSHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202310635460.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-01
Publication Date
2025-08-19
Estimated Expiration
2043-06-01

AI Technical Summary

Technical Problem

When processing long sheet-shaped frame blanks, existing stamping machines are time-consuming and labor-intensive to control and dust and impurities are easily accumulated on the end wall of the blank, which affects the molding effect.

Method used

A skeleton blank stamping machine is designed, using slide rails and disk structures to realize the movement of storage disks and waste collection, combined with transmission system and fan cleaning, and used airflow to remove impurities in the end wall of the blank, and efficient stamping is achieved through alternately rotating stamping plates.

Benefits of technology

It realizes efficient transportation and cleaning of the skeleton blank, reduces the impact of impurities on molding, and improves stamping efficiency and molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a skeleton blank punching machine, comprising a main frame, a slide rail is installed on the bottom end side of the main frame, a storage tray is installed on the top of the slide rail, a disc is opened on the bottom end wall of the slide rail, a disc cavity is opened inside the slide rail, a cross plate is placed in the middle of the main frame, the left and right end walls of the cross plate are both provided with a feed opening, a cylinder is placed at the middle bottom end of the cross plate, and a punching head is installed on the top of the cylinder. The beneficial effect of the present invention is that the skeleton blank punching machine, through the operation of the fan, circulates the air along the air cavity, the air delivery port, the air duct, and the frame air port, and finally ejects it from the frame air hole, the inner frame rotates through the frame shaft, adjusts the direction of the inner frame, adjusts the direction of the frame air hole of the inner frame, and makes the frame air hole face the punching head end side, so that the blank end wall is blown and cleaned when the punching head end side is punching, thereby achieving the purpose of removing impurities on the blank end wall and preventing impurities from affecting the forming effect during punching.
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Description

Technical Field

[0001] The present invention relates to the field of stamping technology, in particular to a skeleton blank stamping machine. Background Art

[0002] During automobile manufacturing, automobile components, such as skeleton blanks, are processed. During the processing of the skeleton blanks, a stamping machine is used to stamp the skeleton blanks.

[0003] When the stamping machine is in use, it is used to stamp the skeleton blank. Since the stamped skeleton blanks are mostly long sheets, when stamping, the large-sized long sheet skeleton blanks need to be placed on the stamping table station for stamping. When placing, it is time-consuming and labor-intensive to manipulate the skeleton blank. At the same time, the skeleton blank is prone to accumulate dust and impurities on the end wall. When stamping, the impurities will affect the forming effect of the skeleton blank end wall during stamping, which is not conducive to the stamping of the skeleton blank. Summary of the Invention

[0004] The purpose of the present invention is to provide a skeleton blank punching machine to solve the problem that the punching machine proposed in the above background technology is used for punching skeleton blanks. Since the stamped skeleton blanks are mostly long sheets, when punching, large-sized long sheets of skeleton blanks need to be placed on the stamping table for stamping. When placing, it is time-consuming and labor-intensive to manipulate the skeleton blanks. At the same time, dust and impurities are easily accumulated on the end walls of the skeleton blanks. When stamping, the impurities will affect the forming effect of the skeleton blank end wall during stamping, which is not conducive to the stamping forming of the skeleton blank.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a skeleton blank punching machine, comprising a main frame, a slide rail is installed on the bottom end side of the main frame, a storage plate is installed on the top of the slide rail, a disc is opened on the bottom end wall of the slide rail, a disc cavity is opened inside the slide rail, a cross plate is arranged in the middle of the main frame, the left and right end walls of the cross plate are respectively provided with a feeding port, a cylinder is arranged at the middle bottom end of the cross plate, a punching head is installed on the top of the cylinder, a transmission motor is installed on the left and right sides of the upper end of the main frame, a straight plate is arranged on the upper end of the main frame close to the transmission motor, a transmission wheel is installed on the end side of the straight plate, a belt is arranged on the end side of the transmission wheel, and the main frame An air cavity is provided on the top of the frame, an air outlet is provided on the top left end wall of the main frame, a fan and a driving motor are arranged on the top of the main frame, an air duct is arranged on the side end of the air outlet, a lower outlet is provided on the top lower end wall of the main frame, an inner frame and a frame shaft are installed on the inner side of the lower outlet, a frame air outlet and a frame air hole are provided on the end wall of the inner frame, a main gear is installed on the lower end of the driving motor, a slave gear is arranged on the side end of the main gear, a stamping plate is installed on the lower end of the slave gear, a disk sliding cavity is provided inside the stamping plate, a slide plate and a spring column are installed on the inner side of the disk sliding cavity, a push rod is arranged on the middle bottom end of the slide plate, and a stamping port is provided on the bottom end wall of the stamping plate.

[0006] Preferably, the main frame and the slide rails are fixedly connected, and the main frame forms a sliding structure with the storage tray through the slide rails and the tray track.

[0007] Preferably, two storage trays are provided, and the cylinder is fixedly connected to the main frame, and the cylinder is transmitted to the punching head.

[0008] Preferably, the transmission motor and the transmission wheel are driven by each other, the transmission wheel and the straight plate are rotationally connected to each other, and the transmission wheel is driven by a belt.

[0009] Preferably, the fan, air cavity, air outlet, and air duct are sequentially connected, and the air duct is fixedly connected to the main frame.

[0010] Preferably, the inner frame forms a rotating structure with the main frame via a frame axis, and two inner frames are provided, and the inner frames are symmetrically distributed about the center of the main frame.

[0011] Preferably, the frame air port and the frame air hole are connected to each other, and the drive motor and the main gear are driven to transmit power to each other.

[0012] Preferably, the drive motor is driven by a main gear and a slave gear, and both the main gear and the slave gear are rotationally connected to the main frame.

[0013] Preferably, the slave gear and the stamping disk are fixedly connected, and the stamping disk forms a sliding structure with the slide plate through the disk sliding cavity, and the slide plate forms an elastic structure with the stamping disk through the spring column, and the slide plate and the push rod are fixedly connected.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The present invention allows the storage tray to move along the front and rear end sides of the tray through the movement of the slide rail and the tray, thereby changing the position of the storage tray and facilitating the removal of the storage tray for centralized processing of the waste collected in the storage tray. Alternatively, the storage tray is placed on the end side of the slide rail, and the tray cavity of the storage tray is used to collect the waste falling through the discharge port, thereby achieving the purpose of integrated waste collection. At the same time, the cylinder operates to push the punch head upward, so that the punch head is close to the punching tray to perform punching processing on the skeleton blank.

[0016] 2. The present invention drives the transmission wheel to rotate through the operation of the transmission motor, and the belt drives two adjacent transmission wheels to rotate synchronously. When a sheet-like skeleton blank is placed on the upper end of the transmission wheel, the skeleton blank is driven, so that the blank is driven and transmitted along the horizontal direction of the main frame, thereby achieving the effect of conveying the blank. At the same time, the fan runs, and the air flow is circulated along the air cavity, the air delivery port, the air duct, and the frame air port, and finally ejected from the frame air hole. The inner frame rotates through the frame axis to adjust the direction of the inner frame, so that the direction of the frame air hole of the inner frame is adjusted, so that the frame air hole faces the end side of the punch head, so that the end wall of the blank is blown and cleaned when the punch head end side is punched, thereby achieving the purpose of removing impurities on the end wall of the blank and preventing impurities from affecting the forming effect during stamping.

[0017] The two driven gears are connected with the top side ends of the two stamping discs respectively to form a cam rotation state, so that when the driven gears rotate, the two stamping discs rotate alternately to the center area of the main frame. When one of the stamping discs rotates to the center area of the main frame, the punching head moves up, pushes the aggregate blank up, close to the stamping disc, and punches the blank through the stamping disc and the punching head. The punched broken material is placed in the stamping port. After the stamping is completed, the punching head moves down, causing the blank to fall down, and the side end wall of the blank falls on the transmission wheel. The blank displacement is transmitted through the transmission wheel. At the same time, the stamping disc rotates and moves away from the center area of the main frame. The spring column in the stamping disc pushes the slide plate to move down, driving the ejector rod to move down, and the waste material punched out in the stamping port is ejected and discharged. At this time, the other stamping disc rotates to the center area of the main frame again for stamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of a skeleton blank punching machine according to the present invention;

[0019] Figure 2This is a schematic diagram of the top view of the main gear and the follower gear of a skeleton blank punching machine of the present invention;

[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a transmission wheel and belt of a skeleton blank punching machine of the present invention;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the inner frame and frame shaft of a skeleton blank punching machine of the present invention;

[0022] Figure 5 The present invention is a skeleton blank punching machine Figure 1 Enlarged structural diagram at point A in the middle.

[0023] In the figure: 1. Main frame; 2. Slide rail; 3. Storage tray; 4. Tray; 5. Tray cavity; 6. Horizontal plate; 7. Feeding port; 8. Cylinder; 9. Punching head; 10. Transmission motor; 11. Straight plate; 12. Transmission wheel; 13. Belt; 14. Air cavity; 15. Air outlet; 16. Fan; 17. Air duct; 18. Lower port; 19. Inner frame; 20. Frame shaft; 21. Frame air outlet; 22. Frame air hole; 23. Drive motor; 24. Main gear; 25. Slave gear; 26. Punching plate; 27. Tray slide cavity; 28. Slide plate; 29. Spring column; 30. Ejector rod; 31. Punching port. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] In the description of the present invention, unless otherwise specified, "plurality" means two or more; terms such as "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," and "tail" indicate positions or relationships based on those shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, terms such as "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0027] See also Figure 1-5 The present invention provides a technical solution: a skeleton blank punching machine, comprising a main frame 1, a slide rail 2 is installed on the bottom end side of the main frame 1, a storage tray 3 is installed on the top of the slide rail 2, a disc 4 is opened on the bottom end wall of the slide rail 2, a disc cavity 5 is opened inside the slide rail 2, a horizontal plate 6 is arranged in the middle of the main frame 1, and a feeding port 7 is penetrated through the left and right end walls of the horizontal plate 6, a cylinder 8 is arranged at the bottom end of the middle of the horizontal plate 6, a punching head 9 is installed on the top of the cylinder 8, a transmission motor 10 is installed on both sides of the upper end of the main frame 1, a straight plate 11 is arranged on the side of the upper end of the main frame 1 close to the transmission motor 10, a transmission wheel 12 is installed on the end side of the straight plate 11, a belt 13 is arranged on the end side of the transmission wheel 12, an air cavity 14 is opened on the top of the main frame 1, and the main frame 1 has a plurality of holes. An air delivery port 15 is provided on the left end wall of the top, a fan 16 and a drive motor 23 are installed on the top of the main frame 1, an air duct 17 is provided on the side end of the air delivery port 15, a lower port 18 is provided on the lower end wall of the top of the main frame 1, an inner frame 19 and a frame shaft 20 are installed on the inner side of the lower port 18, a frame air port 21 and a frame air hole 22 are provided on the end wall of the inner frame 19, a main gear 24 is installed on the lower end of the drive motor 23, a slave gear 25 is installed on the side end of the main gear 24, a stamping plate 26 is installed on the lower end of the slave gear 25, a disk sliding cavity 27 is provided inside the stamping plate 26, a slide plate 28 and a spring column 29 are installed on the inner side of the disk sliding cavity 27, a push rod 30 is provided at the middle bottom end of the slide plate 28, and a stamping port 31 is provided on the bottom end wall of the stamping plate 26;

[0028] The main frame 1 and the slide rail 2 are fixedly connected, and the main frame 1 forms a sliding structure with the storage tray 3 through the slide rail 2 and the disc 4. There are two storage trays 3. At the same time, the cylinder 8 is fixedly connected to the main frame 1, and the cylinder 8 and the punching head 9 are driven. The slide rail 2 and the disc 4 are movable, so that the storage tray 3 is displaced along the front and rear end sides of the disc 4, and the position of the storage tray 3 is changed, so that the storage tray 3 is conveniently removed and the waste collected in the storage tray 3 is centrally processed, or the storage tray 3 is placed on the end side of the slide rail 2, and the disc cavity 5 of the storage tray 3 is used to collect the waste falling through the discharge port 7, so as to achieve the purpose of integrated waste collection. At the same time, the cylinder 8 runs, pushing the punching head 9 upward, so that the punching head 9 is close to the punching disc 26, and the skeleton blank is stamped;

[0029] The transmission motor 10 and the transmission wheel 12 are driven, and the transmission wheel 12 and the straight plate 11 are rotatably connected, and the transmission wheel 12 is driven by the belt 13. The fan 16, the wind cavity 14, the air outlet 15, and the air duct 17 are sequentially connected, and the air duct 17 is fixedly connected to the main frame 1. The inner frame 19 forms a rotating structure with the main frame 1 through the frame shaft 20, and there are two inner frames 19, and the inner frames 19 are symmetrically distributed about the center of the main frame 1. The frame air inlet 21 and the frame air hole 22 are connected. At the same time, the drive motor 23 and the main gear 24 are driven. The transmission motor 10 runs, driving the transmission wheel 12 to rotate, and the belt 13 drives two adjacent transmission wheels. The driving wheel 12 rotates synchronously. When a sheet-like skeleton blank is placed on the upper end of the driving wheel 12, the skeleton blank is driven, so that the blank is driven and conveyed along the horizontal direction of the main frame 1, thereby achieving the effect of conveying the blank. At the same time, the fan 16 runs, and the air flow is circulated along the air cavity 14, the air delivery port 15, the air duct 17, and the frame air port 21, and finally ejected from the frame air hole 22. The inner frame 19 rotates through the frame shaft 20, and the direction of the inner frame 19 is adjusted so that the direction of the frame air hole 22 of the inner frame 19 is adjusted so that the frame air hole 22 faces the end side of the punch head 9, so that the end wall of the blank is blown clean when the punch head 9 is punching, thereby achieving the purpose of removing impurities on the end wall of the blank and preventing impurities from affecting the forming effect during stamping;

[0030] The driving motor 23 is driven by the main gear 24 and the slave gear 25, and the main gear 24 and the slave gear 25 are both connected to the main frame 1 in rotation. The slave gear 25 and the stamping disk 26 are fixedly connected, and the stamping disk 26 forms a sliding structure with the slide plate 28 through the disk sliding cavity 27, and the slide plate 28 forms an elastic structure with the stamping disk 26 through the spring column 29, and the slide plate 28 and the push rod 30 are fixedly connected. When the driving motor 23 runs, the main gear 24 is driven to rotate, and the main gear 24 drives the slave gear 25 to rotate. The rotation of the slave gear 25 drives the stamping disk 26 to rotate. The two slave gears 25 are respectively connected to the top side ends of the two stamping disks 26 to form a cam rotation state. When the slave gear 25 rotates, the two stamping disks 26 rotate alternately. Move to the center area of the main frame 1. When one of the punching disks 26 rotates to the center area of the main frame 1, the punching head 9 moves up, pushes the aggregate blank up, and approaches the punching disk 26. The blank is punched through the punching disk 26 and the punching head 9, and the punched broken material is placed in the punching port 31. After the punching is completed, the punching head 9 moves down, causing the blank to fall down, and the side end wall of the blank falls on the transmission wheel 12. The blank displacement is transmitted through the transmission wheel 12. At the same time, the punching disk 26 rotates and moves away from the center area of the main frame 1. The spring column 29 in the punching disk 26 pushes the slide plate 28 to move down, driving the ejector rod 30 to move down, and the waste material punched out in the punching port 31 is ejected and discharged. At this time, the other punching disk 26 rotates to the center area of the main frame 1 and punching is performed again.

[0031] In summary, when the skeleton blank punching machine is in use, the slide rail 2 and the disc 4 are movable, so that the storage tray 3 is displaced along the front and rear end sides of the disc 4, and the position of the storage tray 3 is changed, so that the storage tray 3 is conveniently removed and the waste collected in the storage tray 3 is centrally processed, or the storage tray 3 is placed on the end side of the slide rail 2, and the disc cavity 5 of the storage tray 3 is used to collect the waste falling through the discharge port 7, so as to achieve the purpose of integrated collection of waste. At the same time, the cylinder 8 is running, pushing the punch head 9 upward, so that the punch head 9 is close to the punching disc 26, and the skeleton blank is punched. The transmission motor 10 is operated to drive the transmission wheel 12 to rotate, and the skin The belt 13 drives two adjacent transmission wheels 12 to rotate synchronously. When a sheet-like skeleton blank is placed on the upper end of the transmission wheel 12, the skeleton blank is driven so that the blank is driven and conveyed along the horizontal direction of the main frame 1, thereby achieving the effect of conveying the blank. At the same time, the fan 16 runs, and the air flow flows along the air cavity 14, the air delivery port 15, the air duct 17, and the frame air port 21, and finally ejects from the frame air hole 22. The inner frame 19 rotates through the frame shaft 20, and the direction of the inner frame 19 is adjusted so that the frame air hole 22 of the inner frame 19 is adjusted so that the frame air hole 22 faces the end side of the punch head 9, so that the end wall of the blank is pressed by the punch head 9. Blowing and cleaning can achieve the purpose of removing impurities on the end wall of the blank and prevent impurities from affecting the forming effect during stamping. The main gear 24 is driven to rotate by the driving motor 23. The main gear 24 drives the slave gear 25 to rotate. The slave gear 25 rotates and drives the punching disc 26 to rotate. The two slave gears 25 are respectively connected to the top side ends of the two punching discs 26 to form a cam rotation state. When the slave gear 25 rotates, the two punching discs 26 rotate alternately to the center area of the main frame 1. When one of the punching discs 26 rotates to the center area of the main frame 1, the punching head 9 moves up to push the aggregate blank up. Near the punching plate 26, the blank is punched through the punching plate 26 and the punching head 9, and the punched-out broken material is placed in the punching port 31. After the punching is completed, the punching head 9 moves downward, causing the blank to fall, and the side end wall of the blank falls on the transmission wheel 12. The blank displacement is transmitted through the transmission wheel 12. At the same time, the punching plate 26 rotates and moves away from the central area of the main frame 1. The spring column 29 in the punching plate 26 pushes the slide plate 28 to move downward, driving the ejector rod 30 to move downward, and the waste material punched out in the punching port 31 is ejected and discharged. At this time, another punching plate 26 rotates to the central area of the main frame 1 and the punching process is performed again.

[0032] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A skeleton blank punching machine, comprising a main frame (1), characterized in that: A slide rail (2) is installed at the bottom end side of the main frame (1), a storage tray (3) is installed at the top of the slide rail (2), a disc path (4) is opened at the bottom end wall of the slide rail (2), a disc cavity (5) is opened inside the slide rail (2), a transverse plate (6) is arranged in the middle of the main frame (1), and a discharge port (7) is penetrated at the left and right end walls of the transverse plate (6), a cylinder (8) is arranged at the bottom end of the middle part of the transverse plate (6), and a cylinder (8) is arranged at the top of the cylinder (8). A punching head (9) is installed, and transmission motors (10) are installed on both sides of the upper end of the main frame (1). A straight plate (11) is installed on the upper end of the main frame (1) near the transmission motor (10). A transmission wheel (12) is installed on the end side of the straight plate (11), and a belt (13) is installed on the end side of the transmission wheel (12). An air cavity (14) is opened on the top of the main frame (1), and an air outlet (15) is opened on the left end wall of the top of the main frame (1). ), a fan (16) and a driving motor (23) are arranged on the top of the main frame (1), an air duct (17) is arranged on the side end of the air delivery port (15), a lower opening (18) is provided on the lower end wall of the top of the main frame (1), an inner frame (19) and a frame shaft (20) are installed on the inner side of the lower opening (18), a frame air opening (21) and a frame air hole (22) are provided on the end wall of the inner frame (19), and a main frame (23) is installed on the lower end of the driving motor (23). A gear (24) is provided at the side end of the master gear (24), a slave gear (25) is provided at the lower end of the slave gear (25), a stamping plate (26) is provided inside the stamping plate (26), a plate sliding cavity (27) is provided inside the plate sliding cavity (27), a slide plate (28) and a spring column (29) are provided inside the plate sliding cavity (27), a push rod (30) is provided at the middle bottom end of the slide plate (28), and a stamping opening (31) is provided on the bottom end wall of the stamping plate (26).

2. A skeleton blank punching machine according to claim 1, characterized in that: The main frame (1) and the slide rail (2) are fixedly connected, and the main frame (1) forms a sliding structure with the storage tray (3) through the slide rail (2) and the tray (4).

3. The skeleton blank punching machine according to claim 1, characterized in that: Two storage trays (3) are provided, and the cylinder (8) and the main frame (1) are fixedly connected, and the cylinder (8) and the punching head (9) are driven.

4. The skeleton blank punching machine according to claim 1, characterized in that: The transmission motor (10) and the transmission wheel (12) are mutually transmitted, and the transmission wheel (12) and the straight plate (11) are rotationally connected, and the transmission wheel (12) and the belt (13) are mutually transmitted.

5. The skeleton blank punching machine according to claim 1, characterized in that: The fan (16), the air cavity (14), the air delivery port (15), and the air duct (17) are sequentially connected, and the air duct (17) is fixedly connected to the main frame (1).

6. The skeleton blank punching machine according to claim 1, characterized in that: The inner frame (19) forms a rotating structure with the main frame (1) through a frame shaft (20), and two inner frames (19) are provided, and the inner frames (19) are symmetrically distributed about the center of the main frame (1).

7. The skeleton blank punching machine according to claim 1, characterized in that: The frame air port (21) and the frame air hole (22) are connected to each other, and the driving motor (23) and the main gear (24) are driven to transmit power to each other.

8. The skeleton blank punching machine according to claim 1, characterized in that: The driving motor (23) is driven by a main gear (24) and a slave gear (25), and both the main gear (24) and the slave gear (25) are rotationally connected to the main frame (1).

9. The skeleton blank punching machine according to claim 1, characterized in that: The slave gear (25) and the punching disc (26) are fixedly connected, and the punching disc (26) forms a sliding structure with the slide plate (28) through the disc sliding cavity (27), and the slide plate (28) forms an elastic structure with the punching disc (26) through the spring column (29), and the slide plate (28) and the push rod (30) are fixedly connected.

Citation Information

Patent Citations

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