A label tearing device, automatic label tearing and labeling apparatus and method
By designing the feeding, transfer, and peeling mechanisms of the label-tearing device, the problems of automated feeding and continuous tearing of sheet labels were solved, realizing a highly efficient and automated label application process and improving operational efficiency and quality.
Patent Information
- Application Number
- CN202310640722.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-01
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-06-01
AI Technical Summary
Existing label-tearing devices cannot achieve automated feeding and continuous fully automated operation of independent sheet labels, resulting in a large demand for manual labor, cumbersome operation, and low efficiency.
A label-tearing device was designed, including a feeding mechanism, a transfer mechanism, and a peeling mechanism. The device uses a clamping device and a pushing device to peel the release paper from the sheet label, and a receiving device to receive the peeled sheet label. Combined with a pressing device, the device ensures that the label is attached to the product, thus achieving automated operation.
It enables automated feeding and continuous tearing of sheet labels, improving the efficiency and automation of label tearing, reducing manual intervention, and ensuring the quality and accuracy of label application.
Smart Images

Figure CN116552945B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of label tearing devices, and particularly relates to a label tearing device, an automatic label tearing and labeling equipment and a method. BACKGROUND
[0002] In order to ensure product traceability, a label is usually provided on the surface of a product by laser printing or pasting, and the label usually has product model information, etc. The entire production process of the product is automatically identified, recorded and controlled through the label barcode. Before the label is pasted, the release paper on the back of the label needs to be torn off, and then the label is pasted on the surface of the product. The traditional manual label tearing and labeling method requires a large amount of labor, and is complicated, labor-intensive and low in work efficiency.
[0003] A label tearing device and packaging equipment are provided in Chinese Patent No. CN202111109866.2, which includes a rack, a positioning mechanism, a label tearing mechanism and an adhesive tape conveying mechanism arranged on the rack. The positioning mechanism is used to position and compress the workpiece. The adhesive tape conveying mechanism is used to convey the adhesive tape to the label tearing mechanism and then convey it back to the adhesive tape conveying mechanism for recycling after the label is torn off. The label tearing mechanism includes a base plate vertically connected to the rack and a moving part horizontally connected to the base plate. The moving part is wound with adhesive tape to tear off the label on the workpiece. The workpiece is compressed and positioned by the positioning mechanism, and then the adhesive tape is conveyed to the label tearing mechanism by the adhesive tape conveying mechanism. The movement of the label tearing mechanism is used to tear off the label on the workpiece.
[0004] However, the above-mentioned device is usually used for wound labels, i.e. several labels are connected and wound into a roll shape. When used, the label paper is compressed and positioned, and then the label is conveyed to the label tearing mechanism by the label conveying mechanism. The movement of the label tearing mechanism is used to tear off the label on the workpiece. However, there are few automatic label tearing structures on the market for independent sheet labels.
[0005] Chinese Patent No. CN201410307473.6 discloses an automatic label tearing device and method. The product with a label is fixed on a test socket. The push-pull device drives the clamping jaw in the clamping jaw assembly to move to a clamping position to clamp the label. The swing assembly drives the clamping jaw to swing to one side to tear one side of the label. The swing assembly is reset, and at the same time, the push-pull device is reset and the rotating assembly drives the test socket to rotate. The direction of rotation of the test socket is opposite to the direction of reset of the swing assembly.
[0006] The Chinese patent with the application number CN201821245489.9 discloses an online label tearing base paper device, which comprises a vertical plate, a pressing mechanism mounted on the vertical plate and an inclined plate. The pressing mechanism comprises a pressing cylinder, a support connected with a first piston rod of the pressing cylinder and a floating pressing plate connected with the support. A tearing cylinder and a floating assembly are mounted on the inclined plate, and a tearing cutter head is connected with a second piston rod of the tearing cylinder. A mechanical hand places double labels on a horizontal plate and a fixed seat. The pressing cylinder is started to drive the support to drive the pressing block of the floating pressing plate to press the base paper that does not need to be torn in the double labels. The tearing cylinder is started to drive the tearing cutter head downward by the second piston rod. The tearing cutter head and the floating block clamp the base paper that needs to be torn. The floating block compresses the first spring to move downward along the linear slide rail to tear the label base paper. The mechanical hand takes away the label. The torn base paper is between the tearing cutter head and the floating block. When the label is taken away, the second piston rod of the tearing cylinder is extended, and the base paper falls into a paper collecting box.
[0007] However, the above-mentioned label tearing device cannot automatically feed the labels, and cannot realize continuous full automation. Therefore, it is necessary to provide a label tearing device with high automation degree and high efficiency. SUMMARY
[0008] Based on the above problems, the purpose of the present application is to provide a label tearing device, an automatic label tearing and labeling equipment and a method for solving the above-mentioned problems.
[0009] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0010] A label tearing device, comprising a feeding mechanism fixed on a base plate, a transfer mechanism and a stripping mechanism;
[0011] The feeding mechanism and the stripping mechanism are respectively located at a material taking position and a material placing position of the transfer mechanism;
[0012] The transfer mechanism is used for carrying the labels to be separated from the feeding device and conveying to the stripping mechanism for label stripping;
[0013] The stripping mechanism comprises a pushing device, a clamping device and a receiving device,
[0014] The receiving device is located at the material placing position of the transfer mechanism, and the receiving device comprises an initial receiving plate and a receiving plate which are sequentially separated along the moving direction of the transfer mechanism;
[0015] The clamping device is arranged between the initial receiving plate and the receiving plate, and the pushing direction of the pushing device is perpendicular to the receiving device;
[0016] The clamping device is fixed on the pushing device and moves through the receiving device with the movement of the pushing device.
[0017] The clamping device comprises a first clamping arm and a second clamping arm, and the gap between the first clamping arm and the second clamping arm is adjustable,
[0018] The clamping device is used for clamping the release paper and peeling the release paper from the sheet label under the pushing of the pushing device, and the receiving device is used for receiving the sheet label after the peeling is completed.
[0019] Preferably, the pushing device comprises a pushing cylinder and a pushing guide rail arranged in parallel with each other,
[0020] The pushing cylinder comprises a pushing cylinder body and a pushing cylinder telescopic rod, and the pushing guide rail is provided with sliding first and second pushing sliders;
[0021] The clamping device comprises a clamping cylinder, a first clamping arm and a second clamping arm,
[0022] The clamping cylinder comprises a clamping cylinder body and a clamping cylinder telescopic rod,
[0023] The first clamping arm is fixed on the first slider and fixedly connected with the clamping cylinder body;
[0024] The second clamping arm is fixed on the second slider, and the second clamping arm is fixedly connected with the clamping cylinder telescopic rod and the air cylinder telescopic rod.
[0025] Preferably, the pushing cylinder and the clamping cylinder are distributed on both sides of the pushing guide rail, and the first clamping arm and the second clamping arm are perpendicular to the plane formed by the pushing cylinder and the clamping cylinder.
[0026] Preferably, the first clamping arm is fixed between the first clamping arm and the clamping cylinder body through a first clamping connecting block, the first clamping arm is in L shape and comprises a first clamping arm fixed end and a first clamping arm clamping end, the first clamping arm fixed end is fixed on the first clamping connecting block, and the first clamping arm clamping end is perpendicular to the first clamping connecting block.
[0027] The second clamping arm is fixed between the second clamping arm and the second slider through a second clamping connecting block, the second clamping arm is perpendicular to the second clamping connecting block and is in the same vertical plane as the first clamping arm clamping end.
[0028] Preferably, the peeling mechanism further comprises a waste removing device and a waste box for collecting the release paper,
[0029] The waste box surrounds the clamping device, and the waste removing device is used for pushing the peeled release paper into the waste box.
[0030] Preferably, the receiving device comprises a receiving plate provided with a receiving groove, the width of the receiving groove is greater than the width of the sheet label, and the upper surface of the receiving groove is jaggedly distributed.
[0031] Preferably, the feeding mechanism comprises a feeding bottom plate and a feeding box fixed on the feeding bottom plate.
[0032] The feeding box is provided with a movable push plate inside the bottom, and the to-be-separated labels are stacked above the push plate.
[0033] The lifting device penetrates through the feeding bottom plate and is fixedly connected with the push plate, and the lifting device drives the push plate to move up and down.
[0034] Preferably, the lifting device comprises a lifting motor fixed on the lower surface of the feeding bottom plate and a bearing seat located on both sides of the lifting motor, and the output shaft of the lifting motor penetrates through the feeding bottom plate and is fixedly connected with the lower surface of the push plate.
[0035] The bearing seat is provided with a movable lifting shaft inside, and the lifting shaft penetrates through the bearing seat and the feeding bottom plate and is fixedly connected with the lower surface of the push plate.
[0036] Preferably, the feeding mechanism is further provided with a distributing device for separating the to-be-separated labels, the distributing device is fixed on the bottom plate and located above the feeding box.
[0037] The distributing device comprises a distributing cylinder, a distributing guide rail and a separating piece, the separating piece is fixed on the distributing slider of the distributing guide rail, the distributing slider is connected with the push shaft of the distributing cylinder, and the lower surface of the separating piece is slightly higher than the upper surface of the feeding box.
[0038] Preferably, a plurality of brush devices are further provided on the side wall inside the feeding box, and each brush device comprises a plurality of combined brush units.
[0039] Preferably, the transfer mechanism comprises a transfer device, a shaking device and a suction disc for sucking the to-be-separated labels, and the shaking device is connected with the suction disc.
[0040] Preferably, the transfer device comprises a transfer guide rail fixed on the upper surface of the bottom plate and a transfer cylinder, the transfer guide rail is provided with a sliding transfer slider, and the shaking device is fixed on the transfer slider.
[0041] The shaking device comprises oppositely arranged first and second shaking cylinders, the extension rods of the first and second shaking cylinders are oppositely arranged and fixedly connected through a shaking connecting block.
[0042] The suction disc is connected with the first shaking cylinder.
[0043] Preferably, a transfer plate is fixed on the transfer slider, and the telescopic rod of the transfer cylinder is fixedly connected with the transfer plate.
[0044] The upper surface of the transfer plate is further fixed with a pair of shaking support tables, and a shaking guide column penetrates through the shaking support tables; the upper surface of the shaking guide column is fixedly connected with a suction disc connecting plate and a suction disc connecting metal plate.
[0045] The first shaking cylinder and the second shaking cylinder are arranged between the shaking support tables.
[0046] The first shaking cylinder is fixed on the upper surface of the suction disc connecting plate, and the second shaking cylinder is fixed on the lower surface of the transfer plate.
[0047] The application further provides an automatic label tearing and labeling device, which comprises the label tearing device.
[0048] Preferably, the automatic label tearing and labeling device further comprises a labeling device, a detection device, a pressing device and a conveying device.
[0049] The conveying device is used for conveying products, the labeling device is used for pasting the sheet label after the release of release paper on the upper surface of the product, the detection device is used for detecting the position of the label, and the pressing device is arranged above the conveying device and is used for pressing the label on the upper surface of the product.
[0050] Preferably, the labeling device is a four-axis mechanical arm.
[0051] Preferably, the detection device comprises a detection camera, which is used for shooting the sheet label conveyed by the labeling device and determining whether the label is in place.
[0052] Preferably, the pressing device comprises support columns arranged on both sides of the conveying device and a support plate which is arranged above the conveying device and is fixed on the support columns, and further comprises a pressing assembly arranged on the support plate.
[0053] Preferably, the pressing assembly comprises a pressing cylinder and a pressing roller, the pressing roller is connected with the output shaft of the pressing cylinder through a fixing frame, the fixing frame is in a U shape, and a rotating shaft is arranged at the opening of the fixing frame, the pressing roller is arranged on the rotating shaft and rotates around the rotating shaft, and the pressing roller is higher than the upper surface of the product on the conveying device.
[0054] The application further provides an automatic label tearing and labeling method, which utilizes the automatic label tearing and labeling device to paste labels on products, and specifically comprises the following steps:
[0055] Step one: product loading, the conveying device moves the product to the labeling position;
[0056] Step two: the label separating device peels off the release paper on the label to be separated to obtain a sheet label;
[0057] Step three: the labeling device takes away the sheet label, first moves above the detection device, and the detection device detects whether the position of the sheet label is in place. If the position detection is qualified, the labeling device places the sheet label on the upper surface of the product;
[0058] Step four: the conveying device pushes the product back to the loading position, and in the returning process, the product passes below the pressing device, and the pressing device presses the label on the upper surface of the product;
[0059] Step five: the product is taken down and replaced, and the above steps are repeated.
[0060] Preferably, in step two, a plurality of labels to be separated are stacked in the loading box, the lifting device is lifted to make one of the labels to be separated higher than the loading box, the transfer mechanism takes away the label to be separated and places it on the peeling position, the first clamping arm and the second clamping arm of the clamping device clamp the edges of the release paper of the label to be separated, the pushing cylinder pushes the clamping device to descend, the release paper is peeled off from the sheet label until the sheet label and the release paper are completely separated, the sheet label is driven to the receiving plate, waits to be taken away by the labeling device, and the separated release paper enters the waste box.
[0061] Preferably, in step four, after the labeling device places the sheet label on the upper surface of the product, the pressing cylinder in the pressing device descends, the height of the pressing roller is higher than the upper surface of the product and slightly lower than the upper surface of the sheet label, and the pressing device presses the label on the upper surface of the product in the returning process; the pressing cylinder rises after the product returns to the loading position.
[0062] Compared with the prior art, the present application has the following advantages:
[0063] The present application provides a label separating device, an automatic label separating and labeling equipment and a method. Through the setting of the loading box in the loading mechanism, continuous automatic tearing can be realized without frequent manual loading. The transfer mechanism transfers the label to be separated from the loading mechanism to the peeling mechanism, the label to be separated falls onto the primary receiving plate, the first clamping arm and the second clamping arm clamp the release paper of the label to be separated, the clamping device descends, at this time, the first clamping arm and the second clamping arm clamp the release paper, the release paper is peeled off from the sheet label, and because the release paper provides a forward pushing force for the sheet label under the condition of inertia in the peeling process, the sheet label is driven to advance into the receiving groove of the receiving plate while the release paper is peeled off from the sheet label. Therefore, the automatic tearing of the release paper in the sheet label can be realized.
[0064] The automatic label tearing and labeling device and method provided by the application can detect position before labeling, and is provided with a pressing device to ensure that the label on the surface of the product is pressed by the pressing device during the returning process, and has high automation degree, and improves the efficiency and quality of labeling. BRIEF DESCRIPTION OF DRAWINGS
[0065] Figure 1 It is a first structural schematic diagram of a label tearing device in the application;
[0066] Figure 2 It is a second structural schematic diagram of a label tearing device in the application;
[0067] Figure 3 It is a first structural schematic diagram of a feeding mechanism and a transfer mechanism in a label tearing device in the application;
[0068] Figure 4 It is a structural schematic diagram of a lifting device in a label tearing device in the application;
[0069] Figure 5 It is a second structural schematic diagram of a feeding mechanism and a transfer mechanism in a label tearing device in the application;
[0070] Figure 6 It is a third structural schematic diagram of a feeding mechanism and a transfer mechanism in a label tearing device in the application;
[0071] Figure 7 It is a fourth structural schematic diagram of a feeding mechanism and a transfer mechanism in a label tearing device in the application;
[0072] Figure 8 It is a structural schematic diagram of a shaking device of a transfer mechanism in a label tearing device in the application;
[0073] Figure 9 It is a first structural schematic diagram of a peeling mechanism in a label tearing device in the application;
[0074] Figure 10 It is a partial structural schematic diagram of a clamping device in a peeling mechanism in a label tearing device in the application;
[0075] Figure 11 It is a second structural schematic diagram of a peeling mechanism in a label tearing device in the application;
[0076] Figure 12 It is a structural schematic diagram of a receiving plate in a peeling mechanism in a label tearing device in the application;
[0077] Figure 13 It is a structural schematic diagram of a solenoid valve assembly in a label tearing device in the application;
[0078] Figure 14 Figure 1 is a schematic view of the structure of a label to be separated in a label tearing device according to the present application;
[0079] Figure 15 Figure 2 is a schematic view of the structure of an automatic label tearing and labeling device according to the present application;
[0080] Figure 16 Figure 3 is a partial schematic view of an automatic label tearing and labeling device according to the present application;
[0081] Reference signs:
[0082] 1 - feeding mechanism; 101 - base plate; 102 - feeding base plate; 103 - feeding box; 104 - lifting motor;
[0083] 105 - first lifting shaft; 106 - second lifting shaft; 107 - brush device; 108 - lifting sensor;
[0084] 109 - in-place sensor; 110 - distribution cylinder; 111 - distribution connecting plate; 112 - separation piece; 113 - distribution slider;
[0085] 114 - distribution guide rail; 115 - first sensor; 116 - material sensor;
[0086] 2 - transfer mechanism; 201 - transfer cylinder; 202 - transfer fixed plate; 203 - transfer guide rail; 204 - transfer plate;
[0087] 205 - suction cup connecting sheet metal; 206 - suction cup; 207 - shaking support table; 208 - shaking guide column;
[0088] 209 - suction cup connecting plate; 210 - first shaking cylinder; 211 - second shaking cylinder; 212 - shaking connecting block;
[0089] 213 - transfer limiting device;
[0090] 3 - peeling mechanism; 301 - pushing cylinder; 302 - pushing guide rail; 303 - clamping device;
[0091] 3031 - clamping cylinder; 3032 - first clamping connecting block; 3033 - first clamping arm; 3034 - second clamping connecting block;
[0092] 3035 - second clamping arm;
[0093] 304 - initial receiving plate; 305 - receiving plate; 306 - waste removal cylinder; 307 - waste removal push block; 308 - waste box;
[0094] 4 - electromagnetic valve assembly; 401 - bracket; 402 - integrated base; 402 - electromagnetic valve group;
[0095] 5 - label to be separated; 501 - sheet label; 502 - release paper;
[0096] 6 - labeling device; 7 - detection device;
[0097] 8 - pressing device; 801 - support column; 802 - support table; 803 - support plate; 804 - pressing cylinder;
[0098] 805 - pressing roller; 806 - fixed frame;
[0099] 9 - conveying device; 10 - labeling station to be pasted; 11 - feeding station. DETAILED DESCRIPTION
[0100] In order to make the purpose and technical scheme of the embodiments of the present application clearer, the technical scheme of the present application will be described clearly and completely below in combination with the embodiments of the present application.
[0101] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0102] As shown in Figures 1-14 The present application provides a label tearing device, which comprises a feeding mechanism 1, a transfer mechanism 2 and a peeling mechanism 3 fixed on a bottom plate 101; the label to be separated 5 comprises a sheet label 501 and a release paper 502 adhered to each other; the sheet label 501 and the release paper 502 need to be separated, and then the sheet label 501 is pasted on the surface of the product; the feeding mechanism, the transfer mechanism 2 and the peeling mechanism 3 are all fixed on the same bottom plate 101, wherein the label to be separated 5 is placed in the feeding mechanism 1, removed by the transfer mechanism 2, transported to the position of the peeling mechanism 3, and then separated from the sheet label 501 and the release paper 502 by the peeling mechanism 3.
[0103] As shown in Figures 3-6As shown, the feeding mechanism 1 comprises a lifting device and a feeding box 103 fixed on the feeding base plate 102. The feeding box 103 is a box-shaped structure with an open upper end and is spliced by several pieces of sheet metal. The feeding box 103 can accommodate a stack of labels 5 to be separated. A push plate movably arranged in the bottom of the feeding box 103 is provided. The stack of labels 5 to be separated is arranged above the push plate. The lifting device penetrates through the feeding base plate 102 and is fixedly connected with the push plate. The lifting device drives the push plate to move up and down. Specifically, the lifting device is fixedly connected with the push plate and drives the push plate to move up and down, so that the labels 5 to be separated in the feeding box 103 can be lifted to a height higher than the upper surface of the feeding box 103. The lifting device comprises a lifting motor 104 fixed on the lower surface of the feeding base plate 102, and a first lifting shaft 105 and a second lifting shaft 106 respectively arranged on the two sides of the lifting motor 104. The output shaft of the lifting motor 104 penetrates through the feeding base plate 102 and is fixedly connected with the lower surface of the push plate. A bearing seat is provided with a movable lifting shaft. The lifting shaft penetrates through the bearing seat and the feeding base plate 102 and is fixedly connected with the lower surface of the push plate. The lifting shaft can move up and down along the direction of the bearing seat. The two lifting shafts on the two sides function as a guide to prevent the push plate from deviating during the driving of the lifting motor 104.
[0104] A plurality of brush devices 107 are further arranged on the side wall in the feeding box 103. In the embodiment, two brush devices 107 are arranged. The brush device 107 comprises a plurality of brush units arranged in combination and distributed on the two sides of the labels 5 to be separated. The brush device 107 is used to rub the side edges of the labels 5 to be separated during the lifting of the labels 5 to be separated, so as to prevent the labels 5 to be separated from being adhered together.
[0105] A position sensor 109 is further arranged on the side wall in the feeding box 103. The position sensor 109 is used to detect the uppermost label 5 to be separated in the feeding box 103. The position sensor 109 is preferably a laser sensor or a fiber sensor. When feeding is needed, the lifting motor 104 drives the labels 5 to be separated to move upwards until the uppermost label 5 to be separated blocks the light emitted by the position sensor 109. At this time, it is indicated that the feeding position has been reached. The lifting motor 104 stops moving, and the labels 5 to be separated wait to be taken away.
[0106] The first sensor 115 and the material sensor 116 are arranged inside the feeding box 103. The material sensor 116 is arranged on the bottom surface inside the feeding box 103, preferably a laser sensor or a fiber sensor, for detecting whether there is a label 5 to be separated inside the feeding box 103. If there is a label 5 to be separated inside the feeding box 103, the light of the material sensor 116 is blocked. If all the labels 5 to be separated inside the feeding box 103 have been taken out, the light of the material sensor 116 is not blocked, and a signal will be sent to the control end to issue an alarm. The first sensor 115 is arranged on the side surface of the feeding box 103 below, and the lifting sensor 108 is arranged on the side surface of the first lifting shaft 105 and the second lifting shaft 106. The function of the first sensor 115 and the lifting sensor 108 is to determine the lowest position of the lifting device. The first sensor 115 and the lifting sensor 108 are preferably laser sensors or fiber sensors, for detecting the position of the pushing plate and the position of the first lifting shaft 105 and the second lifting shaft 106, and determining the lower limit position.
[0107] The feeding mechanism 1 further comprises a material separating device for separating the label 5 to be separated, which is fixed on the bottom plate 101 above the feeding box 103.
[0108] The material separating device comprises a material separating cylinder 110, a material separating guide rail 114, and a separating piece 112. The separating piece 112 is fixed on the material separating sliding block 113 of the material separating guide rail 114. The material separating sliding block 113 is connected with the pushing shaft of the material separating cylinder 110 through the material separating connecting plate 111. The lower surface of the separating piece 112 is slightly higher than the upper surface of the feeding box 103. The pushing shaft of the material separating cylinder 110 can be extended or retracted to control the movement of the separating piece 112 along the material separating guide rail 114. The separating piece 112 is arranged on the side of the feeding box 103, and the lower surface of the separating piece 112 is slightly higher than the upper surface of the feeding box 103.
[0109] The length of the material separating guide rail 114 basically covers the entire range of the feeding box 103, so that the separating piece 112 can pass through above the entire feeding box 103. According to the adhesion degree between the first label 5 to be separated and the second label 5 to be separated, the distance of the movement of the separating piece 112 can be controlled to ensure that the transfer mechanism 2 takes out only one label 5 to be separated at a time.
[0110] The working principle of the feeding mechanism 1 is as follows: when feeding is needed, the lifting motor 104 drives the push plate to rise, so that the uppermost piece of the label to be separated 5 in the feeding box 103 reaches the position of the in-place sensor 109, then the separating cylinder 110 extends, the separating piece 112 is inserted between the uppermost piece of the label to be separated 5 and the second piece of the label to be separated 5, preventing the occurrence of adhesion when the label to be separated 5 is taken away, after the uppermost piece of the label to be separated 5 is taken away, the separating cylinder 110 is retracted, and the lifting motor 104 drives the push plate to rise by the thickness of a piece of the label to be separated 5 for the next feeding, and the above steps are repeated.
[0111] As shown in Figures 7-8 The transfer mechanism 2 is located above the feeding mechanism 1 and specifically includes a transfer device, a shaking device, and a suction disc 206 for sucking the label to be separated 5.
[0112] The transfer device includes a transfer guide rail 203 fixed to the upper surface of the bottom plate 101 and a transfer cylinder 201 fixed to the bottom plate 101 through a transfer fixing plate 202, the transfer guide rail 203 is provided with a sliding transfer sliding block, and the shaking device is fixed to the transfer sliding block; a transfer plate 204 is fixed to the transfer sliding block, and the extension rod of the transfer cylinder 201 is fixedly connected to the transfer plate 204; therefore, the transfer cylinder 201 can push the transfer sliding block to move along the transfer guide rail 203. A transfer limiting device 213 is further provided, which limits the retraction position of the transfer cylinder 201, so as to ensure that the label to be separated 5 taken away is located at the peeling station.
[0113] The transfer plate 204 is provided with a shaking device, the upper surface of the transfer plate 204 is fixed with a pair of shaking support tables 207, a shaking guide column 208 penetrates through the inside of the shaking support table 207, the shaking guide column 208 and the shaking support table 207 can slide relative to each other, and the shaking guide column 208 plays a guiding role. The upper surface of the shaking guide column 208 is fixedly connected with a suction disc connecting plate 209 and a suction disc connecting plate 205, two suction discs 206 are arranged on the suction disc connecting plate 205, and the two suction discs 206 are used for sucking the labels to be separated 5. A first shaking cylinder 210 and a second shaking cylinder 211 are arranged between the shaking support tables 207, wherein the first shaking cylinder 210 is fixed on the upper surface of the suction disc connecting plate 209, and the second shaking cylinder 211 is fixed on the lower surface of the transfer plate 204. The extension rods of the first shaking cylinder 210 and the second shaking cylinder 211 are arranged opposite to each other and are fixedly connected through a shaking connecting block 212. Therefore, the extension rods of the first shaking cylinder 210 and the second shaking cylinder 211 are matched relative to each other, the suction disc connecting plate 209 and the suction disc connecting plate 205 can be lifted, lowered and slightly moved up and down, that is, the suction disc 206 can be lifted, lowered and slightly shaken up and down, the suction disc 206 is convenient for sucking the labels to be separated 5, and meanwhile, the uppermost label to be separated 5 and the second label to be separated 5 are further prevented from being adhered when the labels to be separated 5 are taken away.
[0114] The working principle of the transfer mechanism 2 is as follows: the transfer cylinder 201 is extended, the suction disc 206 is moved to the upper side of the feeding box 103, the suction disc 206 is lowered, the uppermost first label to be separated 5 is sucked, the suction disc 206 is lifted at the same time, the shaking device controls the suction disc 206 to be slightly shaken up and down, the uppermost label to be separated 5 and the second label to be separated 5 are completely separated, the suction disc 206 is lifted to a specified position, the transfer cylinder 201 is retracted, and the suction disc 206 carries the label to be separated 5 to the upper side of the peeling station.
[0115] As shown in Figures 9-10 The peeling station is provided with a peeling mechanism 3, the peeling mechanism 3 includes a pushing device, a clamping device 303 and a receiving device, and the clamping device 303 and the pushing device are distributed on the upper and lower sides of the receiving device.
[0116] In the moving direction of the label to be separated 5, the receiving device includes an initial receiving plate 304 and a receiving plate 305 provided with a receiving groove, as shown in Figure 12As shown, the width of the receiving groove is slightly wider than the width of the sheet label 501, and the length is slightly longer than the length of the sheet label 501. Preferably, the upper surface of the receiving groove is in a convex sawtooth structure to reduce the contact area with the sheet label 501. Preferably, the initial receiving plate 304 is a metal plate structure, and there is a certain gap between the initial receiving plate 304 and the receiving plate 305. The receiving plate 305 is fixed on the bottom plate 101 by a fixed metal plate, so there is also a certain gap between the receiving plate 305 and the bottom plate 101. The distance between the initial receiving plate 304 and the receiving plate 305 is set so that the clamping device 303 can pass between them without interference.
[0117] The advancing device includes longitudinally and mutually parallel advancing cylinders 301 and advancing guide rails 302. The advancing cylinders 301 include advancing cylinder bodies and advancing cylinder telescopic rods. The advancing guide rails 302 are provided with sliding first and second advancing sliding blocks. The clamping device 303 is fixed on the first and second advancing sliding blocks. Therefore, the advancing cylinders 301 can drive the clamping device 303 to move along the advancing guide rails 302.
[0118] The clamping device 303 includes clamping cylinders 3031, first clamping arms 3033, and second clamping arms 3035. The clamping cylinders 3031 include clamping cylinder bodies and clamping cylinder telescopic rods. The first clamping arms 3033 are fixed on the first advancing sliding blocks and are fixedly connected to the clamping cylinder bodies. The second clamping arms 3035 are fixed on the second advancing sliding blocks and are fixedly connected to the clamping cylinder telescopic rods and the advancing cylinder telescopic rods. The first clamping arms 3033 are fixed between the clamping cylinder bodies and the first clamping connecting blocks 3032. The first clamping arms 3033 are in an L shape and include first clamping arm fixed ends and first clamping arm clamping ends. The first clamping arm fixed ends are fixed on the first clamping connecting blocks 3032, and the first clamping arm clamping ends are perpendicular to the first clamping connecting blocks 3032. The second clamping arms 3035 are fixed between the second sliding blocks and the second clamping connecting blocks 3034. The second clamping arms 3035 are perpendicular to the second clamping connecting blocks 3034 and are in the same vertical plane as the first clamping arm clamping ends. The advancing cylinders 301 and the clamping cylinders 3031 are distributed on both sides of the advancing guide rails 302. The first clamping arms 3033 and the second clamping arms 3035 are perpendicular to the plane formed by the advancing cylinders 301 and the clamping cylinders 3031.
[0119] There is a gap between the first clamping arm 3033 and the second clamping arm 3035, and the gap can be adjusted by the extension and retraction of the clamping cylinder 3031. Specifically, when the advancing cylinder 301 is fixed, since the second clamping arm 3035 is fixed on the second slider, and the second clamping arm 3035 is fixedly connected with the extension and retraction rod of the clamping cylinder 3031 and the extension and retraction rod of the advancing cylinder 301, the position of the second advancing slider and the second clamping arm 3035 remains unchanged. At this time, if the extension and retraction rod of the clamping cylinder 3031 extends, since the first clamping arm 3033 is fixed on the first slider, and is fixedly connected with the body of the clamping cylinder 3031, the first clamping arm 3033 and the first advancing slider will be pushed to move upward, so that the gap between the first clamping arm 3033 and the second clamping arm 3035 is enlarged.
[0120] The peeling mechanism 3 further comprises a waste removal device and a waste box 308 for collecting the release paper 502, the waste box 308 is located below the peeling station, and can surround the four sides of the clamping device 303, the waste removal device is used to push the peeled release paper 502 into the waste box 308. The waste removal device is located above the lower limit position of the clamping mechanism, and the waste removal device comprises a waste removal cylinder 306 and a waste removal push block 307, the waste removal push block 307 covers part of the area of the peeled release paper 502.
[0121] The working principle of the peeling mechanism 3 is as follows:
[0122] In the initial condition, the clamping device 303 is located between the initial supporting plate 304 and the supporting plate 305, more specifically, the first clamping arm 3033 and the second clamping arm 3035 of the clamping device 303 are located between the initial supporting plate 304 and the supporting plate 305, at this time, the clamping cylinder 3031 of the clamping cylinder 3031 is in the extended state, the gap between the first clamping arm 3033 and the second clamping arm 3035 is large enough to allow the release paper 502 of the label to be separated 5 to pass through, and the suction cup 206 in the process of carrying the label to be separated 5, the label to be separated 5 passes above the initial supporting plate 304, and just extends into the gap between the first clamping arm 3033 and the second clamping arm 3035, because the label to be separated 5 includes the sheet label 501 and the release paper 502 which are mutually adhered, wherein the area of the release paper 502 is larger than the area of the sheet label 501, and the edge of the release paper 502 protrudes the edge of the sheet label 501, therefore, in the process of early debugging, the stop position of the suction cup 206 makes the release paper 502 of the label to be separated 5 can extend into the gap between the first clamping arm 3033 and the second clamping arm 3035, and the sheet label 501 does not extend. The suction cup 206 stops the vacuum, the label to be separated 5 falls onto the initial supporting plate 304, the clamping cylinder 3031 retracts, the first clamping arm 3033 and the second clamping arm 3035 clamp the release paper 502, the push cylinder 301 extends, and the clamping device 303 is pushed down. At this time, the first clamping arm 3033 and the second clamping arm 3035 clamp the release paper 502, so that the release paper 502 is peeled off from the sheet label 501, because in the process of peeling, under the condition of inertia, the release paper 502 provides a forward pushing force for the sheet label 501, therefore, the release paper 502 is peeled off from the sheet label 501 at the same time, and the sheet label 501 is driven to advance to the supporting groove of the supporting plate 305. When the release paper 502 is about to be completely peeled off, at this time, the release paper 502 is parallel to the push cylinder 301 and the push guide rail 302 and is in an approximately taut state, the waste cylinder 306 extends, the waste push block 307 pushes the release paper 502 to completely fall off, the clamping cylinder 3031 extends, the first clamping arm 3033 and the second clamping arm 3035 open, and the release paper 502 falls into the waste box 308.
[0123] In order to ensure the peeling effect, preferably, the positions of the first clamping arm 3033 and the second clamping arm 3035 are extremely close to the edge of the receiving plate 305 but do not interfere in the process of rising and falling, and when the release paper 502 is peeled off, the sheet-shaped label 501 can be quickly pushed into the receiving groove. Since the receiving plate 305 provides a receiving force, and the inside of the receiving groove is zigzag-shaped, the contact area is reduced, the sheet-shaped label 501 is prevented from being excessively adhered to the receiving groove, and it is ensured that the sheet-shaped label 501 can be continuously pushed in. Further, the lower surface of the suction cup 206 is extremely close to the upper surface of the initial receiving plate 304, that is, the gap between the lower surface of the suction cup 206 and the upper surface of the initial receiving plate 304 is slightly larger than the thickness of a label to be separated 5. When the release paper 502 is peeled off, due to the presence of the suction cup 206, a slight downward limiting force can be provided to prevent the label to be separated 5 from being excessively raised due to the peeling of the release paper 502, which causes the label to be separated 5 to fail to smoothly enter the receiving plate 305, thereby affecting the peeling effect. At the same time, since the width of the receiving groove is slightly wider than the width of the sheet-shaped label 501, and the length of the receiving groove is slightly longer than the length of the sheet-shaped label 501, the sheet-shaped label 501 itself has a certain adhesion. Therefore, when the sheet-shaped label 501 gradually enters the receiving groove, the receiving groove itself can play a certain limiting role to prevent the sheet-shaped label 501 from being raised or popped out.
[0124] As shown in Figure 13 , all air paths of the label tearing device are controlled by an electromagnetic valve assembly 4. The electromagnetic valve assembly 4 includes a bracket 401 and an integrated base 402 supported by the bracket 401. The integrated base 402 is fixed with an electromagnetic valve group 402.
[0125] The present application also provides an automatic label tearing and labeling device, which comprises the above-mentioned label tearing device; as shown in Figures 15-16 , the device further comprises a labeling device 6, a detection device 7, a pressing device 8 and a conveying device 9.
[0126] The conveying device 9 is used for conveying products. The conveying device 9 is preferably a linear motor. The products are manually loaded on a loading station 11 by a mechanical method, and then conveyed to a labeling station by the conveying device 9 to wait for labeling.
[0127] The labeling device 6 is used for labeling the sheet-shaped label 501 after the release paper 502 is peeled off on the upper surface of the product. Preferably, the labeling device 6 is a four-axis mechanical arm. The end of the four-axis mechanical arm is flexible and can freely adjust the direction and angle, which is more practical.
[0128] The detection device 7 is used to detect the position of the label; the detection device 7 comprises a detection camera which is used to take pictures of the sheet label 501 carried by the labeling device 6 and determine whether it is in place. The four-axis mechanical arm takes the sheet label 501 from the receiving groove of the label tearing device, and then carries it to the detection device 7 first, and the detection camera detects whether the position of the sheet label 501 is in place. If the detection position is qualified, it is carried to the product above to perform labeling. If the detection is not qualified, the position is compensated according to the image taken by the detection camera, the end of the four-axis mechanical arm adjusts the position of the sheet label 501, and then the sheet label 501 is carried to the product above to be attached to the upper surface of the product.
[0129] At this time, since the four-axis mechanical arm only places the sheet label 501 on the upper surface of the product, the degree of adhesion is low, and it is easy to fall off, so a pressing device 8 is arranged above the carrying device 9 to press the label on the upper surface of the product.
[0130] As shown in Figure 16 The pressing device 8 comprises support columns 801 arranged on both sides of the carrying device 9 and a support plate 803 arranged above the carrying device 9, the ends of the support columns 801 are inserted into support tables for fixed connection, the support plate 803 is fixedly connected with the support columns 801 through the support tables, and further comprises a pressing assembly arranged on the support plate 803. The pressing assembly comprises a pressing cylinder 804 and a pressing roller 805, the pressing roller 805 is connected with the output shaft of the pressing cylinder 804 through a fixed frame 806, the fixed frame 806 is U-shaped, and a rotating shaft is arranged at the opening of the fixed frame 806, the pressing roller 805 is arranged on the rotating shaft and rotates around the rotating shaft; the size of the pressing roller 805 is just embedded in the fixed frame 806, so that the pressing roller 805 only rotates in the fixed frame 806 and does not relatively deviate from the fixed frame 806. The pressing roller 805 is higher than the upper surface of the product on the carrying device 9, when the pressing cylinder 804 pushes the fixed frame 806 to descend, the height of the pressing roller 805 is higher than the upper surface of the product and slightly lower than the upper surface of the sheet label 501, so that the pressing roller 805 can apply a large pressure to the sheet label 501 during the return of the product, so that the sheet label 501 is tightly attached to the upper surface of the product.
[0131] The application also provides an automatic label tearing and labeling method, which uses the automatic label tearing and labeling device to label the product, and specifically comprises the following steps:
[0132] Step 1: product feeding, the carrying device 9 moves the product to the labeling station 10;
[0133] Step two: the label separating device peels off the release paper 502 on the label 5 to be separated to obtain a sheet label 501; a plurality of labels 5 to be separated are stacked in the feeding box 103, the lifting device is raised to make one of the labels 5 to be separated higher than the feeding box 103, the transfer mechanism 2 takes away the label to be separated and places it on the peeling station, the first clamping arm 3033 and the second clamping arm 3035 in the clamping device 303 clamp the edges of the release paper 502 of the label 5 to be separated, the push cylinder 301 pushes the clamping device 303 to descend, so that the release paper 502 is peeled off from the sheet label 501 until the sheet label 501 and the release paper 502 are completely separated, the sheet label 501 is driven to the receiving plate 305 and waits for the labeling device 6 to take it away, and the separated release paper 502 enters the waste box 308;
[0134] Step three: the labeling device 6 takes away the sheet label 501, first moves above the detection device 7, and the detection device 7 detects whether the position of the sheet label 501 is in place, if the position detection is qualified, the labeling device 6 places the sheet label 501 on the upper surface of the product;
[0135] Step four: the conveying device 9 pushes the product back to the feeding station 11, and the product passes below the pressing device 8 during the returning process, the pressing device 8 presses the label on the upper surface of the product; wherein the pressing cylinder 804 in the pressing device 8 descends, the height of the pressing roller 805 is higher than the upper surface of the product and slightly lower than the upper surface of the sheet label 501, and the product is pressed by the pressing device 8 during the returning process; the pressing cylinder 804 rises after the product returns to the feeding position;
[0136] Step five: the product is taken down and replaced, and the above steps are repeated.
[0137] The above is only some embodiments of the present application, which are described in detail and in detail, but cannot be understood as a limitation on the scope of the patent of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, and these obvious alternative forms all belong to the protection scope of the present application.
Claims
1. A label-tearing device, characterized in that: Includes a feeding mechanism, a transfer mechanism, and a stripping mechanism fixed to the base plate; The feeding mechanism and the stripping mechanism are respectively located at the material picking position and the material discharging position of the transfer mechanism; The transfer mechanism is used to transport the labels to be separated from the feeding mechanism to the peeling mechanism for label peeling. The peeling mechanism includes: a pushing device, a clamping device, and a receiving device. The receiving device is located at the material discharge position of the transfer mechanism, and the receiving device includes a primary support plate and a receiving plate that are sequentially separated along the moving direction of the transfer mechanism; The clamping device is disposed between the initial support plate and the receiving plate, and the pushing direction of the pushing device is perpendicular to the receiving device; The clamping device is fixed to the propulsion device and moves through the receiving device as the propulsion device moves; The clamping device includes a first clamping arm and a second clamping arm, and the gap between the first clamping arm and the second clamping arm is adjustable. The transfer mechanism includes a transfer device, a shaking device, and a suction cup for picking up the label to be separated; the shaking device is fixed to the transfer device and moves with the movement of the transfer device; the shaking device is connected to the suction cup; The transfer device includes a transfer guide rail and a transfer cylinder fixed on the upper surface of the base plate. The transfer guide rail is provided with a sliding transfer slider, and the shaking device is fixed on the transfer slider. The shaking device includes a first shaking cylinder and a second shaking cylinder arranged opposite to each other. The telescopic rods of the first shaking cylinder and the second shaking cylinder are arranged opposite to each other and are fixedly connected by a shaking connecting block. The suction cup is connected to the first vibration cylinder.
2. The label-tearing device as described in claim 1, characterized in that: The propulsion device includes propulsion cylinders and propulsion guide rails arranged in parallel with each other. The propulsion cylinder includes a propulsion cylinder body and a propulsion cylinder telescopic rod, and a first propulsion slider and a second propulsion slider are provided on the propulsion guide rail; The clamping device also includes a clamping cylinder. The clamping cylinder includes a clamping cylinder body and a clamping cylinder telescopic rod. The first clamping arm is fixed on the first push slider and is fixedly connected to the clamping cylinder body; The second clamping arm is fixed on the second push slider, and the second clamping arm is fixedly connected to the clamping cylinder telescopic rod and the intake cylinder telescopic rod.
3. The label-tearing device as described in claim 2, characterized in that: The propulsion cylinder and the clamping cylinder are distributed on both sides of the propulsion guide rail, wherein the first clamping arm and the second clamping arm are perpendicular to the plane formed by the propulsion cylinder and the clamping cylinder.
4. The label-tearing device as described in claim 3, characterized in that: The first clamping arm is fixed to the clamping cylinder body by a first clamping connecting block. The first clamping arm is L-shaped and includes a first clamping arm fixing end and a first clamping arm clamping end. The first clamping arm fixing end is fixed on the first clamping connecting block, and the first clamping arm clamping end is perpendicular to the first clamping connecting block. The second clamping arm is fixed to the second push slider by a second clamping connecting block. The second clamping arm is perpendicular to the second clamping connecting block and is on the same vertical plane as the clamping end of the first clamping arm.
5. A label-tearing device as described in claim 1, characterized in that: The peeling mechanism also includes a waste removal device and a waste box for collecting the release paper of the labels to be separated. The waste box is fixed to the base plate and surrounds the clamping device.
6. A label-tearing device as described in claim 1, characterized in that: The receiving device includes a receiving plate with a receiving groove, the width of which is greater than the width of the sheet label to be separated, and the upper surface of the receiving groove is serrated.
7. A label-tearing device as described in claim 1, characterized in that: The feeding mechanism includes a feeding base plate, a lifting device, and a feeding box fixed on the feeding base plate; The bottom of the feeding box is equipped with a movable push plate; The lifting device passes through the loading base plate and is fixedly connected to the push plate. The lifting device pushes the push plate to move up and down.
8. A label-tearing device as described in claim 7, characterized in that: The lifting device includes a lifting motor fixed to the lower surface of the loading base plate and bearing seats located on both sides of the lifting motor. The output shaft of the lifting motor passes through the loading base plate and is fixedly connected to the lower surface of the push plate. The bearing housing is equipped with a movable lifting shaft, which passes through the bearing housing and the feeding base plate and is fixedly connected to the lower surface of the push plate.
9. A label-tearing device as described in claim 7, characterized in that: The feeding mechanism is also equipped with a separating device for separating the labels to be separated. The separating device is fixed on the base plate and located above the feeding box. The material dispensing device includes a material dispensing cylinder, a material dispensing guide rail, and a separating plate. The separating plate is fixed on the material dispensing slider of the material dispensing guide rail. The material dispensing slider is connected to the push shaft of the material dispensing cylinder. The lower surface of the separating plate is slightly higher than the upper surface of the feeding box.
10. A label-tearing device as described in claim 7, characterized in that: The side wall inside the feeding box is also provided with multiple brush devices, which include several brush units arranged in combination.
11. A label-tearing device as described in claim 1, characterized in that: A transfer plate is fixed on the transfer slider, and the telescopic rod of the transfer cylinder is fixedly connected to the transfer plate; The upper surface of the transfer plate is also fixed with a pair of shaking support platforms, and a shaking guide post runs through the inside of the shaking support platform; a suction cup connecting plate and a suction cup connecting sheet metal are fixedly connected to the upper surface of the shaking guide post. The first vibration cylinder and the second vibration cylinder are disposed between the vibration support platform; The first shaking cylinder is fixed on the upper surface of the suction cup connecting plate, and the second shaking cylinder is fixed on the lower surface of the transfer plate.
12. An automatic label-tearing and label-applying device, characterized in that: Includes a label-tearing device as described in any one of claims 1-11.
13. An automatic label-tearing and label-applying device as described in claim 12, characterized in that: It also includes independently configured labeling devices, detection devices, pressing devices, and handling devices; The conveying device is used to convey products. The labeling device is used to transfer sheet labels from the label-tearing device to the conveying device and affix them to the upper surface of the product. The detection device is used to detect the position of the sheet-like label; The clamping device is positioned above the conveying device and is used to clamp the sheet-like label on the upper surface of the product.
14. An automatic label-tearing and label-applying device as described in claim 13, characterized in that: The labeling device is a four-axis robotic arm.
15. An automatic label-tearing and label-applying device as described in claim 14, characterized in that: The detection device includes a detection camera, which is used to photograph the sheet-like labels carried by the labeling device.
16. An automatic label-tearing and label-applying device as described in claim 13, characterized in that: The clamping device includes support columns disposed on both sides of the conveying device and a support plate spanning above the conveying device, the support plate being fixed on the support columns; it also includes a clamping assembly disposed on the support plate.
17. An automatic label-tearing and label-applying device as described in claim 16, characterized in that: The clamping assembly includes a clamping cylinder and a clamping roller. The clamping roller is connected to the output shaft of the clamping cylinder via a fixed frame. The fixed frame is U-shaped and has a rotating shaft at its opening. The clamping roller passes through the rotating shaft and rotates around it. The clamping roller is higher than the upper surface of the product on the conveying device.
18. An automatic label-tearing and label-applying method, characterized in that: Applying labels to products using the automatic label-tearing and label-applying equipment as described in any one of claims 12-17 specifically includes the following steps: Step 1: Product loading; the conveying device moves the product to the labeling station. Step 2: The label-tearing device peels off the release paper from the label to be separated, obtaining a sheet label; Step 3: The labeling device removes the sheet label and moves it above the detection device. The detection device checks whether the sheet label is in the correct position. If the position is correct, the labeling device places the sheet label on the upper surface of the product. Step 4: The conveying device pushes the product back to the loading station. During the return process, it passes under the clamping device, which presses the label on the upper surface of the product. Step 5: Remove and replace the product, and repeat the above steps.
19. The automatic label-tearing and label-applying method as described in claim 18, characterized in that: In step two, several labels to be separated are stacked in the feeding box. The lifting device rises so that one of the labels to be separated is higher than the feeding box. The transfer mechanism takes away the label to be separated and places it on the peeling station. The first and second clamping arms of the clamping device clamp the edge of the release paper of the label to be separated, and push the clamping device down to peel the release paper from the sheet label until the sheet label and the release paper are completely separated. The sheet label is then driven to the receiving plate to wait for the labeling device to take it away.
20. The automatic label-tearing and label-applying method as described in claim 19, characterized in that: In step four, after the labeling device places the sheet label on the upper surface of the product, the pressing cylinder in the pressing device descends, and the height of the pressing roller is higher than the upper surface of the product and slightly lower than the upper surface of the sheet label. During the product's return process, the pressing device presses the label on the upper surface of the product. After the product returns to the loading position, the clamping cylinder rises.
Citation Information
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