A quick-change connecting mechanism for a hardware test system

By designing a quick-change connection mechanism for the hardware testing system, the problems of high cost and inflexibility in adapting to various product testing of existing automated equipment are solved. This enables quick replacement and low-cost multi-purpose testing, ensuring the reliability and safety of the test.

CN116559627BActive Publication Date: 2026-05-12ZHONGSHAN BOCEDA ELECTRONICS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHONGSHAN BOCEDA ELECTRONICS TECH CO LTD
Filing Date
2023-06-08
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing automated equipment is costly to design and cannot flexibly adapt to the testing needs of various products. The traditional method of replacing product fixtures does not significantly reduce costs.

Method used

A quick-change connection mechanism for a hardware testing system was designed, including a product tray, a test backplate, an adapter plate, and a plug-in/plug-out assist device. The mechanism enables quick connection and disconnection of the product under test and the test backplate through sliding fit and plug-in/plug-out assist device. Combined with a cover plate and locking pin, it enables quick replacement and safety protection.

Benefits of technology

It enables multi-product testing with simple structure, low cost and wide adaptability, ensures connection reliability and security, and reduces equipment complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a hardware test system quick-change connecting mechanism which is simple in structure, low in cost, quick in replacement and capable of meeting the application scene of one machine for multiple uses. The application comprises a base support (1), a product tray (2) which is slidingly matched with the base support (1) and used for supporting a product to be tested, a test backboard (4) which is inserted into the base support (1) and used for connecting the product to be tested on the product tray (2) and an adapter plate (3), an adapter plate mounting group (5) used for mounting the adapter plate (3) and driving the adapter plate (3) to be inserted into or pulled out of the test backboard (4), and an insertion and pulling assisting device (6) used for driving the product tray (2) to move towards or away from the test backboard (4), and the adapter plate mounting group (5) is slidingly matched with the base support (1). The application can be applied to the technical field of testing.
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Description

Technical Field

[0001] This invention relates to the field of testing equipment, and more particularly to a quick-change connection mechanism for a hardware testing system. Background Technology

[0002] With the development of technology, industrial automation is becoming increasingly sophisticated, and automated equipment is becoming more and more advanced. Currently, the common practice for companies is to develop separate automated processing or testing equipment for different products. For example, a series of products within the same product series also requires the development of a series of corresponding automated equipment. This approach has the following problems: each automated piece of equipment is only compatible with one product, requiring manufacturers to invest heavily in design and production. Some companies, in an effort to reduce costs, have begun to move towards modularity and replaceability, but this typically involves changing the product fixtures, which does not significantly reduce costs. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a quick-change connection mechanism for a hardware testing system that is simple in structure, quick to replace, low in cost, and meets the application scenarios of multi-purpose use.

[0004] The technical solution adopted in this invention is that this invention includes a base support;

[0005] A product tray that is slidably fitted onto the base bracket and used to support the product to be tested;

[0006] A test backplate that is plugged into the base bracket and used to connect the product under test on the product tray to the adapter plate;

[0007] An adapter plate mounting assembly is used to install the adapter plate and to drive the adapter plate into or out of the test back plate. The adapter plate mounting assembly is slidably fitted onto the base bracket.

[0008] A plug-in / plug-out assist device is used to drive the product tray to move toward or away from the test backplate. When the plug-in / plug-out assist device drives the product tray to move toward the test backplate, the interface on the product under test is connected to the interface on the test backplate. When the plug-in / plug-out assist device drives the product tray to move away from the test backplate, the interface on the product under test is disconnected from the interface on the test backplate.

[0009] As can be seen from the above scheme, the product tray on the base bracket is designed with a sliding fit. When the insertion / removal assist device moves the product tray towards the test backplate, the interface on the product under test (DUT) connects with the interface on the test backplate. When the insertion / removal assist device moves the product tray away from the test backplate, the interface on the DUT disconnects from the interface on the test backplate. The insertion / removal assist device can move the DUT placed on the product tray towards the test backplate, connecting the DUT to the test backplate. On the other side of the test backplate, an adapter plate connects via an adapter... The board mounting assembly moves and connects to the test backplane, enabling quick connection between the product under test and the adapter board, thus facilitating rapid testing. Its simple structure and relatively low implementation cost further simplify this process. Additionally, the test backplane is inserted into the base bracket. When testing different products, the product tray and adapter board can be pulled out and disconnected from the test backplane for quick replacement, meeting the testing needs of various products. This extremely fast replacement capability satisfies the requirements of multi-functional applications. Furthermore, the adapter board can also be quickly replaced according to different needs, making this invention more adaptable.

[0010] Furthermore, a cover plate is hinged to the base bracket, and when the quick-change connection mechanism of the hardware testing system is in operation, the cover plate closes onto the product tray.

[0011] As can be seen from the above solution, the cover can prevent operators from coming into contact with the inside of the test product and also ensure safety.

[0012] Furthermore, the base support includes a mounting base plate and a bracket fixedly mounted on the mounting base plate. Two sets of support sliders are symmetrically arranged on the bracket, and a drag rail is symmetrically arranged on the product tray, which slides and engages with the two sets of support sliders respectively. The product tray slides on the base support through the engagement of the support sliders and the drag rails.

[0013] As can be seen from the above scheme, the sliding cooperation between the drag rail and the support slider allows the product under test to be easily pulled out or inserted into the test backplate. Furthermore, the contact area between the drag rail and the support slider is coated with lubricant, which ensures smoother movement of the product tray when the drag rail moves. This ensures accurate and rapid matching and connection or disconnection of the connectors on the product under test and the connectors on the test backplate, thus guaranteeing the reliability and stability of the test.

[0014] In addition, two opposing slots are symmetrically arranged on the base bracket, and the test back plate is fitted into the slots and fixed by locking pins.

[0015] As can be seen from the above scheme, the slot design facilitates the quick positioning and fixing of the test backplate, while the locking pin (not shown in the attached diagram of the manual) can quickly tighten and unlock the test backplate, facilitating the quick replacement of the test backplate.

[0016] Furthermore, the adapter plate mounting assembly includes an adapter plate mounting frame, on which a manual locking device is provided. The manual locking device includes a drive rod, a positioning locking rod, and a moving guide rod. The positioning locking rod and the moving guide rod are of equal length. One end of the drive rod has two holes along its length. The positioning locking rod and the moving guide rod are rotatably engaged with one of the holes. The positioning locking rod is located at the outermost end of the drive rod. The adapter plate mounting frame has a guide groove, and the moving guide rod is fitted into the guide groove. The positioning locking rod is located around the guide groove. The mounting base plate has an adapter plate moving guide rail that slides with the adapter plate mounting frame. The adapter plate moving guide rail has a locking positioning groove, and the positioning locking rod is locked into the locking positioning groove. The adapter plate has a connector, which is connected to the test backplate.

[0017] As shown in the above scheme, the adapter plate is mounted on the adapter plate mounting bracket, which slides with the adapter plate moving guide rail on the mounting base plate. During the sliding process, the connector on the adapter plate connects with the connector on the test backplate to conduct electrical signals, thereby testing the product under test at the rear of the test backplate. The manual locking device allows the adapter plate mounting bracket and the adapter plate to move smoothly and stably, ensuring the stable and reliable connection between the adapter plate and the test backplate. During the movement of the manual locking device, the positioning locking rod engages with the locking positioning groove on the adapter plate moving guide rail, while the moving guide rod is located in the guide groove hole. When the drive rod is manually swung, the positioning locking rod acts as a hinge point. Utilizing the lever principle, the moving guide rod drives the adapter plate mounting bracket to move accordingly, thereby connecting or disconnecting the adapter plate from the test backplate, achieving quick connection or disconnection of the adapter plate. This facilitates the rapid replacement of the adapter plate and the test backplate, improving efficiency.

[0018] In addition, a cooling fan is provided on the cover plate for cooling the product under test, and the cover plate is made of transparent material.

[0019] As can be seen from the above solution, making the cover plate transparent allows operators to observe the entire process of the product under test (DUT) connecting to the test backplane. If any abnormality is detected, the operation can be stopped at any time to avoid damage to the product and the backplane connection plate. The cooling fan can quickly dissipate heat from the DUT, preventing the product's performance from being affected during testing.

[0020] More specifically, the bracket is symmetrically provided with two hinged upright plates. The insertion and removal assist device includes a handle, a cover plate mounting claw, a movable hinge shaft, and a drag rail connecting ear. One end of the handle is hinged to the hinged upright plate. A hinge point is provided on the periphery of the position where the handle is hinged to the hinged upright plate, which is hinged to the drag rail connecting ear. The other end of the drag rail connecting ear is hinged to the drag rail. A first movable guide groove is provided on the handle. A second movable guide groove is provided on the hinged upright plate. One end of the movable hinge shaft is fixed to the cover plate mounting claw, and the other end passes through the second movable guide groove and the first movable guide groove in sequence. The cover plate is installed on the outer end of the cover plate mounting claw. A vertical guide groove is also provided on the hinged upright plate. A guide hinge shaft is provided on the cover plate mounting claw, and the guide hinge shaft is fitted into the vertical guide groove.

[0021] As shown in the above scheme, the hinged upright plate is fixed to the bracket, and one end of the handle is hinged to the hinged upright plate. The first movable guide groove on the handle and the second movable guide groove on the cover plate mounting claw cooperate with each other. The cover plate mounting claw achieves the closing and opening of the cover plate through two movable connection points formed by the movable hinge shafts in the first and second movable guide grooves and the guide hinge shafts in the vertical guide groove. When the handle is pressed down, the handle rotates along the hinge point where the handle is hinged to the hinged upright plate. At this time, the movable hinge shafts in the first and second movable guide grooves and the guide hinge shafts in the vertical guide groove together drive the cover plate mounting claw and the handle to press down together, so that the cover plate is tightly closed on the product to be tested. When the handle is pulled up, the cover plate mounting claw follows the upward movement and is also opened at the same time. In addition, a hinge point is provided on the periphery of the position where the handle is hinged to the hinged upright plate, which is hinged to the drag rail connecting ear. Through the drag rail connecting ear, during the pressing down of the handle, the drag rail... The connecting lug drives the slide rail, which in turn moves the product tray toward the test backplate. When the handle is pressed down, the connector on the product under test (DUT) on the product tray connects with the connector on the test backplate. When the handle is pulled up, the connecting lug drives the slide rail, which in turn moves the product tray away from the test backplate. When the handle is pulled up, the connector on the DUT on the product tray disconnects from the connector on the test backplate. Through the coordination of the hinged upright plate and the insertion / removal assist device, the handle, cover, and product tray can move simultaneously. The product tray moves the DUT, thus enabling the linkage of three components with a single component action. When the cover is closed, the product tray connects the DUT to the test backplate; when the cover is opened, the product tray disconnects the DUT from the test backplate. This ensures both the reliability and safety of the test, while also significantly reducing the structural complexity and cost of the equipment.

[0022] Finally, two adapter plates are provided on the adapter plate mounting bracket.

[0023] As can be seen from the above solution, two adapter plates can be installed on the adapter plate mounting bracket at the same time, which can meet the application scenarios of one or two adapter plates, thus improving the applicability of the present invention. Attached Figure Description

[0024] Figure 1 This is a first-view structural schematic diagram of the present invention in the open state;

[0025] Figure 2 This is a second-view structural schematic diagram of the present invention in the open state;

[0026] Figure 3 This is a schematic diagram of the exploded structure of the present invention;

[0027] Figure 4 This is a simplified structural diagram of the adapter plate mounting assembly;

[0028] Figure 5 This is a simplified structural diagram of the insertion / removal assistance device from a first-view perspective;

[0029] Figure 6 This is a simplified structural diagram of the insertion / removal assist device from a second perspective;

[0030] Figure 7 This is a simplified structural diagram of the present invention in the pressed state. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0032] like Figures 1 to 7 As shown, the present invention includes

[0033] Base bracket 1;

[0034] A product tray 2 is slidably fitted onto the base bracket 1 and used to support the product to be tested. Several product positioning posts 31 are provided on the product tray 2 for positioning and fixing the product to be tested. These product positioning posts 31 are distributed at the four corners of the product tray and can position and fix the product to be tested.

[0035] A test backplate 4 is inserted into the base bracket 1 and used to connect the product under test on the product tray 2 to the adapter plate 3;

[0036] The adapter plate mounting assembly 5 is used to install the adapter plate 3 and drive the adapter plate 3 to be inserted into or pulled out of the test back plate 4. The adapter plate mounting assembly 5 is slidably fitted on the base bracket 1.

[0037] The insertion / removal assist device 6 is used to drive the product tray 2 to move toward or away from the test back plate 4. When the insertion / removal assist device 6 drives the product tray 2 to move toward the test back plate 4, the interface on the product under test is connected to the interface on the test back plate 4. When the insertion / removal assist device 6 drives the product tray 2 to move away from the test back plate 4, the interface on the product under test is disconnected from the interface on the test back plate 4.

[0038] A cover plate 7 is hinged to the base bracket 1. When the quick-change connection mechanism of the hardware testing system is in operation, the cover plate 7 covers the product tray 2.

[0039] The base bracket 1 includes a mounting base plate 8 and a bracket 9 fixedly mounted on the mounting base plate 8. Two sets of support sliders 10 are symmetrically arranged on the bracket 9. The product tray 2 is symmetrically arranged with drag rails 11 that slide and cooperate with the two sets of support sliders 10 respectively. The product tray 2 is slidably mounted on the base bracket 1 through the cooperation of the support sliders 10 and the drag rails 11.

[0040] The base bracket 1 has two opposing slots 12 symmetrically arranged, and the test back plate 4 is fitted into the slots 12 and fixed by locking pins.

[0041] The adapter plate mounting assembly 5 includes an adapter plate mounting bracket 13, on which a manual locking device is provided. The manual locking device includes a drive rod 14, a positioning locking rod 15, and a moving guide rod 16. The positioning locking rod 15 and the moving guide rod 16 are of equal length. One end of the drive rod 14 has two holes along its length. The positioning locking rod 15 and the moving guide rod 16 are rotatably engaged with one of the holes. The positioning locking rod 15 is located at the outermost end of the drive rod 14. The plate mounting bracket 13 is provided with a guide slot 17, the movable guide rod 16 is sleeved in the guide slot 17, the positioning locking rod 15 is located on the periphery of the guide slot 17, the mounting base plate 8 is provided with a transition plate moving guide rail 18 that slides with the transition plate mounting bracket 13, the transition plate moving guide rail 18 is provided with a locking positioning groove 19, the positioning locking rod 15 is locked in the locking positioning groove 19, the transition plate 3 is provided with a connector 20, and the connector 20 is connected to the test back plate 4.

[0042] The cover plate 7 is equipped with a cooling fan 21 for cooling the product under test, and the cover plate 7 is made of transparent material.

[0043] Two hinged upright plates 22 are symmetrically arranged on the bracket 9. The insertion and removal assist device 6 includes a handle 23, a cover plate mounting claw 24, a movable hinge shaft 25, and a drag rail connecting lug 26. One end of the handle 23 is hinged to the hinged upright plate 22, and the hinge point is as follows: Figure 5 Point A is shown. A hinge point is provided on the periphery of the position where the handle 23 is hinged to the hinged upright plate 22, and hinges to the drag rail connecting ear 26. The other end of the drag rail connecting ear 26 is hinged to the drag rail 11. A first movable guide groove 27 is provided on the handle 23, and a second movable guide groove 28 is provided on the hinged upright plate 22. One end of the movable hinge shaft 25 is fixed to the cover plate mounting claw 24, and the other end passes through the second movable guide groove 28 and the first movable guide groove 27 in sequence. The cover plate 7 is installed on the outer end of the cover plate mounting claw 24. A vertical guide groove 29 is also provided on the hinged upright plate 22, and a guide hinge shaft 30 is provided on the cover plate mounting claw 24. The guide hinge shaft 30 fits within the vertical guide groove 29.

[0044] The adapter plate mounting bracket 13 is provided with two adapter plates 3.

[0045] The working process of this invention is as follows:

[0046] 1) According to the test requirements of the product under test, the test backplate and adapter plate are matched and replaced. At this time, pull up the handle 23. The handle drives the drag rail connecting ear 26 to move. The drag rail connecting ear 26 drives the drag rail 11 to move away from the test backplate. The drag rail 11 drives the product tray 2 to move. The product connector on the product tray is disengaged from the connector on the test backplate. At the same time, manually pull the drive rod 14 of the manual locking device. The drive rod drives the adapter plate mounting frame to move away from the test backplate. At this time, the test backplate is disconnected from the adapter plate on the adapter plate mounting frame. At this time, open the locking pin in the slot (not shown in the attached diagram of the manual) to replace the test backplate. If the adapter plate needs to be replaced, the adapter plate can also be removed from the adapter plate mounting frame and replaced with the required adapter plate. At this time, the mechanism is powered on.

[0047] 2) Place the product to be tested into the product tray 2 and fix it in place using the product positioning post 31;

[0048] 3) Pulling handle 23 causes it to press down, which in turn moves the slide rail 11 via the drag rail connecting lug 26. The slide rail 11 moves the product tray towards the test back plate 4. When the product tray 2 moves to the test back plate 4, the connector on the product under test connects with the connector on the test back plate 4, achieving electrical conductivity. Simultaneously, the movable hinge shaft 25 causes the cover plate mounting claw 24 to press down, covering the product under test to prevent accidents during testing and ensure the smooth and accurate conduct of the test. When the handle is pulled up, the above actions are reversed, and the cover plate opens, removing the product tray from the test back plate. When testing is required... Try different products and repeat step 1 above. At this point, the test backplate can be replaced. On the other side of the test backplate, push the adapter plate mounting assembly 5 into the adapter plate moving guide rail 18. When the positioning locking rod 15 reaches the clamping positioning groove 19, the positioning locking rod 15 is clamped in the clamping positioning groove 19. Under the action of the drive rod 14, the moving guide rod 16 pushes the adapter plate mounting bracket 13 to continue moving towards the test backplate until the connector on the adapter plate 3 is connected and conductive with the connector on the test backplate. When the adapter plate needs to be replaced, reverse the operation and pull the adapter plate mounting bracket out of the adapter plate moving guide rail 18 to replace the adapter plate.

[0049] 4) Test the product to be tested.

[0050] d. After the test is completed, open the handle, take out the tested product, and then put the untested product into the test fixture. Repeat the above steps.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0052] The above description is merely a specific embodiment of the present invention, enabling those skilled in the art to understand or implement the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A quick-change connection mechanism for a hardware testing system, characterized in that, It includes Base support (1); A product tray (2) that is slidably fitted onto the base bracket (1) and used to support the product to be tested; Test backplate (4) is inserted into the base bracket (1) and used to connect the product under test on the product tray (2) to the adapter plate (3). An adapter plate mounting assembly (5) is used to install the adapter plate (3) and drive the adapter plate (3) to be inserted into or pulled out of the test back plate (4). The adapter plate mounting assembly (5) is slidably fitted on the base bracket (1). The insertion and removal assist device (6) is used to drive the product tray (2) to move toward or away from the test back plate (4). When the insertion and removal assist device (6) drives the product tray (2) to move toward the test back plate (4), the interface on the product under test is connected to the interface on the test back plate (4). When the insertion and removal assist device (6) drives the product tray (2) to move away from the test back plate (4), the interface on the product under test is disconnected from the interface on the test back plate (4). The base bracket (1) includes a mounting base plate (8) and a bracket (9) fixedly mounted on the mounting base plate (8). Two sets of support sliders (10) are symmetrically arranged on the bracket (9). The product tray (2) is symmetrically arranged with drag rails (11) that slide and cooperate with the two sets of support sliders (10) respectively. The product tray (2) slides on the base bracket (1) through the cooperation of the support sliders (10) and the drag rails (11). The adapter plate mounting assembly (5) includes an adapter plate mounting bracket (13). A manual locking device is provided on the adapter plate mounting bracket (13). The manual locking device includes a drive rod (14), a positioning locking rod (15), and a moving guide rod (16). The positioning locking rod (15) and the moving guide rod (16) are of equal length. One end of the drive rod (14) has two holes along its length. The positioning locking rod (15) and the moving guide rod (16) are rotatably engaged with one of the holes. The positioning locking rod (15) is located at the outermost end of the drive rod (14). (13) is provided with a guide slot (17), the movable guide rod (16) is sleeved in the guide slot (17), the positioning locking rod (15) is located on the periphery of the guide slot (17), the mounting base plate (8) is provided with a transition plate moving guide rail (18) that slides with the transition plate mounting bracket (13), the transition plate moving guide rail (18) is provided with a clamping positioning groove (19), the positioning locking rod (15) is clamped in the clamping positioning groove (19), the transition plate (3) is provided with a connector (20), the connector (20) is connected to the test back plate (4).

2. The quick-change connection mechanism for a hardware testing system according to claim 1, characterized in that: A cover plate (7) is hinged to the base bracket (1). When the quick-change connection mechanism of the hardware testing system is in working state, the cover plate (7) covers the product tray (2).

3. The quick-change connection mechanism for a hardware testing system according to claim 1, characterized in that: The base bracket (1) is symmetrically provided with two opposing slots (12), and the test back plate (4) is fitted into the slots (12) and fixed by a locking pin.

4. The quick-change connection mechanism for a hardware testing system according to claim 2, characterized in that: The cover plate (7) is provided with a cooling fan (21) for cooling the product under test. The cover plate (7) is made of transparent material.

5. The quick-change connection mechanism for a hardware testing system according to claim 2, characterized in that: Two hinged upright plates (22) are symmetrically arranged on the bracket (9). The insertion and removal assist device (6) includes a handle (23), a cover plate mounting claw (24), a movable hinge shaft (25), and a drag rail connecting ear (26). One end of the handle (23) is hinged to the hinged upright plate (22). A hinge point is provided on the periphery of the position where the handle (23) is hinged to the drag rail connecting ear (26). The other end of the drag rail connecting ear (26) is hinged to the drag rail (11). A first movable guide is provided on the handle (23). The hinged plate (22) is provided with a second movable guide groove (28), one end of the movable hinge shaft (25) is fixed on the cover plate mounting claw (24), and the other end passes through the second movable guide groove (28) and the first movable guide groove (27) in sequence. The cover plate (7) is installed on the outer end of the cover plate mounting claw (24). The hinged plate (22) is also provided with a vertical guide groove (29), and the cover plate mounting claw (24) is provided with a guide hinge shaft (30). The guide hinge shaft (30) is fitted in the vertical guide groove (29).

6. The quick-change connection mechanism for a hardware testing system according to claim 1, characterized in that: The adapter plate mounting bracket (13) is provided with two adapter plates (3).